CN117998767B - Encoder power strip production facility - Google Patents
Encoder power strip production facility Download PDFInfo
- Publication number
- CN117998767B CN117998767B CN202410404423.3A CN202410404423A CN117998767B CN 117998767 B CN117998767 B CN 117998767B CN 202410404423 A CN202410404423 A CN 202410404423A CN 117998767 B CN117998767 B CN 117998767B
- Authority
- CN
- China
- Prior art keywords
- frame
- inner cavity
- fixedly arranged
- driving
- solder paste
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 229910000679 solder Inorganic materials 0.000 claims abstract description 62
- 230000001680 brushing effect Effects 0.000 claims abstract description 48
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 47
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 33
- 239000010959 steel Substances 0.000 claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 28
- 238000003756 stirring Methods 0.000 claims abstract description 25
- 239000007921 spray Substances 0.000 claims abstract description 15
- 238000007790 scraping Methods 0.000 claims abstract description 14
- 238000001514 detection method Methods 0.000 claims description 21
- 239000000428 dust Substances 0.000 claims description 17
- 230000000007 visual effect Effects 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 2
- 230000009471 action Effects 0.000 abstract description 6
- 239000000853 adhesive Substances 0.000 abstract description 4
- 230000001070 adhesive effect Effects 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Landscapes
- Cleaning In General (AREA)
Abstract
The invention provides production equipment of an encoder power panel, and belongs to the technical field of encoder power panels. The production equipment of the encoder power panel comprises a frame, a feed box and a tin brushing mechanism, wherein the feed box is fixedly arranged on the surface of the frame, a plurality of circuit boards are placed in the inner cavity of the feed box, a first bracket is fixedly arranged on the side wall of the feed box, the tin brushing mechanism comprises a driving plate, a sliding seat and a tin paste box, the driving plate is slidably arranged in the inner cavity of the frame, and a support is fixedly arranged on the surface of the driving plate. According to the invention, by arranging the tin brushing mechanism, the first motor drives the driving plate to reciprocate, and simultaneously, the steel mesh is driven to move downwards under the action of the driving rod and the guide groove and is tightly pressed on the surface of the circuit board, so that the tin brushing quality is ensured; the stirring rod is driven to rotate by the stirring shaft driven by the second motor, the solder paste in the solder paste box is stirred and mixed, the fluidity and the adhesive force of the solder paste are guaranteed to be good, the solder paste is sprayed on the surface of the steel mesh through the spray pipe, the solder paste on the surface of the steel mesh is uniformly scraped on the surface of the circuit board through the control scraping plate, and the tin brushing quality is improved.
Description
Technical Field
The invention relates to the technical field of encoder power panels, in particular to encoder power panel production equipment.
Background
The encoder power panel is a circuit board for supplying power to an encoder, and is mainly used in the fields of industrial automation, robots, numerical control machine tools, motor control and the like. The function of the device is to provide a stable and reliable power supply for the encoder so as to ensure the normal operation of the encoder and output accurate information such as position, speed and the like. Brushing solder paste in the production process of the encoder power panel is one of the important steps for manufacturing the power panel, and is usually realized by a steel mesh brush, the steel mesh is perforated according to a circuit of a circuit board, then the steel mesh is placed on the surface of the circuit board, and a proper amount of solder paste is taken for brushing.
However, the existing circuit board tin brushing work is also partially carried out by manpower, so that the tin brushing speed, the brushing pressure, the brushing angle and the like cannot be accurately controlled, the tin brushing paste cannot be uniformly coated, and the quality of the tin brushing paste is reduced.
Disclosure of Invention
In order to overcome the above disadvantages, the present invention provides an encoder power panel production apparatus that overcomes or at least partially solves the above-described technical problems.
The invention is realized in the following way:
The invention provides production equipment of an encoder power panel, which comprises a frame, a feed box and a tin brushing mechanism, wherein the feed box is fixedly arranged on the surface of the frame, a plurality of circuit boards are placed in an inner cavity of the feed box, a first bracket is fixedly arranged on the side wall of the feed box, and the tin brushing mechanism comprises:
the driving plate is slidably arranged in the inner cavity of the frame, a support is fixedly arranged on the surface of the driving plate, and a first stop block is rotatably arranged in the inner cavity of the support;
the sliding seat is slidably arranged at the bottom of the first bracket, a first electric telescopic rod is fixedly arranged on the surface of the sliding seat, and a scraping plate is fixedly arranged at the output end of the first electric telescopic rod;
The solder paste box is fixedly arranged on the surface of the first support, the stirring shaft is rotatably arranged in the inner cavity of the solder paste box, and a plurality of stirring rods are fixedly arranged on the surface of the stirring shaft.
In a preferred scheme, the support lateral wall fixed mounting has the torsional spring, the torsional spring other end and first dog fixed connection, frame inner chamber fixed mounting has first motor, first motor output fixed mounting has the runner, runner lateral wall fixed mounting has eccentric rod, eccentric rod fixed surface installs the eccentric shaft, rotate between eccentric shaft and the drive plate and install first connecting rod, frame inner wall symmetry slidable mounting has the second dog, second dog lateral wall fixed mounting has the spring, the spring other end and frame fixed connection.
In a preferred scheme, frame surface slidable mounting has the steel mesh, steel mesh lateral wall symmetry fixed mounting has first gag lever post, first gag lever post and frame sliding connection, the guide way has been seted up to the steel mesh lateral wall, drive plate lateral wall fixed mounting has the actuating lever, the actuating lever is pegged graft at the guide way inner chamber for drive steel mesh goes up and down.
In a preferred scheme, a guide rod is fixedly arranged in the inner cavity of the first support, the guide rod is in sliding connection with the sliding seat, a first screw rod is rotatably arranged in the inner cavity of the first support, a first thread block is fixedly arranged on the surface of the sliding seat, and the first thread block is in threaded connection with the first screw rod.
In a preferred scheme, second motor is fixed mounting to the solder paste case lateral wall, second motor output and (mixing) shaft fixed connection, solder paste case inner chamber is provided with first pushing cylinder, first pushing cylinder inner chamber rotates and installs the spiral leaf, spiral leaf one end fixed mounting has first belt pulley, (mixing) shaft surface fixed mounting has the second belt pulley, be connected with the belt between first belt pulley and the second belt pulley, (mixing) shaft one end fixed mounting has first gear, first lead screw one end fixed mounting has the second gear, second gear meshes with first gear.
In a preferred scheme, first support surface fixed mounting has the second to push away the feed cylinder, the second pushes away the feed cylinder inner chamber and rotates and install the second lead screw, second lead screw one end fixed mounting has the third gear, the third gear meshes with the second gear mutually, second pushes away feed cylinder inner chamber slidable mounting has first piston, first piston inner chamber fixed mounting has the second screw thread piece, second screw thread piece and second lead screw threaded connection, second pushes away feed cylinder inner chamber symmetry fixed mounting has the second gag lever post, second gag lever post and first piston sliding connection, second pushes away feed cylinder lateral wall and installs first check valve and second check valve, the intercommunication has the hose between first check valve and the first feed cylinder, scraper blade lateral wall fixed mounting has the branch material pipe, the intercommunication has the hose between branch material pipe and the second check valve, branch material pipe lateral wall intercommunication has a plurality of spray tubes.
In a preferred scheme, the frame surface mounting has dust removal mechanism for clear up the floating dust on circuit board surface, dust removal mechanism includes second support, manifold and shower nozzle, second support fixed mounting is at the frame surface, second support inner chamber fixed mounting has the manifold, manifold lateral wall installs a plurality of shower nozzles.
In a preferred scheme, the frame inner chamber fixed mounting has the cylinder, cylinder inner chamber slidable mounting has the second piston, frame inner chamber slidable mounting has the drive frame, the drive frame cup joints on the eccentric shaft surface, be connected with the second connecting rod between drive frame and the second piston, third check valve and fourth check valve are installed to the cylinder lateral wall.
In a preferred scheme, the surface of the machine frame is provided with a detection mechanism for detecting tin brushing quality, the detection mechanism comprises a detection cover and a visual sensor, the detection cover is fixedly arranged on the surface of the machine frame, a discharging hole is formed in the side wall of the machine frame, and the visual sensor is fixedly arranged in an inner cavity of the detection cover.
In a preferred scheme, a second electric telescopic rod is fixedly arranged on the side wall of the frame, and a push plate is fixedly arranged at the output end of the second electric telescopic rod.
The invention provides a production device of an encoder power panel, which has the beneficial effects that:
1. Through setting up the tin brush mechanism, the first motor drives the drive plate to reciprocate, and when the drive plate moves rightwards, the drive circuit board is driven to move rightwards through the first stop block, and meanwhile, under the action of the drive rod and the guide groove, the steel mesh is driven to move downwards and tightly press against the surface of the circuit board, so that the tin brush quality is ensured; then the scraping plate is driven by the first electric telescopic rod to cling to the surface of the steel mesh, the stirring rod is driven by the second motor to rotate, the solder paste in the solder paste box is stirred and mixed, good fluidity and adhesive force of the solder paste are guaranteed, the solder paste is sprayed on the surface of the steel mesh through the spray pipe, meanwhile, the sliding seat is driven by the first screw rod to move, the scraping plate is controlled to uniformly scrape the solder paste on the surface of the steel mesh on the surface of the circuit board, and the tin brushing quality is improved; after the brushing is finished, the first electric telescopic rod is reset, the second motor is reversed, the solder paste in the first pushing cylinder is sucked into the second pushing cylinder, the feeding of the solder paste is finished, and the next tin brushing can be performed.
2. Through setting up dust removing mechanism, when eccentric shaft drive plate reciprocating motion, drive frame synchronous motion to drive the second piston through the second connecting rod and do reciprocating motion in the cylinder, make third check valve and fourth check valve switch on in turn, and with the cylinder air pressure go into the manifold in, and by the blowout of shower nozzle to the circuit board surface that removes, carry out jet-propelled dust removal to the circuit board, eliminate the floating dust on circuit board surface, guarantee follow-up tin brushing quality.
3. Through setting up detection mechanism, the circuit board that finishes brushing is pushed to the detection cover by first dog in, detects the solder paste that the circuit board surface was brushed by vision sensor to give control module with the picture transmission, judge whether the tin face is qualified, when judging to be unqualified to the tin face that brushes, control second electric telescopic handle action, discharge the circuit board by the discharge gate through the push pedal, realize brushing the accuse of tin quality, guarantee brushing tin quality.
Drawings
For a clearer description of the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some examples of the present invention and should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art;
FIG. 1 is a front perspective view provided by an embodiment of the present invention;
FIG. 2 is a side perspective view of an embodiment of the present invention;
FIG. 3 is a side view provided by an embodiment of the present invention;
FIG. 4 is a side cross-sectional view provided by an embodiment of the present invention;
FIG. 5 is an enlarged view of FIG. 4A according to an embodiment of the present invention;
FIG. 6 is an exploded view of a drive plate according to an embodiment of the present invention;
Fig. 7 is a perspective view of a steel mesh provided by an embodiment of the present invention;
Fig. 8 is a perspective view of a first bracket according to an embodiment of the present invention;
fig. 9 is a cross-sectional view of a solder paste tank according to an embodiment of the invention;
FIG. 10 is an enlarged view of FIG. 9B according to an embodiment of the present invention;
FIG. 11 is an exploded view of a portion of a tin brush mechanism according to an embodiment of the present invention;
FIG. 12 is a cross-sectional view of a housing provided in an embodiment of the present invention;
FIG. 13 is an enlarged view of FIG. 12C according to an embodiment of the present invention;
fig. 14 is a cross-sectional view of a cylinder according to an embodiment of the present invention.
In the figure: 1. a frame; 2. a feed box; 3. a circuit board; 4. a first bracket; 5. a tin brushing mechanism; 501. a driving plate; 502. a support; 503. a first stopper; 504. a torsion spring; 505. a first motor; 506. a rotating wheel; 507. an eccentric rod; 508. an eccentric shaft; 509. a first link; 510. a steel mesh; 511. a first stop lever; 512. a guide groove; 513. a driving rod; 514. a second stopper; 515. a spring; 516. a slide; 517. a first electric telescopic rod; 518. a scraper; 519. a guide rod; 520. a first screw rod; 521. a first threaded block; 522. a solder paste box; 523. a stirring shaft; 524. a stirring rod; 525. a second motor; 526. a first pushing cylinder; 527. spiral leaves; 528. a first pulley; 529. a second pulley; 530. a first gear; 531. a second gear; 532. a second pushing cylinder; 533. a second screw rod; 534. a third gear; 535. a first piston; 536. a second limit rod; 537. a first one-way valve; 538. a second one-way valve; 539. a material dividing pipe; 540. a spray pipe; 6. a dust removing mechanism; 601. a second bracket; 602. a manifold; 603. a spray head; 604. a cylinder; 605. a second piston; 606. a drive frame; 607. a second link; 608. a third one-way valve; 609. a fourth one-way valve; 7. a detection mechanism; 701. a detection cover; 702. a discharge hole; 703. a visual sensor; 704. a second electric telescopic rod; 705. a push plate.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, based on the embodiments of the invention, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the invention.
Referring to fig. 1 to 14, the present invention provides a technical solution: the utility model provides an encoder power strip production facility, including frame 1, workbin 2 and brush tin mechanism 5, workbin 2 fixed mounting is at frame 1 surface, a plurality of circuit boards 3 have been placed to workbin 2 inner chamber, workbin 2 lateral wall fixed mounting has first support 4, brush tin mechanism 5 includes drive plate 501, slide 516 and solder paste case 522, drive plate 501 slidable mounting is at frame 1 inner chamber, drive plate 501 surface fixed mounting has support 502, support 502 inner chamber rotation installs first dog 503, be used for driving circuit board 3, carry out the pay-off, support 502 lateral wall fixed mounting has torsional spring 504, be used for driving first dog 503, the other end and the first dog 503 fixed connection of torsional spring 504, under the effect of torsional spring 504, drive first dog 503 anticlockwise rotation, make first dog 503 lower part butt in drive plate 501 inner chamber, the inner cavity of the frame 1 is fixedly provided with a first motor 505, the output end of the first motor 505 is fixedly provided with a rotating wheel 506, the side wall of the rotating wheel 506 is fixedly provided with an eccentric rod 507, the surface of the eccentric rod 507 is fixedly provided with an eccentric shaft 508 for driving a driving plate 501, a first connecting rod 509 is rotatably arranged between the eccentric shaft 508 and the driving plate 501, when the first motor 505 drives the rotating wheel 506 to rotate, the eccentric rod 507 and the eccentric shaft 508 are driven to rotate, so that the driving plate 501 is driven to reciprocate through the first connecting rod 509, and when the driving plate 501 moves rightwards, the circuit board 3 is driven to move rightwards through a first stop block 503 for subsequent tin brushing, when the driving plate 501 moves leftwards, the first stop block 503 is blocked by the circuit board 3, the torsion spring 504 deforms, and the first stop block 503 rotates anticlockwise and is separated from the circuit board 3 and returns to the original position, so that the circulating feeding is realized; the second stop block 514 is symmetrically and slidably arranged on the inner wall of the machine frame 1, the spring 515 is fixedly arranged on the side wall of the second stop block 514, the other end of the spring 515 is fixedly connected with the machine frame 1, the second stop block 514 is driven to extend out of the inner cavity of the machine frame 1 under the action of the spring 515, the circuit board 3 is positioned, and the circuit board 3 is prevented from moving along when the driving board 501 returns.
Referring to fig. 1 to 11, in a preferred embodiment, a steel mesh 510 is slidably mounted on the surface of a frame 1, first limiting rods 511 are symmetrically and fixedly mounted on the side walls of the steel mesh 510, the first limiting rods 511 are slidably connected with the frame 1, guide grooves 512 are formed in the side walls of the steel mesh 510, driving rods 513 are fixedly mounted on the side walls of the driving plates 501, the driving rods 513 are inserted into inner cavities of the guide grooves 512 and used for driving the steel mesh 510 to lift, and when the driving plates 501 move right, the driving rods 513 and the guide grooves 512 act to drive the steel mesh 510 to move downwards and tightly press the surface of a circuit board 3, so that tin brushing quality is guaranteed.
Referring to fig. 1 to 11, in a preferred embodiment, a sliding seat 516 is slidably mounted at the bottom of a first support 4, a first electric telescopic rod 517 is fixedly mounted on the surface of the sliding seat 516, a scraping plate 518 is fixedly mounted at the output end of the first electric telescopic rod 517 and is used for scraping solder paste, a guide rod 519 is fixedly mounted in an inner cavity of the first support 4, the guide rod 519 is slidably connected with the sliding seat 516, a first screw rod 520 is rotatably mounted in the inner cavity of the first support 4 and is used for driving the scraping plate 518 to move, a first threaded block 521 is fixedly mounted on the surface of the sliding seat 516, and the first threaded block 521 is in threaded connection with the first screw rod 520.
Referring to fig. 1-11, in a preferred embodiment, a solder paste tank 522 is fixedly installed on a surface of a first support 4 and is used for storing solder paste, a stirring shaft 523 is rotatably installed in an inner cavity of the solder paste tank 522, a plurality of stirring rods 524 are fixedly installed on the surface of the stirring shaft 523 and are used for stirring the solder paste, good fluidity and adhesion of the solder paste are guaranteed, a second motor 525 is fixedly installed on a side wall of the solder paste tank 522, an output end of the second motor 525 is fixedly connected with the stirring shaft 523 and is used for driving the stirring shaft 523, a first pushing cylinder 526 is arranged in the inner cavity of the solder paste tank 522, a spiral blade 527 is rotatably installed in the inner cavity of the first pushing cylinder 526 and is used for pushing the solder paste out of the solder paste tank 522, a first belt pulley 528 is fixedly installed at one end of the spiral blade 527, a second belt pulley 529 is fixedly installed on the surface of the stirring shaft 523, a belt is connected between the first belt pulley 528 and the second belt pulley 529, a first gear 530 is fixedly installed at one end of the first screw mandrel, a second gear 531 is fixedly installed at one end of the second gear 531, and the second gear 531 is meshed with the first gear 520.
Referring to fig. 1-11, in a preferred embodiment, a second pushing cylinder 532 is fixedly installed on the surface of the first support 4, a second screw rod 533 is rotatably installed in the inner cavity of the second pushing cylinder 532, a third gear 534 is fixedly installed at one end of the second screw rod 533, the third gear 534 is meshed with the second gear 531, a first piston 535 is slidably installed in the inner cavity of the second pushing cylinder 532, a second threaded block is fixedly installed in the inner cavity of the first piston 535, the second threaded block is in threaded connection with the second screw rod 533, a second limit rod 536 is fixedly installed in the inner cavity of the second pushing cylinder 532, the second limit rod 536 is slidably connected with the first piston 535, a first check valve 537 and a second check valve 538 are installed on the side wall of the second pushing cylinder 532, the first check valve 537 is in one-way conduction in the inner cavity direction of the second pushing cylinder 532 for feeding, the second check valve 538 is in the outer wall direction of the second pushing cylinder 532 for discharging, a hose is communicated between the first check valve 537 and the first pushing cylinder 526, a scraper 518 side wall is fixedly installed on the side wall of the second check valve 539 is in one-way communicated with the second hose, and a plurality of side walls of the second spray pipes 539 are respectively communicated with the side walls of the spray pipes 510.
In a preferred embodiment, when the first motor 505 drives the rotating wheel 506 to rotate, the eccentric rod 507 and the eccentric shaft 508 are driven to rotate, so that the driving plate 501 is driven to reciprocate through the first connecting rod 509, and when the driving plate 501 moves rightwards, the circuit board 3 is driven to move rightwards through the first stop block 503, and meanwhile, the steel mesh 510 is driven to move downwards under the action of the driving rod 513 and the guide groove 512, and the surface of the circuit board 3 is tightly pressed, so that the tin brushing quality is ensured; then the scraping plate 518 is driven by the first electric telescopic rod 517 to be closely attached to the surface of the steel mesh 510, the stirring shaft 523 is driven by the second motor 525 to drive the stirring rod 524 to rotate, the solder paste in the solder paste box 522 is stirred and mixed, good fluidity and adhesive force of the solder paste are ensured, the second gear 531 and the third gear 534 are driven by the first gear 530 to rotate, the first screw 520 and the second screw 533 are driven to rotate, the first piston 535 is driven by the second screw 533 to move towards the second one-way valve 538, the second one-way valve 538 is conducted, the solder paste in the second pushing cylinder 532 is pushed into the distributing pipe 539, the solder paste is sprayed on the surface of the steel mesh 510 by the spray pipe 540, meanwhile, the sliding seat 516 is driven by the first screw 520 to move, the solder paste on the surface of the steel mesh 510 is uniformly scraped on the surface of the circuit board 3 by the control scraping plate 518, and the solder paste brushing quality is improved; after brushing is completed, the first electric telescopic rod 517 resets, the second motor 525 reverses, the driving sliding seat 516 drives the scraping plate 518 to reset, at this time, the second belt pulley 529 drives the first belt pulley 528 and the spiral blade 527 to rotate, the solder paste is pushed into the first pushing cylinder 526, meanwhile, the second screw 533 drives the first piston 535 to move away from the direction of the first one-way valve 537, the first one-way valve 537 is conducted, the solder paste in the first pushing cylinder 526 is sucked into the second pushing cylinder 532, feeding of the solder paste is completed, and next tin brushing can be performed.
Referring to fig. 1-14, in a preferred embodiment, a dust removing mechanism 6 is installed on the surface of the rack 1 and is used for cleaning floating dust on the surface of the circuit board 3, so as to ensure tin brushing quality, the dust removing mechanism 6 comprises a second bracket 601, a manifold 602 and spray nozzles 603, the second bracket 601 is fixedly installed on the surface of the rack 1, the manifold 602 is fixedly installed in an inner cavity of the second bracket 601, a plurality of spray nozzles 603 are installed on the side wall of the manifold 602 and are used for performing air injection dust removal on the circuit board 3, floating dust on the surface of the circuit board 3 is eliminated, and the subsequent tin brushing quality is ensured.
Referring to fig. 1-14, in a preferred embodiment, an air cylinder 604 is fixedly installed in an inner cavity of a frame 1 for supplying air, a second piston 605 is slidably installed in the inner cavity of the air cylinder 604, a driving frame 606 is slidably installed in the inner cavity of the frame 1 for driving the second piston 605, the driving frame 606 is sleeved on the surface of the eccentric shaft 508, a second connecting rod 607 is connected between the driving frame 606 and the second piston 605, a third one-way valve 608 and a fourth one-way valve 609 are installed on the side wall of the air cylinder 604, the third one-way valve 608 is in one-way conduction towards the inner wall of the air cylinder 604 for air intake, and the fourth one-way valve 609 is in one-way conduction towards the outer wall of the air cylinder 604 for air exhaust.
In a preferred embodiment, when the eccentric shaft 508 drives the driving plate 501 to reciprocate, the driving frame 606 is driven to synchronously move, and the second piston 605 is driven to reciprocate in the air cylinder 604 through the second connecting rod 607, so that the third check valve 608 and the fourth check valve 609 are alternately conducted, air in the air cylinder 604 is pressed into the manifold 602, and the air is sprayed to the surface of the moving circuit board 3 by the spray head 603, so that the air jet dust removal is performed on the circuit board 3, floating ash on the surface of the circuit board 3 is eliminated, and the subsequent tin brushing quality is ensured.
Referring to fig. 1-14, in a preferred embodiment, a detection mechanism 7 is disposed on the surface of a rack 1 and is used for detecting tin brushing quality, the detection mechanism 7 includes a detection cover 701 and a visual sensor 703, the detection cover 701 is fixedly mounted on the surface of the rack 1, a discharging hole 702 is formed in the side wall of the rack 1 and is used for discharging a circuit board 3 with unqualified tin brushing, the visual sensor 703 is fixedly mounted in the inner cavity of the detection cover 701, a power supply and a control module are externally connected to the visual sensor 703 and are used for detecting tin brushing on the surface of the circuit board 3 and transmitting pictures to the control module, whether the tin brushing surface is qualified or not is judged, a second electric telescopic rod 704 is fixedly mounted on the side wall of the rack 1, a push plate 705 is fixedly mounted at the output end of the second electric telescopic rod 704, and when the tin brushing surface is judged to be unqualified, the second electric telescopic rod 704 is controlled to act, and the circuit board 3 is discharged from the discharging hole 702 through the push plate 705.
In a preferred embodiment, in use, the brushed circuit board 3 is pushed into the detection cover 701 by the first stop block 503, the vision sensor 703 detects solder paste brushed on the surface of the circuit board 3, and transmits a picture to the control module to judge whether the solder surface is qualified, and when the brushed solder surface is judged to be unqualified, the second electric telescopic rod 704 is controlled to act, and the circuit board 3 is discharged from the discharge hole 702 through the push plate 705, so that the control of the solder brushing quality is realized, and the solder brushing quality is ensured.
Specifically, the working process or working principle of the encoder power panel production equipment is as follows: when the tin brush is used, the first motor 505 drives the rotating wheel 506 to rotate, and drives the eccentric rod 507 and the eccentric shaft 508 to rotate, so that the driving plate 501 is driven to reciprocate through the first connecting rod 509, and when the driving plate 501 moves rightwards, the circuit board 3 is driven to move rightwards through the first stop block 503, and meanwhile, under the action of the driving rod 513 and the guide groove 512, the steel mesh 510 is driven to move downwards and tightly press on the surface of the circuit board 3, so that the tin brush quality is ensured; then the scraping plate 518 is driven by the first electric telescopic rod 517 to be closely attached to the surface of the steel mesh 510, the stirring shaft 523 is driven by the second motor 525 to drive the stirring rod 524 to rotate, the solder paste in the solder paste box 522 is stirred and mixed, good fluidity and adhesive force of the solder paste are ensured, the second gear 531 and the third gear 534 are driven by the first gear 530 to rotate, the first screw 520 and the second screw 533 are driven to rotate, the first piston 535 is driven by the second screw 533 to move towards the second one-way valve 538, the second one-way valve 538 is conducted, the solder paste in the second pushing cylinder 532 is pushed into the distributing pipe 539, the solder paste is sprayed on the surface of the steel mesh 510 by the spray pipe 540, meanwhile, the sliding seat 516 is driven by the first screw 520 to move, the solder paste on the surface of the steel mesh 510 is uniformly scraped on the surface of the circuit board 3 by the control scraping plate 518, and the solder paste brushing quality is improved; after brushing is completed, the first electric telescopic rod 517 resets, the second motor 525 reverses, the driving sliding seat 516 drives the scraping plate 518 to reset, at this time, the second belt pulley 529 drives the first belt pulley 528 and the spiral blade 527 to rotate, the solder paste is pushed into the first pushing cylinder 526, meanwhile, the second screw 533 drives the first piston 535 to move away from the direction of the first one-way valve 537, the first one-way valve 537 is conducted, the solder paste in the first pushing cylinder 526 is sucked into the second pushing cylinder 532, feeding of the solder paste is completed, and next tin brushing can be performed.
When the eccentric shaft 508 drives the driving plate 501 to reciprocate, the driving frame 606 is driven to synchronously move, and the second piston 605 is driven to reciprocate in the air cylinder 604 through the second connecting rod 607, so that the third one-way valve 608 and the fourth one-way valve 609 are alternately conducted, air in the air cylinder 604 is pressed into the manifold 602, and sprayed out from the spray head 603 to the surface of the moving circuit board 3, the circuit board 3 is subjected to air spraying and dust removal, floating ash on the surface of the circuit board 3 is eliminated, and the subsequent tin brushing quality is ensured.
The circuit board 3 after brushing is pushed into the detection cover 701 by the first stop block 503, the vision sensor 703 detects solder paste brushed on the surface of the circuit board 3 and transmits a picture to the control module, whether the solder surface is qualified or not is judged, when the brushed solder surface is judged to be unqualified, the second electric telescopic rod 704 is controlled to act, the circuit board 3 is discharged from the discharge hole 702 through the push plate 705, the control of the brushing quality is realized, and the brushing quality is ensured.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
It should be noted that, the first motor 505, the first electric telescopic rod 517, the second motor 525, the visual sensor 703 and the second electric telescopic rod 704 are devices or apparatuses existing in the prior art or are devices or apparatuses that can be implemented in the prior art, and the power supply, the specific composition and the principle thereof are clear to those skilled in the art, so they will not be described in detail.
Claims (8)
1. The utility model provides an encoder power strip production facility, its characterized in that includes frame (1), workbin (2) and brush tin mechanism (5), workbin (2) fixed mounting is on frame (1) surface, a plurality of circuit boards (3) have been placed to workbin (2) inner chamber, first support (4) are fixed mounting to workbin (2) lateral wall, brush tin mechanism (5) include
The driving plate (501), the driving plate (501) is slidably mounted in the inner cavity of the frame (1), a support (502) is fixedly mounted on the surface of the driving plate (501), and a first stop block (503) is rotatably mounted in the inner cavity of the support (502);
The sliding seat (516) is slidably arranged at the bottom of the first bracket (4), a first electric telescopic rod (517) is fixedly arranged on the surface of the sliding seat (516), and a scraping plate (518) is fixedly arranged at the output end of the first electric telescopic rod (517);
The tin paste box (522) is fixedly arranged on the surface of the first bracket (4), a stirring shaft (523) is rotatably arranged in the inner cavity of the tin paste box (522), and a plurality of stirring rods (524) are fixedly arranged on the surface of the stirring shaft (523);
The novel automatic feeding device is characterized in that a torsion spring (504) is fixedly arranged on the side wall of the support (502), the other end of the torsion spring (504) is fixedly connected with a first stop block (503), a first motor (505) is fixedly arranged in an inner cavity of the frame (1), a rotating wheel (506) is fixedly arranged at the output end of the first motor (505), an eccentric rod (507) is fixedly arranged on the side wall of the rotating wheel (506), an eccentric shaft (508) is fixedly arranged on the surface of the eccentric rod (507), a first connecting rod (509) is rotatably arranged between the eccentric shaft (508) and the driving plate (501), a second stop block (514) is symmetrically and slidably arranged on the inner wall of the frame (1), a spring (515) is fixedly arranged on the side wall of the second stop block (514), and the other end of the spring (515) is fixedly connected with the frame (1);
The steel mesh (510) is installed on the surface of the frame (1) in a sliding mode, first limiting rods (511) are symmetrically and fixedly installed on the side walls of the steel mesh (510), the first limiting rods (511) are connected with the frame (1) in a sliding mode, guide grooves (512) are formed in the side walls of the steel mesh (510), driving rods (513) are fixedly installed on the side walls of the driving plates (501), and the driving rods (513) are inserted into the inner cavities of the guide grooves (512) and used for driving the steel mesh (510) to ascend and descend.
2. The encoder power panel production device according to claim 1, wherein a guide rod (519) is fixedly installed in an inner cavity of the first support (4), the guide rod (519) is slidably connected with a sliding seat (516), a first screw rod (520) is rotatably installed in the inner cavity of the first support (4), a first threaded block (521) is fixedly installed on the surface of the sliding seat (516), and the first threaded block (521) is in threaded connection with the first screw rod (520).
3. The encoder power panel production facility of claim 2, wherein a second motor (525) is fixedly installed on a side wall of the solder paste box (522), an output end of the second motor (525) is fixedly connected with the stirring shaft (523), a first pushing barrel (526) is arranged in an inner cavity of the solder paste box (522), a spiral blade (527) is rotatably installed in the inner cavity of the first pushing barrel (526), a first belt pulley (528) is fixedly installed at one end of the spiral blade (527), a second belt pulley (529) is fixedly installed on the surface of the stirring shaft (523), a belt is connected between the first belt pulley (528) and the second belt pulley (529), a first gear (530) is fixedly installed at one end of the stirring shaft (523), a second gear (531) is fixedly installed at one end of the first screw (520), and the second gear (531) is meshed with the first gear (530).
4. The encoder power strip production facility according to claim 3, wherein the first support (4) surface fixed mounting has a second pushing cylinder (532), second pushing cylinder (532) inner chamber rotation installs second lead screw (533), second lead screw (533) one end fixed mounting has third gear (534), third gear (534) meshes with second gear (531), second pushing cylinder (532) inner chamber slidable mounting has first piston (535), first piston (535) inner chamber fixed mounting has the second screw thread piece, second screw thread piece and second lead screw (533) threaded connection, second pushing cylinder (532) inner chamber symmetry fixed mounting has second gag lever (536), second gag lever handle (536) and first piston (535) sliding connection, second pushing cylinder (532) lateral wall has first check valve (537) and second check valve (538), first check valve (537) and first pushing cylinder (526) lateral wall have between hose (539) and hose (539) fixed connection, hose (539) are divided between the hose (539).
5. The encoder power panel production equipment according to claim 1, wherein the dust removing mechanism (6) is installed on the surface of the frame (1) and is used for cleaning floating dust on the surface of the circuit board (3), the dust removing mechanism (6) comprises a second support (601), a manifold (602) and spray heads (603), the second support (601) is fixedly installed on the surface of the frame (1), the manifold (602) is fixedly installed in an inner cavity of the second support (601), and a plurality of spray heads (603) are installed on the side wall of the manifold (602).
6. The encoder power panel production device according to claim 5, wherein an air cylinder (604) is fixedly installed in an inner cavity of the frame (1), a second piston (605) is slidably installed in the inner cavity of the air cylinder (604), a driving frame (606) is slidably installed in the inner cavity of the frame (1), the driving frame (606) is sleeved on the surface of the eccentric shaft (508), a second connecting rod (607) is connected between the driving frame (606) and the second piston (605), and a third check valve (608) and a fourth check valve (609) are installed on the side wall of the air cylinder (604).
7. The encoder power panel production equipment according to claim 1, wherein a detection mechanism (7) is arranged on the surface of the frame (1) and used for detecting tin brushing quality, the detection mechanism (7) comprises a detection cover (701) and a visual sensor (703), the detection cover (701) is fixedly arranged on the surface of the frame (1), a discharging hole (702) is formed in the side wall of the frame (1), and the visual sensor (703) is fixedly arranged in an inner cavity of the detection cover (701).
8. The encoder power panel production equipment according to claim 7, wherein a second electric telescopic rod (704) is fixedly arranged on the side wall of the frame (1), and a push plate (705) is fixedly arranged at the output end of the second electric telescopic rod (704).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410404423.3A CN117998767B (en) | 2024-04-07 | 2024-04-07 | Encoder power strip production facility |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410404423.3A CN117998767B (en) | 2024-04-07 | 2024-04-07 | Encoder power strip production facility |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117998767A CN117998767A (en) | 2024-05-07 |
| CN117998767B true CN117998767B (en) | 2024-06-04 |
Family
ID=90893734
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410404423.3A Active CN117998767B (en) | 2024-04-07 | 2024-04-07 | Encoder power strip production facility |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117998767B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH106470A (en) * | 1997-02-06 | 1998-01-13 | Tani Denki Kogyo Kk | Screen printer |
| JP2002283534A (en) * | 2001-03-26 | 2002-10-03 | Sanyo Electric Co Ltd | Screen printer |
| JP2003001791A (en) * | 2001-06-19 | 2003-01-08 | Sanyo Electric Co Ltd | Cream solder supplying mechanism for screen printing press |
| CN108243576A (en) * | 2016-12-23 | 2018-07-03 | 广东高旗技术有限公司 | A kind of printed circuit board processing unit (plant) |
| CN108601240A (en) * | 2018-04-16 | 2018-09-28 | 南京铁道职业技术学院 | A kind of SMT printing apparatus |
| CN211222458U (en) * | 2019-11-27 | 2020-08-11 | 成都天博创科技有限公司 | Automatic feeding mechanism of solder paste printing machine |
| CN215751331U (en) * | 2021-09-25 | 2022-02-08 | 深圳正实自动化设备有限公司 | Automatic vertical lifting platform device of full-automatic vision solder paste printing machine |
| CN216300468U (en) * | 2021-11-01 | 2022-04-15 | 深圳环城鑫精密制造有限公司 | Printing head equipment capable of realizing printing pressure full-closed loop feedback system |
| CN116095975A (en) * | 2023-02-23 | 2023-05-09 | 康杨 | PCB circuit board production facility |
-
2024
- 2024-04-07 CN CN202410404423.3A patent/CN117998767B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH106470A (en) * | 1997-02-06 | 1998-01-13 | Tani Denki Kogyo Kk | Screen printer |
| JP2002283534A (en) * | 2001-03-26 | 2002-10-03 | Sanyo Electric Co Ltd | Screen printer |
| JP2003001791A (en) * | 2001-06-19 | 2003-01-08 | Sanyo Electric Co Ltd | Cream solder supplying mechanism for screen printing press |
| CN108243576A (en) * | 2016-12-23 | 2018-07-03 | 广东高旗技术有限公司 | A kind of printed circuit board processing unit (plant) |
| CN108601240A (en) * | 2018-04-16 | 2018-09-28 | 南京铁道职业技术学院 | A kind of SMT printing apparatus |
| CN211222458U (en) * | 2019-11-27 | 2020-08-11 | 成都天博创科技有限公司 | Automatic feeding mechanism of solder paste printing machine |
| CN215751331U (en) * | 2021-09-25 | 2022-02-08 | 深圳正实自动化设备有限公司 | Automatic vertical lifting platform device of full-automatic vision solder paste printing machine |
| CN216300468U (en) * | 2021-11-01 | 2022-04-15 | 深圳环城鑫精密制造有限公司 | Printing head equipment capable of realizing printing pressure full-closed loop feedback system |
| CN116095975A (en) * | 2023-02-23 | 2023-05-09 | 康杨 | PCB circuit board production facility |
Also Published As
| Publication number | Publication date |
|---|---|
| CN117998767A (en) | 2024-05-07 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108756159B (en) | Working method of building wall waterproof construction device | |
| CN112576009B (en) | Spraying equipment for building construction and use method thereof | |
| CN211838609U (en) | Paint spraying device of environment-friendly printed circuit board | |
| CN117998767B (en) | Encoder power strip production facility | |
| CN108393210B (en) | Auto-parts paint spraying apparatus | |
| CN115318503B (en) | PCB surface treatment system and treatment process | |
| CN212943812U (en) | Putty machine that panel was used | |
| CN219927218U (en) | Full-automatic printing machine | |
| CN113123573A (en) | Wall surface coating spraying device | |
| CN112246495B (en) | Coating device with self-cleaning function and working method | |
| CN114210506A (en) | Complete machine production is with silicone grease equipment of applying paint with a brush | |
| CN219706495U (en) | Wire and cable ink jet numbering machine capable of preventing ink from precipitating | |
| CN220867348U (en) | Leaching and separating device for tea oil production | |
| CN115478664B (en) | Building wall construction robot | |
| CN218433432U (en) | Aggregate is carried intelligence and is pressed down dirt equipment | |
| CN219880418U (en) | Multifunctional coating machine | |
| CN213594575U (en) | Quantitative filling device is used in facial mask production | |
| CN216173362U (en) | Mechanical part surface spraying device | |
| CN219442177U (en) | Automatic pipeline paint brushing device | |
| CN220580440U (en) | Wall plastering mechanism for decoration | |
| CN213761408U (en) | Stirring device for paint production | |
| CN220738617U (en) | Self-cleaning fingerprint spectrum identifier | |
| CN221119074U (en) | Wall is restoreed with even whitewashing device | |
| CN221119078U (en) | Plastering device for toilet construction | |
| CN117134557B (en) | Motor commutator press-in device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |