CN117977873A - Marine electric cylinder and use method thereof - Google Patents

Marine electric cylinder and use method thereof Download PDF

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Publication number
CN117977873A
CN117977873A CN202311644817.8A CN202311644817A CN117977873A CN 117977873 A CN117977873 A CN 117977873A CN 202311644817 A CN202311644817 A CN 202311644817A CN 117977873 A CN117977873 A CN 117977873A
Authority
CN
China
Prior art keywords
gear assembly
electric cylinder
servo motor
turbine
planetary reduction
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311644817.8A
Other languages
Chinese (zh)
Inventor
史思浓
冉益民
邓成龙
雷玉容
罗娟娟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Shipbuilding Chongqing Hydraulic Electromechanical Co ltd
Original Assignee
China Shipbuilding Chongqing Hydraulic Electromechanical Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Shipbuilding Chongqing Hydraulic Electromechanical Co ltd filed Critical China Shipbuilding Chongqing Hydraulic Electromechanical Co ltd
Priority to CN202311644817.8A priority Critical patent/CN117977873A/en
Publication of CN117977873A publication Critical patent/CN117977873A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/116Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears
    • H02K7/1163Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears where at least two gears have non-parallel axes without having orbital motion
    • H02K7/1166Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears where at least two gears have non-parallel axes without having orbital motion comprising worm and worm-wheel
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/10Casings or enclosures characterised by the shape, form or construction thereof with arrangements for protection from ingress, e.g. water or fingers
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/116Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

The utility model provides a marine electronic jar and application method thereof, includes servo motor, drive mechanism and actuating mechanism, servo motor passes through drive mechanism and drives actuating mechanism, drive mechanism includes planetary reduction gear assembly, parallel gear assembly and manual subassembly, servo motor, planetary reduction gear assembly, parallel gear assembly connect gradually, actuating mechanism is connected with parallel gear assembly, actuating mechanism and servo motor and parallel gear assembly homonymy set up, manual subassembly includes turbine and worm, and the worm meshes with the turbine, and the turbine is connected with planetary reduction gear assembly, and during manual mode, the worm drives the turbine and rotates, and the turbine drives planetary reduction gear assembly motion, and during the electric mode, servo motor drives planetary reduction gear assembly motion. According to the marine electric cylinder and the use method thereof, the axial installation space can be reduced, the position of the electric cylinder can be monitored, and the use reliability of the electric cylinder is improved.

Description

Marine electric cylinder and use method thereof
Technical Field
The invention relates to the technical field of electric cylinders, in particular to a marine electric cylinder and a use method thereof.
Background
The electric cylinder is a device for converting the rotary motion of the motor into linear motion, and realizes a brand new revolutionary product of a high-precision linear motion series. As a device for changing rotation into linear motion, a plurality of design schemes are available, the design aims of a relatively simple gear-rack structure and a hydraulic and pneumatic system can be achieved, the schemes are various, and most importantly, a machine which meets the functional requirements, has a simple structure, is low in cost and environment-friendly and is convenient to manage and maintain is designed, and different structures are adopted to achieve different advantages and disadvantages.
As the demand for service electrification increases, the application of electric cylinders increases. The electric cylinder can convert the rotation of the motor into linear motion, is a high-response and long-service-life actuating mechanism, and is widely applied to various devices such as raw material wharfs, raw material yards, sintering plants, coking plants, ironworks, steel works and other workplaces, such as unloading, coal unloading, ore unloading, ash unloading, belt conveyors and dust collectors in steel enterprises at present. Compared with other systems adopting hydraulic pressure or air pressure as a driving source, the electric cylinder is directly controlled by the motor, and intermediate media such as oil, gas and the like are not needed to transmit power, so that inaccuracy and inconvenient use caused by errors of a system generated by oil leakage and gas leakage can be avoided, and the electric control system has more excellent control performance, higher speed, higher bearing capacity and longer service life compared with a hydraulic system. The control performance of the system is not affected by the factors such as ambient temperature, easily polluted hydraulic valves, fluid media and the like. The wiring between the motor and the servo drive is also very simple and no complex oil pumps, pipes, cooling systems and other auxiliary facilities in the hydraulic system are required. Compared to cylinders, electric cylinders can be used in applications where high pressure air is less suitable. The use of threads allows for higher speeds and moments of movement than the axial movement produced by the cylinder. In the latest electric servo system, each operation can be set when controlling the speed, position, and torque. The characteristic makes a simple cylinder become a real automatic system, and has the advantages of small volume, excellent performance, convenient maintenance and the like. The electric cylinder can also adopt ball screw technology to ensure that the system has higher mechanical rigidity, longer service life and higher impact resistance. The high-efficiency hard ball screw is suitable for accurate positioning and long-distance reciprocating motion, is suitable for reciprocating motion with large axial load, and can obtain higher reliability and longer service life.
For example, publication number CN106364637a discloses a push-pull type double-electric-cylinder fin stabilizer, in which an electric cylinder is driven by a servo motor driving screw. However, when the marine electric cylinder is used for opening and closing the cover, if the servo motor fails, the safety risk is easily caused, meanwhile, the space on the ship is limited, and the volume of the electric cylinder needs to be reduced as much as possible.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides an electric cylinder with small volume, good durability and reliability and a manual operation mode and a use method thereof.
The specific technical scheme is as follows: the utility model provides a marine electronic jar, includes servo motor, drive mechanism and actuating mechanism, servo motor passes through drive mechanism and drives actuating mechanism, drive mechanism includes planetary reduction gear assembly, parallel gear assembly and manual subassembly, servo motor, planetary reduction gear assembly, parallel gear assembly connect gradually, and actuating mechanism is connected with parallel gear assembly, and actuating mechanism and servo motor and parallel gear assembly homonymy set up, manual subassembly includes turbine and worm, and worm and turbine engagement, turbine and planetary reduction gear assembly are connected, and during manual mode, worm drive turbine rotates, and the turbine drives planetary reduction gear assembly motion, and during electric mode, servo motor drives planetary reduction gear assembly motion.
In some embodiments, the transmission mechanism comprises a speed reducer, the speed reducer is arranged on one side of the parallel gear assembly and opposite to the planetary reduction gear assembly, and the speed reducer is provided with a potentiometer.
In some embodiments, the actuator comprises a cylinder and a push rod, one end of the cylinder is connected with the shell of the parallel gear assembly, the other end of the cylinder is provided with a front end cover, and the push rod is arranged in the cylinder in a penetrating way and extends out of the front end cover.
In some embodiments, a multi-seal assembly is disposed between the front end cap and the pushrod.
In some embodiments, an upper limit proximity switch and a lower limit proximity switch are respectively arranged at two ends of the cylinder body.
In some embodiments, the parallel gear assembly includes a driving wheel, an idler wheel and a driven wheel connected in sequence, the driving wheel is connected with the planetary reduction gear assembly, and the driven wheel is connected with a screw nut assembly in the cylinder body.
In some embodiments, the outer ring of the inner gear ring of the planetary gear speed reduction assembly is a turbine, and the worm is provided with a brake pin.
In some embodiments, the housing and cylinder of the transmission mechanism are anodized with aluminum.
The application method of the marine electric cylinder comprises the following steps:
the upper computer transmits an operation command to the industrial personal computer, and the industrial personal computer controls and drives the servo motor to rotate at a set torque and a set rotating speed according to a preset program and drives the electric cylinder through the transmission mechanism;
The push rod is retracted, when the actuating mechanism touches the lower limit switch in the retraction process, the limit switch is switched on, a switch signal is sent, the switch signal is fed back to the industrial personal computer, and the industrial personal computer controls the servo motor to decelerate.
In some embodiments, in the retracting process of the push rod, the potentiometer rotor rotates along with the servo motor, the resistance of the potentiometer rotor is changed in real time, a current signal is output, when the electric cylinder passes through the lower limit switch, the industrial personal computer detects the potentiometer signal to confirm whether the electric cylinder is retracted in place, and simultaneously detects whether the current of the servo motor encoder and the servo motor reaches a preset value, confirms the pretightening force of the closing cover, and ensures the closing cover to act reliably.
The invention has the technical effects that: according to the marine electric cylinder and the use method thereof, the axial installation space can be reduced, the position of the electric cylinder can be monitored, and the use reliability of the electric cylinder is improved.
Drawings
Fig. 1 is a schematic view of a marine electric cylinder according to an embodiment of the present invention.
Fig. 2 is a cross-sectional view of a marine electric cylinder according to an embodiment of the present invention.
Fig. 3 is a schematic view of a worm gear and worm of an embodiment of the invention.
Fig. 4 is a schematic view of a brake pin according to an embodiment of the present invention.
FIG. 5 is a schematic view of a seal assembly according to an embodiment of the present invention.
Detailed Description
The essential features and advantages of the invention will be further elucidated with reference to the examples, without however being limited to the embodiments listed.
As shown in fig. 1 to 5, a marine electric cylinder of the present embodiment is used for opening and closing a ship hatch cover, and includes a servo motor 1, a transmission mechanism 2 and an actuator 3, wherein the servo motor 1 drives the actuator 3 through the transmission mechanism 2. The transmission mechanism 2 comprises a planetary reduction gear assembly 4, a parallel gear assembly 5 and a manual assembly 6, wherein the servo motor 1, the planetary reduction gear assembly 4 and the parallel gear assembly 5 are sequentially connected, the actuating mechanism 3 is connected with the parallel gear assembly 5, the actuating mechanism 3 is arranged on the same side as the servo motor 1 and the parallel gear assembly 5, the parallel gear assembly 5 changes the transmission direction, the linear transmission is changed into a foldback type, a reduction function is further provided, and the torque of an output end is increased. The manual assembly 6 comprises a turbine 61 and a worm 62, the worm 62 is meshed with the turbine 61, the turbine 61 is connected with the planetary reduction gear assembly 4, the worm 62 drives the turbine 61 to rotate in a manual mode, the turbine 61 drives the planetary reduction gear assembly to move, and the servo motor 1 drives the planetary reduction gear assembly 4 to move in an electric mode. In the technical scheme, the electric cylinder is in a foldback type, so that the axial installation space can be reduced; the servo motor is provided with a power-off band-type brake, and the electric cylinder can be locked at any position. The motor band-type brake is generally composed of electromagnetic system, springs, friction plates and other components. When the motor stops working or is suddenly powered off, the electromagnet releases electromagnetic force, so that the friction plate is pressed against the motor rotor by the pressure of the spring and the gravity of the load, and the motor rotor is kept at a required position and cannot move due to the action of external force. In addition, through setting up turbine 61 and worm 62, can be when the electric mode is inefficacy, through manual drive worm 62, drive turbine 61 and rotate to make planetary reduction gear assembly operation, realize the motion of actuating mechanism 3, thereby can guarantee the usable state of electric cylinder under emergency.
In this embodiment, the transmission mechanism 2 includes a speed reducer 7, the speed reducer 7 is disposed on one side of the parallel gear assembly 5 and is disposed opposite to the planetary reduction gear assembly 4, and the speed reducer 7 is provided with a potentiometer 71, so that the speed reducer 7 and the planetary reduction gear assembly 4 are disposed on two sides of the parallel gear assembly 5, and the electric cylinder parallel gear assembly 5 is provided with a combination part of the speed reducer 7 with a high reduction ratio and the potentiometer 71, so that the position of the electric cylinder can be monitored in real time. The actuating mechanism 3 comprises a cylinder 31 and a push rod 32, one end of the cylinder 31 is connected with the shell of the parallel gear assembly 5, the other end of the cylinder is provided with a front end cover 33, and the push rod 32 is arranged in the cylinder 31 in a penetrating way and extends out of the front end cover 33, so that the cover plate connected with the push rod 32 is driven by stretching. The electric cylinder push rod 32 and the front end cover 33 are contacted with seawater, the push rod is made of high-strength martensitic stainless steel during design, and the front end cover is made of wear-resistant and corrosion-resistant materials. A plurality of sealing assemblies are arranged between the front end cover 33 and the push rod 32, and the front end cover 33 and the push rod 32 of the electric cylinder are in partial contact with seawater and bear water pressure, so that the sealing performance is improved by adopting the plurality of sealing assemblies. In this embodiment, four seals are designed on the front end cover 33, three seals are dynamically sealed between the front end cover 33 and the push rod 32, the outermost first seal assembly 331 is a dust-proof ring capable of removing marine attachments, the middle second seal assembly 332 is a self-lubricating seawater-resistant combined seal (ptfe+n084), and the inner third seal assembly 333 is a seawater-resistant O-ring (N084). The fourth seal assembly 334 of the front end cap 33 is an end face static seal, and adopts a sea water resistant O-ring (N084) seal, and the fifth seal assembly 335 of the push rod is a front end static seal, and adopts an O-ring (N084). The push rod is made of 05Cr17Ni4Cu4Nb, has softer surface hardness, is matched with the front end cover by the size f7/H8, and is provided with an inner hole of the front end coverThe surface roughness is required to be more than 0.4, and the sealing groove and the two ends of the front end cover are rounded, so that the surface roughness of the rounded corners is required to be more than 0.4. Thereby protecting the surface of the push rod and preventing water leakage caused by pull injury on the surface of the push rod. In this embodiment, the two ends of the cylinder 31 are respectively provided with an upper limit proximity switch 311 and a lower limit proximity switch 312, the upper limit proximity switch and the lower limit proximity switch adopt salt spray resistant contact limit switches, in-place early warning can be performed, and the reliability of the mechanical switch is high.
In this embodiment, the parallel gear assembly 5 includes a driving wheel 51, an idle wheel 52 and a driven wheel 53 which are sequentially connected, the driving wheel 51 is connected with the planetary reduction gear assembly 4, and the driven wheel 53 is connected with the screw nut assembly 8 in the cylinder 31. In the above technical solution, the driving wheel 51 is used as an input gear, the driven wheel 53 is used as an output gear, and the reduction of the transmission system is participated; the idler wheel 52 only participates in transmission, plays a role in expanding the installation distance between the motor and the cylinder barrel, and does not participate in deceleration. In the screw-nut assembly, a high-precision ball screw is used, and a driving wheel, an idler wheel and a driven wheel in the parallel gear assembly are matched and ground, so that the backlash is smaller than 5 minutes, the repeated positioning precision of the electric cylinder is ensured to be less than or equal to 0.02mm, and sealing compression is ensured to be in place when the cover is closed each time. The outer ring of the inner gear ring of the planetary gear speed reduction assembly 4 is a turbine 61, a brake pin 63 is arranged on a worm 62, the planetary gear speed reduction assembly makes the outer ring of the inner gear ring into a worm wheel, then the worm is matched with the worm to form a manual device, the brake pin is matched on the worm to prevent the positioning failure of an electric cylinder during loading (the position of a manual wrench with a hexagonal S10 is arranged on the worm, the brake pin of an S10 interface is arranged and fixed by a screw when a servo motor is controlled, the reduction ratio of the worm and the gear is 40, the torque at the manual position is less than or equal to 5Nm, and the stop torque provided by an M4 screw is more than 70 Nm). The shell and the cylinder body of the transmission mechanism are anodized by aluminum pieces, the electric cylinder is designed in a lightweight manner, and the gearbox shell, the gear box cover, the reducer shell and the cylinder body are anodized by aluminum pieces, so that the aim of weight reduction is fulfilled. The electric cylinder is required to have higher shock resistance and load capacity, shock is absorbed through the shock absorption gasket, the planetary gear speed reduction assembly and the servo motor, the planetary gear speed reduction assembly and the parallel gear assembly, the parallel gear assembly and the cylinder body, the shock absorption gasket is arranged between the cylinder body and the front end cover, the material is PTFE, and the screw nut assembly is selected from GCr15 and balls with large diameters.
When the electric cylinder of the embodiment works, the servo motor 1 rotates, and the ball screw pair is driven to rotate through the transmission mechanism; the screw nut is radially limited, and driven by the screw rotation moment, the screw nut and the push rod reciprocate linearly, and the push rod of the electric cylinder extends out and contracts, so that the functions of uncovering and closing the cover are realized. When the electric power machine is operated manually, the worm limiting plate is taken down, the worm is driven to rotate through the hand crank, the driving wheel and the driven wheel are driven to rotate, and the rest working principles are the same as those of the electric power machine.
The application method of the marine electric cylinder comprises the following steps: the upper computer transmits an operation command to the industrial personal computer, and the industrial personal computer controls and drives the servo motor to rotate at a set torque and a set rotating speed according to a preset program and drives the electric cylinder through the transmission mechanism; the push rod is retracted, when the actuating mechanism touches the lower limit switch in the retraction process, the limit switch is switched on, a switch signal is sent, the switch signal is fed back to the industrial personal computer, and the industrial personal computer controls the servo motor to decelerate. In the push rod retraction process, the potentiometer rotor rotates along with the servo motor, the resistance of the potentiometer rotor is changed in real time, a current signal is output, when the electric cylinder passes over the lower limit switch, the industrial personal computer detects the potentiometer signal to determine whether the electric cylinder is retracted in place, and simultaneously detects whether the servo motor encoder and the current of the servo motor reach a preset value, and the pretightening force of the closing cover is determined to ensure the reliable closing cover action.
The electric cylinder is driven by a servo motor, early warning is carried out through a limit switch, and potentiometer signals are tracked in real time, so that accurate positioning and quick response in a stroke can be realized. In the specified stroke, the electric cylinder can quickly reach the peak speed and stop at the specified position, so that the rapid and reliable opening and closing of the hatch cover can be ensured.
After the electric cylinder is in place in the stroke process, the pretightening force of the closing cover can be confirmed by monitoring the current of the servo motor, so that the tightness of the hatch cover is ensured.
The overload protection function can be realized by monitoring the current of the servo motor after the electric cylinder is in place in the stroke.
According to the marine electric cylinder and the use method, the axial installation space can be reduced, the position of the electric cylinder can be monitored, and the use reliability of the electric cylinder is improved.
It should be noted that the foregoing description of the preferred embodiments is merely illustrative of the technical concept and features of the present invention, and is not intended to limit the scope of the invention, as long as the scope of the invention is defined by the claims and their equivalents. All equivalent changes or modifications made in accordance with the spirit of the present invention should be construed to be included in the scope of the present invention.

Claims (10)

1. The utility model provides a marine electronic jar, includes servo motor, drive mechanism and actuating mechanism, servo motor passes through drive mechanism and drives actuating mechanism, its characterized in that, drive mechanism includes planetary reduction gear assembly, parallel gear assembly and manual subassembly, servo motor, planetary reduction gear assembly, parallel gear assembly connect gradually, and actuating mechanism is connected with parallel gear assembly, and actuating mechanism and servo motor and parallel gear assembly homonymy set up, manual subassembly includes turbine and worm, and worm and turbine engagement, turbine and planetary reduction gear assembly are connected, and during manual mode, worm drive turbine rotates, and the turbine drives planetary reduction gear assembly motion, and during electric mode, servo motor drives planetary reduction gear assembly motion.
2. The marine electric cylinder as claimed in claim 1, wherein the transmission mechanism includes a decelerator provided on one side of the parallel gear assembly and opposite to the planetary reduction gear assembly, the decelerator being provided with a potentiometer.
3. The marine electric cylinder as claimed in claim 2, wherein the actuator comprises a cylinder body and a push rod, one end of the cylinder body is connected with the housing of the parallel gear assembly, the other end of the cylinder body is provided with a front end cover, and the push rod is arranged in the cylinder body in a penetrating manner and extends out of the front end cover.
4. A marine electric cylinder as claimed in claim 3 wherein a multi-seal assembly is provided between the front end cap and the push rod.
5. A marine electric cylinder as claimed in claim 3, wherein the cylinder body is provided with an upper limit proximity switch and a lower limit proximity switch at both ends thereof, respectively.
6. The marine electric cylinder of claim 1, wherein the parallel gear assembly comprises a drive wheel, an idler wheel and a driven wheel connected in sequence, the drive wheel is connected with a planetary reduction gear assembly, and the driven wheel is connected with a screw nut assembly in the cylinder body.
7. The marine electric cylinder of claim 1, wherein the outer ring of the inner gear ring of the planetary gear reduction assembly is a turbine, and the worm is provided with a brake pin.
8. The marine electric cylinder as claimed in claim 1, wherein the housing and the cylinder body of the transmission mechanism are anodized with aluminum members.
9. The application method of the marine electric cylinder is characterized by comprising the following steps of:
the upper computer transmits an operation command to the industrial personal computer, and the industrial personal computer controls and drives the servo motor to rotate at a set torque and a set rotating speed according to a preset program and drives the electric cylinder through the transmission mechanism;
The push rod is retracted, when the actuating mechanism touches the lower limit switch in the retraction process, the limit switch is switched on, a switch signal is sent, the switch signal is fed back to the industrial personal computer, and the industrial personal computer controls the servo motor to decelerate.
10. The method for using the marine electric cylinder according to claim 9, wherein in the retracting process of the push rod, the potentiometer rotor rotates along with the servo motor, the resistance of the potentiometer rotor is changed in real time, a current signal is output, when the electric cylinder passes over the lower limit switch, the industrial personal computer detects the potentiometer signal, whether the electric cylinder is retracted or not is confirmed, meanwhile, whether the current of the servo motor encoder and the servo motor reaches a preset value is detected, the pretightening force of the closing cover is confirmed, and the closing cover is ensured to be reliable.
CN202311644817.8A 2023-12-04 2023-12-04 Marine electric cylinder and use method thereof Pending CN117977873A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311644817.8A CN117977873A (en) 2023-12-04 2023-12-04 Marine electric cylinder and use method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311644817.8A CN117977873A (en) 2023-12-04 2023-12-04 Marine electric cylinder and use method thereof

Publications (1)

Publication Number Publication Date
CN117977873A true CN117977873A (en) 2024-05-03

Family

ID=90861650

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311644817.8A Pending CN117977873A (en) 2023-12-04 2023-12-04 Marine electric cylinder and use method thereof

Country Status (1)

Country Link
CN (1) CN117977873A (en)

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