CN117948791B - Carbon steel welding wire air blowing device - Google Patents
Carbon steel welding wire air blowing device Download PDFInfo
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- CN117948791B CN117948791B CN202410359085.6A CN202410359085A CN117948791B CN 117948791 B CN117948791 B CN 117948791B CN 202410359085 A CN202410359085 A CN 202410359085A CN 117948791 B CN117948791 B CN 117948791B
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- 238000003466 welding Methods 0.000 title claims abstract description 88
- 238000007664 blowing Methods 0.000 title claims abstract description 24
- 229910000975 Carbon steel Inorganic materials 0.000 title claims abstract description 22
- 239000010962 carbon steel Substances 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 58
- 238000004804 winding Methods 0.000 claims abstract description 25
- 239000000725 suspension Substances 0.000 claims abstract description 16
- 230000001681 protective effect Effects 0.000 claims description 17
- 239000010935 stainless steel Substances 0.000 claims description 10
- 229910001220 stainless steel Inorganic materials 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000012216 screening Methods 0.000 claims description 3
- 239000000741 silica gel Substances 0.000 claims description 3
- 229910002027 silica gel Inorganic materials 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 abstract description 5
- 238000012545 processing Methods 0.000 abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 3
- 210000003437 trachea Anatomy 0.000 abstract description 2
- 230000000630 rising effect Effects 0.000 abstract 1
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000000945 filler Substances 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Arc Welding In General (AREA)
Abstract
The invention relates to the technical field of carbon steel welding wire processing, in particular to a carbon steel welding wire air-blowing device which comprises a bearing mechanism, an air-blowing mechanism movably arranged on the bearing mechanism and a suspension mechanism arranged in the bearing mechanism. Through submerging the welding wire wind-up roll after rolling in clear water in advance, take out the welding wire wind-up roll and place in the inside of bearing end pipe afterwards, along with the whole rising of roof beam frame, the welding wire wind-up roll that the multiunit rolling has the carbon steel welding wire just can fully submerge to the inner chamber of waterlogging caused by excessive rainfall cover, and the outside exhaust of suction pump can outwards discharge explosion-proof trachea and the gas in the main exhaust hood, the steam in auxiliary exhaust hood and the waterlogging caused by excessive rainfall cover inner chamber alright outwards discharge this moment, the outside of waterlogging caused by excessive rainfall cover receives the protection of storehouse pipe simultaneously, the high-pressure air current just can suck the seam between the welding wire is obtained in the outside winding of welding wire wind-up roll, thereby can effectively improve the carbon steel welding wire after the rolling and can obtain the deashing treatment before putting into use, and carry out the gas after the deashing and weather.
Description
Technical Field
The invention relates to the technical field of carbon steel welding wire processing, in particular to a carbon steel welding wire air-blowing device.
Background
The welding wire is used as filler metal or as a wire welding material for conducting at the same time. In gas and tungsten arc welding, the wire is used as a filler metal; in submerged arc welding, electroslag welding and other consumable electrode gas shielded arc welding, the wire is both filler metal and conductive electrode, while the carbon steel wire is a subdivision of one of the wires.
The welding wire is gradually stretched by the metal strip to be processed until the welding wire tends to be in a linear structure, after the welding wire is molded and passes through calendaring equipment, the welding wire body is immersed in special plating solution, the finally cooled welding wire is normally rolled after being subjected to dirt removal treatment, in the rolling process, the interference of working environment is received, diffuse dirt in air can be attached to the surface of the welding wire, dust is accumulated in a welding wire gap rolled in the follow-up transferring and storing period easily, and the use of the welding wire can be influenced.
Aiming at the wound welding wire, how to clean dust accumulated in the wound welding wire gap and blow the wound welding wire to improve the safety of the cleaned welding wire is the technical difficulty to be solved by the invention.
Disclosure of Invention
The present invention aims to solve one of the technical problems existing in the prior art or related technologies.
The technical scheme adopted by the invention is as follows:
The utility model provides a carbon steel welding wire air-blowing device, includes loading mechanism, movable mounting air-blowing mechanism on loading mechanism, install the suspension mechanism in loading mechanism, install the multiunit in suspension mechanism store up and receive the mechanism and lie in multiunit and store up welding rod lifting mechanism under receiving mechanism, loading mechanism includes the rail, rack on the inner wall of rail is fixed to fixed mounting, utilize the setting element in the recess of rail top to install in the bolt fastening, utilize two splint of bolt fastening installation at rail both ends, fixed mounting in the stay bar of splint outer end and fixed mounting in the base of stay bar bottom, air-blowing mechanism includes movable mounting in the bottom slide of rail, utilize the main exhaust hood of bolt fastening installation in the slider bottom, install the explosion-proof air pipe in the slider, fixed mounting is put the end closing cap on main exhaust hood top pipeline, movable mounting is put the end closing cap in explosion-proof air pipe outside, the chassis outside the slider, fixed mounting is in the chassis outside, the motor of chassis inside and the electric storage battery machine case outside the chassis outside the electric storage battery, and the motor inside the electric machine is equipped with wire through wire on the chassis, install the wire in the top of the side of the rail, the second is equipped with the end is equipped with the second pad, the top is equipped with at the bottom plate at the bottom of the top of the clamp sleeve, the second clamp sleeve is equipped with the second clamp sleeve, the top is equipped with the second clamp sleeve is equipped with the end at the top cover, the top cover is equipped with the top cover, the protection pipe is equipped with the protection sleeve is equipped with the protection device is equipped with the safety sleeve The welding rod lifting mechanism comprises a beam frame positioned right below a lying rail, a plurality of bearing end pipes arranged at the tops of the beam frame, welding wire winding rollers movably arranged at the tops of the bearing end pipes, an end plate fixedly arranged at the bottom of the beam frame by bolts, a hydraulic rod arranged at the outer end of the end plate and two clamps connected to the outer part of the hydraulic rod.
The present invention may be further configured in a preferred example to: the explosion-proof air pipe consists of an L-shaped stainless steel pipe and a hose, and the cylindrical end head of the L-shaped stainless steel pipe, which is close to one end of the main exhaust hood, is adapted to penetrate into the cylindrical groove at the bottom of the top-placed sealing cover.
Through adopting above-mentioned technical scheme, with L shape stainless steel pipeline fixed mounting in the splint of slider bottom to be connected the hose of L shape stainless steel pipeline outer end with the port of suction pump, utilize the bolt with suction pump fixed mounting on the splint of slider bottom, external suction pump alright follow the slider and remove along the slide of lying down rail bottom during operation this moment, the main exhaust hood that communicates with explosion-proof trachea this moment alright in proper order is in the processing of breathing in to the port at a plurality of auxiliary exhaust hood tops.
The present invention may be further configured in a preferred example to: evenly distributed's jack has been seted up in the cross body of rod of two bearing planking one ends of keeping away from to the horizontal pole, and cross body of rod adaptation runs through to the inside notch of setting element.
Through adopting above-mentioned technical scheme, with cross body of rod movable mounting in the horizontal pole in the inside of setting element, will run through the locating pin grafting in the hole at rail top that crouches to the inside of horizontal pole, be in the bearing planking and the end pole of suspension state this moment alright be the enough stable loading platform of protection backing plate and multiunit first clamp cover and second clamp cover.
The present invention may be further configured in a preferred example to: the first jacket and the second jacket are both made of silica gel materials, the protection backing plate is made of aluminum alloy materials, grooves which are adapted to the cylindrical outer walls of the first jacket and the second jacket are formed in an outside mode of the protection backing plate, the draining cover is formed by combining a drainage tube and a screening tube, and the drainage tube penetrates through the inner wall of the inner cavity of the bin tube to form a drainage notch.
Through adopting above-mentioned technical scheme, utilize the frictional resistance of first clamp cover and second clamp cover self, after the waterlogging caused by excessive rainfall cover and the storehouse pipe after the combination peg graft in the inside of first clamp cover or second clamp cover, be in the waterlogging caused by excessive rainfall cover of suspension state alright provide the semi-sealed cavity of decontaminating for the outside welding wire of rolling wire wind-up roll, along with the operation of suction pump, after the auxiliary exhaust cover top is passed through to main exhaust cover, the inner chamber of waterlogging caused by excessive rainfall cover and storehouse pipe just can form high-pressure air current, so can ensure that external air current can be transferred to the cavity between storehouse pipe and the waterlogging caused by excessive rainfall cover from the inside gap of welding wire.
The present invention may be further configured in a preferred example to: the hydraulic rod piece is fixedly installed outside the operation platform through two clamps, the hydraulic female rod in the hydraulic rod piece is located in the middle of the two bases, and the height of the top end of the hydraulic female rod is the same as that of the bases.
Through adopting above-mentioned technical scheme, utilize the bolt with two base fixed mounting at external operation platform's top, cooperate the bolt simultaneously with two anchor clamps fixed mounting in operation platform's outside, along with the operation of hydraulic rod spare, its inside hydraulic sub-pole just can cooperate end plate and roof beam structure to go up and down along vertical direction to move about, and naked roof beam structure alright cooperate a plurality of loading end pipes to carry out quick loading and unloading to the welding wire wind-up roll of winding welding wire this moment.
By adopting the technical scheme, the beneficial effects obtained by the invention are as follows:
1. According to the invention, the wound welding wire winding roller is immersed in clear water in advance, then the welding wire winding roller is taken out and placed in the bearing end pipe, the beam frame is lifted upwards integrally, a plurality of groups of welding wire winding rollers wound with carbon steel welding wires are completely immersed in the inner cavity of the draining cover, when the suction pump discharges air outwards, the explosion-proof air pipe and the air in the main exhaust cover are discharged outwards, the water vapor in the inner cavity of the auxiliary exhaust cover and the inner cavity of the draining cover can be discharged outwards, meanwhile, the outer part of the draining cover is protected by the warehouse pipe, the high-pressure air flow can suck the gaps between welding wires wound on the outer part of the welding wire winding roller, so that the ash removal treatment of the wound carbon steel welding wires can be effectively improved, and the air drying after ash removal can be carried out.
2. According to the invention, the rack is fixedly arranged on the inner side of the horizontal rail, the internal transmission shaft of the motor drives the gear to rotate when the motor runs, the gear moves along the rack, the cross rod right above the horizontal rail is matched with the two combined bearing outer plates to suspend the end rods, the protective backing plate fixed on the outer part of the end rods by the bolts and the multiple groups of first jackets and second jackets can move along the slideway at the bottom of the horizontal rail, and the multiple groups of bin pipes and auxiliary exhaust hoods assembled in the multiple first jackets and the multiple second jackets can be aligned with the ports of the main exhaust hood until the ports at the bottom of the main exhaust hood are perfectly attached to the ports at the top of the auxiliary exhaust hood, so that the main exhaust hood can provide high-pressure airflow for welding wires wound on the outer part of the welding wire winding roller after passing through one auxiliary exhaust hood each time.
Drawings
FIG. 1 is a schematic illustration of the present invention in use;
FIG. 2 is a schematic view of the electrode lifting mechanism of the present invention;
FIG. 3 is an enlarged schematic view of the present invention at A in FIG. 2;
FIG. 4 is a schematic view of a carrier according to the present invention;
FIG. 5 is a schematic view of an air blowing mechanism of the present invention;
FIG. 6 is a dispersion schematic of the air blowing mechanism of the present invention;
FIG. 7 is a schematic view of a suspension mechanism of the present invention;
FIG. 8 is a schematic cross-sectional view of a storage mechanism of the present invention;
Fig. 9 is an enlarged schematic view of the present invention at B in fig. 8.
Reference numerals:
100. a carrying mechanism; 110. a base; 120. a brace rod; 130. a clamping plate; 140. horizontal rail; 150. a positioning piece; 160. a rack;
200. An air blowing mechanism; 210. a slide block; 220. a chassis; 230. a motor; 240. an electricity storage case; 250. a main exhaust hood; 260. a bottom sealing cover is arranged; 270. placing a top sealing cover; 280. an explosion-proof air pipe;
300. A suspension mechanism; 310. a cross bar; 320. a load-bearing outer plate; 330. a positioning pin; 340. an end rod; 350. a protective backing plate; 360. a first jacket; 370. a second jacket;
400. A storage mechanism; 410. a bin pipe; 420. a draining cover; 430. an auxiliary exhaust hood;
500. A welding rod lifting mechanism; 510. a clamp; 520. a hydraulic rod; 530. an end plate; 540. a beam frame; 550. a carrying end pipe; 560. and a welding wire winding roller.
Detailed Description
The objects, technical solutions and advantages of the present invention will become more apparent by the following detailed description of the present invention with reference to the accompanying drawings. It should be noted that, without conflict, the embodiments of the present invention and features in the embodiments may be combined with each other.
It is to be understood that this description is merely exemplary in nature and is not intended to limit the scope of the present invention.
A carbon steel welding wire blowing apparatus according to some embodiments of the present invention is described below with reference to the accompanying drawings.
Example 1:
Referring to fig. 1 to 9, the carbon steel welding wire air-blowing device provided by the invention comprises a bearing mechanism 100, an air-blowing mechanism 200 movably mounted on the bearing mechanism 100, a suspension mechanism 300 mounted in the bearing mechanism 100, a plurality of groups of storage mechanisms 400 mounted in the suspension mechanism 300, and a welding rod lifting mechanism 500 positioned right below the plurality of groups of storage mechanisms 400.
The bearing mechanism 100 comprises a base 110, a stay 120, a clamping plate 130, a lying rail 140, a positioning piece 150 and a rack 160, the air blowing mechanism 200 comprises a sliding block 210, a machine case 220, a motor 230, an electric storage machine case 240, a main exhaust hood 250, a bottom cover 260, a top cover 270 and an explosion-proof air pipe 280, the suspension mechanism 300 comprises a cross rod 310, a bearing outer plate 320, a positioning pin 330, an end rod 340, a protective pad 350, a first jacket 360 and a second jacket 370, the storage mechanism 400 comprises a bin pipe 410, a draining hood 420 and an auxiliary exhaust hood 430, and the welding rod lifting mechanism 500 comprises a clamp 510, a hydraulic rod 520, an end plate 530, a beam frame 540, a bearing end pipe 550 and a welding wire winding roller 560.
Specifically, rack 160 is fixedly installed on the inner wall of horizontal rail 140, positioning piece 150 is fixedly installed in a groove at the top of horizontal rail 140 by bolts, two clamping plates 130 are respectively fixedly installed at two ends of horizontal rail 140 by bolts, supporting rod 120 is fixedly installed at the outer end of clamping plate 130, base 110 is fixedly installed at the bottom end of supporting rod 120, sliding block 210 is movably installed in a slideway at the bottom of horizontal rail 140, main exhaust hood 250 is fixedly installed at the bottom of sliding block 210 by bolts, explosion-proof air pipe 280 is installed in sliding block 210, bottom-placing sealing cover 260 is fixedly installed on a pipeline at the top of main exhaust hood 250, top-placing sealing cover 270 is movably installed at the outer part of explosion-proof air pipe 280, casing 220 is fixedly installed at the outer part of sliding block 210, motor 230 is fixedly installed at the inner part of casing 220, electric storage casing 240 is installed at the outer part of casing 220, and the binding post of storage battery inside electric storage casing 240 is connected with the binding post on motor 230 by a wire, the top of the inner transmission shaft of the motor 230 is fixedly provided with a gear engaged with the rack 160, the protective pad 350 is positioned under the lying rail 140, a plurality of first jackets 360 are installed outside the protective pad 350, the second jackets 370 are installed outside the first jackets 360 by using vertical rods, the end rods 340 are fixedly installed inside the protective pad 350 by using bolts, the two bearing outer plates 320 are installed in the middle of the end rods 340 by using bolts, the cross bar 310 is assembled at the top of the two bearing outer plates 320 by using nuts, the positioning pin 330 is movably installed inside the cross bar 310, the two warehouse pipes 410 are installed in the first jackets 360 and the second jackets 370, the draining cover 420 is installed inside the warehouse pipes 410, the auxiliary exhaust cover 430 is fixedly installed at the top of the draining cover 420 by using rivets, the beam frame 540 is positioned under the lying rail 140, a plurality of bearing end pipes 550 are installed at the top of the beam frame 540, the wire winding roller 560 is movably installed at the top of the bearing end pipe 550, the end plate 530 is fixedly installed at the bottom of the beam frame 540 by bolts, the hydraulic rod 520 is installed at the outer end of the end plate 530, and the two clamps 510 are connected to the outside of the hydraulic rod 520.
The cross rod 310 is fixed in the positioning piece 150 by using the positioning pin 330, the screw rods at the inner ends of the cross rod 310 are installed at the tops of the two bearing outer plates 320 by matching nuts, after the two bearing outer plates 320 are fixed by matching a plurality of bolts, the end rods 340 clamped at the bottoms of the two bearing outer plates 320 and transversely arranged can be fixed at the inner sides of the protective backing plates 350 by matching the bolts, the warehouse pipes 410 sequentially installed in the first jackets 360 and the second jackets 370 can be in a hanging state, when the cross rod 310 and the combined protective backing plates 350 drive the first jackets 360 and the second jackets 370 to calibrate with the horizontal rail 140, the welding wire winding rollers 560 assembled in the bearing end pipes 550 can be accurately immersed in the inner cavity of the draining cover 420, at the moment, the cavity after the draining cover 420 and the warehouse pipes 410 are combined can provide a semi-sealing cavity for welding wires wound outside the welding wire winding rollers 560, and high-pressure air flows generated in the warehouse pipes 410 and the inner cavity of the draining cover 420 can flow from gaps along with the continuous operation of the suction pump, so that the welding wires can be cleaned and dried to clean the welding wires quickly.
Example 2:
Referring to fig. 2-9, in the first embodiment, the explosion-proof air pipe 280 is composed of an L-shaped stainless steel pipe and a hose, and a cylindrical end of the L-shaped stainless steel pipe near one end of the main exhaust hood 250 is adapted to penetrate into a cylindrical groove at the bottom of the top cover 270.
The L-shaped stainless steel pipeline is fixedly arranged in the clamping plate at the bottom of the sliding block 210, the hose at the outer end of the L-shaped stainless steel pipeline is connected with the port of the suction pump, the suction pump is fixedly arranged on the clamping plate at the bottom of the sliding block 210 by utilizing the bolts, the external suction pump can move along the sliding rail at the bottom of the horizontal rail 140 along the sliding block 210 during operation, and at the moment, the main exhaust hood 250 communicated with the explosion-proof air pipe 280 can sequentially perform air suction treatment on the ports at the top of the auxiliary exhaust hoods 430, so that the wet welding wire winding roller 560 can be effectively ensured to be subjected to blowing and drying treatment, and further the wound welding wire is ensured to be cleaned before use.
Example 3:
Referring to fig. 3 to 9, on the basis of the first embodiment, evenly distributed insertion holes are formed in a cross-shaped rod body of the cross rod 310, which is far away from one end of the two bearing outer plates 320, and the cross-shaped rod body is adapted to penetrate into a notch in the positioning piece 150, the first jacket 360 and the second jacket 370 are made of silica gel materials, the protective pad 350 is made of aluminum alloy materials, grooves adapted to cylindrical outer walls of the first jacket 360 and the second jacket 370 are formed in the outer portion of the protective pad 350, the draining cover 420 is formed by combining a drainage tube and a screening tube, and the drainage tube penetrates into an inner wall of the inner cavity of the bin tube 410 and is provided with a drainage notch.
The cross rod body in the cross rod 310 is movably installed in the positioning piece 150, then the positioning pin 330 penetrating into the cross rod 310 is inserted into a hole at the top of the horizontal rail 140, at this time, the bearing outer plate 320 and the end rod 340 in the suspension state can be a stable bearing platform enough for the protection base plate 350 and the multiple groups of the first jackets 360 and the second jackets 370, meanwhile, the friction resistance of the first jackets 360 and the second jackets 370 is combined, after the combined drain cover 420 and the bin pipe 410 are inserted into the first jackets 360 or the second jackets 370, the drain cover 420 in the suspension state can provide a semi-sealing cavity for the welding wire wound outside the welding wire winding roller 560, and along with the operation of the suction pump, after the main exhaust cover 250 passes through the top of the auxiliary exhaust cover 430, the inner cavities of the drain cover 420 and the bin pipe 410 can form high-pressure air flow, so that the external air flow can be transferred into the cavity between the bin pipe 410 and the drain cover 420 from the gaps inside the welding wire, after ensuring that the bin pipe 410 and the drain cover 420 are subjected to certain thrust, and simultaneously ensuring stable and fast and controllable winding of the welding wire can be obtained.
Example 4:
Referring to fig. 2 to 9, in the first embodiment, a hydraulic rod 520 is fixedly installed at the outside of an operation platform through two clamps 510, and a hydraulic female rod is positioned at the middle of two bases 110 in the hydraulic rod 520, and the height of the top end of the hydraulic female rod is the same as that of the bases 110.
Utilize the bolt with two bases 110 fixed mounting at external operation platform's top, cooperate the bolt simultaneously with two anchor clamps 510 fixed mounting in operation platform's outside, along with the operation of hydraulic rod 520, its inside hydraulic sub-pole just can cooperate end plate 530 and roof beam structure 540 to go up and down the activity along vertical direction, naked roof beam structure 540 alright cooperate a plurality of bearing end pipes 550 at this moment carries out quick loading and unloading to the welding wire wind-up roll 560 of winding welding wire, and then the welding wire of convenient winding can obtain quick clean treatment before using, in order to avoid the too much and problem emergence that leads to steel structure welding seam quality not up to standard of welding wire surface filth.
The working principle and the using flow of the invention are as follows: the drain cover 420 is fixedly installed in the inner cavity of the bin pipe 410 in advance, the auxiliary exhaust cover 430 is fixedly installed at the top of the drain cover 420 by rivets, the inner cavity of the auxiliary exhaust cover 430 is communicated with the inner cavity of the drain cover 420, the plurality of first jackets 360 and the plurality of second jackets 370 are assembled by a plurality of vertical rods in a combined mode, the assembled plurality of first jackets 360 and second jackets 370 are installed in grooves on the outer portion of the protective pad 350, the combined plurality of groups of bin pipes 410 are sequentially and fixedly installed in the inner portions of the plurality of first jackets 360 and the second jackets 370, ports of the bin pipe 410 and the drain cover 420 are vertically downward, then, the combined end rod 340 is fixedly installed in the middle of the inner side of the protective base plate 350 by using bolts, at the moment, two bearing outer plates 320 clamped outside the end rod 340 are fixed by two groups of bolts, screws at the inner ends of the cross rods 310 are assembled in transverse holes at the tops of the two bearing outer plates 320 by matching nuts, the other ends of the cross rods 310 penetrate into the inside of the positioning piece 150, at the moment, the positioning pins 330 penetrate into vertical holes in the cross rods 310, rod bodies penetrating into the bottom ends of the cross rods 310 of the positioning pins 330 are inserted into holes at the tops of the horizontal rails 140, the sliding blocks 210 are movably installed in sliding ways at the bottoms of the horizontal rails 140, and then the two combined bases 110 are fixedly installed at the tops of the operation platform by using bolts;
when in use, an operator needs to fixedly install the miniature suction pump on the plate surface at the bottom of the sliding block 210 by using bolts and clamps in advance, then connect a hose at the outer end of the explosion-proof air pipe 280 to an interface of the suction pump, then wind the carbon steel welding wires outside the welding wire winding rollers 560, then sequentially assemble the welding wire winding rollers 560 for uniformly winding the carbon steel welding wires in holes at the tops of the bearing end pipes 550, at this time, the welding wire winding rollers 560 wound with the carbon steel welding wires are in a vertical state, as the hydraulic rod 520 operates, the hydraulic sub-rod in the miniature suction pump continuously rises to deliver the welding wires winding rollers 560 to the inner cavities of the plurality of drain hoods 420 until the welding wires wound on the welding wire winding rollers 560 are completely immersed in the inner cavities of the drain hoods 420, then the motor 230 is started, as the transmission shaft in the motor 230 rotates, the gear at the top end of the transmission shaft is wound along the rack 160, at this time, the sliding block 210 drives the suction pump and the main exhaust hood 250 to sequentially surround along the tops of the plurality of the bearing end pipes 550, at this time, the ports at the bottom of the main exhaust hood 250 pass through the ports at the tops of the auxiliary exhaust hoods 430, the ports at the bottoms of the main exhaust hood 250 are in the vertical state, the inner cavities of the main exhaust hood 420 are in the state, and the inner cavities of the drain hood 420 can be completely discharged, and the drain air can be completely in the inner cavities of the drain hood 420, and the drain state, and can be discharged.
In the description of the present specification, the terms "one embodiment," "some embodiments," "particular embodiments," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.
Claims (5)
1. The carbon steel welding wire air blowing device is characterized by comprising a bearing mechanism (100), an air blowing mechanism (200) movably mounted on the bearing mechanism (100), a suspension mechanism (300) mounted in the bearing mechanism (100), a plurality of groups of storage mechanisms (400) mounted in the suspension mechanism (300) and a welding rod lifting mechanism (500) positioned right below the plurality of groups of storage mechanisms (400);
The bearing mechanism (100) comprises a lying rail (140), a rack (160) fixedly arranged on the inner wall of the lying rail (140) and a positioning piece (150) fixedly arranged in a groove at the top of the lying rail (140);
The air blowing mechanism (200) comprises a sliding block (210) movably arranged in a slideway at the bottom of the horizontal rail (140), a main exhaust hood (250) fixedly arranged at the bottom of the sliding block (210), an explosion-proof air pipe (280) arranged in the sliding block (210), a bottom-placing sealing cover (260) fixedly arranged on a pipeline at the top of the main exhaust hood (250) and a top-placing sealing cover (270) movably arranged outside the explosion-proof air pipe (280);
The air blowing mechanism (200) further comprises a case (220) fixedly installed outside the sliding block (210), a motor (230) fixedly installed inside the case (220) and an electric storage case (240) installed outside the case (220), and binding posts of a storage battery inside the electric storage case (240) are connected with binding posts on the motor (230) through wires; a gear meshed with the rack (160) is fixedly arranged at the top of the transmission shaft in the motor (230);
the suspension mechanism (300) comprises a protective base plate (350) positioned right below the horizontal rail (140), a plurality of first jackets (360) arranged outside the protective base plate (350) and a second jacket (370) arranged outside the first jackets (360) by vertical rods; the suspension mechanism (300) further comprises an end rod (340) fixedly arranged at the inner side of the protective base plate (350), two bearing outer plates (320) arranged at the middle part of the end rod (340), a cross rod (310) assembled at the top of the two bearing outer plates (320) and a positioning pin (330) movably arranged inside the cross rod (310); uniformly distributed jacks are formed in the cross-shaped rod body, which is far away from one end of the two bearing outer plates (320), of the cross rod body (310), and the cross-shaped rod body is adapted to penetrate into a notch in the positioning piece (150);
The storage mechanism (400) comprises two bin pipes (410) arranged in a first jacket (360) and a second jacket (370), a draining cover (420) arranged in the bin pipes (410) and an auxiliary exhaust cover (430) fixedly arranged at the top end of the draining cover (420);
the draining cover (420) is formed by combining a drainage tube and a screening tube, and a drainage notch is formed in the inner wall of the inner cavity of the bin tube (410) penetrating through the drainage tube;
The welding rod lifting mechanism (500) comprises a beam frame (540) positioned right below the horizontal rail (140), a plurality of bearing end pipes (550) arranged at the top of the beam frame (540), welding wire winding rollers (560) movably arranged at the tops of the bearing end pipes (550), an end plate (530) fixedly arranged at the bottom of the beam frame (540), a hydraulic rod (520) arranged at the outer end of the end plate (530) and two clamps (510) connected to the outside of the hydraulic rod (520).
2. The carbon steel welding wire air-blowing device according to claim 1, wherein the bearing mechanism (100) further comprises two clamping plates (130) fixedly installed at two ends of the horizontal rail (140), a supporting rod (120) fixedly installed at the outer end of the clamping plates (130), and a base (110) fixedly installed at the bottom end of the supporting rod (120).
3. The carbon steel welding wire air blowing device according to claim 1, wherein the explosion-proof air pipe (280) is composed of an L-shaped stainless steel pipe and a hose, and a cylindrical end of the L-shaped stainless steel pipe near one end of the main exhaust hood (250) is adapted to penetrate into a cylindrical groove at the bottom of the top cover (270).
4. The carbon steel welding wire air-blowing device according to claim 1, wherein the first jacket (360) and the second jacket (370) are both made of a silica gel material, the protective pad (350) is made of an aluminum alloy material, and grooves adapted to the cylindrical outer walls of the first jacket (360) and the second jacket (370) are formed in the outer portion of the protective pad (350).
5. The carbon steel welding wire air-blowing device according to claim 1, wherein the hydraulic rod (520) is fixedly installed outside the operation platform through two clamps (510), the hydraulic female rod in the hydraulic rod (520) is located at the middle part of the two bases (110), and the height of the top end of the hydraulic female rod is the same as the height of the bases (110).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410359085.6A CN117948791B (en) | 2024-03-27 | 2024-03-27 | Carbon steel welding wire air blowing device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410359085.6A CN117948791B (en) | 2024-03-27 | 2024-03-27 | Carbon steel welding wire air blowing device |
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| Publication Number | Publication Date |
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| CN117948791A CN117948791A (en) | 2024-04-30 |
| CN117948791B true CN117948791B (en) | 2024-05-24 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB661255A (en) * | 1949-10-27 | 1951-11-21 | Rickenbach Hugo | Process for the rapid drying of yarn spools and autoclave for carrying out the process |
| KR20160084774A (en) * | 2015-01-06 | 2016-07-14 | 일흥산업(주) | Drying device of welding wire |
| CN114199008A (en) * | 2021-12-24 | 2022-03-18 | 山东清华金属制品有限公司 | Welding wire drying equipment |
| CN217005213U (en) * | 2022-01-27 | 2022-07-19 | 四川省弘拓金属材料有限公司 | Wire drying equipment for welding wire production |
| CN217979644U (en) * | 2022-07-05 | 2022-12-06 | 安徽克里斯特新材料有限公司 | Flux core drying device is used in welding wire production |
-
2024
- 2024-03-27 CN CN202410359085.6A patent/CN117948791B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB661255A (en) * | 1949-10-27 | 1951-11-21 | Rickenbach Hugo | Process for the rapid drying of yarn spools and autoclave for carrying out the process |
| KR20160084774A (en) * | 2015-01-06 | 2016-07-14 | 일흥산업(주) | Drying device of welding wire |
| CN114199008A (en) * | 2021-12-24 | 2022-03-18 | 山东清华金属制品有限公司 | Welding wire drying equipment |
| CN217005213U (en) * | 2022-01-27 | 2022-07-19 | 四川省弘拓金属材料有限公司 | Wire drying equipment for welding wire production |
| CN217979644U (en) * | 2022-07-05 | 2022-12-06 | 安徽克里斯特新材料有限公司 | Flux core drying device is used in welding wire production |
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| Publication number | Publication date |
|---|---|
| CN117948791A (en) | 2024-04-30 |
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