CN117947526B - Wool washing processing technology for felt-opening wool - Google Patents

Wool washing processing technology for felt-opening wool Download PDF

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Publication number
CN117947526B
CN117947526B CN202410345935.7A CN202410345935A CN117947526B CN 117947526 B CN117947526 B CN 117947526B CN 202410345935 A CN202410345935 A CN 202410345935A CN 117947526 B CN117947526 B CN 117947526B
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felt
wool
opening
speed
temperature
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CN117947526A (en
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肖建波
王成英
徐利浩
杨培华
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ZHANGJIAGANG YUXIN WOOL INDUSTRY CO LTD
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ZHANGJIAGANG YUXIN WOOL INDUSTRY CO LTD
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Abstract

The invention discloses a wool scouring processing technology for felt-opening wool. The felt-opening wool-washing processing technology comprises the following steps: step (1) sorting; step (2) separating felt hairs; step (3) obtaining dried felt-opening wool; step (4), conveying and feeding the dried felt-opening wool into three groups of press rolls through curtains; step (5) flexible opening; step (6) washing; and (7) sequentially feeding the washed felt-opening wool into a third groove, a fourth groove and a fifth groove for rinsing, after water pressing, conveying the felt-opening wool into an oven room for normal drying treatment, opening the felt-opening wool through needle ring roughening, and packaging the felt-opening wool through a pipeline. The invention reduces the opening difficulty of the opened felt hair through an improved wool washing process, improves the felting property of the opened felt hair after washing, improves the stability of the opened felt Mao Huichao rate, simultaneously cleans the opened felt hair by using low Wen Xiji with good cleaning effect, has good effect and environmental protection, and has good application prospect.

Description

Wool washing processing technology for felt-opening wool
Technical Field
The invention belongs to the technical field of textile, and particularly relates to a wool scouring processing technology for felt opening.
Background
The felt is a textile formed by compressing and coagulating wool fibers, has the characteristics of warmth retention, skid resistance, water absorption and the like, and the felt opening is to carry out special treatment on the felt to obtain wool materials, so that the felt has better texture and hand feeling; however, the just-treated open felt wool can contain much dust and organic matters, and needs to be treated to improve the cleanliness of the open felt wool.
Disclosure of Invention
The invention aims to provide a wool scouring processing technology for felt opening, which is used for solving the technical problems in the prior art.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the invention provides a wool scouring processing technology for felt-opening wool, which comprises the following steps:
Classifying and sorting the felt-opening wool;
Rolling the sorted felt-opening hairs through a mesh dust cage, and discharging a part of fine dust from the meshes of the dust cage to obtain separated felt hairs;
Step (3), the separated felt hairs are sent into a baking oven body through a rotating device, and are dried, so that dried felt hairs are obtained;
Step (4), conveying and feeding the dried felt-opening wool into three groups of press rolls through curtains;
step (5), felt opening is carried out through three groups of compression rollers, all surface blocks are crushed, and flexible opening is carried out through a first cylinder, a second cylinder and a third cylinder handle;
Step (6), feeding the opened felt wool into a first wool washing groove for soaking through a horizontal curtain, feeding the soaked felt wool into a second groove through a compression roller, and adding a low-temperature lotion for washing;
and (7) sequentially feeding the washed felt-opening wool into a third groove, a fourth groove and a fifth groove for rinsing, after water pressing, conveying the felt-opening wool into an oven room for normal drying treatment, opening the felt-opening wool through needle ring roughening, and packaging the felt-opening wool through a pipeline.
Preferably, the felt opening wool comprises at least one of wool, rabbit hair and goat hair.
Preferably, in the step (2), the tumbling speed of the mesh dust cage is 15-25r/min; the moisture regain of the dried felt-opening wool in the step (3) is 4-6%; the rotating speed of the rotating device is 8-12r/min; drying conditions: the drying temperature is 90-92 ℃ and the drying time is 4-6min.
Preferably, in the step (4), the curtain conveying speed is 8-12m/min; the first group of press rolls of the three groups of press rolls are angle nail type press rolls, the needle density is 5 pieces/cm < 2 >, and the linear speed is 15m/min; the second group of press rolls of the three groups of press rolls are needle ring type press rolls, the needle density is 15 pieces/cm < 2 >, and the linear speed is 20m/min; the third group is a horizontal press roll with a linear speed of 30m/min.
Preferably, in the step (5), the first cylinder speed is 180-200r/min; the second cylinder speed is 200-220r/min; the third cylinder speed is 220-240r/min.
Preferably, in the step (6), the soaking condition is as follows: the soaking temperature is 46-50deg.C, and the soaking time is 4-6min; the number of times of movement of the big harrow arranged on the press roller per minute is 13-14 times/min; the temperature of the second tank is 53-55 ℃; the concentration of the low temperature lotion is 1-2wt%.
Preferably, in the step (7), the temperatures of the third tank, the fourth tank and the fifth tank are 43-45 ℃.
Preferably, the preparation method of the low-temperature lotion comprises the following steps:
s1, adding 114-228g of ammonium persulfate into 1-2kg of industrial xylan, continuously stirring at 55-65 ℃ for reaction for 5-8 hours, cooling to room temperature, and centrifuging at a rotating speed of 7000-9000r/min for 4-6min to obtain a centrifugal solid;
S2, adding centrifugal solids into deionized water, carrying out ultrasonic treatment for 5-10min, centrifuging for 8-12min again at a rotating speed of 7000-9000r/min, dialyzing in water by using a dialysis membrane with a molecular weight cut-off value of 8000-14000 Da to thoroughly purify solid products, and centrifuging for 15-25min at a rotating speed of 1000-3000r/min to obtain oxidized xylan;
S3, adding 150-200g of xylan oxide into deionized water to obtain 5wt% of dispersion liquid, adding 50-100g of acetic anhydride, adding 3wt% of NaOH solution to adjust the pH to 8-9, stirring gently at the speed of 100r/min for 4-6h at the temperature of 35-45 ℃, and centrifugally washing for 3-5 times to obtain acetylated xylan;
s4, adding 80-160g of acetylated xylan and 50-100mg of sodium montmorillonite into 10-20L of water, and adding sodium citrate to adjust the PH to 7 to obtain the low-temperature lotion.
In summary, due to the adoption of the technical scheme, the beneficial effects of the invention are as follows:
1. Compared with the traditional wool scouring process, the method is specially aimed at the characteristics of more grease and dust on the surface of the felt-opening wool, firstly, fine ash is removed through rolling and screening of a mesh dust cage, then, intractable large ash is embrittled through drying, then, after crushing through three groups of press rolls, the felt-opening wool is opened through a cylinder, then, a low-temperature lotion is added, the opened felt-opening wool is cleanly washed at normal temperature, and the clean felt-opening wool is obtained after drying, and through an improved wool scouring process, the opening difficulty of the felt-opening wool is reduced, the felting property after the felt-opening wool is washed is improved, and the stability of the felt-opening Mao Huichao rate is improved.
2. According to the invention, the xylan nanocrystals are extracted from industrial biological wastes, and the acetylated xylan is obtained through oxidation and acetylation reactions. The acetylated xylan has good surface activity and higher interfacial activity, has strong pickering emulsion forming capability and large three-phase contact angle, and can effectively remove different stains or oil stains; meanwhile, the sodium montmorillonite has excellent performances such as water absorption expansion rate, cation exchange capacity, water dispersibility, colloid valence and the like, and the thixotropic property, viscosity, lubricity and thermal stability of the colloid suspension are also very outstanding, so that the adsorption capacity to organic matters and soil particles is very strong, and soil mixed organic matters on the surface of felt opening can be removed; and the low-temperature lotion has good biocompatibility, is green and environment-friendly, and has good development prospect.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a preparation process flow chart of the felt-opening scouring process of the invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The embodiment discloses a preparation method of a low-temperature lotion, which comprises the following steps:
S1, adding 171g of ammonium persulfate into 1.5kg of industrial xylan, continuously stirring at 60 ℃ for reaction for 7 hours, cooling to room temperature, and centrifuging at a rotating speed of 8000r/min for 5min to obtain a centrifugal solid;
S2, adding centrifugal solids into deionized water, carrying out ultrasonic treatment for 7min, centrifuging again at a rotational speed of 8000r/min for 10min, dialyzing in water by using a dialysis membrane with a molecular weight cut-off value of 8000-14000 Da to thoroughly purify solid products, and centrifuging at a rotational speed of 2000r/min for 20min to obtain oxidized xylan;
S3, adding 175g of oxidized xylan into deionized water to obtain a dispersion liquid with the weight percent of 5, adding 75g of acetic anhydride, adding a NaOH solution with the weight percent of 3 to adjust the pH value to 8.5, stirring gently at the temperature of 40 ℃ at the rotating speed of 100r/min for 5 hours, and centrifugally washing for 4 times to obtain acetylated xylan;
S4, adding 120g of acetylated xylan and 75mg of sodium montmorillonite into 15L of water, and adding sodium citrate to adjust the PH to 7 to obtain the low-temperature lotion.
Example 2
Referring to fig. 1, the embodiment discloses a wool scouring process for felt-opening wool, which comprises the following steps:
Classifying and sorting the felt-opening wool;
step (2) rolling the sorted felt-opening wool through a mesh dust cage at a rotating speed of 20r/min, and discharging a part of fine dust from meshes of the dust cage to obtain separated felt wool;
Step (3), the separated felt is sent into a baking oven body through a rotating device at a rotating speed of 10r/min, and is dried for 5min at 91 ℃ to obtain dried felt with a moisture regain of 5%;
step (4) feeding the dried felt-opening wool into three groups of press rolls through curtain conveying speed of 10m/min, wherein the first group of press rolls are angle nail type press rolls, the needle density is 5 pieces/cm < 2 >, and the linear speed is 15m/min; the second group is a needle ring type press roller, the needle density is 15 pieces/cm < 2 >, and the linear speed is 20m/min; the third group is a horizontal press roller with the linear speed of 30m/min;
Step (5), felt opening is carried out through a third group of compression rollers, all the surface blocks are crushed, flexible opening is carried out through a first cylinder, a second cylinder and a third cylinder handle, the first cylinder speed is 190r/min, the second cylinder speed is 210r/min, and the third cylinder speed is 230r/min;
Step (6), the opened felt wool is fed into a first wool washing tank through a horizontal curtain, the water temperature is controlled to be 48 ℃ for 5 minutes, the moving times of a big rake installed on a press roll are 13.5 times/min per minute, the soaked felt wool is fed into a second tank and a third tank through the press roll for washing, the temperature is controlled to be 54 ℃, and 1.5 weight percent of low Wen Xiji prepared in the embodiment 1 is added;
And (7) feeding the washed felt-opening wool into a three-four-five tank for rinsing, controlling the temperature at 44 ℃, pressing water, conveying the felt-opening wool into an oven room for normal drying treatment, opening the felt-opening wool through needle rings, and packaging the felt-opening wool through a pipeline.
Example 3
Referring to fig. 1, the embodiment discloses a wool scouring process for felt-opening wool, which comprises the following steps:
Classifying and sorting the felt-opening wool;
Step (2) rolling the sorted felt-opening wool through a mesh dust cage at a rotating speed of 15r/min, and discharging a part of fine dust from meshes of the dust cage to obtain separated felt wool;
Step (3), the separated felt is sent into a baking oven body through a rotating device at a rotating speed of 12r/min, and is dried for 6min at 90 ℃ to obtain dried felt with 4% moisture regain;
Step (4) feeding the dried felt-opening wool into three groups of press rolls through a curtain conveying speed of 12m/min, wherein the first group of press rolls are angle nail type press rolls, the needle density is 5 pieces/cm < 2 >, and the linear speed is 15m/min; the second group is a needle ring type press roller, the needle density is 15 pieces/cm < 2 >, and the linear speed is 20m/min; the third group is a horizontal press roller with the linear speed of 30m/min;
Step (5), felt opening is carried out through a third group of compression rollers, all the surface blocks are crushed, flexible opening is carried out through a first cylinder, a second cylinder and a third cylinder handle, the first cylinder speed is 180r/min, the second cylinder speed is 220r/min, and the third cylinder speed is 220r/min;
Step (6), the opened felt wool is fed into a first wool washing tank through a horizontal curtain, the water temperature is controlled to be 50 ℃ for 4 minutes, the moving times of a big rake installed on a press roll are 14 times/min per minute, the soaked felt wool is fed into a second tank and a third tank through the press roll for washing, the temperature is controlled to be 53 ℃, and 1.5wt% of low Wen Xiji prepared in the embodiment 1 is added;
And (7) feeding the washed felt-opening wool into a three-four-five tank for rinsing, controlling the temperature at 43 ℃, pressing water, conveying the felt-opening wool into an oven room for normal drying treatment, opening the felt-opening wool through needle rings, and packaging the felt-opening wool through a pipeline.
Example 4
Referring to fig. 1, the embodiment discloses a wool scouring process for felt-opening wool, which comprises the following steps:
Classifying and sorting the felt-opening wool;
step (2) rolling the sorted felt-opening wool through a mesh dust cage at a rotating speed of 25r/min, and discharging a part of fine dust from meshes of the dust cage to obtain separated felt wool;
Step (3), the separated felt is sent into a baking oven body through a rotating device at a rotating speed of 8r/min, and is dried for 4min at 92 ℃ to obtain dried felt with a moisture regain of 6%;
Step (4) feeding the dried felt-opening wool into three groups of press rolls through a curtain conveying speed of 8m/min, wherein the first group of press rolls are angle nail type press rolls, the needle density is 5 pieces/cm < 2 >, and the linear speed is 15m/min; the second group is a needle ring type press roller, the needle density is 15 pieces/cm < 2 >, and the linear speed is 20m/min; the third group is a horizontal press roller with the linear speed of 30m/min;
Step (5), felt opening is carried out through a third group of compression rollers, all the surface blocks are crushed, flexible opening is carried out through a first cylinder, a second cylinder and a third cylinder handle, the first cylinder speed is 200r/min, the second cylinder speed is 200r/min, and the third cylinder speed is 240r/min;
Step (6), feeding the opened felt wool into a first wool washing tank through a horizontal curtain, controlling the water temperature in the first wool washing tank to be 46 ℃ for soaking for 6min, enabling a big rake arranged on a press roll to move for 13 times per minute, feeding the soaked felt wool into a second tank and a third tank through the press roll for washing, controlling the temperature at 55 ℃, and adding 1.5wt% of low Wen Xiji prepared in the embodiment 1;
and (7) feeding the washed felt-opening wool into a three-four-five groove for rinsing, controlling the temperature at 45 ℃, pressing water, conveying the felt-opening wool into an oven room for normal drying treatment, opening the felt-opening wool through needle rings, and packaging the felt-opening wool through a pipeline.
In summary, the low-temperature lotion prepared in example 1 is an acetylated xylan obtained by extracting xylan nanocrystals from industrial biological waste and performing oxidation and acetylation reactions, has a good decontamination effect, and is synergistic with sodium montmorillonite to provide effective removal of mixed organic matters from soil on the surface of open felt; the wool-washing processing technology of the felt-opening wool is specially aimed at the characteristics of more grease and dust on the surface of the felt-opening wool, firstly, fine ash is removed through a mesh dust cage rolling screen, then, intractable massive ash is embrittled through drying, then, after three groups of press rolls crush, the felt-opening wool is opened through a cylinder, then, the low-temperature lotion prepared in the embodiment 1 is added, the opened felt-opening wool is washed clean at normal temperature, and the clean felt-opening wool is obtained after drying; examples 2-4 changed the process parameters of the felt-opening scouring process, wherein the selected process parameters of example 2 maximally reduced the difficulty of opening the felt-opening, improved the felting properties of the felt-opening washed felt, and improved the stability of the felt-opening Mao Huichao rate.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.

Claims (3)

1. The felt-opening scouring process is characterized by comprising the following steps of:
Classifying and sorting the felt-opening wool;
Rolling the sorted felt-opening hairs through a mesh dust cage, and discharging a part of fine dust from the meshes of the dust cage to obtain separated felt hairs;
Step (3), the separated felt hairs are sent into a baking oven body through a rotating device, and are dried, so that dried felt hairs are obtained;
Step (4), conveying and feeding the dried felt-opening wool into three groups of press rolls through curtains;
step (5), felt opening is carried out through three groups of compression rollers, all surface blocks are crushed, and flexible opening is carried out through a first cylinder, a second cylinder and a third cylinder handle;
Step (6), feeding the opened felt wool into a first wool washing groove for soaking through a horizontal curtain, feeding the soaked felt wool into a second groove through a compression roller, and adding a low-temperature lotion for washing;
step (7), sequentially feeding the washed felt-opening wool into a third groove, a fourth groove and a fifth groove for rinsing, after water pressing, conveying the felt-opening wool into an oven room for normal drying treatment, opening the felt-opening wool through needle loops, and packaging the felt-opening wool through a pipeline;
in the step (2), the rolling speed of the mesh dust cage is 15-25r/min; the moisture regain of the dried felt-opening wool in the step (3) is 4-6%; the rotating speed of the rotating device is 8-12r/min; drying conditions: the drying temperature is 90-92 ℃ and the drying time is 4-6min;
In the step (4), the curtain conveying speed is 8-12m/min; the first group of press rolls of the three groups of press rolls are angle nail type press rolls, the needle density is 5 pieces/cm 2 pieces, and the linear speed is 15m/min; the second group of press rolls of the three groups of press rolls are needle ring type press rolls, the needle density is 15 pieces/cm 2, and the linear speed is 20m/min; the third group is a horizontal press roller with the linear speed of 30m/min;
In the step (5), the first cylinder speed is 180-200r/min; the second cylinder speed is 200-220r/min; the third cylinder speed is 220-240r/min;
In the step (6), the soaking conditions are as follows: the soaking temperature is 46-50deg.C, and the soaking time is 4-6min; the number of times of movement of the big harrow arranged on the press roller per minute is 13-14 times/min; the temperature of the second tank is 53-55 ℃; the concentration of the low-temperature lotion is 1-2wt%;
The preparation method of the low-temperature lotion comprises the following steps:
s1, adding 114-228g of ammonium persulfate into 1-2kg of industrial xylan, continuously stirring at 55-65 ℃ for reaction for 5-8 hours, cooling to room temperature, and centrifuging at a rotating speed of 7000-9000r/min for 4-6min to obtain a centrifugal solid;
S2, adding centrifugal solids into deionized water, carrying out ultrasonic treatment for 5-10min, centrifuging for 8-12min again at a rotating speed of 7000-9000r/min, dialyzing in water by using a dialysis membrane with a molecular weight cut-off value of 8000-14000 Da to thoroughly purify solid products, and centrifuging for 15-25min at a rotating speed of 1000-3000r/min to obtain oxidized xylan;
S3, adding 150-200g of xylan oxide into deionized water to obtain 5wt% of dispersion liquid, adding 50-100g of acetic anhydride, adding 3wt% of NaOH solution to adjust the pH to 8-9, stirring gently at the speed of 100r/min for 4-6h at the temperature of 35-45 ℃, and centrifugally washing for 3-5 times to obtain acetylated xylan;
S4, adding 80-160g of acetylated xylan and 50-100mg of sodium montmorillonite into 10-20L of water, and adding sodium citrate to adjust the pH to 7 to obtain the low-temperature lotion.
2. The open-felt wool scouring process according to claim 1, wherein the open-felt wool comprises at least one of wool, rabbit hair, goat hair.
3. The process for washing open felt according to claim 1, wherein in the step (7), the temperature of the third tank, the fourth tank and the fifth tank is 43-45 ℃.
CN202410345935.7A 2024-03-26 2024-03-26 Wool washing processing technology for felt-opening wool Active CN117947526B (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1062384A (en) * 1991-11-04 1992-07-01 赵西忠 Method for treating low-grade wool of inferior sheep
CN102205572A (en) * 2010-12-31 2011-10-05 长春博超汽车零部件股份有限公司 Recovery method of polyester fibre felts

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB234488A (en) * 1924-05-20 1926-10-20 Elisee Charles Duhamel Apparatus for washing wool and other material
CN1143132A (en) * 1995-08-11 1997-02-19 郭长泉 Washing method for renewing and reusing waste felt in paper making industry
GB201610852D0 (en) * 2016-06-21 2016-08-03 Royal College Of Art Process

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1062384A (en) * 1991-11-04 1992-07-01 赵西忠 Method for treating low-grade wool of inferior sheep
CN102205572A (en) * 2010-12-31 2011-10-05 长春博超汽车零部件股份有限公司 Recovery method of polyester fibre felts

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