CN117946492A - High-strength high-toughness ABS material - Google Patents

High-strength high-toughness ABS material Download PDF

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CN117946492A
CN117946492A CN202410127637.0A CN202410127637A CN117946492A CN 117946492 A CN117946492 A CN 117946492A CN 202410127637 A CN202410127637 A CN 202410127637A CN 117946492 A CN117946492 A CN 117946492A
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parts
toughness
modified
abs material
strength
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许少武
许财玮
许超然
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Guangdong Weiwu Industrial Co ltd
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Guangdong Weiwu Industrial Co ltd
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Abstract

The invention relates to a high-strength high-toughness ABS material, and belongs to the technical field of high polymer materials. The invention discloses a high-strength high-toughness ABS material which comprises the following raw materials in parts by weight: 40-60 parts of ABS resin, 5-10 parts of modified PP, 5-10 parts of PE, 10-15 parts of PP, 0.5-3 parts of compatilizer, 3-6 parts of flexibilizer and 0.5-2 parts of modified nano talcum powder. According to the invention, ABS is taken as basic resin, and two plastics, namely modified PP and PE, are added to provide good tensile strength; the addition of the toughening agent and the modified talcum powder realizes the balance between rigidity and toughness. Therefore, the invention can prepare the ABS material with high strength and high toughness, and can be used as the basic material of the safety helmet.

Description

High-strength high-toughness ABS material
Technical Field
The invention belongs to the technical field of high polymer materials, and relates to a high-strength high-toughness ABS material.
Background
Polypropylene (PP) is a general plastic with wide application, light weight, low cost, easy processing, higher heat distortion temperature, capability of being used at a high temperature of 120 ℃, and has the defects of insufficient strength and rigidity, poor low-temperature toughness and larger molding shrinkage rate. ABS (acrylonitrile-butadiene-styrene) has excellent mechanical properties compared with PP, can be used in the range of-40-100 ℃, has better dimensional stability, and is widely applied to safety guards such as helmets, shields and the like. However, the cost is high, and the processing fluidity and heat resistance are inferior to those of PP. The two are blended to complement the performance and widen the application range. However, the compatibility of the nonpolar PP and the polar ABS is poor, and a certain amount of compatilizer is needed to be added to improve the compatibility of the nonpolar PP and the polar ABS, so that the plastic alloy with better performance can be obtained.
Glass fiber is a common stiffening filler, but when the glass fiber is directly applied to an alloy, the phenomenon of floating fiber easily occurs, the appearance is affected, and meanwhile, the floating fiber is not beneficial to post-processing such as paint spraying, water transfer printing and the like. Talc is another common stiffening filler that imparts high rigidity to the material, and small additions do not affect the appearance of the part, but can significantly reduce the toughness of the material.
Disclosure of Invention
The invention relates to a high-strength high-toughness ABS material, and belongs to the technical field of high polymer materials. The invention discloses a high-strength high-toughness ABS material which comprises the following raw materials in parts by weight: 40-60 parts of ABS resin, 5-10 parts of modified PP, 5-10 parts of PE, 10-15 parts of PP, 0.5-3 parts of compatilizer, 3-6 parts of flexibilizer and 0.5-2 parts of modified nano talcum powder. According to the invention, ABS is taken as basic resin, and two plastics, namely modified PP and PE, are added to provide good tensile strength; the addition of the toughening agent and the modified talcum powder realizes the balance between rigidity and toughness. Therefore, the invention can prepare the ABS material with high strength and high toughness, and can be used as the basic material of the safety helmet.
The aim of the invention can be achieved by the following technical scheme:
The high-strength high-toughness ABS material comprises the following raw materials in parts by weight: 40-60 parts of ABS resin, 5-10 parts of modified PP, 10-15 parts of PP, 5-10 parts of PE, 0.5-3 parts of compatilizer, 3-6 parts of flexibilizer and 0.5-2 parts of modified nano talcum powder.
Further, the preparation method of the modified PP comprises the following steps: and (3) immersing wood fibers in the mixed solution, naturally drying, and then mixing with PP, and performing hot press molding to obtain the modified PP.
Further, the solid-liquid ratio of the wood fiber to the mixed solution is 1:2g/mL, the mixed solution consists of a coupling agent KH550 and absolute ethyl alcohol in a volume ratio of 1:2, and the PP accounts for 40-60% of the mass of the modified PP.
Further, the compatilizer is formed by compounding maleic anhydride grafted PP and butadiene-styrene block copolymer in a mass ratio of 1:1.
Further, the toughening agent is ABS high rubber powder.
Further, the preparation method of the modified nano talcum powder comprises the following steps: stirring and mixing water and an acidic lubricant, and then adding nano talcum powder and stirring to obtain the modified nano talcum powder.
Further, the mass ratio of the water to the acid lubricant to the nano talcum powder is 2:1.5-3:3-5.
Further, the preparation method of the high-strength high-toughness ABS material comprises the following steps:
(1) Mixing ABS resin, modified PP, PE, compatilizer, flexibilizer and modified nano talcum powder in a medium-speed mixer for 3-7 minutes;
(2) And then carrying out melt extrusion and granulation by a double-screw extruder to obtain the high-strength high-toughness ABS material.
Further, the process conditions of the twin-screw extruder are as follows: the temperature of the first area of the double-screw extruder is 180-220 ℃, the temperature of the second area is 180-220 ℃, the temperature of the third area is 180-220 ℃, the temperature of the fourth area is 180-220 ℃, the temperature of the fifth area is 180-220 ℃, and the conveying time of the mixture in the screw is 1-2 minutes.
Further, the high-strength high-toughness ABS material can be used as a base material of a safety helmet.
The invention has the beneficial effects that:
1. The network structure formed by the wood fiber in the composite material can effectively disperse the stress applied to the material, and the toughness of the material is increased through the functions of bending resistance, bending resistance and stretching resistance. The interfacial interaction between polypropylene and wood fibers also plays an important role in improving toughness. Through mesoscale interactions such as intermolecular forces, physical bonds, chemical bonds, etc., the cohesion and energy dissipation capabilities of the material can be increased, effectively preventing crack propagation.
2. The acid lubricant reacts with the nano talcum powder to help the nano talcum powder to disperse in the base material, so that the rigidity of the ABS material is improved.
3. The compatibility of the raw material components is enhanced by the synergistic effect of the compatibility agent formed by compounding the maleic anhydride grafted PP and the butadiene-styrene block copolymer, so that the tensile property is improved.
Detailed Description
In order to further describe the technical means and effects adopted by the present invention for achieving the intended purpose, the following detailed description will refer to the specific embodiments, structures, features and effects according to the present invention in conjunction with examples.
Example 1
The high-strength high-toughness ABS material comprises the following raw materials in parts by weight: 40 parts of ABS resin, 5 parts of modified PP, 10 parts of PP, 5 parts of PE, 0.5 part of compatilizer, 3 parts of flexibilizer and 0.5 part of modified nano talcum powder.
The preparation method of the modified PP comprises the following steps: and (3) immersing wood fibers in the mixed solution, naturally drying, and then mixing with PP, and performing hot press molding to obtain the modified PP.
The solid-liquid ratio of the wood fiber to the mixed solution is 1:2g/mL, the mixed solution consists of a coupling agent KH550 and absolute ethyl alcohol in a volume ratio of 1:2, and the PP accounts for 40% of the mass of the modified PP.
The compatilizer is formed by compounding maleic anhydride grafted PP and butadiene-styrene block copolymer with the mass ratio of 1:1.
The toughening agent is ABS high rubber powder.
The preparation method of the modified nano talcum powder comprises the following steps: stirring and mixing water and an acidic lubricant, and then adding nano talcum powder and stirring to obtain the modified nano talcum powder.
The commercial sources of the acidic lubricant are: A-C540A mainly comprises ethylene acrylic acid copolymer, and Honiweil International company.
The mass ratio of the water to the acid lubricant to the nano talcum powder is 2:1.5:3.
The preparation method of the high-strength high-toughness ABS material comprises the following steps:
(1) All the raw materials in parts by weight are added into a medium-speed mixer and mixed for 3 minutes;
(2) And then carrying out melt extrusion and granulation by a double-screw extruder to obtain the high-strength high-toughness ABS material.
The process conditions of the double-screw extruder are as follows: the temperature of the first area of the double-screw extruder is 180 ℃, the temperature of the second area is 180 ℃, the temperature of the third area is 180 ℃, the temperature of the fourth area is 180 ℃, the temperature of the fifth area is 180 ℃, and the conveying time of the mixture in the screw is 1 minute.
The high-strength high-toughness ABS material can be used as a base material of a safety helmet.
Example 2
The high-strength high-toughness ABS material comprises the following raw materials in parts by weight: 50 parts of ABS resin, 8 parts of modified PP, 12 parts of PP, 8 parts of PE, 1.5 parts of compatilizer, 4 parts of flexibilizer and 1.5 parts of modified nano talcum powder.
The preparation method of the modified PP comprises the following steps: and (3) immersing wood fibers in the mixed solution, naturally drying, and then mixing with PP, and performing hot press molding to obtain the modified PP.
The solid-liquid ratio of the wood fiber to the mixed solution is 1:2g/mL, the mixed solution consists of a coupling agent KH550 and absolute ethyl alcohol in a volume ratio of 1:2, and the PP accounts for 50% of the mass of the modified PP.
The compatilizer is formed by compounding maleic anhydride grafted PP and butadiene-styrene block copolymer with the mass ratio of 1:1.
The toughening agent is ABS high rubber powder.
The preparation method of the modified nano talcum powder comprises the following steps: stirring and mixing water and an acidic lubricant, and then adding nano talcum powder and stirring to obtain the modified nano talcum powder.
The commercial sources of the acidic lubricant are: A-C540A mainly comprises ethylene acrylic acid copolymer, and Honiweil International company.
The mass ratio of the water to the acid lubricant to the nano talcum powder is 2:1.5:3.
The preparation method of the high-strength high-toughness ABS material comprises the following steps:
(1) All the raw materials in parts by weight are added into a medium-speed mixer and mixed for 3 minutes;
(2) And then carrying out melt extrusion and granulation by a double-screw extruder to obtain the high-strength high-toughness ABS material.
The process conditions of the double-screw extruder are as follows: the temperature of the first area of the double-screw extruder is 180 ℃, the temperature of the second area is 180 ℃, the temperature of the third area is 180 ℃, the temperature of the fourth area is 180 ℃, the temperature of the fifth area is 180 ℃, and the conveying time of the mixture in the screw is 1 minute.
The high-strength high-toughness ABS material can be used as a base material of a safety helmet.
Example 3
The high-strength high-toughness ABS material comprises the following raw materials in parts by weight: 60 parts of ABS resin, 10 parts of modified PP, 15 parts of PP, 10 parts of PE, 3 parts of compatilizer, 6 parts of flexibilizer and 2 parts of modified nano talcum powder.
The preparation method of the modified PP comprises the following steps: and (3) immersing wood fibers in the mixed solution, naturally drying, and then mixing with PP, and performing hot press molding to obtain the modified PP.
The solid-liquid ratio of the wood fiber to the mixed solution is 1:2g/mL, the mixed solution consists of a coupling agent KH550 and absolute ethyl alcohol in a volume ratio of 1:2, and the PP accounts for 40% of the mass of the modified PP.
The compatilizer is formed by compounding maleic anhydride grafted PP and butadiene-styrene block copolymer with the mass ratio of 1:1.
The toughening agent is ABS high rubber powder.
The preparation method of the modified nano talcum powder comprises the following steps: stirring and mixing water and an acidic lubricant, and then adding nano talcum powder and stirring to obtain the modified nano talcum powder.
The commercial sources of the acidic lubricant are: A-C540A mainly comprises ethylene acrylic acid copolymer, and Honiweil International company.
The mass ratio of the water to the acid lubricant to the nano talcum powder is 2:1.5:3.
The preparation method of the high-strength high-toughness ABS material comprises the following steps:
(1) All the raw material components are added into a moderate speed mixer to be mixed for 3 minutes;
(2) And then carrying out melt extrusion and granulation by a double-screw extruder to obtain the high-strength high-toughness ABS material.
The process conditions of the double-screw extruder are as follows: the temperature of the first area of the double-screw extruder is 180 ℃, the temperature of the second area is 180 ℃, the temperature of the third area is 180 ℃, the temperature of the fourth area is 180 ℃, the temperature of the fifth area is 180 ℃, and the conveying time of the mixture in the screw is 1 minute.
The high-strength high-toughness ABS material can be used as a base material of a safety helmet.
Comparative example 1
Based on the embodiment 2, the high-strength high-toughness ABS material comprises the following raw materials in parts by weight: 50 parts of ABS resin, 8 parts of PP, 12 parts of PP, 8 parts of PE, 1.5 parts of compatilizer, 4 parts of flexibilizer and 1.5 parts of modified nano talcum powder.
The compatilizer is formed by compounding maleic anhydride grafted PP and butadiene-styrene block copolymer with the mass ratio of 1:1.
The toughening agent is ABS high rubber powder.
The preparation method of the modified nano talcum powder comprises the following steps: stirring and mixing water and an acidic lubricant, and then adding nano talcum powder and stirring to obtain the modified nano talcum powder.
The commercial sources of the acidic lubricant are: A-C540A mainly comprises ethylene acrylic acid copolymer, and Honiweil International company.
The mass ratio of the water to the acid lubricant to the nano talcum powder is 2:1.5:3.
The preparation method of the high-strength high-toughness ABS material comprises the following steps:
(1) All the raw materials in parts by weight are added into a medium-speed mixer and mixed for 3 minutes;
(2) And then carrying out melt extrusion and granulation by a double-screw extruder to obtain the high-strength high-toughness ABS material.
The process conditions of the double-screw extruder are as follows: the temperature of the first area of the double-screw extruder is 180 ℃, the temperature of the second area is 180 ℃, the temperature of the third area is 180 ℃, the temperature of the fourth area is 180 ℃, the temperature of the fifth area is 180 ℃, and the conveying time of the mixture in the screw is 1 minute.
The high-strength high-toughness ABS material can be used as a base material of a safety helmet.
Comparative example 2
Based on the embodiment 2, the high-strength high-toughness ABS material comprises the following raw materials in parts by weight: 50 parts of ABS resin, 8 parts of modified PP, 12 parts of PP, 8 parts of PE, 1.5 parts of compatilizer, 4 parts of flexibilizer and 1.5 parts of nano talcum powder.
The preparation method of the modified PP comprises the following steps: and (3) immersing wood fibers in the mixed solution, naturally drying, and then mixing with PP, and performing hot press molding to obtain the modified PP.
The solid-liquid ratio of the wood fiber to the mixed solution is 1:2g/mL, the mixed solution consists of a coupling agent KH550 and absolute ethyl alcohol in a volume ratio of 1:2, and the PP accounts for 50% of the mass of the modified PP.
The compatilizer is formed by compounding maleic anhydride grafted PP and butadiene-styrene block copolymer with the mass ratio of 1:1.
The toughening agent is ABS high rubber powder.
The preparation method of the high-strength high-toughness ABS material comprises the following steps:
(1) All the raw materials in parts by weight are added into a medium-speed mixer and mixed for 3 minutes;
(2) And then carrying out melt extrusion and granulation by a double-screw extruder to obtain the high-strength high-toughness ABS material.
The process conditions of the double-screw extruder are as follows: the temperature of the first area of the double-screw extruder is 180 ℃, the temperature of the second area is 180 ℃, the temperature of the third area is 180 ℃, the temperature of the fourth area is 180 ℃, the temperature of the fifth area is 180 ℃, and the conveying time of the mixture in the screw is 1 minute.
The high-strength high-toughness ABS material can be used as a base material of a safety helmet.
Comparative example 3
Based on the embodiment 2, the high-strength high-toughness ABS material comprises the following raw materials in parts by weight: 50 parts of ABS resin, 8 parts of modified PP, 12 parts of PP, 8 parts of PE, 1.5 parts of compatilizer, 4 parts of flexibilizer and 1.5 parts of modified nano talcum powder.
The preparation method of the modified PP comprises the following steps: and (3) immersing wood fibers in the mixed solution, naturally drying, and then mixing with PP, and performing hot press molding to obtain the modified PP.
The solid-liquid ratio of the wood fiber to the mixed solution is 1:2g/mL, the mixed solution consists of a coupling agent KH550 and absolute ethyl alcohol in a volume ratio of 1:2, and the PP accounts for 50% of the mass of the modified PP.
The compatilizer is maleic anhydride grafted PP.
The toughening agent is ABS high rubber powder.
The preparation method of the modified nano talcum powder comprises the following steps: stirring and mixing water and an acidic lubricant, and then adding nano talcum powder and stirring to obtain the modified nano talcum powder.
The commercial sources of the acidic lubricant are: A-C540A mainly comprises ethylene acrylic acid copolymer, and Honiweil International company.
The mass ratio of the water to the acid lubricant to the nano talcum powder is 2:1.5:3.
The preparation method of the high-strength high-toughness ABS material comprises the following steps:
(1) All the raw materials in parts by weight are added into a medium-speed mixer and mixed for 3 minutes;
(2) And then carrying out melt extrusion and granulation by a double-screw extruder to obtain the high-strength high-toughness ABS material.
The process conditions of the double-screw extruder are as follows: the temperature of the first area of the double-screw extruder is 180 ℃, the temperature of the second area is 180 ℃, the temperature of the third area is 180 ℃, the temperature of the fourth area is 180 ℃, the temperature of the fifth area is 180 ℃, and the conveying time of the mixture in the screw is 1 minute.
The high-strength high-toughness ABS material can be used as a base material of a safety helmet.
Comparative example 4
Based on the embodiment 2, the high-strength high-toughness ABS material comprises the following raw materials in parts by weight: 50 parts of ABS resin, 8 parts of modified PP, 12 parts of PP, 8 parts of PE, 1.5 parts of compatilizer, 4 parts of flexibilizer and 1.5 parts of modified nano talcum powder.
The preparation method of the modified PP comprises the following steps: and (3) immersing wood fibers in the mixed solution, naturally drying, and then mixing with PP, and performing hot press molding to obtain the modified PP.
The solid-liquid ratio of the wood fiber to the mixed solution is 1:2g/mL, the mixed solution consists of a coupling agent KH550 and absolute ethyl alcohol in a volume ratio of 1:2, and the PP accounts for 50% of the mass of the modified PP.
The compatilizer is butadiene-styrene block copolymer.
The toughening agent is ABS high rubber powder.
The preparation method of the modified nano talcum powder comprises the following steps: stirring and mixing water and an acidic lubricant, and then adding nano talcum powder and stirring to obtain the modified nano talcum powder.
The commercial sources of the acidic lubricant are: A-C540A mainly comprises ethylene acrylic acid copolymer, and Honiweil International company.
The mass ratio of the water to the acid lubricant to the nano talcum powder is 2:1.5:3.
The preparation method of the high-strength high-toughness ABS material comprises the following steps:
(1) All the raw materials in parts by weight are added into a medium-speed mixer and mixed for 3 minutes;
(2) And then carrying out melt extrusion and granulation by a double-screw extruder to obtain the high-strength high-toughness ABS material.
The process conditions of the double-screw extruder are as follows: the temperature of the first area of the double-screw extruder is 180 ℃, the temperature of the second area is 180 ℃, the temperature of the third area is 180 ℃, the temperature of the fourth area is 180 ℃, the temperature of the fifth area is 180 ℃, and the conveying time of the mixture in the screw is 1 minute.
The high-strength high-toughness ABS material can be used as a base material of a safety helmet.
1. Performance testing
The high-strength and high-toughness ABS materials prepared in examples 1 to 3 and comparative examples 1 to 4 were used as test pieces, and the test pieces were injection molded into standard bars on an injection molding machine.
Tensile property test: tensile testing was performed according to ASTM-D638;
the test pieces were respectively subjected to tensile property test. The results of the above tests are shown in Table 1.
Table 1 test results
As can be seen from Table 1, examples 1 to 3 had tensile strengths of about 36.5MPa and elongation at break exceeding 300%. Comparative example 1 the use of PP instead of modified PP increases the cohesion and energy dissipation capacity of the material, effectively preventing crack propagation, and thus comparative example 1 has poor elongation at break. Comparative example 2 uses nano talc powder instead of modified nano talc powder, and its tensile strength is poor. The compatilizer in comparative examples 3-4 is one of maleic anhydride grafted PP and butadiene-styrene block copolymer, which results in reduced compatibility of raw material components, poor interfacial bonding strength and poor tensile property.
The present invention is not limited to the above embodiments, but is capable of modification and variation in detail, and other modifications and variations can be made by those skilled in the art without departing from the scope of the present invention.

Claims (10)

1. The high-strength high-toughness ABS material is characterized by comprising the following raw materials in parts by weight: 40-60 parts of ABS resin, 5-10 parts of modified PP, 10-15 parts of PP, 5-10 parts of PE, 0.5-3 parts of compatilizer, 3-6 parts of flexibilizer and 0.5-2 parts of modified nano talcum powder.
2. The high-strength high-toughness ABS material according to claim 1, wherein the preparation method of the modified PP is as follows: and (3) immersing wood fibers in the mixed solution, naturally drying, and then mixing with PP, and performing hot press molding to obtain the modified PP.
3. The high-strength high-toughness ABS material according to claim 2, wherein the solid-to-liquid ratio of the wood fiber to the mixed solution is 1:2g/mL, the mixed solution consists of a coupling agent KH550 and absolute ethyl alcohol in a volume ratio of 1:2, and the PP accounts for 40-60% of the mass of the modified PP.
4. The high-strength high-toughness ABS material according to claim 1, wherein the compatilizer is formed by compounding maleic anhydride grafted PP and butadiene-styrene block copolymer in a mass ratio of 1:1.
5. The high strength, high toughness ABS material of claim 1 wherein the toughening agent is ABS high rubber powder.
6. The high-strength high-toughness ABS material according to claim 1, wherein the preparation method of the modified nano talcum powder is as follows: stirring and mixing water and an acidic lubricant, and then adding nano talcum powder and stirring to obtain the modified nano talcum powder.
7. The high-strength high-toughness ABS material according to claim 6, wherein the mass ratio of the water to the acid lubricant to the nano talcum powder is 2:1.5-3:3-5.
8. The high-strength high-toughness ABS material according to claim 1, wherein the preparation method of the high-strength high-toughness ABS material is as follows:
(1) Mixing ABS resin, modified PP, PE, compatilizer, flexibilizer and modified nano talcum powder in a medium-speed mixer for 3-7 minutes;
(2) And then carrying out melt extrusion and granulation by a double-screw extruder to obtain the high-strength high-toughness ABS material.
9. The high-strength high-toughness ABS material according to claim 8, wherein the twin-screw extruder process conditions are: the temperature of the first area of the double-screw extruder is 180-220 ℃, the temperature of the second area is 180-220 ℃, the temperature of the third area is 180-220 ℃, the temperature of the fourth area is 180-220 ℃, the temperature of the fifth area is 180-220 ℃, and the conveying time of the mixture in the screw is 1-2 minutes.
10. The high-strength high-toughness ABS material according to claim 1, wherein the high-strength high-toughness ABS material is used as a base material for a safety helmet.
CN202410127637.0A 2024-01-30 2024-01-30 High-strength high-toughness ABS material Pending CN117946492A (en)

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