CN1179463A - Carbon monoxide bombustion adjuvant and preparing process thereof - Google Patents
Carbon monoxide bombustion adjuvant and preparing process thereof Download PDFInfo
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- CN1179463A CN1179463A CN 96120045 CN96120045A CN1179463A CN 1179463 A CN1179463 A CN 1179463A CN 96120045 CN96120045 CN 96120045 CN 96120045 A CN96120045 A CN 96120045A CN 1179463 A CN1179463 A CN 1179463A
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Abstract
A CO combustion improver features that its active component is noble elements Pt and Pd (0.005-0.2 Wt.%), and its carrier is silicon oxide-alumina containing Y or ZSM-5 zeolite, clay or their mixture (2.0-40 Wt.%) in the form of particles (30-100 microns, and is prepared through impregnating screened catalytic cracking balance catalyst, used catalyst, aged catalyst, and aged gasifying aid in the solution of noble metal salt. Its advantages include high oxidizing activity, stability and antiwear nature, low loss rate, and higher cracking activity.
Description
The present invention relates to a kind of CO (carbon monoxide converter) combustion promoter that is used for the hydrocarbon raw material catalytic cracking process, a kind of more precisely to be used for catalytic cracking catalyst regenerative process CO burning be the ignition dope of carbonic acid gas.The invention still further relates to the preparation method of CO (carbon monoxide converter) combustion promoter, its International Classification of Patents belongs to B01J20/00.
In fluid catalytic cracking process, catalyzer is circulation continuously in reactor and revivifier.Make heavy hydrocarbon oil be converted into light hydrocarbon oil and gas at catalyst in reactor, simultaneously self coking deactivation inevitably.In the close phase section of revivifier, burn the carbon deposit of catalyst surface with air, emit CO simultaneously
2And CO.The CO gas that is discharged of making charcoal arrives dilute phase Duan Zhongyu O
2" secondary combustion " will take place in reaction, will cause catalyst structure to destroy and structure deteriorate as untimely processing, take place even without " secondary combustion ", CO enters in the atmosphere with flue gas, the one side contaminate environment, the a large amount of chemical energy of CO potential can not get reclaiming on the other hand, have increased the catalytic cracking unit energy consumption.A kind of important method that addresses this problem adopts the CO ignition dope exactly.The CO ignition dope can promote CO further to be converted into CO in the close phase section of revivifier
2In addition,, can also change thermal equilibrium, increase the flexibility of operation of catalytic cracking unit by regulating the consumption of CO ignition dope for the partially combusted regenerative operation pattern of CO.
Existing CO ignition dope mainly with precious metal elements such as platinum, palladium, iridium, osmium, ruthenium, rhodium, rheniums as active ingredient, wherein most widely used general with platinum and palladium.These noble metal active components have multiple use-pattern, the oil soluble salt of precious metal is joined in the catalytically cracked material, or the water-soluble salt of precious metal is injected into (USP 4 in the employed water stripping steam of catalytic cracking process, 064,037), make the precious metal of 20～80PPm in the undressed fresh cracking catalyst load of the full size composition of a part, making bullion content is 1～10PPm (USP.4 of whole catalytic cracking catalysts, 181,600); The mixture that will contain the super-stable Y molecular sieves of 500～5000ppm precious metal and rare earth X type or Y zeolite loads on makes the cracking catalyst (USP.4,097,410) that contains 2～100PPm on inorganic oxide or the clay carrier; The kaolin of load 5～150PPm precious metal is blended in the cracking catalyst, and making final bullion content is (USP.4,214,978) of 1～50PPm precious metal; Platinum loaded on the inorganic oxide separate use (USP.3,788,977) as ignition dope and cracking catalyst; (USP 4,148,751); Domestic main employing powdery aluminum carries the platinum type or the containing metal micro-ball gamma aluminum oxide carries platinum or carries palladium type ignition dope (CN1032025A).
The common drawback that prior art exists is after ignition dope joins catalytic cracking unit, and the active noble metals content on the fine powder (comprise＜40 μ m microballoon) far exceeds larger particles (＞40 μ m).And fine powder is difficult to be reclaimed by the cyclone separator of catalyst cracker and revivifier, and this is the big reason of ignition dope active ingredient loss amount.And greater than the macrobead of 80 μ m catalytic cracking anti--the easiest being worn and produce fine powder in the circulation of system again.The industrial operation data show, about running the fine powder that decreases and contain the Pt amount and be twice than the catalyzer in the revivifier from the revivifier cyclone separator.
In addition, from the requirement of fluidization aspect, people wish that the ignition dope that adds can be a little long in the close phase section residence time of revivifier, do not rise in the dilute phase section again simultaneously as far as possible and go.For tap density is 0,8～1.0 silicon oxide---the aluminum oxide micro-sphere particle, the particle of 40～80 μ m exactly can satisfy above-mentioned requirements.
In the prior art, be the noble metal support type CO ignition dope of carrier, also have a significant disadvantage, promptly adopt this class CO ignition dope will reduce the cracking activity of catalyzer in the catalytic cracking unit reserve with the inorganic oxide of aluminum oxide or other no cracking activity.For example adopt the alumina base CO ignition dope of platiniferous 100PPm, the Pt content that keep whole catalyst inventories is 2PPm, and then the micro-activity of catalyzer (MA) approximately will reduce by 1 unit.This improves yield of light oil or reduce catalyst consumption catalytic cracking unit all is totally unfavorable.
In the prior art, cracking catalyst contains noble metal type or supported noble metal type CO ignition dope exists the big shortcoming of consumption, by the fine powder race damage precious metal, precious metal condenses under the high-temperature water vapor effect and breaks away from the cracking catalyst particle and the factor of deactivation its reason in addition except noted earlier.Its deactivation is because the pore structure of cracking catalyst is destroyed, and the destructible of the pore structure of fresh cracking catalyst.In addition, the sphericity of live catalyst and abrasion resistance are also not as the catalyzer after high temperature fluidized wearing out.
The objective of the invention is to the problems referred to above at existing CO ignition dope technology existence, aim to provide a kind of possess simultaneously high oxidation activity and certain cracking activity, high hydrothermal stability, high wear resistance and the adaptive microspheroidal noble metal support type of active fluidization CO ignition dope.The present invention provides the preparation method of this ignition dope simultaneously.
CO (carbon monoxide converter) combustion promoter of the present invention, it is characterized in that active ingredient is platinum, the palladium precious metal element that accounts for ignition dope weight 0.005～0.2%, its carrier is the silicon oxide-aluminum oxide that contains 2.0～40%Y type or ZSM-5 type zeolite, clay or their mixture, carrier should be the micro-spherical particle of 30～100 μ m, and wherein the granularity more than 90% is 40～80% μ m.The preparation method removes to flood catalytic cracking equilibrium catalyst, spent catalyst, aging catalyst and aged gasifying-aid agent, the octane-enhancing additive that sieves after handling with precious metal salt solution.This ignition dope oxidation activity height, stability and resistance to abrasion is good, it is low and higher cracking activity, its preparation method economy and facility arranged to run loss rate.
Loading type CO ignition dope active ingredient provided by the invention be in the precious metal elements such as platinum, palladium, iridium, osmium, rhodium, ruthenium, rhenium any or several, precious metal element accounts for 0.005～0.2% of ignition dope weight, is preferably 0.01～0.1%.Carrier can be to contain y-type zeolite, ZSM-5 type zeolite or contain the Y type simultaneously and amorphous silicon oxide-the aluminum oxide of ZSM-5 type zeolite, clay or their mixture, and the zeolite content of carrier is 2～50%, is preferably 5～30%.Also can contain on the carrier in the metallic elements such as nickel below 3.0%, iron, vanadium, copper, zinc, antimony, bismuth, tin any or several.Ignition dope be shaped as microspheroidal, granularity is between 30～100 μ m, best microsphere particle granularity more than 90% is 40～80 μ m.
The preparation method of CO ignition dope provided by the invention has two kinds: (1) will use spraying drying, ion-exchange, the microspheroidal support particle that the method for impregnating routine makes, preferably fresh catalytic cracking catalyst, help the octane value agent, gasifying-aid agent etc., in circulating fluid bed reactor or fixed fluidized-bed reactor, under fluidized state, wore out 2～30 hours down in 600～850 ℃ with water vapor or other gas, remove wherein less than 40 μ m with greater than the component of 80 μ m with method of sieving or other separation method and promptly to make the CO combustion-supporting carrier, this carrier floods with ordinary method with precious metal salt solution again, dry.And then 600～750 ℃ of following roastings 2～5 hours.
Said y-type zeolite is meant HY, REY, USY, REHY among the present invention, waits various y-type zeolites; The ZSM-5 zeolite is meant HZSM-5 and is zeolite with various element modified ZSN; Water vapor or other gas are meant any or several gas in water vapor, oxygen, air, nitrogen, carbonic acid gas, the carbon monoxide; Other separation method is meant methods such as cyclonic separation, spinning liquid separation, filtering separation; Precious metal salt solution is meant mineral acid or acetate such as the muriate, nitrate, vitriol of precious metal, organic acid salt and water or the formed solution of volatile organic solvent such as ethanol, acetone such as environment hydrochlorate; Clay is meant that kaolin, halloysite etc. are commonly used for the various clays of carrier.
CO ignition dope provided by the invention has good oxidation activity and cracking activity simultaneously, and it also has size-grade distribution to concentrate, and does not contain fine powder, strong, the hydrothermal stability advantages of higher of wear resistance.With the existing Pt/Al that still extensively adopts
2O
3Ignition dope is compared, and industrial fluidized catalytic cracker uses provided by the invention year Pt ignition dope to be expected to save 20%～30% precious metals pt; When catalyst consumption is identical, be expected to make the catalyst activity in the device reserve to rise about 0.5 unit simultaneously.
It is simple that CO ignition dope preparation method provided by the invention has technology, convenient-to-running characteristics.
With embodiment CO ignition dope provided by the present invention and preparation method thereof is made below and further specifying.
Embodiment 1
The preparation of poiser base combustion-supporting carrier, get appropriate amount of industrial catalytic cracking poiser or " giving up " catalyzer, place luxuriant good fortune stove to burn 1.0 hours in 650 ℃, and then separate less than 40 μ m with greater than the screening of 80 μ m, promptly make poiser base carrier (being called for short the E base carrier) with standard sieve.
Embodiment 2
The preparation of aging agent base combustion-supporting carrier, get fresh dose of appropriate amount of industrial catalytic cracking, place in the fixed fluidized-bed reactor and wore out 17 hours with 100% water vapor fluidisation down for 760 ℃ in normal pressure, separate less than 40 μ m with greater than the screening of 80 μ m with standard sieve then, promptly make aging agent base carrier (abbreviating the AF base carrier as).
Embodiment 3
The preparation of ignition dope, with the E base carrier that embodiment 1～2 makes, the AF base carrier makes CO (carbon monoxide converter) combustion promoter with Pt (or Pd) in the dipping method load commonly used through conventional method drying.In order to contrast, fresh cracking catalyst and Al have also been adopted simultaneously respectively
2O
3Make carrier, make the CO ignition dope with conventional dipping method.
The physico-chemical property of the ignition dope that makes with different carriers is listed in the table 1.The data of table 1 show that ignition dope E200T, the AF200T, the AE500D that prepare with the present invention all have size-grade distribution concentrated (particle of 40～80 μ m accounts for more than 95%) and the low advantage of abrasion index.Table 1
Embodiment 4
| The ignition dope title | ????E200T | ????AF-200T | ????AE-500D | Contrast 1# | Contrast 2# | |
| Used carrier | ????E | ????AF | ????E | ????A10 | Fresh cracking catalyst | |
| Pt (or Pd) content PPm | ????200 | ????204 | ????510(Pd) | ????206 | ????200 | |
| Size-grade distribution % | 0～40μm ? 40～80μm ? ＞80μm | ????1.8 ? ????96.9 ? ????2.3 | ????1.9 ? ????96.7 ? ????1.4 | ????1.8 ? ????96.0 ? ????2.2 | ????23.8 ? ????47.0 ? ????30.0 | ????19.6 ? ????57.5 ? ????22.9 |
| Pore volume ml/g | ????0.265 | ????0.21 | ????0.24 | ????0.20 | ????0.25 | |
| Specific surface m/g | ????98 | ????134 | ?????97 | ????1.03 | ????214 | |
| Abrasion index | ????0.70 | ????0.94 | ????0.57 | ????5.0 | ????2.3 | |
The evaluation of ignition dope, ignition dope and the abundant mixing of appropriate amount of industrial CRC-1 equilibrium catalyst that embodiment 3 is made, and to make the Pt content of mixture be that 0.5PPm or Pd content are 1.5PPm.Get 1.0 gram mixtures and pack in the integral fixed-bed reactor, under 610 ℃, the condition of 0.12MPa (absolute pressure), with consisting of CO: N
2: O
2=4: the mixed gas of 92: 4 (mol ratio) is measured its oxidation activity.The flow of mixed gas is the 300ml/ branch.Oxidation activity is defined as:
Oxidation activity OA=CO
2/ CO (mol ratio)
Table 2 has been listed the oxidation activity measurement result of these ignition dopes.Wherein aging agent be with fresh combustion agent under 760 ℃, through the wear out sample of certain hour of 100% water vapor normal pressure.
The mensuration of cracking activity is carried out with pure ignition dope sample.Condition determination is:
The ignition dope loading amount: the 5g reactor forms: the integration type fixed bed
Temperature of reaction: 460 ℃ of air speeds: 16 o'clock
-1
Cracking stock oil: huge port standard straight bavin, oil-feed time: 70 seconds
Cracking activity is defined as:
MA=reacted gas productive rate %+ coke yield %+ gasoline yield %
Above-mentioned ignition dope cracking activity sees Table 2.Table 2
| The ignition dope title | ?E200T | ??AF-200T | ????E500D | Contrast 1# | Contrast 2# | |
| Pt (Pd) content PPm | ?200 | ??204 | ????510(Pd) | ????206 | ??200 | |
| Cracking activity MA | Aging agent in unaged 4 hours aging agent in 17 hours | ?62.0 ?62.0 ?68.1 | ??69 ??68.8 ??68.17 | ????58 ????58.0 ????58.0 | ????10.2 ????10.3 ????10.2 | ??87.0 ??79.6 ??70.2 |
| Oxidation activity OA | Aging agent in unaged 4 hours aging agent in 17 hours | ?35.0 ?35.0 ?35.0 | ??35.4 ??35.1 ??35.1 | ????30.3 ????30.2 ????30.2 | ????34.7 ????29.0 ????24.3 | ??36.8 ??34.6 ??27.5 |
The data of table 2 show, it is stable to have an oxidation activity with the ignition dope of the present invention's preparation, are difficult for the characteristics of inactivation, and its cracking activity also is higher than contrast 1#Pt/Al far away simultaneously
2O
3The type ignition dope.
Embodiment 5
Size composition and physical structure variation through aging agent in 17 hours among the embodiment 4 see Table 3.Table 3
| The ignition dope title | ????E200T | ?AF-200T | Contrast 1# | Contrast 2# | |
| Size composition m% | ＜40μm 40～80μm ＞80μm | ????4.3 ????94.5 ????1.2 | ????3.9 ????95.2 ????0.9 | ????39.7 ????42.11 ????18.2 | ????33.2 ????50.5 ????16.3 |
| Pore volume | ????0.26 | ????0.20 | ????0.14 | ????0.16 | |
| Specific surface | ????95 | ????125 | ????80 | ????102 | |
Table 3 data show, ignition dope of the present invention through 17 hours aging after, its size composition and physical structure do not have considerable change, and contrast medium is after wearing out, fine powder rolls up physical structure considerable change has also taken place.
Embodiment 6
Ignition dope after wearing out in 17 hours among the embodiment 4 is divided into＜40 μ m and＞40 μ m two portions, and measures its Pt content respectively, the results are shown in Table 4.Table 4
| The ignition dope title | ????E | ????AF | Contrast 1# | Contrast 2# | |
| Pt content PPm | ????＜40μm ????＞80μm | ???420 ???198 | ????430 ????201 | ????433 ????204 | ????412 ????200 |
Table 4 data show that the Pt content in＜40 μ m particles all loses from cyclone separator and fine powder is the easiest in catalytic cracking unit more than 1 times than Pt content is high in＞80 μ m particles, so fine powder is many more, and the Pt loss is fast more.
Claims (10)
1, a kind of preparation method of noble metal support type CO ignition dope is characterized in that:
(1) the microspheroidal support particle that will make with spraying drying, ion-exchange, impregnating usual way, wearing out 2～30 hours under fluidized state with water vapor or other gas under 600～850 ℃ the condition, remove wherein less than 40 μ m with greater than the component of 80 μ m with method of sieving or other separation method again, promptly make combustion-supporting carrier, this carrier is again with precious metal salt solution dipping, drying;
(2) fetch equilibrium catalyst or spent catalyst from industrial fluidized catalytic cracker, burn the charcoal on it, remove wherein less than 40 μ m with greater than the component of 80 μ m with method for sieving or other separation method and promptly to get combustion-supporting carrier, this carrier is again with precious metal salt solution dipping, drying;
(3) it is shaped as microspheroidal the CO ignition dope that makes, and its granularity is between 30～100 μ m, and wherein the particle of 40～80 μ m accounts for 90～100% of total amount.
2, according to the described preparation method of claim 1, the active ingredient that it is characterized in that ignition dope can be any one or a few in platinum, palladium, iridium, osmium, ruthenium, the rhenium precious metal element, and the weight that active ingredient accounts for ignition dope is 0.05～0.2%; Its carrier can be to contain y-type zeolite, ZSM-5 type zeolite or contain the Y type simultaneously and amorphous silicon oxide-the aluminum oxide of ZSM-5 type zeolite, and clay, or their mixture, its zeolite content are 2～40%; Also can contain nickel, iron, vanadium, copper, zinc, antimony, bismuth, tin metal element below 3.0% on the carrier.
3,, it is characterized in that said other gas is meant the mixed gas that any one or a few gas in nitrogen, air, oxidation, carbon monoxide, carbonic acid gas, the water vapor is formed with arbitrary proportion according to the described preparation method of claim 1.
4,, it is characterized in that said other separation method is meant cyclone separation method, spinning liquid separation method, filter separation method according to the described preparation method of claim 1.
5,, it is characterized in that said precious metal salt solution is meant the solution that muriate, nitrate, vitriol, inorganic acid salt or acetate, naphthenate, organic acid salt and the water of platinum, palladium, iridium, rhodium, ruthenium and rhenium or ethanol, ether, the organic easy volatile solvent of acetone form according to the described preparation method of claim 1.
6,, it is characterized in that said microspheroidal support particle is preferably various and be used for the live catalyst of catalytic cracking or help octane value agent, gasifying-aid agent according to the described preparation method of claim 1.
7,, it is characterized in that said y-type zeolite is meant the zeolite that is fit to do the catalytic cracking catalyst active ingredient that comprises HY, REY, USY, REHY according to the described preparation method of claim 2.
8,, it is characterized in that said ZSM-5 series zeolite comprises HZSM-5 and is fit to help do catalytic cracking the zeolite of octane value agent, gasifying-aid agent active ingredient with the ZSM-5 series of various elements (as Mg, B, P, Ca, RE) modification according to the described preparation method of claim 2.
9,, it is characterized in that said clay is meant the various clays that are commonly used to do carrier that comprise kaolin, halloysite according to the described preparation method of claim 1.
10, a kind of CO (carbon monoxide converter) combustion promoter, it is characterized in that active ingredient is platinum, the palladium precious metal element that accounts for ignition dope weight 0.005～0.2%, its carrier is silicon oxide one aluminum oxide that contains 2.0～40% Y types or ZSM-5 type zeolite, clay or their mixture, carrier should be the micro-spherical particle of 30～100 μ m, and wherein the granularity more than 90% is 40～80% μ m.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN96120045A CN1074449C (en) | 1996-10-14 | 1996-10-14 | Carbon monoxide bombustion adjuvant and preparing process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN96120045A CN1074449C (en) | 1996-10-14 | 1996-10-14 | Carbon monoxide bombustion adjuvant and preparing process thereof |
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| Publication Number | Publication Date |
|---|---|
| CN1179463A true CN1179463A (en) | 1998-04-22 |
| CN1074449C CN1074449C (en) | 2001-11-07 |
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|---|---|---|---|
| CN96120045A Expired - Fee Related CN1074449C (en) | 1996-10-14 | 1996-10-14 | Carbon monoxide bombustion adjuvant and preparing process thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102430402A (en) * | 2011-08-24 | 2012-05-02 | 青岛惠城石化科技有限公司 | Preparation method of catalytic cracking combustion improver |
| CN104099147A (en) * | 2014-07-28 | 2014-10-15 | 周晓兰 | Novel nano welding-cutting gas |
| US8980209B2 (en) | 2012-12-12 | 2015-03-17 | Basf Corporation | Catalyst compositions, catalytic articles, systems and processes using protected molecular sieves |
| CN105473221A (en) * | 2013-08-23 | 2016-04-06 | 巴斯夫公司 | Catalysts for oxidation of carbon monoxide and/or volatile organic compounds |
| US9321042B2 (en) | 2012-12-12 | 2016-04-26 | Basf Corporation | Catalyst compositions, catalytic articles, systems and processes using large particle molecular sieves |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1022843C (en) * | 1989-08-09 | 1993-11-24 | 中国石油化工总公司石油化工科学研究院 | Noble metals load-carbon oxide accelerator |
| CN1034222C (en) * | 1993-04-15 | 1997-03-12 | 中国石油化工总公司石油化工科学研究院 | Method for preparation of catalyst cracking combustion-supporting agent |
-
1996
- 1996-10-14 CN CN96120045A patent/CN1074449C/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102430402A (en) * | 2011-08-24 | 2012-05-02 | 青岛惠城石化科技有限公司 | Preparation method of catalytic cracking combustion improver |
| CN102430402B (en) * | 2011-08-24 | 2014-12-17 | 青岛惠城石化科技有限公司 | Preparation method of catalytic cracking combustion improver |
| US8980209B2 (en) | 2012-12-12 | 2015-03-17 | Basf Corporation | Catalyst compositions, catalytic articles, systems and processes using protected molecular sieves |
| US9321042B2 (en) | 2012-12-12 | 2016-04-26 | Basf Corporation | Catalyst compositions, catalytic articles, systems and processes using large particle molecular sieves |
| CN105473221A (en) * | 2013-08-23 | 2016-04-06 | 巴斯夫公司 | Catalysts for oxidation of carbon monoxide and/or volatile organic compounds |
| CN104099147A (en) * | 2014-07-28 | 2014-10-15 | 周晓兰 | Novel nano welding-cutting gas |
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| Publication number | Publication date |
|---|---|
| CN1074449C (en) | 2001-11-07 |
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