CN117943345B - Steel wire brushing device - Google Patents
Steel wire brushing device Download PDFInfo
- Publication number
- CN117943345B CN117943345B CN202410358474.7A CN202410358474A CN117943345B CN 117943345 B CN117943345 B CN 117943345B CN 202410358474 A CN202410358474 A CN 202410358474A CN 117943345 B CN117943345 B CN 117943345B
- Authority
- CN
- China
- Prior art keywords
- ultrasonic cleaner
- cleaner body
- fixedly connected
- steel wire
- sliding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 76
- 239000010959 steel Substances 0.000 title claims abstract description 76
- 230000001680 brushing effect Effects 0.000 title claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 60
- 239000007921 spray Substances 0.000 claims abstract description 18
- 238000003825 pressing Methods 0.000 claims abstract description 13
- 238000009434 installation Methods 0.000 claims abstract description 9
- 238000005507 spraying Methods 0.000 claims abstract description 6
- 230000006835 compression Effects 0.000 claims abstract description 4
- 238000007906 compression Methods 0.000 claims abstract description 4
- 241000826860 Trapezium Species 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 abstract description 39
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 abstract description 15
- 230000000694 effects Effects 0.000 abstract description 9
- 238000005406 washing Methods 0.000 abstract description 7
- 239000002699 waste material Substances 0.000 abstract description 5
- 230000007797 corrosion Effects 0.000 abstract description 2
- 238000005260 corrosion Methods 0.000 abstract description 2
- 238000003860 storage Methods 0.000 description 9
- 239000012535 impurity Substances 0.000 description 7
- 238000004506 ultrasonic cleaning Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
- B08B3/123—Cleaning travelling work, e.g. webs, articles on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to the technical field of cleaning devices, in particular to a steel wire brushing device which comprises an ultrasonic cleaner body, a clamping structure, a guiding structure, a mounting structure, a spraying structure, a pressing structure and a mounting plate; the splint in the clamping structure and the connecting frame carry out the centre gripping back pulling steel wire to the steel wire tip, can be simultaneously with many steel wires pulling to the right of ultrasonic cleaner body, guide roll and guide way cooperation connecting roller in the guide structure of ultrasonic cleaner body both ends, can lead to the steel wire, the setting of mounting structure is when needs change the guide roll, be convenient for dismantle the installation to the guide roll and change, spray the structure and can carry out preliminary washing and wash once more to the steel wire, two compression rollers in the structure of pushing down press the steel wire to wasing in the pond, the water in the washing pond is not recycled, can add quantitative rust remover according to the water in the washing pond, can be better to the steel wire cleaning effect of corrosion, avoid causing the waste to the rust remover simultaneously.
Description
Technical Field
The invention relates to the technical field of cleaning devices, in particular to a steel wire brushing device.
Background
Steel wire is a metal material for manufacturing many different articles, is generally made of steel or stainless steel, has high strength and durability, and thus is widely used in many different fields, and before leaving the factory, the steel wire is cleaned by an ultrasonic cleaner body to remove surface impurities, paint on a vehicle and rust removal, so as to better cope with severe environmental conditions.
However, in the process of cleaning the steel wire by the ultrasonic cleaner body, the steel wire needs to be pulled from the left Bian La to the right of the ultrasonic cleaner body by an operator, and the operation flexibility is low due to the wider width of the ultrasonic cleaner body when the steel wire is more; when the ultrasonic cleaning machine is used, in order to ensure the rust removing effect, a rust remover is usually added into the cleaning tank to ensure the rust removing effect, and as the water in the ultrasonic cleaning tank of the ultrasonic cleaning machine body overflows into the water tanks at two sides of the cleaning tank to perform primary cleaning and secondary cleaning on the steel wire, the water source is continuously recycled, and the water source in the ultrasonic cleaning machine body is more, a large amount of rust remover is needed to be added, and waste is easily caused; and when changing the guide roll, because the guide roll passes through the bolt and installs on the mounting bracket, change inefficiency when changing.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a steel wire brushing device.
The technical scheme adopted for solving the technical problems is as follows: a steel wire brushing device comprises an ultrasonic cleaner body; the clamping structure is arranged on the left side of the ultrasonic cleaner body; guide structures arranged at two ends of the ultrasonic cleaner body; the mounting structure is arranged behind the guide structure; a pressing structure arranged in the middle of the ultrasonic cleaner body; the spray structure is arranged on the ultrasonic cleaner body;
The clamping structure comprises a connecting frame and a connecting plate, wherein the connecting frame is connected onto the ultrasonic cleaner body in a sliding manner, the connecting plate is fixedly connected onto the upper side of the connecting frame, a clamping plate is connected into the connecting frame in a sliding manner, a first hydraulic rod is arranged in the middle of the connecting plate, the clamping plate is fixedly connected with the telescopic end of the first hydraulic rod, a sliding block is fixedly connected to the front of the connecting frame, the sliding block slides in the front of the ultrasonic cleaner body, a screw rod is rotationally connected to the front of the ultrasonic cleaner body, and the sliding block is in threaded connection with the screw rod;
The right side of ultrasonic cleaner body installs the motor, lead screw and the output shaft fixed connection of motor.
Specifically, the guide structure includes fixed plate and sliding connection in at ultrasonic cleaner body both ends in four guide rails on the fixed plate, every two fixedly connected with connecting block in the middle of the guide rail, two that correspond rotate on the connecting block and be connected with the connecting axle, fixedly connected with guide roll on the connecting axle, fixedly connected with two risers on the fixed plate, rotate through the pivot on two risers and be connected with the connecting roll, a plurality of guide slots have been seted up on the guide roll.
Specifically, ultrasonic cleaner body both ends sliding connection has two slide, the bottom and the slide block of guide rail.
Specifically, the second hydraulic rod is all installed at ultrasonic cleaner body both ends, the bottom surface of slide and the flexible end fixed connection of second hydraulic rod.
Specifically, the mounting structure includes sliding connection in two the erection column at slide back and offer two of them the mounting groove on the guide rail, erection column and mounting groove block, the front end fixedly connected with drive plate of erection column, drive plate and slide sliding connection.
Specifically, the bottom fixedly connected with drive block of fixed plate, the cross-section of drive block is trapezium structure, the cross-section of drive plate is trapezium structure, drive plate and slide fixedly connected with spring.
Specifically, push down the structure include fixed connection in two adapter sleeves at ultrasonic cleaner body rear and respectively sliding connection in two slide bar in the adapter sleeve, slide bar and ultrasonic cleaner body sliding connection, two equal fixedly connected with installation pole in top of slide bar, it is connected with the compression roller to rotate on the installation pole, two the slide bar is connected through the horizontal pole, install the third hydraulic stem on the ultrasonic cleaner body, fixed connection between the flexible end of horizontal pole and third hydraulic stem.
Specifically, a plurality of guiding shafts are connected in a rotating way to the ultrasonic cleaner body, and the connecting sleeve is of a concave structure.
Specifically, spray the structure including fixed connection at two mount pads at ultrasonic cleaner body rear and install two the shower on the mount pad, a plurality of shower nozzles are installed to the bottom of shower, fixedly connected with first connecting pipe on the shower, two water pumps are installed to the rear bottom of ultrasonic cleaner body, first connecting pipe is installed on the right the delivery port of water pump, be equipped with the catch basin on the ultrasonic cleaner body, the water intake of water pump passes through water pipe and catch basin intercommunication.
Specifically, the left delivery port of water pump is installed the second connecting pipe, the other end and the ultrasonic cleaner body fixed connection of second connecting pipe, this internal two fixed frames of installing of ultrasonic cleaner, two equal fixedly connected with filter screen on the fixed frame, the filter screen is located the top of catch basin, two mounting panels are installed on the right of ultrasonic cleaner body.
The beneficial effects of the invention are as follows:
(1) According to the steel wire brushing device, the clamping structure is arranged on the ultrasonic cleaner body, and the clamping plates and the connecting frames in the clamping structure clamp the end parts of the steel wires and then pull the steel wires, so that a plurality of steel wires can be pulled to the right of the ultrasonic cleaner body at the same time, and the operation flexibility is improved.
(2) According to the steel wire brushing device, the guide structures are arranged at the two ends of the ultrasonic cleaner body, and the steel wires can be guided through the guide rollers and the guide grooves in the guide structures at the two ends of the ultrasonic cleaner body in a matched mode.
(3) According to the steel wire brushing device, the guide structure is provided with the mounting structure, the mounting columns in the mounting structure are clamped with the guide rails, and when the guide rollers need to be replaced, the guide rollers are convenient to detach and mount quickly, so that the dismounting efficiency is improved.
(4) According to the steel wire brushing device, the spray structure is arranged on the ultrasonic cleaner body, the pressing structure is arranged on the ultrasonic cleaner body, the steel wires can be primarily cleaned and secondarily cleaned through the arrangement of the spray structure, the cleaning effect is better, the steel wires are pressed into the cleaning pool through the two pressing rollers in the pressing structure, water in the cleaning pool is not recycled, a quantitative rust remover can be added according to the water in the cleaning pool, the cleaning effect on rusted steel wires is better, and meanwhile waste of the rust remover is avoided.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a schematic view of the whole structure of a preferred embodiment of a steel wire brushing device according to the present invention;
FIG. 2 is an enlarged schematic view of the portion A shown in FIG. 1;
FIG. 3 is an enlarged schematic view of the B-section structure shown in FIG. 1;
FIG. 4 is a schematic diagram of a connection structure of a slide bar and a connecting sleeve according to the present invention;
FIG. 5 is an enlarged schematic view of the structure of the portion C shown in FIG. 4;
FIG. 6 is a schematic diagram of a connection structure between a motor and an ultrasonic cleaner body according to the present invention;
FIG. 7 is an enlarged schematic view of the structure of the portion D shown in FIG. 6;
FIG. 8 is a schematic view of the connection structure of the riser and the fixing plate of the present invention;
FIG. 9 is an enlarged schematic view of the E-section structure shown in FIG. 8;
Fig. 10 is a schematic diagram of a connection structure between a guide rail and a fixing plate according to the present invention.
In the figure: 1. an ultrasonic cleaner body; 2. a clamping structure; 201. a connection frame; 202. a connecting plate; 203. a clamping plate; 204. a first hydraulic lever; 205. a slide block; 206. a screw rod; 207. a motor; 3. a guide structure; 301. a fixing plate; 302. a guide rail; 303. a connecting block; 304. a connecting shaft; 305. a guide roller; 306. a riser; 307. a connecting roller; 308. a slide plate; 309. a second hydraulic lever; 4. a mounting structure; 401. a mounting column; 402. a mounting groove; 403. a driving plate; 404. a spring; 405. a driving block; 5. a spray structure; 501. a mounting base; 502. a shower pipe; 503. a spray head; 504. a first connection pipe; 505. a water pump; 506. a water pipe; 507. a second connection pipe; 508. a water storage tank; 509. a filter screen; 510. a fixed frame; 6. a pressing structure; 601. connecting sleeves; 602. a slide bar; 603. a mounting rod; 604. a press roller; 605. a guide shaft; 606. a cross bar; 607. a third hydraulic lever; 7. and (3) mounting a plate.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1,2, 4, 5 and 6, a steel wire cleaning device according to the present invention includes an ultrasonic cleaner body 1; a clamping structure 2 arranged at the left side of the ultrasonic cleaner body 1; guide structures 3 mounted at two ends of the ultrasonic cleaner body 1; a mounting structure 4 provided behind the guide structure 3; the pressing structure 6 is arranged in the middle of the ultrasonic cleaner body 1; a spray structure 5 arranged on the ultrasonic cleaner body 1; the clamping structure 2 comprises a connecting frame 201 and a connecting plate 202, wherein the connecting frame 201 is connected to the ultrasonic cleaner body 1 in a sliding mode, the connecting plate 202 is fixedly connected to the upper portion of the connecting frame 201, a clamping plate 203 is connected to the connecting frame 201 in a sliding mode, a first hydraulic rod 204 is mounted in the middle of the connecting plate 202, the clamping plate 203 is fixedly connected with the telescopic end of the first hydraulic rod 204, a sliding block 205 is fixedly connected to the front of the connecting frame 201, the sliding block 205 slides in front of the ultrasonic cleaner body 1, a screw rod 206 is connected to the front of the ultrasonic cleaner body 1 in a rotating mode, and the sliding block 205 is in threaded connection with the screw rod 206.
Specifically, as shown in fig. 1, fig. 2, fig. 4, fig. 5 and fig. 6, the motor 207 is installed on the right side of the ultrasonic cleaner body 1, the screw rod 206 is fixedly connected with the output shaft of the motor 207, when the steel wire needs to be pulled to the right side of the ultrasonic cleaner body 1, a plurality of steel wires are first respectively passed through a plurality of guide grooves on the guide roller 305, so that the end parts of the plurality of steel wires are positioned below the clamping plates 203, at this time, the first hydraulic rod 204 can be started, the stretching end of the first hydraulic rod 204 can drive the clamping plates 203 to slide downwards on the connecting frames 201, because the connecting frames 201 are in a concave shape, the end parts of the steel wire can be clamped by matching with the connecting frames 201, after the clamping, the motor 207 is started, the screw rod 206 of the belt rotates when the output shaft of the motor 207 rotates, the screw rod 206 rotates, the screw rod 205 slides to the right side of the ultrasonic cleaner body 1, the connecting frames 201 slides rightwards when the sliding blocks 205 slide, the end parts of the steel wire are pulled rightwards, the end parts of the steel wire are pulled to the right side of the cleaner body 1, and the ultrasonic cleaner body can be cleaned by simultaneously, and the flexibility of the ultrasonic cleaner can be improved by pulling the end parts of the steel wire 201 to the right side after the steel wire is pulled by connecting frames 203.
Specifically, as shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 8, fig. 9, and fig. 10, the guiding structure 3 includes a fixing plate 301 fixedly connected to two ends of the ultrasonic cleaner body 1 and four guide rails 302 slidably connected to the fixing plate 301, a connecting block 303 is fixedly connected between each two guide rails 302, two corresponding connecting blocks 303 are rotatably connected with a connecting shaft 304, a guiding roller 305 is fixedly connected to the connecting shaft 304, two vertical plates 306 are fixedly connected to the fixing plate 301, two connecting rollers 307 are rotatably connected to the two vertical plates 306 through rotating shafts, a plurality of guiding grooves are formed on the guiding roller 305, two sliding plates 308 are slidably connected to two ends of the ultrasonic cleaner body 1, the bottoms of the guide rails 302 are clamped with the sliding plates 308, second hydraulic rods 309 are fixedly connected to the bottoms of the sliding plates 308, simultaneously, before the steel wires are pulled, when the two sliding plates 309 are pulled, the two sliding plates 305 are driven by the sliding along the two sliding plates 203 upwards, and the two sliding plates 203 are driven by the sliding plates 308, and the two sliding plates 201 are driven upwards, and the two sliding plates 308 are driven upwards, when the two sliding plates 305 are driven upwards, and the two sliding plates 305 are not driven upwards, and the sliding plates 203 are driven upwards, and the sliding plates are driven upwards, and the two sliding plates are moved upwards, and the sliding plates 308 are driven upwards, and the sliding plates are moved upwards, and are driven upwards and upwards, and are not, and are driven upwards and are driven by the sliding plates 308, the steel wire is guided by the guide rollers 305 and the guide groove fit connection rollers 307 at both ends of the ultrasonic cleaner body 1.
Specifically, as shown in fig. 2 and 9, the mounting structure 4 includes a mounting column 401 slidably connected to the rear of the sliding plate 308 and a mounting groove 402 formed in two of the guide rails 302, the mounting column 401 is clamped with the mounting groove 402, a driving plate 403 is fixedly connected to the front end of the mounting column 401, the driving plate 403 is slidably connected with the sliding plate 308, a driving block 405 is fixedly connected to the bottom of the fixing plate 301, the section of the driving block 405 is in a trapezoid structure, the section of the driving plate 403 is in a trapezoid structure, the driving plate 403 and the sliding plate 308 are fixedly connected with a spring 404, when the guide roller 305 needs to be replaced, the second hydraulic rod 309 drives the sliding plate 308 to move upwards, when the sliding plate 308 moves upwards, the driving plate 403 can be driven to move upwards, when the inclined surface of the driving plate 403 is in contact with the inclined surface of the driving block 405, the driving plate 403 continues to move upwards to enable the driving plate 403 to slide forwards, the spring 404 contracts when the driving plate 403 slides forwards, and meanwhile, the driving plate 403 drives the mounting column 401 to be no longer in a trapezoid structure with the corresponding clamping groove 302, the guide roller 305 can be installed on the guide rail 302, and the guide roller 305 needs to be dismounted from the guide roller 305, and the guide roller 305 needs to be dismounted quickly.
Specifically, as shown in fig. 1, 4, 6 and 7, the pressing structure 6 includes two connecting sleeves 601 fixedly connected to the rear of the ultrasonic cleaner body 1 and slide bars 602 respectively slidably connected to the two connecting sleeves 601, the slide bars 602 are slidably connected to the ultrasonic cleaner body 1, the top parts of the two slide bars 602 are fixedly connected with mounting rods 603, the mounting rods 603 are rotatably connected with pressing rollers 604, the two slide bars 602 are connected through a cross bar 606, a third hydraulic rod 607 is installed on the ultrasonic cleaner body 1, the cross bar 606 is fixedly connected with the telescopic ends of the third hydraulic rod 607, the ultrasonic cleaner body 1 is rotationally connected with a plurality of guide shafts 605, the connecting sleeve 601 is in a concave structure, the spraying structure 5 comprises two mounting seats 501 fixedly connected to the rear of the ultrasonic cleaner body and spraying pipes 502 arranged on the two mounting seats 501, a plurality of spray heads 503 are arranged at the bottom of the spraying pipes 502, a first connecting pipe 504 is fixedly connected to the spraying pipes 502, two water pumps 505 are arranged at the rear bottom of the ultrasonic cleaner body 1, the first connecting pipe 504 is arranged at the water outlet of the water pumps 505 on the right, a water storage tank 508 is arranged on the ultrasonic cleaner body 1, the water suction port of the water pump 505 is communicated with the water storage tank 508 through a water pipe 506, the water outlet of the water pump 505 on the left side is provided with a second connecting pipe 507, the other end of the second connecting pipe 507 is fixedly connected with the ultrasonic cleaner body 1, two fixing frames 510 are arranged in the ultrasonic cleaner body 1, the two fixing frames 510 are fixedly connected with filter screens 509, the filter screens 509 are positioned above the water storage tank 508, the right side of the ultrasonic cleaner body 1 is provided with two mounting plates 7, before cleaning, water is irrigated into the water storage tank 508 through an external water source, and the left water pump 505 is started, when the left water pump 505 operates, water in the water storage tank 508 is added into the ultrasonic cleaning tank below the two press rolls 604 through the second connecting pipe 507, at the moment, a certain amount of rust remover can be added according to the water quantity in the cleaning tank, when the steel wire is coiled, the right water pump 505 is started to enable the water source to pass through the water pipe 506, then enter the spray pipe 502 through the first connecting pipe 504, then enter the spray pipe 502 to the spray head 503, the steel wire is cleaned on the left side and the right side of the cleaning tank through the spray head 503, impurities on the surface of the steel wire can be primarily cleaned before entering the cleaning tank through cleaning the left side, the impurity is prevented from entering the cleaning tank, the right side is cleaned and can be cleaned for the second time, the cleaning effect is better, meanwhile, the third hydraulic rod 607 can be started, the transverse rod 606 is driven to slide downwards when the telescopic end of the third hydraulic rod 607 is extended, the two sliding rods 602 and the connecting sleeve 601 are driven to slide downwards when the transverse rod 606 slides downwards, the installation rod 603 is driven to move downwards by the sliding rods 602, the middle part of the steel wire is pressed downwards by the pressing roller 604 when the installation rod 603 moves downwards, the steel wire is contacted with the guide shafts 605 on the two sides at the same time, the middle part of the steel wire is positioned in the cleaning tank by the pressing roller 604, at the moment, the ultrasonic cleaner body 1 converts the sound energy of a power ultrasonic frequency source into mechanical vibration through the transducer, the vibration is transferred into the tank through the cleaning tank wall, in the liquid, the high-frequency vibration of ultrasonic waves causes the formation and vibration of tiny bubbles, the bubbles are formed in a negative pressure area, and are rapidly closed in a positive pressure area, strong shock waves are generated, and the instantaneous high pressure of thousands of atmospheric pressures is formed, which can destroy insoluble dirt, simultaneously can separate solid particles from the surface of the steel wire, achieve the aim of cleaning, press the steel wire into a cleaning tank through two press rollers 604, the water in the cleaning tank is not recycled, quantitative rust remover can be added according to the water in the cleaning tank, the cleaning effect on the rusted steel wire is better, and meanwhile, the waste of the rust remover is avoided, and impurities which pass through the left cleaning can enter the water storage tank 508 through the filter screen 509 for recycling, and the drying assembly can be arranged on the two mounting plates 7 on the right of the ultrasonic cleaner body 1 to clean the cleaned steel wires.
When the ultrasonic cleaner is used, when the steel wires need to be pulled to the right of the ultrasonic cleaner body 1, firstly, the steel wires respectively pass through the guide grooves on the guide roller 305, so that the end parts of the steel wires are positioned below the clamping plates 203, at the moment, the telescopic ends of the first hydraulic rods 204 can drive the clamping plates 203 to slide downwards on the connecting frame 201 when being stretched, because the connecting frame 201 is in a concave shape, the clamping plates 203 can be matched with the connecting frame 201 to clamp the end parts of the steel wires by moving downwards, after clamping, a motor 207 is started, a screw rod 206 of the motor 207 rotates, a screw rod 206 drives a sliding block 205 to slide to the right of the ultrasonic cleaner body 1 when rotating, the sliding block 205 drives the connecting frame 201 to slide rightwards, the connecting frame 201 moves rightwards to pull the steel wires, the end parts of the steel wires are pulled to the right of the ultrasonic cleaner body 1, and the clamping plates 203 and the connecting frame 201 clamp the end parts of the steel wires to pull the steel wires, so that the plurality of the steel wires can be pulled to the right of the ultrasonic cleaner body 1 at the same time, and the flexibility of the ultrasonic cleaner body 1 is improved;
Meanwhile, before the steel wire is pulled, the right second hydraulic rod 309 can be started, when the right second hydraulic rod 309 stretches, the right sliding plate 308 is driven to slide upwards, when the right sliding plate 308 moves upwards, the four guide rails 302 are driven to slide upwards, when the four guide rails 302 slide upwards, the two connecting blocks 303 are driven to move upwards, when the two connecting blocks 303 move upwards, the guide roller 305 is driven to move upwards, when the guide roller 305 moves upwards to a certain position, the right guide roller 305 cannot influence the connecting frame 201, when the connecting frame 201 slides below the right guide roller 305, the clamping plate 203 does not clamp the end part of the steel wire any more through loosening the clamping plate 203, and when the right guide roller 305 descends, the steel wire is guided through the guide rollers 305 and the guide grooves at the two ends of the ultrasonic cleaner body 1 in a matched mode;
When the guide roller 305 needs to be replaced, the sliding plate 308 can be driven to move upwards through the second hydraulic rod 309, the sliding plate 308 can drive the driving plate 403 to move upwards when moving upwards, when the inclined surface of the driving plate 403 is in conflict with the inclined surface of the driving block 405, the sliding plate 308 continues to move upwards to enable the driving block 405 to conflict with the driving plate 403 to slide forwards, the spring 404 contracts when the driving plate 403 slides forwards, meanwhile, the driving plate 403 drives the mounting column 401 to be not clamped with the mounting groove 402 on the corresponding guide rail 302, the guide roller 305 can be detached from the sliding plate 308 through the guide rail 302, the mounting column 401 is clamped with the guide rail 302, and when the guide roller 305 needs to be replaced, the guide roller 305 can be detached and installed conveniently and rapidly, and the dismounting efficiency is improved;
Before cleaning, water is poured into the water storage tank 508 through an external water source, when the left water pump 505 is started, water in the water storage tank 508 is added into an ultrasonic cleaning tank below the two pressing rollers 604 through the second connecting pipe 507, a certain amount of rust remover can be added according to the water quantity in the cleaning tank, when the steel wire is rolled, the right water pump 505 is started to enable the water source to pass through the water pipe 506 and then enter the spray pipe 502 through the first connecting pipe 504, then enter the spray head 503 from the spray pipe 502, the steel wire is cleaned on the left side and the right side of the cleaning tank from the spray head 503, impurities on the surface of the steel wire can be primarily cleaned before entering the cleaning tank, the impurities are prevented from entering the cleaning tank, and secondary cleaning can be performed when the right side is cleaned, the cleaning effect is better, meanwhile, the third hydraulic rod 607 can be started, the telescopic end of the third hydraulic rod 607 can drive the cross rod 606 to slide downwards, the cross rod 606 can drive the two slide rods 602 and the connecting sleeve 601 to slide when sliding downwards, the slide rod 602 drives the installation rod 603 to move downwards, the installation rod 603 drives the press roller 604 to press the middle part of the steel wire downwards when moving downwards, meanwhile, the steel wire can be contacted with the guide shafts 605 on two sides, the press roller 604 enables the middle part of the steel wire to be positioned in the cleaning tank, at the moment, the ultrasonic cleaner body 1 converts the sound energy of the power ultrasonic frequency source into mechanical vibration through the transducer, the vibration is transmitted into the tank wall through the cleaning tank, in the liquid, the high-frequency vibration of the ultrasonic wave leads to the formation and vibration of tiny bubbles, the bubbles are formed in a negative pressure area, the bubbles are rapidly closed in a positive pressure area, powerful shock waves are generated, and instantaneous high pressure of thousands of atmospheric pressure is formed, this kind of high pressure can destroy insoluble dirt, also can make solid particle break away from the steel wire surface simultaneously, reach abluent purpose, press the steel wire to the washing inslot through two compression rollers 604, the water in the washing inslot does not recycle, can add quantitative rust remover according to the water in the washing pond, can be better to the steel wire cleaning performance of corrosion, avoided causing the waste to the rust remover simultaneously, and can continue to enter into in the catch basin 508 so as to recycle through filter screen 509 through the abluent impurity on the left, and can install the stoving subassembly on two mounting panels 7 on the right of ultrasonic cleaner body 1 and wash the steel wire after the washing.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (5)
1. The steel wire brushing device is characterized by comprising an ultrasonic cleaner body (1); a clamping structure (2) arranged at the left side of the ultrasonic cleaner body (1); guide structures (3) arranged at two ends of the ultrasonic cleaner body (1); a mounting structure (4) provided behind the guide structure (3); a pressing structure (6) arranged in the middle of the ultrasonic cleaner body (1); a spraying structure (5) arranged on the ultrasonic cleaner body (1);
The clamping structure (2) comprises a connecting frame (201) which is connected onto the ultrasonic cleaner body (1) in a sliding manner and a connecting plate (202) which is fixedly connected onto the upper portion of the connecting frame (201), wherein a clamping plate (203) is connected into the connecting frame (201) in a sliding manner, a first hydraulic rod (204) is arranged in the middle of the connecting plate (202), the clamping plate (203) is fixedly connected with the telescopic end of the first hydraulic rod (204), a sliding block (205) is fixedly connected onto the front portion of the connecting frame (201), the sliding block (205) slides in front of the ultrasonic cleaner body (1), a screw rod (206) is connected onto the front portion of the ultrasonic cleaner body (1) in a rotating manner, and the sliding block (205) is connected with the screw rod (206) in a threaded manner; a motor (207) is arranged on the right side of the ultrasonic cleaner body (1), and the screw rod (206) is fixedly connected with an output shaft of the motor (207);
The guide structure (3) comprises a fixed plate (301) fixedly connected to two ends of the ultrasonic cleaner body (1) and four guide rails (302) which are slidably connected to the fixed plate (301), a connecting block (303) is fixedly connected between every two guide rails (302), a connecting shaft (304) is rotatably connected to the corresponding two connecting blocks (303), a guide roller (305) is fixedly connected to the connecting shaft (304), two vertical plates (306) are fixedly connected to the fixed plate (301), connecting rollers (307) are rotatably connected to the two vertical plates (306) through rotating shafts, and a plurality of guide grooves are formed in the guide roller (305); two sliding plates (308) are connected to the two ends of the ultrasonic cleaner body (1) in a sliding manner, and the bottoms of the guide rails (302) are clamped with the sliding plates (308); the two ends of the ultrasonic cleaner body (1) are provided with second hydraulic rods (309), and the bottom surface of the sliding plate (308) is fixedly connected with the telescopic ends of the second hydraulic rods (309);
the mounting structure (4) comprises mounting columns (401) which are connected to the rear sides of the two sliding plates (308) in a sliding mode and mounting grooves (402) formed in the two guide rails (302), the mounting columns (401) are clamped with the mounting grooves (402), the front ends of the mounting columns (401) are fixedly connected with driving plates (403), and the driving plates (403) are connected with the sliding plates (308) in a sliding mode; the bottom fixedly connected with drive piece (405) of fixed plate (301), the cross-section of drive piece (405) is trapezium structure, the cross-section of drive plate (403) is trapezium structure, drive plate (403) and slide (308) fixedly connected with spring (404).
2. A wire brushing apparatus as claimed in claim 1, wherein: the utility model discloses a ultrasonic cleaner, including ultrasonic cleaner body (1), push down structure (6) including fixed connection in two adapter sleeve (601) at ultrasonic cleaner body (1) rear and respectively sliding connection in two slide bar (602) in adapter sleeve (601), slide bar (602) and ultrasonic cleaner body (1) sliding connection, two equal fixedly connected with installation pole (603) in top of slide bar (602), rotate on installation pole (603) and be connected with compression roller (604), two slide bar (602) are connected through horizontal pole (606), install third hydraulic stem (607) on ultrasonic cleaner body (1), fixed connection between the flexible end of horizontal pole (606) and third hydraulic stem (607).
3. A wire brushing apparatus as claimed in claim 2, wherein: the ultrasonic cleaner body (1) is rotationally connected with a plurality of guide shafts (605), and the connecting sleeve (601) is of a concave structure.
4. A wire brushing apparatus as claimed in claim 1, wherein: the utility model provides a spray structure (5) including two mount pads (501) of fixed connection at ultrasonic cleaner body rear and install two shower (502) on mount pad (501), a plurality of shower (503) are installed to the bottom of shower (502), fixedly connected with first connecting pipe (504) on shower (502), two water pumps (505) are installed to the rear bottom of ultrasonic cleaner body (1), first connecting pipe (504) are installed on the right the delivery port of water pump (505), be equipped with catch basin (508) on ultrasonic cleaner body (1), the water intake of water pump (505) communicates with catch basin (508) through water pipe (506).
5. A wire brushing apparatus as defined in claim 4, wherein: the delivery port of left water pump (505) is installed second connecting pipe (507), the other end and the ultrasonic cleaner body (1) fixed connection of second connecting pipe (507), install two fixed frames (510) in the ultrasonic cleaner body (1), two equal fixedly connected with filter screen (509) on fixed frame (510), filter screen (509) are located the top of catch basin (508), two mounting panels (7) are installed on the right of ultrasonic cleaner body (1).
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