CN1179404A - Additive for firing brick and tile building materials - Google Patents

Additive for firing brick and tile building materials Download PDF

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Publication number
CN1179404A
CN1179404A CN 97107442 CN97107442A CN1179404A CN 1179404 A CN1179404 A CN 1179404A CN 97107442 CN97107442 CN 97107442 CN 97107442 A CN97107442 A CN 97107442A CN 1179404 A CN1179404 A CN 1179404A
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Prior art keywords
additive
nitrate
alkaline
brick
phosphorus compound
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CN 97107442
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Chinese (zh)
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李国军
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Individual
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Individual
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Priority to CN 97107442 priority Critical patent/CN1179404A/en
Publication of CN1179404A publication Critical patent/CN1179404A/en
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Abstract

The additive for building material of baked brick and tile is prepared with nitrate of alkali metal or alkali earth metal 1-30 weight portions, chloride of alkali metal 3-20 weight portions, phosphorus compound 0-10 weight portions and coloring component 0-20 weight portions.

Description

The additive that is used for firing brick-and tile building material
The present invention relates to be a kind of when firing brick-and tile building material as with base raw materials such as clay, the shale additive that uses of blended added ingredients mutually.
Traditional brick-and tile building material is with clay, shale, or its two mixture is the base raw material, mixes and makes wet blank with water, forms through sintering again.Fuel consumption during this mode of production sintering is big, and the capability and performance indexs such as ultimate compression strength that improve goods are difficulty comparatively, thereby the use range of goods is restricted.For this reason, existing as Chinese patent publication number 1082522A is introduced mixes afterwards the technology of base with carbonaceous powders such as cinder, coal dust, flue dusts as raw materials such as additive component and clays and is promoting the use of.Owing in blank, be mixed with the carbonaceous particles composition, when sintering, these carbonaceous particles also can be burnt simultaneously, thereby can save the fuel and the sintering time of sintering to a certain extent, while also can reach and make full use of multiple carbonaceous solid trade waste, to a certain degree with on the scope is solving some problem of environmental pollution.But find in the actual production, in this way produce brick and tile product, because the carbonaceous particles such as coal dust as additive must be that point-like is distributed in the blank with being dispersed in, the insufficient burnt phenomenon that therefore has half-cooked or half a lifetime at the position that does not have these size distribution exists.And owing to can stay hole in goods behind the flammable particle burnings such as coal dust, the sulfur-bearing in the coal also can form sulfur-bearing " frosting salt " after becoming divided combustion on goods, influenced Products Quality.And in actual production, the coal dust that uses as additive all obtains the lumped coal powdered carbon after broken usually, roasting fuel consumption when therefore adding sintering, total flow to coal does not produce the effective effect that how much is of practical significance, and also will increase the newly-increased energy consumption and the cost that bring because of coal pulverizing program simultaneously.Chinese patent publication number 1041928A has proposed a kind of except that carbonaceous components such as adding waste coal ash on the basis of this technology, also adds feldspar in powder and ferric oxide red powder as fusing assistant, to improve the intensity and the solidity to corrosion of goods.Chinese patent publication number 1078450A has proposed further improvement more on its basis, the additive with the natural mineral of halide (sodium-chlor), silicate or vitriol or abandoned mine slag during as base.Obviously, a common ground of technique scheme is all to be unable to do without with the additive of granular coal dust as internal combustion to use, thereby also just all can't break away from thus the actual consumption adverse effect to quality of item and energy and material.
The objective of the invention is for fundamentally address the above problem provide a kind of when the firing brick-and tile building material as the additive that mixes use with base raw materials such as clay, shale, make itself and base material composition full and uniform mixing of energy, reach and to save total energy and material consumption, can reduce cost significantly again, can also overcome coal particles and the uneven distribution in blank thereof quality adverse effect brick and tile product.
The additive that is used for firing brick-and tile building material of the present invention is made up of nitrate, alkali metal chloride, phosphorus compound and the coloring components of basic metal or alkaline-earth metal, and the parts by weight of each composition consist of:
Nitrate 1-30 part of basic metal or alkaline-earth metal
Alkali metal chloride 3-20 part
Phosphorus compound 0-10 part
Coloring components 0-20 part.The wherein said basic metal or the nitrate of alkaline-earth metal can be at least a in the nitrate such as SODIUMNITRATE commonly used, saltpetre or strontium nitrate.Because the price of strontium nitrate is higher, and particularly easily blasts when being heated at normal temperatures, and certain limitation and higher requirement are arranged on the safety in utilization, thereby be good to use saltpetre cheap and easy to get usually.When sintering, these nitrate are good combustion-supporting oxygenates.Said alkali metal chloride can be at least a, obviously convenient with sodium-chlor especially in sodium-chlor commonly used or the Repone K.Under the agglomerating condition of high temperature, it can react and heat release.Said phosphorus compound can be in calcium superphosphate or the ground phosphate rock at least a, it is at agglomerating high temperature and have nitrate to do under the condition of oxygenate, through chemical reaction, phosphorus wherein can participate in burning, discharges a large amount of heat.Through test, under the condition of the soil property modest viscosity of used base raw material, for example moisture soil property raw material for 5-10% is landed breakable soil property highly naturally from 1-2 rice, phosphorus compound can be used less, even can, but should suitably increase the consumption of nitrate this moment.For with sodium, magnesium component content height and sulphur, shale soil property that iron level is low when being main base raw material, generally all need use phosphorus compound, in above-mentioned amount ranges, especially be good with the ratio consumption that adopts 1.5-6 part, and also should strengthen the consumption of nitrate simultaneously, even can use 30 parts maximum usage ratio.Said coloring components is that red iron oxide, iron oxide black or the iron oxide yellow etc. of chemical ingredientss such as trioxygen-containingization two iron that can use always in the brick and tile production, Z 250 contain the ferrous components tinting material, according to the required color of firing brick-and tile goods being required to select for use a kind of, multiple routinely or need not.When using tinting material, its consumption can be selected in the scope of 2-20 part.Because the composition of additive of the present invention is water soluble component substantially, therefore can it is soluble in water, mix mutually with main base raw material such as clay or shale again, can be so that it accomplish mixing full and uniform in blank and distribution, can not produce half-cooked, half a lifetime or other any disadvantageous effect that influences quality of item during sintering.
Warp is opposed than test with the sintering brick-making method that present blending has matchmaker's powder to make additive, sintering solid brick in per ten thousand regular sizes, usage quantity when using coal dust to make additive all is not less than 1500 kilograms usually, cost is more than 210 yuan, and the usage quantity of using additive of the present invention is the 30-80 kilogram, and cost only is a 50-110 unit, and the two relatively, under the prerequisite of the quality that guarantees brick, use additive of the present invention can make cost reduce more than 70%.
Below with example foregoing of the present invention is described further.But this should be interpreted as that the scope of the above-mentioned theme of the present invention only limits to following example.
Example 1: this routine sintered brick and tile is formed (usage quantity when being 10,000 blocks of regular size solid bricks of system, consumption unit is kilogram, and is as follows) with the weight of additive and is:
Calcium superphosphate 2, iron oxide black 8, saltpetre 8, Repone K 8.This routine additive is applicable to the brickmaking blank that with the clay is main raw material.
Example 2: the weight of this routine additive consists of:
Calcium superphosphate 4, red iron oxide 12, SODIUMNITRATE 10, sodium-chlor 8.This routine additive is the brickmaking blank of main raw material applicable to the soil property with the inclined to one side sand of clay.
Example 3: the weight of this routine additive consists of:
Calcium superphosphate 3.5, iron oxide black 12, saltpetre 11, Repone K 10.This routine additive is the brickmaking blank of main raw material applicable to the soil property with the inclined to one side shale of clay.
Example 4: the weight of this routine additive consists of:
Calcium superphosphate 4, red iron oxide 20, saltpetre 25, sodium-chlor 14.This routine additive is applicable to being the brickmaking blank of main raw material with the more shale of iron content sulphur composition.
Example 5: the weight of this routine additive consists of:
Calcium superphosphate 1.5, red iron oxide 6, saltpetre 6, sodium-chlor 6.This routine additive is the brickmaking blank of main raw material applicable to the soil property of gluing partially with sand.
Example 6: the weight of this routine additive consists of:
Red iron oxide 10, saltpetre 12, sodium-chlor 8.This routine additive is the brickmaking blank of main raw material applicable to the soil property with the inclined to one side sand of clay.
Example 7: the weight of this routine additive consists of:
Ground phosphate rock 1.8, saltpetre 10, sodium-chlor 8.This routine additive is applicable to the brickmaking blank that with the clay is main raw material.
Example 8: the weight of this routine additive consists of:
Iron oxide yellow 12, SODIUMNITRATE 12, Repone K 10.This routine additive is the brickmaking blank of main raw material applicable to the soil property that contains shale with clay.
Example 9: the weight of this routine additive consists of:
Red iron oxide 10, saltpetre 8, sodium-chlor 10.This routine additive is the brickmaking blank of main raw material applicable to the soil property with half clay, half shale.
Soil property with the inclined to one side sand of clay is main base raw material, the additive that adopts the above-mentioned example 2 of the present invention to form, the common brick of the common specification made from the sintering process method of routine carries out quality examination by the regulation of CNS GB5101-93, reached the index of MU10 label, detected result is referring to table 1.This detected result clearlys show, uses the quality of the ordinary fired brick of additive of the present invention to reach the quality index requirement that also can be higher than this national standard defined.
Adopt respectively in the base material, to use with through different brickmaking factories and make the simultaneous test that vitrified brick is produced as internal combustion additive and the above-mentioned some additives of the present invention with coal dust, the coal-fired consumption (ton) of the roasting of using when the usage quantity of its additive component (ton), sintering, and the comparative test result of this two material total cost (unit) that is consumed is referring to table 2.The comparative test result of table 2 demonstrates clearly, equal base raw material and working condition under, adopt additive of the present invention to make the internal combustion additive and can have more obvious and superior economic worth and meaning than carbonaceous powders such as adopting coal dust at present.
Table 1 adopts the quality examination result of the vitrified brick behind the additive of the present invention
Numbering Sample specification (long * wide * thick) (centimetre) Resistance to compression loading (N) Ultimate compression strength (MPa)
????1 ????24.0×11.4×5.3 ????204000 ????16.32
????2 ????23.7×11.4×5.5 ????153600 ????13.13
????3 ????23.7×11.5×5.3 ????136900 ????11.22
????4 ????24.0×11.3×5.4 ????188700 ????15.60
????5 ????23.7×11.3×5.2 ????147000 ????13.01
????6 ????23.8×11.4×5.2 ????162000 ????13.17
????7 ????23.7×11.6×5.5 ????248800 ????19.44
????8 ????24.0×11.4×5.4 ????205400 ????16.57
????9 ????23.9×11.3×5.2 ????160300 ????13.25
????10 ????23.8×11.4×5.2 ????222100 ????17.91
Mean value ????23.83×11.4×5.32 ????182880 ????14.92
The required standard value of MU10 label in the GB5101-93 standard ????9.54
Table 2 uses additive of the present invention to make the production comparative test result of additive with using coal dust
Brickmaking factory Use the coal dust additive Use additive of the present invention
The coal dust additive amount The roasting Coal-fired capacity The two material total cost Additive amount/composition The roasting Coal-fired capacity The two material total cost
Mianyang W brick field ??1.5-1.6 ??1 ????350 0.033/ example 2 ????1 ??190
Mianyang J brick field ??1.5-1.6 ??1.1 ????364 0.036/ example 3 ????1 ??192
An County H brick field ??1.5-1.8 ??1.1 ????364 0.020/ example 1 ????1.3 ??178
Chengdu H brick field ??1.8-1.9 ??0.6 ????350 0.032/ example 1 ????0.8 ??150
Chinese catalpa slag C shale brick field ??2-2.2 ??2 ????596 0.063/ example 4 ????2 ??590
An County E brick field ??1.5-1.8 ??1 ????350 0.022/ example 5 ????1 ??178

Claims (9)

1. an additive that is used for firing brick-and tile building material is characterized in that being made up of nitrate, alkali metal chloride, phosphorus compound and the coloring components of basic metal or alkaline-earth metal, and the parts by weight of each composition consist of:
Nitrate 1-30 part of basic metal or alkaline-earth metal
Alkali metal chloride 3-20 part
Phosphorus compound 6-10 part
Coloring components 6-20 part.
2. additive as claimed in claim 1, the nitrate that it is characterized in that said basic metal or alkaline-earth metal are at least a in SODIUMNITRATE, saltpetre or the strontium nitrate.
3. additive as claimed in claim 2, the nitrate that it is characterized in that said basic metal or alkaline-earth metal is saltpetre.
4. additive as claimed in claim 1 is characterized in that said alkali metal chloride is at least a in sodium-chlor or the Repone K.
5. additive as claimed in claim 4 is characterized in that said alkali metal chloride is a sodium-chlor.
6. additive as claimed in claim 1 is characterized in that said phosphorus compound is at least a in calcium superphosphate or the ground phosphate rock.
7. additive as claimed in claim 1 is characterized in that said coloring components is a kind of in red iron oxide, iron oxide black or the iron oxide yellow.
8. as the described additive of one of claim 1 to 7, it is characterized in that the parts by weight of said each composition consist of:
Nitrate 6-25 part of basic metal or alkaline-earth metal
Alkali metal chloride 6-14 part
Phosphorus compound 1.5-6 part
Coloring components 2-20 part.
9. additive as claimed in claim 8 is characterized in that the parts by weight of said each composition consist of:
Nitrate 6-25 part of basic metal or alkaline-earth metal
Alkali metal chloride 6-14 part
Phosphorus compound 1.5-4 part
Coloring components 6-20 part.
CN 97107442 1997-04-17 1997-04-17 Additive for firing brick and tile building materials Pending CN1179404A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 97107442 CN1179404A (en) 1997-04-17 1997-04-17 Additive for firing brick and tile building materials

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 97107442 CN1179404A (en) 1997-04-17 1997-04-17 Additive for firing brick and tile building materials

Publications (1)

Publication Number Publication Date
CN1179404A true CN1179404A (en) 1998-04-22

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 97107442 Pending CN1179404A (en) 1997-04-17 1997-04-17 Additive for firing brick and tile building materials

Country Status (1)

Country Link
CN (1) CN1179404A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104987118A (en) * 2015-06-25 2015-10-21 合肥蓝科新材料有限公司 Thermal-insulation air-entrapping brick

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104987118A (en) * 2015-06-25 2015-10-21 合肥蓝科新材料有限公司 Thermal-insulation air-entrapping brick

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