A kind of super-hydrophobic Y zeolite and preparation method thereof
The present invention relates to a kind of super-hydrophobic Y zeolite that is used for cracking hydrocarbon and preparation method thereof.
The hydrocracking and the catalytic cracking of heavy oil fraction (>350 ℃) are very important petroleum refining processes, mink cell focus can be converted into the high light-weight fuel oil of commercial value by this process.Although bigger progress is being arranged aspect catalyst activity and the selectivity improving for many years, particularly the work from acidic components-zeolite properties aspect of improving catalyzer has obtained bigger success.But further improve zeolite properties, the activity and the selectivity that improve cracking catalyst remain the direction that people make great efforts.
The UK2014970 patent has been described super-hydrophobic zeolite and preparation method thereof, with Na
2The NaNH of O content<0.5w%
4Y molecular sieve is at 725 ℃-870 ℃, and the 0.02-1.0MPa water vapour pressure was handled 0.5-16 hour down, prepared super-hydrophobic Y zeolite.This zeolite has good hydrophobic performance, but its hydrothermal treatment consists temperature is very high, and greater than 725 ℃, the energy consumption height is at high like this Temperature Treatment Na
2O content is less than the Y zeolite of 0.5w%, and Y zeolite dealuminzation degree is very high, and the acidity of molecular sieve is very low.The acid site number of medium tenacity seldom, specific surface is low less than 550m
2/ g degree of crystallinity is also lower, and when being the hydrocracking catalyst hydrocracking heavy oil of acidic components with it, middle distillates oil selectivity is better, but active low.
It is a kind of zeolite with following character that the UK2014970 patent is described super-hydrophobic Y zeolite, at 25 ℃, and P/P
0Relative pressure is 0.10 hour, water adsorption amount<5.00w%; Loading capacity<0.070, propyl carbinol adsorption experiment residual value<0.04w%.This patent has also been described the measuring method of these character of super-hydrophobic Y zeolite.
Loading capacity is measured: with 1: 100 ratio ion-exchange of weight ratio three times, each ion-exchange is all with the NaCl solution of newly preparing with anhydrous super-hydrophobic Y molecular sieve and 0.2M NaCl solution, and the filtration after drying records the Al of molecular sieve with weighting method
2O
3, Na
2O and SiO
2Content, loading capacity IEC=k[Na
2O/SiO
2], Na wherein
2O/SiO
2Be their mol ratio, k is the SiO of the molecular sieve before the ion-exchange
2/ Al
2O
3Mol ratio.
Propyl carbinol adsorption experiment residual value is measured: earlier with the 300 ℃ of roastings 16 hours in air of super-hydrophobic Y molecular sieve, in propyl carbinol: water: the ratio of molecular sieve=1: 100: 10 weight ratio is 25 ℃ of mixed stirrings 16 hours, get supernatant liquid, analyze the weight percent concentration of its propyl carbinol, promptly get propyl carbinol absorption residual value.
Water adsorption amount is measured: with the activation 16 hours under 425 ℃, 5mmHg pressure in air of super-hydrophobic Y molecular sieve, transfer to specified temperature and pressure then earlier, the planar water steam when reaching adsorption equilibrium, can record the water adsorption amount of super-hydrophobic Y molecular sieve.
The CN1041543A patent has been described a kind of preparation of super-hydrophobic Y zeolite, will be with (NH
4)
2SiF
6Y zeolite-the LZ-210 of dealuminzation places the high-temperature roasting stove, about 750 ℃ of hydrothermal treatment consists 16 hours, can prepare super-hydrophobic Y zeolite.
Temperature hydrothermal treatment consists LZ-210 zeolite at 750 ℃ high like this can cause the violent dealuminzation of LZ-210, and the super-hydrophobic Y zeolite acidity of preparation is very low.But this zeolite is when high-temperature water thermal treatment, and its degree of crystallinity keeps the degree height, and the micro pore volume of zeolite is many, secondary pore less (seeing document Zeolites, 1986,6.133).
The EP320247 patent has been described the acid treatment of super-hydrophobic Y zeolite.With certain density mineral acid leaching super-hydrophobic Y zeolite LZ-10, improve its surface-area and degree of crystallinity, but the super-hydrophobic Y zeolite that does not indicate after the acid treatment is to have ultra-hydrophobicity why.In fact, too much leach aluminium in the super-hydrophobic Y zeolite with mineral acid, at 25 ℃, P/Po is under 0.1 condition, and the water adsorption amount of the super-hydrophobic Y zeolite after the acid treatment is generally greater than 8w%, and LZ-10 is after acid treatment, its molecular sieve shows still be a kind of acid hydroxy group (seeing accompanying drawing 5), molecular sieve acidity after the acid treatment is still very low, and when being the hydrocracking catalyst hydrocracking heavy oil of acidic components with this kind molecular sieve, activity is lower.
The purpose of this invention is to provide a kind of have higher degree of crystallinity, specific surface, ratio, lattice constant and the secondary pore of suitable non-framework aluminum and total aluminium, the super-hydrophobic zeolite at the acid site of more medium tenacity and weak acid center and preparation method thereof.
We find, at lesser temps (550 ℃-700 ℃), roasting Na under the 0.01-1.0MPa water vapour pressure
2The Y zeolite of O content<0.2w% can be prepared SiO
2/ Al
2O
3Mol ratio is the super-hydrophobic Y zeolite of 5.2-6.0, uses chemical process selectivity dealuminzation again, makes SiO
2/ Al
2O
3Mol ratio is the super-hydrophobic Y zeolite of 6.5-25.Zeolite of the present invention has higher degree of crystallinity, specific surface than the super-hydrophobic Y zeolite of CN1041543 patent and UK2014970 patent preparation, ratio, the SiO of suitable non-framework aluminum and total aluminium
2/ Al
2O
3Mol ratio, lattice constant and secondary pore.Super-hydrophobic Y zeolite of the present invention has two or more surface acidity hydroxyl (seeing accompanying drawing 1,2 and 3), acid site and weak acid acid site with more medium tenacity.Super-hydrophobic Y zeolite with the present invention's preparation is the catalyst hydrogenation pressure fuel of acidic components, the catalyst activity height, and selectivity is good.
Of the present invention, have following feature: SiO
2/ Al
2O
3Mol ratio is 5.0-25, and unit cell parameters is 24.25-24.40 * 10
-10M,>20 * 10
-10The secondary pore volume of m accounts for total more than 40%, specific surface 600-850m
2/ g, IR acidity 0.20-0.60mmol/g, Na
2O content<0.2w%, non-framework aluminum account for the 15-80W% of the total aluminium of molecular sieve, at 25 ℃, and P/P
0Be 0.1 o'clock, water adsorption amount is less than 5w%, and propyl carbinol adsorption experiment residual value is less than 0.4, loading capacity<0.07.The further feature of super-hydrophobic Y zeolite of the present invention is: SiO
2/ Al
2O
3Mol ratio is 6.0-17, unit cell parameters 24.25-24.35 * 10
-10M,>20 * 10
-10M secondary micropore accounts for more than 50%, specific surface 700-800m
2/ g, IR acidity 0.25-0.50mmol/g, non-framework aluminum accounts for the 40-65w% of total aluminium.
Super-hydrophobic Y zeolite preparation method's of the present invention concrete steps are as follows:
1, Na
2O content is less than the preparation of the Y zeolite of 0.2w%
Na
2O content can prepare with following a or b method less than the Y zeolite of 0.2w%
A, be raw material with the NaY zeolite, with concentration is 1.0-5.0M, preferably the ammonium salt solution of 2.0-3.0M is exchange liquid, zeolite concentration in the exchange slurries is 0.05-1.0g/ml, preferably 0.1-0.5g/ml at 70-150 ℃, preferably stirred 1-2 hour for 80-120 ℃ time, repeat above-mentioned ion-exchange repeatedly, make Na
2The Y zeolite of O<0.2w%.
B, be raw material with the NaY zeolite, with concentration is 1.0-5.0M, preferably the ammonium salt solution of 2.0-3.0M is exchange liquid, zeolite concentration in the exchange slurries is 0.05-1.0g/ml, 0.1-0.5g/ml preferably, under 70-150 ℃, preferably 80-120 ℃ was stirred 1-2 hour, ion-exchange 2-3 time makes Na
2O content is less than the Y zeolite product I of 3.0w%.
I places the high-temperature roasting stove with the Y zeolite product, at self water vapour or feed water vapour, 450 ℃-600 ℃, under the 0.01-0.2MPa water vapour pressure roasting 0.5-3.0 hour, makes product II.
Product II is carried out ion-exchange 3-4 time by the ion-exchange techniques and the ammonium salt solution that prepare product I, make Na
2O content is less than the Y zeolite of 0.2w%.
2, the Na that 1 step is prepared
2O content places the high-temperature roasting stove less than the Y zeolite of 0.2w%, and at self water vapour or feeding water vapour, 550 ℃-700 ℃, the 0.01-1.0MPa water vapour pressure was handled 0.5-10 hour down, promptly got SiO
2/ Al
2O
3Mol ratio is the super-hydrophobic Y molecular sieve of 5.2-6.0.
3, the super-hydrophobic Y molecular sieve that 2 steps are obtained can get SiO with chemical process dealuminzation optionally
2/ Al
2O
3Mol ratio is the super-hydrophobic Y molecular sieve of 6.5-25.
4,3 method set by step, usable acid solution (hydrochloric acid, nitric acid, acetic acid, oxalic acid etc.) or organic complexing agent (as methyl ethyl diketone, ethylenediamine tetraacetic acid (EDTA) etc.) optionally remove the non-framework aluminum of zeolite.
Compared with prior art, super-hydrophobic Y zeolite preparation method of the present invention, the raw material Na of hydrothermal treatment consists
2O content is strict controlled in below the 0.2w%, is preferably in below the 0.15w%, under lower temperature 550-700 ℃, prepares super-hydrophobic Y zeolite under the 0.01-1.0MPa pressure, and preparation method's energy consumption of the present invention is low.
Compare with the super-hydrophobic Y zeolite of prior art for preparing, super-hydrophobic Y zeolite with preparation method's preparation of the present invention has higher degree of crystallinity, specific surface, the molecular sieve surface has two or more acid hydroxy groups, the acid site of more medium tenacity and weak acid center, ratio, lattice constant, silica alumina ratio and the secondary pore of suitable non-framework aluminum and total aluminium.During hydrocracking heavy oil, being that the catalyzer of acidic components is compared with super-hydrophobic Y zeolite with prior art for preparing, is that the catalyzer of acidic components has higher middle distillates oil selectivity and obvious high activity with the super-hydrophobic Y zeolite of the inventive method preparation.
Further describe the present invention below by example.
Fig. 1~Fig. 4 is respectively the surface hydroxyl infrared spectrogram of example 1~4 pairing super-hydrophobic Y zeolite, and Fig. 5~Fig. 8 is respectively the surface hydroxyl infrared spectrogram of reference example 5~8 pairing super-hydrophobic Y zeolites.
Example 1
(1) 1M
3Add 130kg industry NH in the liner enamelled swap tank
4NO
3(chemical plant, Dalian product, purity>99.5%) adds 800 liters of industrial water purification, is made into 2M NH
4NO
3Solution is heated to 70 ℃, adds 120KgNaY zeolite (Wenzhou catalyst plant product, butt 50w%), stirs exchange 3 hours down at 70 ℃, repeats this exchange step 12 times, filters, and is washed to neutrality, obtains Na
2O content is 0.18% Y zeolite, oven dry.
(2) zeolite of above-mentioned washing oven dry is put into the high-pressure rotary stove, be rapidly heated to 650 ℃, at 1.0MPa, roasting is 6 hours under 100% water vapour pressure, obtains super-hydrophobic Y zeolite A of the present invention.Its physico-chemical property sees Table 1.Its surface hydroxyl infrared spectra is seen accompanying drawing 1.
Example 2
(1) gets 5.0kg NaY zeolite (with the example 1) NH that to be added to 50 liters of concentration be 2M
4NO
3In the solution, stir down at 100 ℃, ion-exchange 2 hours exchanges secondary altogether, and filter then, wash to neutrality, and oven dry, obtain product I.
(2) product I is placed the high-pressure rotary stove, at 550 ℃, roasting is 2 hours under the 100% water vapour 0.1MPa pressure, obtains product II.
(3) NH that product II is put into 50 liters of concentration is 2M
4NO
3In the solution, stir ion-exchange 2 hours down, exchange altogether 3 times, filter then, wash to neutrality at 100 ℃, and oven dry, product III obtained.
(4) with product III as in the high-pressure rotary stove, at 550 ℃, roasting is 4 hours under the 100% water vapour 0.2MPa pressure, obtains zeolite B of the present invention.Its physico-chemical property sees Table 1.Its surface hydroxyl infrared spectrum is seen accompanying drawing 2
Example 3
(1) in the NH4NO3 solution that 2.0kg NaY zeolite (with example 2) is added to 160 liters of concentration is 3M, stir ion-exchanges 0.5 hour down at 150 ℃, co-ion exchange 12 times obtains Na
2O content is 0.17% Y zeolite, and oven dry obtains product I.
(2) product I is put into the high-pressure rotary stove, at 700 ℃, 0.01MPa, roasting is 4 hours under 100% water vapour pressure, obtains product II.
(3) get product II 400g, putting into concentration is 4 liters of hydrochloric acid solns of 0.4M, handles 2 hours, filters, washs to neutral, and oven dry obtains super-hydrophobic Y zeolite C of the present invention.Its physico-chemical property sees Table 1, and the surface hydroxyl infrared spectra is seen accompanying drawing 3.
Example 4:
The super-hydrophobic Y zeolite A100 that example 1 is obtained restrains; Putting into concentration is 1 liter of methyl ethyl diketone solution of 0.4M, handles 2 hours, filters, and with 3 liters of deionized water wash, oven dry obtains super-hydrophobic Y zeolite D.Its physico-chemical property sees Table, and the surface hydroxyl infrared spectra is seen accompanying drawing 4.
Reference example 5
(1) NH that 3.0kg NaY zeolite (with example 1) is joined 18 liters of concentration is 2M
4NO
3In the solution, 90 ℃ of following ion-exchanges 1 hour, co-ion exchange 8 times, filtration, washing, drying obtain Na
2O content is 0.27% Y zeolite.
(2) Y zeolite behind the washing and drying is placed the high-pressure rotary stove, at 750 ℃, 0.1MPa, hydrothermal treatment consists is 6 hours under 100% water vapour pressure, obtains super-hydrophobic Y zeolite E.Its physico-chemical property sees Table, and the surface hydroxyl infrared spectra is seen accompanying drawing 5
Reference example 6
(1) NH that 1.0kg NaY zeolite (with example 1) is joined 8 liters of concentration is 1.5M
4NO
3In the solution, stir down at 100 ℃, ion-exchange 2 hours exchanges 2 times altogether, filters then, washs to neutrality, and oven dry obtains product I.
(2) with product I at 550 ℃, 0.1MPa under 100% water vapour pressure, high-pressure rotary kiln roasting 2 hours, obtains product II.
(3) with product II (1) ion-exchange 1 time set by step, obtain Na
2O content is the Y zeolite product III of 0.37W%.
(4) at 800 ℃, 0.1MPa, under 100% water vapour pressure, hydrothermal treatment consists product III 4h obtains super-hydrophobic Y zeolite F in the high-pressure rotary stove.Its physico-chemical property sees Table 1, and the surface hydroxyl infrared spectrum is seen accompanying drawing 6.
Reference example 7
The hydrochloric acid soln that it is 1.5M that the super-hydrophobic Y zeolite D600g that reference example 4 is obtained puts into 6 liters of concentration was handled 2 hours, filtered, washing is to neutral, and oven dry obtains Y zeolite G.Its physico-chemical property sees Table 1, and the surface hydroxyl infrared spectra is seen accompanying drawing 7.
Reference example 8: synthetic SiO
2/ Al
2O
3Than the LZ-210 zeolite (preparation method who is narrated with U.S. Patent number 4503023) that is 9: 1, press the method for United States Patent (USP) 4597956 narrations, the method with a kind of Tai-Ace S 150 crystallizing and washing processing washes out applied fluorochemical in this secondary synthesis step.With the LZ-210 zeolite that obtains in 100% water vapor 750 ℃ of hydrothermal treatment consists 16 hours, obtain super-hydrophobic Y zeolite H.Its physico-chemical property sees Table 1, and the surface hydroxyl infrared spectra is seen accompanying drawing 8.
The physico-chemical property of table 1 super-hydrophobic Y zeolite A-E
Example | ??1 | ??2 | ??3 | ??4 | ??5 | ??6 | ??7 | ??8 |
The zeolite numbering | ??A | ??B | ??C | ??D | ??E | ??F | ??G | ??H |
Non-framework aluminum/total aluminium * 100% | ??75 | ??50 | ??45 | ??17 | ??86 | ??90 | ??15 | ???83 |
Secondary pore (>20 * 10
-10m)%
| ??50 | ??52 | ??56 | ??54 | ??53 | ??55 | ??58 | ???30 |
IR acidity (mmol/g) | ??0.22 | ??0.33 | ??0.55 | ??0.30 | ??0.12 | ??0.15 | ??0.19 | ???0.17 |
Na
2O?????w%
| ??0.15 | ??0.14 | ??0.10 | ??0.11 | ??0.26 | ??0.35 | ??0.23 | ???1.25 |
Specific surface (BET method) m
2/g
| ??630 | ??660 | ??780 | ??840 | ??520 | ??470 | ??750 | ???710 |
SiO
2/Al
2O
3(mol ratio)
| ??5.2 | ??6.0 | ??13.0 | ??23.9 | ??5.3 | ??5.4 | ??32.0 | ???9.4 |
Unit cell parameters, 10
-10m
| ??24.30 | ??24.32 | ??24.28 | ??24.30 | ??24.29 | ??24.28 | ??24.29 | ???24.30 |
Loading capacity | ??0.051 | ??0.045 | ??0.057 | ??0.053 | ??0.041 | ??0.035 | ??0.060 | ???0.032 |
Propyl carbinol absorption residual value | ??0.22 | ??0.25 | ??0.15 | ??0.17 | ??0.25 | ??0.22 | ??0.51 | ???0.43 |
Water adsorption amount, 25 ℃ of P/P
0=0.1w%
| ??4.3 | ??2.1 | ??4.0 | ??4.5 | ??3.0 | ??2.7 | ??10.2 | ???1.0 |
Reference example 9
Zeolite E with reference example 5 is acidic components, adds unformed carrier and hydrogenation metal component, makes hydrocracking catalyst E, and the evaluating catalyst result is as follows:
Table 2
Catalyzer | R/E (R is a catalyst for refining) |
Sample time (hour) | 800 |
Stock oil (entering refining section) | Triumph VGO |
Proportion d
20 4 | 0.9053 |
EP℃ | 505 |
Total N μ g/g | 2000 |
Total S μ g/g | 3500 |
BMCI | 43 |
Processing condition:
Pressure MPa | 14.7 |
Temperature R/D ℃ | 386/400 |
During air speed R/D
-1 | 1.0/1.5 |
Gas/oil (volume ratio) | 1500 |
The oily organonitrogen μ g/g of refining generation | 8 |
Total run time (hour) | 1000 |
Temperature raising speed | Substantially there is not temperature raising |
Generate oil:
<370 ℃ of transformation efficiency w% | 70.3 |
Middle distillates oil selectivity (boat coal+diesel oil/<370 ℃ transformation efficiency) w% | 82.1 |
Example 10
With zeolite A of the present invention is acidic components, adds unformed carrier and hydrogenation metal component, oil type hydrocracking catalyst A in making.Evaluation result sees Table 3.
Table 3
Catalyzer R/A |
Sample time (hour) 800 |
Stock oil (entering refining section) is with catalyzer D |
Processing condition:
Pressure MPa | 14.7 |
Temperature R/A ℃ | 386/380 |
During air speed R/A
-1 | 1.0/1.5 |
Gas/oil (volume ratio) | 1500 |
The oily organonitrogen μ g/g of refining generation | 7.5 |
Total run time (hour) | 1100 |
Temperature raising speed | Substantially there is not temperature raising |
Generate oil:
<370 ℃ of transformation efficiency w% | 71.0 |
Middle distillates oil selectivity (boat coal+diesel oil/<370 ℃ transformation efficiency) w% | 84.2 |
Table 3 data show that A activity of such catalysts and selectivity all are significantly higher than the D catalyzer.Illustrate that super-hydrophobic Y zeolite hydrocracking heavy oil of the present invention has excellent middle oil selectivity and activity.
Example 11
Zeolite G with reference example 7 is acidic components, adds unformed carrier and hydrogenation metal, makes catalyzer F, and the evaluating catalyst result is as follows:
Table 4
Catalyzer | R/F (R is a catalyst for refining) |
Sample time (hour) | 700 |
Stock oil (entering refining section) | Isolated island VGO mixes 10% wax tailings |
Proportion d
20 4 | 0.9211 |
EP℃ | 540 |
Total N μ g/g | 2300 |
Total S μ g/g | 3600 |
BMCI | 47 |
Processing condition:
Pressure MPa 12.0 |
Temperature R/A ℃ 386/405 |
During air speed R/A
-1???????????????????????????1.0/1.5
|
Gas/oil (volume ratio) 1400 |
The oily organonitrogen μ g/g 15 of refining generation |
Total run time (hour) 900 |
Temperature raising speed does not have temperature raising substantially |
Generate oil:<370 ℃ of transformation efficiency w% 65.4 |
Middle distillates oil selectivity (boat coal+diesel oil/<370 ℃ transformation efficiency) w% 81.3 |
Example 12
With zeolite C of the present invention is acidic components, adds unformed carrier and hydrogenation metal, prepares catalyzer C.Evaluation result sees Table 5.
Table 5
Stock oil: identical with the F catalyzer |
Sample time (hour) 700 |
Processing condition: pressure, air speed, hydrogen-oil ratio are all identical with the E catalyzer |
Temperature R/C 382/378 |
The oily organonitrogen 23 of refining generation |
Total run time (hour) 1000 |
Temperature raising speed does not have temperature raising substantially |
Generate oil:
<370 ℃ of transformation efficiency w% 66.2 |
Middle distillates oil selectivity 86.1 |
From table 5 data as can be seen, do the heavy oil feedstock of high difficult processing treatment, have excellent middle distillates oil selectivity and activity, be significantly higher than catalyzer E with the super-hydrophobic Y zeolite C of the present invention catalyzer C hydrocracking that is acidic components.