CN117924689A - Preparation method of high-strength high-crystallinity low-thermal expansion coefficient poly (arylene ether nitrile) film - Google Patents

Preparation method of high-strength high-crystallinity low-thermal expansion coefficient poly (arylene ether nitrile) film Download PDF

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CN117924689A
CN117924689A CN202410145025.4A CN202410145025A CN117924689A CN 117924689 A CN117924689 A CN 117924689A CN 202410145025 A CN202410145025 A CN 202410145025A CN 117924689 A CN117924689 A CN 117924689A
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arylene ether
poly
film
nitrile
ether nitrile
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童利芬
聂铭
刘书宁
刘孝波
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University of Electronic Science and Technology of China
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Abstract

A preparation method of a polyarylether nitrile film with high strength, high crystallinity and low thermal expansion coefficient belongs to the technical field of special polymer material synthesis and processing technology. The invention synthesizes high molecular weight crystallization type poly (arylene ether nitrile) by nucleophilic substitution polycondensation reaction, and then the poly (arylene ether nitrile) powder is subjected to solution casting method program heating to prepare the poly (arylene ether nitrile) film with high strength, high crystallinity and low thermal expansion coefficient. According to the invention, the effective collision between reactants is ensured by strictly controlling the amount of the N-methylpyrrolidone added in the reaction process, and finally the polyarylether nitrile with high molecular weight and high crystallization degree is prepared; when precipitation occurs along with the rise of the temperature of the reaction liquid, the precipitated crystal is dissolved in the reaction liquid by adding N-methyl pyrrolidone into the reaction liquid and adjusting the position of a stirring rod, and the molecular weight is improved while the reaction is continuously carried out.

Description

Preparation method of high-strength high-crystallinity low-thermal expansion coefficient poly (arylene ether nitrile) film
Technical Field
The invention belongs to the technical field of special polymer material synthesis and processing technology, and particularly relates to a preparation method of a high-strength high-crystallinity polyarylether nitrile film with low thermal expansion coefficient.
Background
At present, the requirements for high-temperature resistant polymer materials are increasing in both military aviation field and electronic and electric field. The high-temperature polymer films widely applied to the market mainly comprise Polycarbonate (PC), polyimide (PI), polyphenylene sulfide (PPS), fluorene Polyester (FPE), polyether imide (PEI), divinyl siloxane-dibenzocyclobutene (BCB), polyether ether ketone (PEEK), polytetrafluoroethylene (PTFE), aromatic polyurea (ArPU) and the like. The poly (arylene ether nitrile) (PEN) is a poly (arylene ether) polymer with cyano side groups on the molecular chain, and is a novel high-performance polymer material. The crystal type poly (arylene ether nitrile) is used as a special polymer engineering material with important application value in PEN, and the strength, the modulus and the use temperature of the poly (arylene ether nitrile) are greatly improved due to the action of a crystal region. Compared with amorphous poly (arylene ether nitrile), the crystalline poly (arylene ether nitrile) has more excellent mechanical property, thermal property, creep resistance and chemical corrosion resistance. However, the high-crystallinity crystalline poly (arylene ether nitrile) is easy to separate out in the synthesis process, so that effective collision between molecules is difficult to occur, the polymerization reaction is difficult to continue, and the molecular weight cannot be increased. Therefore, the development of the polyarylether nitrile with high mechanical strength, high temperature resistance, high crystallinity and low thermal expansion coefficient has important significance.
At present, the poly (arylene ether nitrile) film is improved in terms of mechanical strength and thermal expansion coefficient: the poly (arylene ether nitrile) reported in literature He L,Tong L,Bai Z,et al.Investigation of the controllable thermal curing reaction for ultrahigh Tpolyarylene ether nitrile compositions[J].Polymer,2022,254. cures at 360 ℃ and incorporates 4,4' - (bis 3, 4-dicyanophenoxy) biphenyl and ZnCl 2 with a coefficient of thermal expansion of 98.2ppm/°c, a mechanical strength of only 106MPa, and an elongation at break of only 6.7%; the bisphenol AF type poly (arylene ether nitrile) film reported in literature Lei X-T,Tong L-F,Xu M-Z,et al.PEN/BADCy Interlayer Dielectric Films with Tunable Microstructures via an Assist of Temperature for Enhanced Frequency Stability[J].Chinese Journal of Polymer Science,2020,38(11):1258-1266. has a mechanical strength of only 92MPa, an elongation at break of only 6% and a thermal expansion coefficient of 65ppm/K; patent CN112625233a discloses a high molecular weight crystalline poly (arylene ether nitrile) and a preparation method thereof, and poly (arylene ether nitrile) film with higher strength and crystallinity is prepared by adjusting the proportion of hydroquinone and bisphenol a, but bisphenol a is amorphous poly (arylene ether nitrile), and the addition of bisphenol a can greatly reduce the crystallization capacity, thus causing uneven crystal size, wider melting peak, reducing the use temperature and thermal stability and limiting the practical application thereof; the maximum tensile strength of the prepared poly (arylene ether nitrile) film is 134MPa, but the elongation at break is only 9.54 percent, and the thermal expansion coefficient is not measured. In conclusion, the poly (arylene ether nitrile) film prepared by the prior method has higher tensile strength, but has lower elongation at break and higher thermal expansion coefficient, and has great influence on the reprocessing of the poly (arylene ether nitrile) film.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a preparation method of a polyarylether nitrile film with high strength, high crystallinity and low thermal expansion coefficient. The invention adopts a simple nucleophilic substitution polycondensation reaction and solution casting mode to obtain the polyarylether nitrile film with high strength, high crystallinity and low thermal expansion coefficient, and the mechanical strength and the crystallinity of the polyarylether nitrile film are randomly copolymerized and synthesized by regulating and controlling the molar ratio of diphenol and hydroquinone in the crystalline polyarylether nitrile, and meanwhile, the problem of precipitation in the synthesis process is solved, the high molecular weight polyarylether nitrile is obtained, and an effective way is provided for mass production of the polyarylether nitrile film with excellent performance.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
A high strength high crystallinity low thermal expansion coefficient poly (arylene ether nitrile) film, the structural formula of the poly (arylene ether nitrile) film being:
wherein m=200 to 475, n=20 to 25, n: m=1: (8-24).
A preparation method of a high-strength high-crystallinity low-thermal expansion coefficient poly (arylene ether nitrile) film comprises the following steps:
Step 1, adding hydroquinone, biphenol and 2, 6-dichlorobenzonitrile as reactants, adding potassium carbonate as a catalyst, adding N-methylpyrrolidone and toluene as solvents into a three-necked flask with a thermometer, a water knockout drum, a condensation reflux device and a mechanical stirring device, injecting toluene into the water knockout drum, and then heating and refluxing for 2-3 hours at 145-155 ℃; wherein, the mol ratio of hydroquinone, biphenol, 2, 6-dichlorobenzonitrile, potassium carbonate and N-methyl pyrrolidone is (0.16 mol to 0.19 mol): (0.01 mol to 0.04 mol): 0.202mol:0.28mol: (0.92-0.96 mol), the volume ratio of N-methyl pyrrolidone and toluene solvent is 3:1, a step of;
Step 2, after heating reflux is finished, 1 mL-5 mL of toluene is separated from the water separator every 10 min-30 min until the temperature reaches 190 ℃ -198 ℃, then heating and stirring are carried out for 2-3 h at the temperature of 190 ℃ -198 ℃, then N-methylpyrrolidone is added to enable the solution to have good fluidity, heating and stirring are continued for 30-60 min, and after completion, the solution is poured into deionized water to obtain off-white strip solids; wherein, the mol ratio of the added N-methyl pyrrolidone to the N-methyl pyrrolidone in the step 1 is 1 (1.47-3.10);
Step 3, after crushing the off-white strip solid obtained in the step 2, dispersing the crushed off-white strip solid in deionized water, adding hydrochloric acid until the pH value of the solution is=1-2, standing for more than 30min, and filtering; treating the filtered powder in boiling water for 1-2 h, filtering, repeating the process of treating in boiling water for 1-2 h and filtering for 3-5 times until the solution is neutral, filtering, separating and drying to obtain crystalline polyarylether nitrile;
step 4, dissolving the crystalline poly (arylene ether nitrile) obtained in the step3 into N-methylpyrrolidone, and preparing a crystalline poly (arylene ether nitrile) film by solution casting; wherein, the temperature rising process of the solution casting method is as follows: the temperature is kept at 80 ℃, 100 ℃, 120 ℃ and 160 ℃ for 1 hour, then at 200 ℃ for 2 hours, and finally at 230 ℃ for 3 hours.
In step 2, when precipitation occurs, N-methylpyrrolidone is added to the reaction solution and the position of the stirring rod is adjusted, so that the precipitated crystals are dissolved in the reaction solution, and the molecular weight is improved while the reaction is continued.
The invention provides a preparation method of a high-strength high-crystallinity low-thermal expansion coefficient poly (arylene ether nitrile) film, which adopts nucleophilic substitution polycondensation reaction to synthesize high-molecular-weight crystalline poly (arylene ether nitrile), and then the poly (arylene ether nitrile) powder is subjected to solution casting method program heating to prepare the high-strength high-crystallinity low-thermal expansion coefficient poly (arylene ether nitrile) film. The poly (arylene ether nitrile) copolymer is developed by utilizing hydroquinone poly (arylene ether nitrile) and biphenyl diphenol poly (arylene ether nitrile) in the crystallization poly (arylene ether nitrile) to solve the precipitation problem in the synthesis process, and the poly (arylene ether nitrile) with high molecular weight is synthesized, and the poly (arylene ether nitrile) film with high strength, high crystallinity and low thermal expansion coefficient is obtained.
Compared with the prior art, the invention has the beneficial effects that:
1. According to the preparation method of the high-strength high-crystallinity low-thermal expansion coefficient poly (arylene ether nitrile) film, provided by the invention, the effective collision between reactants is ensured by strictly controlling the amount of the N-methylpyrrolidone added in the reaction process, and the poly (arylene ether nitrile) with high molecular weight and high crystallinity is finally prepared. When precipitation occurs along with the rise of the temperature of the reaction liquid, the precipitated crystal is dissolved in the reaction liquid by adding N-methyl pyrrolidone into the reaction liquid and adjusting the position of a stirring rod, and the molecular weight is improved while the reaction is continuously carried out.
2. According to the preparation method of the high-strength high-crystallinity low-thermal expansion coefficient poly (arylene ether nitrile) film, provided by the invention, nucleophilic substitution polycondensation reaction is adopted to synthesize crystalline poly (arylene ether nitrile), and the regularity of hydroquinone is broken by using a small amount of biphenol by utilizing the easy crystallization characteristic of hydroquinone poly (arylene ether nitrile) and the rigidity of biphenol poly (arylene ether nitrile), so that good fluidity in the polymerization process is ensured, and the molecular weight is effectively improved while higher crystallization capability is maintained. And the flexibility of the p-benzene/biphenyl type polyarylether nitrile is greatly improved by utilizing the toughening effect of the crystal structure. In summary, the invention provides a film prepared by a simple nucleophilic substitution polycondensation reaction and solution casting method, wherein the tensile strength is more than or equal to 130MPa, the elongation at break is more than or equal to 50%, the linear thermal expansion coefficient is less than or equal to 35ppm/K, the elongation at break of the prepared polyarylether nitrile film is obviously improved, the linear thermal expansion coefficient is obviously reduced, and the film has good application prospect.
Drawings
FIG. 1 is a structural formula of a high strength, high crystallinity, low coefficient of thermal expansion poly (arylene ether nitrile) of the present invention;
FIG. 2 is a DSC of the poly (arylene ether nitrile) film prepared in examples 1-4;
FIG. 3 is a TGA graph of the poly (arylene ether nitrile) films prepared in examples 1-4;
FIG. 4 is an XRD pattern of the poly (arylene ether nitrile) films prepared in examples 1-4;
FIG. 5 shows the results of the Jade simulation calculation of the crystallinity of the poly (arylene ether nitrile) films prepared in examples 1 to 4;
FIG. 6 is a graph showing the mechanical properties of the poly (arylene ether nitrile) films prepared in examples 1-3;
FIG. 7 is a graph showing the water absorption of the poly (arylene ether nitrile) films prepared in examples 1 to 4;
FIG. 8 is a graph showing the contact angle of the poly (arylene ether nitrile) films prepared in examples 1 to 4;
FIG. 9 is a SEM solvent etching cross-sectional view of the poly (arylene ether nitrile) films prepared in examples 1-4;
FIG. 10 is a TMA chart of the poly (arylene ether nitrile) films prepared in examples 2 to 4.
Detailed Description
The technical scheme of the invention is described in detail below with reference to the accompanying drawings and examples. However, this is not a limitation of the present invention, and various modifications or changes may be made by those skilled in the art based on the basic idea of the present invention without departing from the scope thereof.
Example 1
The preparation method of the polyarylether nitrile film with high strength, high crystallinity and low thermal expansion coefficient specifically comprises the following steps:
Step 1, adding hydroquinone, biphenol and 2, 6-dichlorobenzonitrile as reactants, adding potassium carbonate as a catalyst, adding N-methylpyrrolidone and toluene as solvents into a three-necked flask with a thermometer, a water knockout drum, a condensation reflux device and a mechanical stirring device, injecting toluene into the water knockout drum, and then heating and refluxing for 2-3 hours at 145-155 ℃; wherein, the mol ratio of hydroquinone, biphenol, 2, 6-dichlorobenzonitrile, potassium carbonate and N-methyl pyrrolidone is 0.19mol:0.01mol:0.202mol:0.28mol:0.92mol, the volume ratio of N-methylpyrrolidone to toluene solvent is 3:1, a step of;
Step 2, after heating reflux is finished, 1 mL-5 mL of toluene is separated from the water separator every 10 min-30 min until the temperature reaches 190 ℃ -198 ℃, then heating and stirring are carried out for 2-3 h at the temperature of 190 ℃ -198 ℃, then N-methylpyrrolidone is added to enable the solution to have good fluidity, heating and stirring are continued for 30-60 min, and after completion, the solution is poured into deionized water to obtain off-white strip solids; wherein, the mol ratio of the added N-methyl pyrrolidone to the N-methyl pyrrolidone in the step 1 is 1 (1.47-3.10);
step 3, after crushing the off-white strip solid obtained in the step 2, dispersing the crushed off-white strip solid in deionized water, adding hydrochloric acid until the pH value of the solution is 1-2, standing for 30min, and filtering; treating the filtered powder in boiling water for 1-2h, filtering, repeating the process of treating in boiling water for 1-2h and filtering for 3-5 times until the solution is neutral, filtering, separating and drying to obtain crystalline polyarylether nitrile;
step 4, dissolving the crystalline poly (arylene ether nitrile) obtained in the step3 into N-methylpyrrolidone, and preparing a crystalline poly (arylene ether nitrile) film by solution casting; wherein, the temperature rising process of the solution casting method is as follows: the temperature is kept at 80 ℃, 100 ℃, 120 ℃ and 160 ℃ for 1 hour, then at 200 ℃ for 2 hours, and finally at 230 ℃ for 3 hours.
In the step 2, when precipitation occurs, N-methyl pyrrolidone is added into the reaction liquid in batches and the positions of the stirring rod (the upper, middle and lower positions of the reactant) are adjusted for a plurality of times, so that the precipitated crystals are dissolved in the reaction liquid, and the molecular weight is improved while the reaction is continuously carried out.
The crystalline poly (arylene ether nitrile) film obtained in example 1 had a glass transition temperature of 204.3 ℃, a melting enthalpy of 32.99J/g, a melting peak melting point of 341.9 ℃, and a temperature of 528.2 ℃ at a loss of 5% by mass at high temperature; the crystallinity of XRD results was 49.29% calculated using the Jade 6 simulation; the contact angle at normal temperature was 102.2 °.
Example 2
This embodiment differs from embodiment 1 in that: in step 1, the molar ratio of hydroquinone, biphenol, 2, 6-dichlorobenzonitrile, potassium carbonate and N-methylpyrrolidone was adjusted to 0.18mol:0.02mol:0.202mol:0.28mol:0.932mol. The remaining steps were the same as in example 1.
The crystalline poly (arylene ether nitrile) film obtained in example 2 had a glass transition temperature of 189.2℃and a melting enthalpy of 26.93J/g, a melting peak melting point of 329.6 ℃and a temperature at which 5% by mass was lost at high temperature of 519.8 ℃; the tensile strength is 121.1MPa, the tensile modulus is 2365.71MPa, and the elongation at break is 10.71%. The crystallinity of XRD results was 41.07% calculated by analogue calculation using Jade 6; the contact angle at normal temperature is 97.9 degrees; the linear expansion coefficient at 50-150 ℃ is 33.25ppm/K.
Example 3
This embodiment differs from embodiment 1 in that: in step 1, the molar ratio of hydroquinone, biphenol, 2, 6-dichlorobenzonitrile, potassium carbonate and N-methylpyrrolidone was adjusted to 0.17mol:0.03mol:0.202mol:0.28mol:0.944mol. The remaining steps were the same as in example 1.
The crystalline poly (arylene ether nitrile) film obtained in example 3 had a glass transition temperature of 188.1 ℃, a melting enthalpy of 16.9J/g, a melting peak melting point of 303.2 ℃ and a temperature of 518.7 ℃ when 5% by mass was lost at high temperature; the tensile strength is 131.21MPa, the tensile modulus is 2341.6MPa, and the elongation at break is 55.69%. The crystallinity of XRD results was 30.28% calculated using the Jade 6 simulation; the contact angle at normal temperature is 88.2 degrees; the linear expansion coefficient at 50-150 ℃ is 37.57ppm/K.
Example 4
This embodiment differs from embodiment 1 in that: in step 1, the molar ratio of hydroquinone, biphenol, 2, 6-dichlorobenzonitrile, potassium carbonate and N-methylpyrrolidone was adjusted to 0.16mol:0.04mol:0.202mol:0.28mol:0.956mol. The remaining steps were the same as in example 1.
The crystalline poly (arylene ether nitrile) film obtained in example 4 had a glass transition temperature of 204.3 ℃, a melting enthalpy of 32.99J/g, a melting peak melting point of 341.9 ℃, and a temperature of 427.2 ℃ at a loss of 5% by mass at high temperature; the tensile strength is 112.9MPa, the tensile modulus is 2200.32MPa, and the elongation at break is 19.87%. The crystallinity of XRD results was 10.89% calculated using the Jade 6 simulation; the contact angle at normal temperature is 59.7 degrees; the linear expansion coefficient is 46.15ppm/K at 50-150 ℃.

Claims (3)

1. The polyarylether nitrile film with high strength, high crystallinity and low thermal expansion coefficient is characterized by comprising the following structural formula:
wherein m=200 to 475, n=20 to 25, n: m=1: (8-24).
2. The preparation method of the polyarylether nitrile film with high strength, high crystallinity and low thermal expansion coefficient is characterized by comprising the following steps:
Step 1, adding hydroquinone, biphenol and 2, 6-dichlorobenzonitrile as reactants, adding potassium carbonate as a catalyst, adding N-methylpyrrolidone and toluene as solvents into a three-necked flask with a thermometer, a water knockout drum, a condensation reflux device and a mechanical stirring device, injecting toluene into the water knockout drum, and then heating and refluxing for 2-3 hours at 145-155 ℃; wherein, the mol ratio of hydroquinone, biphenol, 2, 6-dichlorobenzonitrile, potassium carbonate and N-methyl pyrrolidone is (0.16 mol to 0.19 mol): (0.01 mol to 0.04 mol): 0.202mol:0.28mol: (0.92-0.96 mol), the volume ratio of N-methyl pyrrolidone and toluene solvent is 3:1, a step of;
Step2, after heating reflux is finished, 1 mL-5 mL of toluene is separated from the water separator every 10 min-30 min until the temperature reaches 190 ℃ to 198 ℃, then heating and stirring are carried out for 2-3 h at the temperature of 190 ℃ to 198 ℃, then N-methylpyrrolidone is added, heating and stirring are continued for 30-60 min, and after completion, the mixture is poured into deionized water to obtain off-white strip solids; wherein, the mol ratio of the added N-methyl pyrrolidone to the N-methyl pyrrolidone in the step 1 is 1 (1.47-3.10);
Step 3, after crushing the off-white strip solid obtained in the step 2, dispersing the crushed off-white strip solid in deionized water, adding hydrochloric acid until the pH value of the solution is=1-2, standing for more than 30min, and filtering; treating the filtered powder in boiling water for 1-2 h, filtering, repeating the process of treating in boiling water for 1-2 h and filtering for 3-5 times until the solution is neutral, filtering, separating and drying to obtain crystalline polyarylether nitrile;
step 4, dissolving the crystalline poly (arylene ether nitrile) obtained in the step3 into N-methylpyrrolidone, and preparing a crystalline poly (arylene ether nitrile) film by solution casting; wherein, the temperature rising process of the solution casting method is as follows: the temperature is kept at 80 ℃, 100 ℃, 120 ℃ and 160 ℃ for 1 hour, then at 200 ℃ for 2 hours, and finally at 230 ℃ for 3 hours.
3. The method for producing a poly (arylene ether nitrile) film having high strength, high crystallinity and low thermal expansion coefficient according to claim 2, wherein in step 2, when precipitation occurs, the precipitated crystals are dissolved in the reaction solution by adding N-methylpyrrolidone to the reaction solution and adjusting the position of the stirring rod.
CN202410145025.4A 2024-02-01 2024-02-01 Preparation method of high-strength high-crystallinity low-thermal expansion coefficient poly (arylene ether nitrile) film Pending CN117924689A (en)

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