CN117907109A - An adaptive hoop mechanical loading system - Google Patents
An adaptive hoop mechanical loading system Download PDFInfo
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/10—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
- G01N3/12—Pressure testing
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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Abstract
本发明涉及一种自适应环向力学加载系统,包括第一反力架和第二反力架,第一反力架和第二反力架均为环状且之间设有多个加载组件,其特征在于,加载组件包括加载液压缸,加载液压缸的缸体与转轴连接,加载液压缸的活塞杆与分配梁万向连接,转轴与第一反力架和第二反力架转动连接,转轴一端伸出至第一反力架外侧并与安装在第一反力架外侧面的角度调节机构连接,第二反力架的外侧面设有抱夹机构以夹持固定转轴的另一端,本发明的环向力学加载系统适用性强。
The present invention relates to an adaptive annular mechanical loading system, comprising a first reaction frame and a second reaction frame, the first reaction frame and the second reaction frame are both annular and have a plurality of loading components therebetween, and is characterized in that the loading component comprises a loading hydraulic cylinder, the cylinder body of the loading hydraulic cylinder is connected to a rotating shaft, the piston rod of the loading hydraulic cylinder is universally connected to a distribution beam, the rotating shaft is rotatably connected to the first reaction frame and the second reaction frame, one end of the rotating shaft extends to the outside of the first reaction frame and is connected to an angle adjustment mechanism installed on the outer side of the first reaction frame, the outer side of the second reaction frame is provided with a clamping mechanism to clamp and fix the other end of the rotating shaft, and the annular mechanical loading system of the present invention has strong applicability.
Description
技术领域Technical Field
本发明涉及土木工程试验设备技术领域,具体涉及一种自适应环向力学加载系统。The invention relates to the technical field of civil engineering test equipment, and in particular to an adaptive annular mechanical loading system.
背景技术Background technique
这里的陈述仅提供与本发明相关的背景技术,而不必然地构成现有技术。The statements herein merely provide background art related to the present invention and do not necessarily constitute prior art.
随着隧道数量、长度、宽度、行车速度、车辆密度的日益增大,隧道发生事故的风险也越来越突出。评估隧道结构的承载能力、揭示灾变环境下隧道结构的真实相应规律对于隧道设计与工程安全至关重要。通过模型试验,设计出反力加载系统,对隧道结构受力进行模拟,广泛应用于围岩稳定分析、灾变响应规律等方面的研究。With the increasing number, length, width, speed and vehicle density of tunnels, the risk of accidents in tunnels is becoming more and more prominent. It is crucial to evaluate the bearing capacity of tunnel structures and reveal the real corresponding laws of tunnel structures under disaster environments for tunnel design and engineering safety. Through model tests, a reaction loading system is designed to simulate the stress of tunnel structures, which is widely used in the study of surrounding rock stability analysis, disaster response laws, etc.
专利CN113008685B公开了一种加载位置可调的多点加载自平衡反力系统,配合其实施方法能够解决现有技术中反力加载系统不能实现加载位置调整、系统自平衡的问题,实现了自适应环向力学加载,但是发明人发现,上述专利的技术方案中,通过电动推杆将分配梁的距离进行调整,然后利用液压缸进行加载,锁止组件通过第二伸缩杆带动刚性楔块嵌入固定杆的凹槽中以进行距离调整后的锁定,采用此种方式,当收到较大荷载作用下,刚性楔块回产生微变形,发生咬合锁死,影响后续试验的进行,而且角度调节机构设置在两个反力架之间,采用电动伸缩杆来进行角度调节,一方面,将电动伸缩杆设置在两个反力架之间,所能够应用的电动伸缩杆的尺寸和规格受限,其承载能力也受限,无法满足大荷载试验的需求,另一方面,依靠电动伸缩杆自身的锁紧对转动块转动一定角度后进行锁紧,也无法满足大荷载试验的需求,综上所述,上述专利的方案适用性较差。Patent CN113008685B discloses a multi-point loading self-balancing reaction force system with adjustable loading position. Its implementation method can solve the problem that the reaction force loading system in the prior art cannot adjust the loading position and the system cannot be self-balanced, and realizes adaptive circumferential mechanical loading. However, the inventor found that in the technical solution of the above patent, the distance of the distribution beam is adjusted by an electric push rod, and then the hydraulic cylinder is used for loading. The locking assembly drives the rigid wedge block to be embedded in the groove of the fixed rod through the second telescopic rod to lock after the distance adjustment. In this way, when a large load is received, the rigid wedge block will produce micro-deformation and bite and lock, which affects the subsequent test. In addition, the angle adjustment mechanism is arranged between the two reaction force frames, and the electric telescopic rod is used for angle adjustment. On the one hand, the electric telescopic rod is arranged between the two reaction force frames, and the size and specification of the electric telescopic rod that can be applied are limited, and its bearing capacity is also limited, which cannot meet the needs of large load tests. On the other hand, the locking of the electric telescopic rod itself is relied on to lock the rotating block after rotating a certain angle, which also cannot meet the needs of large load tests. In summary, the solution of the above patent is poor in applicability.
发明内容Summary of the invention
针对现有技术存在的不足,本发明的目的是提供一种自适应环向力学加载系统,克服了现有自适应反力加载系统所存在的缺陷,适用性强。In view of the deficiencies in the prior art, the purpose of the present invention is to provide an adaptive circumferential mechanical loading system, which overcomes the defects of the existing adaptive reaction force loading system and has strong applicability.
为了实现上述目的,本发明是通过如下的技术方案来实现:In order to achieve the above object, the present invention is implemented through the following technical solutions:
本发明的实施例提供了一种自适应环向力学加载系统,包括第一反力架和第二反力架,第一反力架和第二反力架均为环状且之间设有多个加载组件,加载组件包括加载液压缸,加载液压缸的缸体与转轴连接,加载液压缸的活塞杆与分配梁万向连接,转轴与第一反力架和第二反力架转动连接,转轴一端伸出至第一反力架外侧并与安装在第一反力架外侧面的角度调节机构连接,第二反力架的外侧面设有抱夹机构以夹持固定转轴的另一端。An embodiment of the present invention provides an adaptive annular mechanical loading system, including a first reaction frame and a second reaction frame, both of which are annular and have multiple loading components arranged therebetween, the loading components including a loading hydraulic cylinder, a cylinder body of the loading hydraulic cylinder being connected to a rotating shaft, a piston rod of the loading hydraulic cylinder being universally connected to a distribution beam, a rotating shaft being rotatably connected to the first reaction frame and the second reaction frame, one end of the rotating shaft extending to the outside of the first reaction frame and being connected to an angle adjustment mechanism installed on the outer side of the first reaction frame, and a clamping mechanism being provided on the outer side of the second reaction frame to clamp and fix the other end of the rotating shaft.
可选的,所述角度调节机构包括连杆,转轴与连杆的一端固定,连杆的另一端与角度调节液压缸的活塞杆铰接,角度调节液压缸的缸体与固定座铰接,固定座固定在第一反力架外侧面。Optionally, the angle adjustment mechanism includes a connecting rod, a rotating shaft is fixed to one end of the connecting rod, the other end of the connecting rod is hinged to the piston rod of the angle adjustment hydraulic cylinder, the cylinder body of the angle adjustment hydraulic cylinder is hinged to the fixed seat, and the fixed seat is fixed to the outer side of the first reaction frame.
可选的,所述连杆上安装有倾角传感器以检测其转动角度。Optionally, an inclination sensor is installed on the connecting rod to detect its rotation angle.
可选的,所述抱夹机构包括相对设置的第一支座和第二支座,第一支座和第二支座固定在第二反力架外侧面,第一支座固定有第一夹持液压缸,第二支座固定有第二夹持液压缸,第一夹持液压缸的活塞杆固定有第一夹持块,第二夹持液压缸的活塞杆固定有第二夹持块。Optionally, the clamping mechanism includes a first support and a second support arranged relatively to each other, the first support and the second support are fixed to the outer side of the second reaction frame, the first support is fixed with a first clamping hydraulic cylinder, the second support is fixed with a second clamping hydraulic cylinder, the piston rod of the first clamping hydraulic cylinder is fixed with a first clamping block, and the piston rod of the second clamping hydraulic cylinder is fixed with a second clamping block.
可选的,第一夹持块和第二夹持块用于与转轴端部接触的侧面为与转轴相匹配的弧形面。Optionally, the side surfaces of the first clamping block and the second clamping block that are used to contact the end of the rotating shaft are arc-shaped surfaces that match the rotating shaft.
可选的,所述加载液压缸的活塞杆通过球铰支座与分配梁连接以实现与分配梁的万向连接。Optionally, the piston rod of the loading hydraulic cylinder is connected to the distribution beam via a ball joint support to achieve a universal connection with the distribution beam.
可选的,所述分配梁与加载液压缸的缸体端部之间设有磁致伸缩传感器以检测加载液压缸活塞杆的伸出距离。Optionally, a magnetostrictive sensor is provided between the distribution beam and the end of the cylinder body of the loading hydraulic cylinder to detect the extension distance of the piston rod of the loading hydraulic cylinder.
可选的,所述转轴包括第一轴段、第二轴段以及设在第一轴段和第二轴段之间的套筒,套筒套在加载液压缸的缸体外周并与加载液压缸的缸体固定连接,第一轴段与第一反力架转动连接,第二轴段与第二反力架转动连接。Optionally, the rotating shaft includes a first shaft section, a second shaft section and a sleeve arranged between the first shaft section and the second shaft section, the sleeve is sleeved on the periphery of the cylinder body of the loading hydraulic cylinder and is fixedly connected to the cylinder body of the loading hydraulic cylinder, the first shaft section is rotatably connected to the first reaction frame, and the second shaft section is rotatably connected to the second reaction frame.
可选的,第一反力架固定有第一承载梁,第一轴段同轴穿过第一承载梁,第一承载梁两端通过轴承组件与第一轴段转动连接,第二反力架固定有第二承载梁,第二轴段同轴穿过第二承载梁,第二承载梁两端通过轴承组件与第二轴段转动连接。Optionally, the first reaction frame is fixed with a first load-bearing beam, the first shaft section coaxially passes through the first load-bearing beam, and both ends of the first load-bearing beam are rotatably connected to the first shaft section through a bearing assembly; the second reaction frame is fixed with a second load-bearing beam, the second shaft section coaxially passes through the second load-bearing beam, and both ends of the second load-bearing beam are rotatably connected to the second shaft section through a bearing assembly.
可选的,第一承载梁两端设有端盖并通过端盖与第一反力架固定连接,第二承载梁两端设有端盖并通过端盖与第二反力架固定连接。Optionally, end covers are provided at both ends of the first load-bearing beam and are fixedly connected to the first reaction frame through the end covers, and end covers are provided at both ends of the second load-bearing beam and are fixedly connected to the second reaction frame through the end covers.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明的加载系统,角度调节机构设置在第一反力架的外侧,同时第二反力架的外侧设有抱夹机构,抱夹机构能够夹持住转轴,角度调节机构的选型及安装不受第一反力架和第二反力架的影响,能够选择承载力较大的角度调节机构,同时结合抱夹机构,通过抱夹机构和角度调节机构自身的锁紧力共同承载加载反力,满足了较大加载荷载的需求,提高了整个加载系统的适用性。1. In the loading system of the present invention, the angle adjustment mechanism is arranged on the outside of the first reaction frame, and the outside of the second reaction frame is provided with a clamping mechanism, which can clamp the rotating shaft. The selection and installation of the angle adjustment mechanism are not affected by the first reaction frame and the second reaction frame. An angle adjustment mechanism with a larger bearing capacity can be selected. At the same time, combined with the clamping mechanism, the loading reaction force is jointly borne by the locking force of the clamping mechanism and the angle adjustment mechanism itself, thereby meeting the demand for larger loading loads and improving the applicability of the entire loading system.
2.本发明的加载系统,采用加载液压缸直接与分配梁万向连接来实现加载,与现有的采用电动推杆进行距离调节,然后采用液压缸进行加载相比,省去了刚性楔块、固定杆等锁止组件,避免了较大荷载工况下的咬合锁死现象,保证了加载系统的正常工作。2. The loading system of the present invention uses a loading hydraulic cylinder that is directly universally connected to the distribution beam to achieve loading. Compared with the existing method of using an electric push rod to adjust the distance and then using a hydraulic cylinder for loading, it eliminates locking components such as rigid wedges and fixed rods, avoids the bite locking phenomenon under large load conditions, and ensures the normal operation of the loading system.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
图1是本发明实施例1整体结构示意图;FIG1 is a schematic diagram of the overall structure of Embodiment 1 of the present invention;
图2是本发明实施例1局部剖切后结构示意图;FIG2 is a schematic diagram of the structure of a partially cutaway embodiment of the present invention;
图3是本发明实施例1加载组件与角度调节机构以及抱夹机构配合示意图;3 is a schematic diagram of the cooperation between the loading assembly, the angle adjustment mechanism and the clamping mechanism in Embodiment 1 of the present invention;
图4是本发明实施例1加载液压缸内部局部放大示意图;FIG4 is a partial enlarged schematic diagram of the interior of the loading hydraulic cylinder in Embodiment 1 of the present invention;
图5是本发明图3沿平行于第一反力架和第二反力架方向的截面示意图;5 is a schematic cross-sectional view of FIG. 3 of the present invention along a direction parallel to the first reaction frame and the second reaction frame;
图6是本发明图3沿垂直于第一反力架和第二反力架方向的截面示意图;6 is a schematic cross-sectional view of FIG. 3 of the present invention along a direction perpendicular to the first reaction frame and the second reaction frame;
图7是本发明实施例1磁致伸缩传感器设置示意图;7 is a schematic diagram of the magnetostrictive sensor arrangement according to Embodiment 1 of the present invention;
图8是本发明实施例1角度调节机构结构示意图;FIG8 is a schematic diagram of the structure of the angle adjustment mechanism of Embodiment 1 of the present invention;
图9是本发明实施例1抱夹机构结构示意图;9 is a schematic structural diagram of a clamping mechanism according to Embodiment 1 of the present invention;
其中,1.第一反力架,2.加载组件,3.第二反力架,4.角度调节机构,5.抱夹机构,6.转轴,7.第二承载梁,8.第一承载梁,9.盖板,10.调心轴承,11.推力轴承;Among them, 1. first reaction frame, 2. loading assembly, 3. second reaction frame, 4. angle adjustment mechanism, 5. clamping mechanism, 6. rotating shaft, 7. second bearing beam, 8. first bearing beam, 9. cover plate, 10. self-aligning bearing, 11. thrust bearing;
2-1.加载液压缸,2-2.活塞,2-3.活塞杆,2-4.分配梁,2-5.球铰支座,2-6.磁致伸缩传感器;2-1. Loading hydraulic cylinder, 2-2. Piston, 2-3. Piston rod, 2-4. Distribution beam, 2-5. Ball joint support, 2-6. Magnetostrictive sensor;
4-1.角度调节液压缸,4-2.缸座,4-3.铰接轴,4-4.固定座,4-5.铰接座,4-6.连杆,4-7.固定筒,4-8.倾角传感器;4-1. Angle adjustment hydraulic cylinder, 4-2. Cylinder seat, 4-3. Articulated shaft, 4-4. Fixed seat, 4-5. Articulated seat, 4-6. Connecting rod, 4-7. Fixed cylinder, 4-8. Inclination sensor;
5-1.第一支座,5-2.第二支座,5-3.第一夹持液压缸,5-4.第一夹持块,5-5.第二夹持液压缸,5-6.第二夹持块;5-1. The first support, 5-2. The second support, 5-3. The first clamping hydraulic cylinder, 5-4. The first clamping block, 5-5. The second clamping hydraulic cylinder, 5-6. The second clamping block;
6-1.第一轴段,6-2.第二轴段,6-3.套筒。6-1. First shaft section, 6-2. Second shaft section, 6-3. Sleeve.
具体实施方式Detailed ways
实施例1Example 1
本实施例提供了一种自适应环向力学加载系统,如图1-图2所示,包括第一反力架1和第二反力架3,第一反力架1和第二反力架3平行设置,第一反力架1和第二反力架3均为环形结构,第一反力架1和第二反力架3的底端固定在底座上。The present embodiment provides an adaptive annular mechanical loading system, as shown in FIG. 1-FIG. 2, comprising a first reaction frame 1 and a second reaction frame 3, wherein the first reaction frame 1 and the second reaction frame 3 are arranged in parallel, and the first reaction frame 1 and the second reaction frame 3 are both annular structures, and the bottom ends of the first reaction frame 1 and the second reaction frame 3 are fixed on a base.
第一反力架1和第二反力架3采用空心结构,采用多段2cm厚的钢构件焊接而成,减少了两个反力架的材料用量,降低了设备的加工制作成本,第一反力架1和第二反力架3的其余结构以及底座的结构采用专利CN113008685B中公开的技术方案即可,在此不进行详细叙述。The first reaction frame 1 and the second reaction frame 3 adopt a hollow structure and are welded by multiple sections of 2 cm thick steel components, which reduces the material consumption of the two reaction frames and reduces the processing and manufacturing cost of the equipment. The remaining structures of the first reaction frame 1 and the second reaction frame 3 and the structure of the base can adopt the technical solution disclosed in patent CN113008685B, which will not be described in detail here.
本实施例的反力架的设置方式,在对模型加载时,能够实现系统的自平衡。The arrangement of the reaction frame in this embodiment can achieve self-balancing of the system when the model is loaded.
所述第一反力架1和第二反力架3之间的空间设置有多组加载组件2,优选的,设置有九组加载组件2,可满足不同断面的隧道模型在任意方向的承载需求。所述第一反力架1和第二反力架3设置有九个加载孔位,用于安装加载组件。The space between the first reaction frame 1 and the second reaction frame 3 is provided with multiple groups of loading components 2, preferably, nine groups of loading components 2 are provided, which can meet the load-bearing requirements of tunnel models with different cross sections in any direction. The first reaction frame 1 and the second reaction frame 3 are provided with nine loading holes for installing the loading components.
与专利CN113008685B中公开的技术方案相比,本实施例对加载组件的结构进行改进。Compared with the technical solution disclosed in patent CN113008685B, this embodiment improves the structure of the loading component.
如图3-图7所示,所述加载组件2包括加载液压缸2-1,加载液压缸2-1设置在第一反力架1和第二反力架3之间,加载液压缸2-1的活塞杆行程不小于2米,满足加载需求。As shown in Figures 3 to 7, the loading assembly 2 includes a loading hydraulic cylinder 2-1, which is arranged between the first reaction frame 1 and the second reaction frame 3. The piston rod stroke of the loading hydraulic cylinder 2-1 is not less than 2 meters, meeting the loading requirements.
加载液压缸2-1内具有活塞2-2,活塞2-2与活塞杆2-3连接。The loading hydraulic cylinder 2-1 has a piston 2-2 therein, and the piston 2-2 is connected to a piston rod 2-3.
加载液压缸2-1的活塞杆端部万向连接有分配梁2-4,分配梁2-4用于与隧道模型接触并对隧道模型施加荷载。The piston rod end of the loading hydraulic cylinder 2-1 is universally connected to a distribution beam 2-4, and the distribution beam 2-4 is used to contact the tunnel model and apply load to the tunnel model.
优选的,所述加载液压缸2-1的活塞杆2-3端部通过球铰支座2-5与分配梁2-4连接以实现与分配梁的万向连接。Preferably, the end of the piston rod 2-3 of the loading hydraulic cylinder 2-1 is connected to the distribution beam 2-4 through a ball joint support 2-5 to achieve a universal connection with the distribution beam.
与专利CN113008685B中记载的采用两个液压缸与分配梁连接相比,分配梁与加载液压缸万向连接可以适应不同形状的试件要求。Compared with the method described in patent CN113008685B in which two hydraulic cylinders are connected to the distribution beam, the universal connection between the distribution beam and the loading hydraulic cylinder can meet the requirements of test pieces with different shapes.
本实施例中,采用加载液压缸2-1直接对隧道模型进行加载,而无需首选利用电动推杆调节液压缸的位置,然后利用液压缸进行加载,省去了锁紧组件的设置,使得设备更加简化,省去了刚性楔块、固定杆等锁止组件,避免了较大荷载工况下的咬合锁死现象,保证了加载系统的正常工作。In this embodiment, the loading hydraulic cylinder 2-1 is used to directly load the tunnel model, without the need to first use an electric push rod to adjust the position of the hydraulic cylinder and then use the hydraulic cylinder for loading. This eliminates the need to set up a locking component, making the equipment simpler and eliminating locking components such as rigid wedges and fixed rods, thereby avoiding the bite locking phenomenon under larger load conditions and ensuring the normal operation of the loading system.
所述加载液压缸2-1的缸体端部与分配梁2-4之间设置有磁致伸缩传感器2-6以检测加载液压缸2-1的活塞杆2-3伸出距离,从而控制加载载荷大小。加载载荷大小也可通过安装在加载液压缸2-1供油油路上的油压传感器进行控制。A magnetostrictive sensor 2-6 is provided between the cylinder end of the loading hydraulic cylinder 2-1 and the distribution beam 2-4 to detect the extension distance of the piston rod 2-3 of the loading hydraulic cylinder 2-1, thereby controlling the loading load size. The loading load size can also be controlled by an oil pressure sensor installed on the oil supply line of the loading hydraulic cylinder 2-1.
所述加载液压缸2-1的缸体与转轴6连接,转轴6穿过第一反力架1和第二反力架3并与第一反力架1和第二反力架3转动连接以实现加载液压缸2-1角度的调节。The cylinder body of the loading hydraulic cylinder 2-1 is connected to the rotating shaft 6, and the rotating shaft 6 passes through the first reaction frame 1 and the second reaction frame 3 and is rotatably connected to the first reaction frame 1 and the second reaction frame 3 to achieve the adjustment of the angle of the loading hydraulic cylinder 2-1.
所述第一反力架1外侧面设置有角度调节机构4,角度调节机构4与转轴6伸出至第一反力架1外侧的端部连接以带动转轴6绕自身轴线转动,进而实现加载液压缸2-1的角度调节。An angle adjustment mechanism 4 is provided on the outer side of the first reaction frame 1, and the angle adjustment mechanism 4 is connected to the end of the rotating shaft 6 extending to the outer side of the first reaction frame 1 to drive the rotating shaft 6 to rotate around its own axis, thereby realizing the angle adjustment of the loading hydraulic cylinder 2-1.
所述第二反力架3外侧面设置有抱夹机构5,抱夹机构5用于夹紧转轴6伸出至第二反力架3外侧的端部,进而实现转轴6的锁紧固定。The outer side surface of the second reaction frame 3 is provided with a clamping mechanism 5 , which is used to clamp the end of the rotating shaft 6 extending to the outer side of the second reaction frame 3 , thereby locking and fixing the rotating shaft 6 .
如图8所示,所述角度调节机构4包括角度调节液压缸4-1,角度调节液压缸4-1的缸体固定在缸座4-2上,缸座4-2通过铰接轴4-3与固定座4-4转动连接,固定座4-4通过多个螺栓固定在第一反力架的外侧面。As shown in Figure 8, the angle adjustment mechanism 4 includes an angle adjustment hydraulic cylinder 4-1, the cylinder body of the angle adjustment hydraulic cylinder 4-1 is fixed on the cylinder seat 4-2, the cylinder seat 4-2 is rotatably connected to the fixed seat 4-4 through the hinge shaft 4-3, and the fixed seat 4-4 is fixed to the outer side of the first reaction frame by multiple bolts.
角度调节液压缸4-1的活塞杆端部设有一个铰接座4-5,并通过铰接座4-5和铰接轴与连杆4-6的一端铰接,连杆4-6的另一端设有固定筒4-7,固定筒4-7套在转轴伸出至第一反力架端部的外周并与转轴固定连接。An articulated seat 4-5 is provided at the end of the piston rod of the angle adjustment hydraulic cylinder 4-1, and is hinged to one end of a connecting rod 4-6 through the articulated seat 4-5 and an articulated shaft. A fixed cylinder 4-7 is provided at the other end of the connecting rod 4-6. The fixed cylinder 4-7 is sleeved on the outer periphery of the rotating shaft extending to the end of the first reaction frame and is fixedly connected to the rotating shaft.
角度调节液压缸4-1的活塞杆的伸缩运动能够通过连杆4-6带动转轴6绕自身轴线转动。The telescopic movement of the piston rod of the angle adjustment hydraulic cylinder 4-1 can drive the rotating shaft 6 to rotate around its own axis through the connecting rod 4-6.
如图9所示,所述抱夹机构5固定在第二反力架3的外侧面,所述抱夹机构5包括第一支座5-1和第二支座5-2,第一支座5-1和第二支座5-2相对设置且设置在转轴6伸出第二反力架3外侧端部的两侧,即第一支座5-1和第二支座5-2间隔180°设置。As shown in Figure 9, the clamping mechanism 5 is fixed to the outer side surface of the second reaction frame 3. The clamping mechanism 5 includes a first support 5-1 and a second support 5-2. The first support 5-1 and the second support 5-2 are arranged opposite to each other and are arranged on both sides of the outer end of the rotating shaft 6 extending out of the second reaction frame 3, that is, the first support 5-1 and the second support 5-2 are arranged 180° apart.
第一支座5-1通过多个螺栓与第二反力架3的外侧面固定,第二支座5-2通过多个螺栓与第二反力架3的外侧面固定。The first support 5 - 1 is fixed to the outer side surface of the second reaction frame 3 by a plurality of bolts, and the second support 5 - 2 is fixed to the outer side surface of the second reaction frame 3 by a plurality of bolts.
第一支座5-1与第一夹持液压缸5-3的缸体端部固定连接,第一夹持液压缸5-3的活塞杆端部连接有第一夹持块5-4,第二支座5-2与第二夹持液压缸5-5的缸体端部固定连接,第二夹持液压缸5-5的活塞杆端部连接有第二夹持块5-6,第一夹持液压缸5-3和第二夹持液压缸5-5同轴相对设置,第一夹持块5-4和第二夹持块5-6用于夹持转轴伸6出至第二反力架3外侧的端部,第一夹持液压缸5-3和第二夹持液压缸5-5能够带动第一夹持块5-4和第二夹持块5-6做相向或远离运动,进而实现对转轴夹紧和松开状态的切换。The first support 5-1 is fixedly connected to the cylinder end of the first clamping hydraulic cylinder 5-3, and the piston rod end of the first clamping hydraulic cylinder 5-3 is connected to the first clamping block 5-4. The second support 5-2 is fixedly connected to the cylinder end of the second clamping hydraulic cylinder 5-5, and the piston rod end of the second clamping hydraulic cylinder 5-5 is connected to the second clamping block 5-6. The first clamping hydraulic cylinder 5-3 and the second clamping hydraulic cylinder 5-5 are coaxially arranged opposite to each other. The first clamping block 5-4 and the second clamping block 5-6 are used to clamp the end of the rotating shaft extending to the outside of the second reaction frame 3. The first clamping hydraulic cylinder 5-3 and the second clamping hydraulic cylinder 5-5 can drive the first clamping block 5-4 and the second clamping block 5-6 to move toward or away from each other, thereby realizing the switching of the clamping and loosening states of the rotating shaft.
所述第一夹持块5-4和第二夹持块5-6相对的侧面即用于与转轴6接触的侧面采用与转轴6相匹配的弧形面,且进行粗糙处理以增大与转轴6之间的摩擦力。更好的对转轴6进行锁紧固定。The side surfaces opposite to the first clamping block 5-4 and the second clamping block 5-6, that is, the side surfaces for contacting the rotating shaft 6, are arc-shaped surfaces matching the rotating shaft 6 and are roughened to increase the friction between the rotating shaft 6 and the rotating shaft 6, so as to better lock and fix the rotating shaft 6.
所述连杆4-6上安装有倾角传感器4-8以检测其转动角度,倾角传感器采用现有的单轴倾角传感器即可,当倾角传感器检测到转轴6转动达到设定角度后,第一夹持液压缸5-3和第二夹持液压缸5-5工作,利用第一夹持块5-4和第二夹持块5-6夹紧转轴,实现转轴的锁紧。The connecting rod 4-6 is provided with an inclination sensor 4-8 to detect its rotation angle. The inclination sensor may be an existing single-axis inclination sensor. When the inclination sensor detects that the rotating shaft 6 has rotated to a set angle, the first clamping hydraulic cylinder 5-3 and the second clamping hydraulic cylinder 5-5 start working, and the first clamping block 5-4 and the second clamping block 5-6 are used to clamp the rotating shaft to achieve locking of the rotating shaft.
本实施例中,所述转轴6包括同轴设置的第一轴段6-1和第二轴段6-2,第一轴段6-1和第二轴段6-2之间设有套筒6-3,套筒6-3套在加载液压缸2-1的缸体外周并通过加载液压缸缸体2-1端部设置的法兰盘2-7和多个螺栓与加载液压缸2-1的缸体固定连接。In this embodiment, the rotating shaft 6 includes a first shaft section 6-1 and a second shaft section 6-2 which are coaxially arranged, and a sleeve 6-3 is provided between the first shaft section 6-1 and the second shaft section 6-2. The sleeve 6-3 is sleeved on the outer periphery of the cylinder body of the loading hydraulic cylinder 2-1 and is fixedly connected to the cylinder body of the loading hydraulic cylinder 2-1 through a flange 2-7 and a plurality of bolts provided at the end of the cylinder body 2-1 of the loading hydraulic cylinder.
所述第一轴段6-1穿过第一反力架1,第一反力架1内部设置有第一承载梁8,第一承载梁8同轴套在第一轴段6-1外周,第一承载梁8的两端设置有盖板9,两端的盖板9分别通过螺栓与第一反力架1的内侧面和外侧面固定以实现第一承载梁8的固定,第一承载梁8的两个端部与第一反力架1的内表面之间设有加劲板以增强整个第一反力架1的结构强度。The first shaft section 6-1 passes through the first reaction frame 1, and a first load-bearing beam 8 is arranged inside the first reaction frame 1. The first load-bearing beam 8 is coaxially sleeved on the outer periphery of the first shaft section 6-1, and cover plates 9 are arranged at both ends of the first load-bearing beam 8. The cover plates 9 at both ends are respectively fixed to the inner side surface and the outer side surface of the first reaction frame 1 by bolts to fix the first load-bearing beam 8. Stiffening plates are arranged between the two ends of the first load-bearing beam 8 and the inner surface of the first reaction frame 1 to enhance the structural strength of the entire first reaction frame 1.
所述第一承载梁8的两个端部通过轴承组件与第一轴段6-1转动连接,轴承组件包括调心轴承10和推力轴承11,其中,调心轴承10位于推力轴承11的内侧。The two ends of the first load-bearing beam 8 are rotatably connected to the first shaft section 6 - 1 via a bearing assembly. The bearing assembly includes a self-aligning bearing 10 and a thrust bearing 11 , wherein the self-aligning bearing 10 is located on the inner side of the thrust bearing 11 .
第一承载梁8外端部的轴承组件利用套在转轴6端部外周的固定筒4-7进行轴向定位,第一承载梁8内端部的轴承组件利用第一轴段6-1设置的轴肩结构进行轴向定位。The bearing assembly at the outer end of the first load-bearing beam 8 is axially positioned by a fixing tube 4-7 sleeved on the outer periphery of the end of the rotating shaft 6, and the bearing assembly at the inner end of the first load-bearing beam 8 is axially positioned by a shoulder structure provided in the first shaft section 6-1.
所述第二轴段6-2穿过第二反力架3,第二反力架3内部设置有第二承载梁7,第二承载梁7同轴套在第二轴段6-2外周,第二承载梁7的两端设置有盖板9,两端的盖板9分别通过螺栓与第二反力架3的内侧面和外侧面固定以实现第二承载梁7的固定,第二承载梁7的两个端部与第二反力架3内表面之间设有加劲板以增强整个第二反力架3的结构强度。The second shaft section 6-2 passes through the second reaction frame 3, and a second load-bearing beam 7 is arranged inside the second reaction frame 3. The second load-bearing beam 7 is coaxially sleeved on the outer periphery of the second shaft section 6-2, and cover plates 9 are arranged at both ends of the second load-bearing beam 7. The cover plates 9 at both ends are respectively fixed to the inner side surface and the outer side surface of the second reaction frame 3 by bolts to fix the second load-bearing beam 7. Stiffening plates are arranged between the two ends of the second load-bearing beam 7 and the inner surface of the second reaction frame 3 to enhance the structural strength of the entire second reaction frame 3.
所述第二承载梁7的两个端部通过轴承组件与第二承载梁7转动连接,轴承组件包括调心轴承10和推力轴承11,其中,调心轴承10位于推力轴承11的内侧。The two ends of the second load-bearing beam 7 are rotatably connected to the second load-bearing beam 7 via a bearing assembly. The bearing assembly includes a self-aligning bearing 10 and a thrust bearing 11 , wherein the self-aligning bearing 10 is located on the inner side of the thrust bearing 11 .
第二承载梁7外端部的轴承组件利用套在转轴6端部的挡圈进行轴向定位,第二承载梁7内端部的轴承组件利用第二轴段6-2设置的轴肩结构进行轴向定位。The bearing assembly at the outer end of the second load-bearing beam 7 is axially positioned by a retaining ring sleeved on the end of the rotating shaft 6, and the bearing assembly at the inner end of the second load-bearing beam 7 is axially positioned by a shoulder structure provided on the second shaft section 6-2.
由于转轴6能够转动,因此加载液压缸2-1的角度能够调节,而且分配梁2-4与加载液压缸2-1的活塞杆2-3万向连接,对不同截面尺寸和形状的隧道模型均可适用。Since the rotating shaft 6 can rotate, the angle of the loading hydraulic cylinder 2-1 can be adjusted, and the distribution beam 2-4 is universally connected to the piston rod 2-3 of the loading hydraulic cylinder 2-1, which is applicable to tunnel models with different cross-sectional sizes and shapes.
本实施例的环向力学加载系统的工作方法为:The working method of the annular mechanical loading system of this embodiment is:
角度调节机构根据试验模型加载点的角度要求,通过角度调节液压缸4-1带动转轴6转动,对加载液压缸2-1和分配梁2-4的角度进行调整,实现满足圆形、矩形、椭圆形、多边形、马蹄形、双圆形组合式等多种断面形式要求的调节,角度传感器检测到角度达到要求后,第一夹持液压缸5-3和第二夹持液压缸5-5工作,将转轴6夹紧。The angle adjustment mechanism drives the rotating shaft 6 to rotate through the angle adjustment hydraulic cylinder 4-1 according to the angle requirement of the loading point of the test model, and adjusts the angle of the loading hydraulic cylinder 2-1 and the distribution beam 2-4 to achieve adjustment to meet the requirements of various cross-sectional forms such as circular, rectangular, elliptical, polygonal, horseshoe, and double circular combination. After the angle sensor detects that the angle reaches the requirement, the first clamping hydraulic cylinder 5-3 and the second clamping hydraulic cylinder 5-5 work to clamp the rotating shaft 6.
角度调节完成后,加载液压缸2-1工作,其活塞杆2-3通过分配梁2-4向隧道模型施加荷载,荷载的大小根据磁致伸缩位移传感器2-6或油压传感器进行控制。After the angle adjustment is completed, the loading hydraulic cylinder 2-1 works, and its piston rod 2-3 applies load to the tunnel model through the distribution beam 2-4. The size of the load is controlled according to the magnetostrictive displacement sensor 2-6 or the oil pressure sensor.
本实施例的加载系统,角度调节液压缸4-1设置在第一反力架1的外侧,同时第二反力架3的外侧设有抱夹机构5,抱夹机构5能够夹持住转轴6,角度调节液压缸4-1的选型及安装不受第一反力架1和第二反力架3之间空间的影响,能够选择承载力较大的角度调节液压缸4-1,同时结合抱夹机构5,通过抱夹机构5和角度调节液压缸4-1自身的锁紧力共同承载加载反力,满足了较大加载荷载的需求,提高了整个加载系统的适用性。In the loading system of this embodiment, the angle-adjusting hydraulic cylinder 4-1 is arranged on the outside of the first reaction frame 1, and a clamping mechanism 5 is provided on the outside of the second reaction frame 3. The clamping mechanism 5 can clamp the rotating shaft 6. The selection and installation of the angle-adjusting hydraulic cylinder 4-1 are not affected by the space between the first reaction frame 1 and the second reaction frame 3. The angle-adjusting hydraulic cylinder 4-1 with a larger bearing capacity can be selected. At the same time, combined with the clamping mechanism 5, the loading reaction force is jointly borne by the locking force of the clamping mechanism 5 and the angle-adjusting hydraulic cylinder 4-1 itself, thereby meeting the demand for larger loading loads and improving the applicability of the entire loading system.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
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