CN117906283A - Water tank liner and water heater - Google Patents

Water tank liner and water heater Download PDF

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Publication number
CN117906283A
CN117906283A CN202410099188.3A CN202410099188A CN117906283A CN 117906283 A CN117906283 A CN 117906283A CN 202410099188 A CN202410099188 A CN 202410099188A CN 117906283 A CN117906283 A CN 117906283A
Authority
CN
China
Prior art keywords
liner
water
flange cover
water tank
air bag
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202410099188.3A
Other languages
Chinese (zh)
Inventor
董浩天
赵小勇
马腾
张懿
赵龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Qingdao Economic And Technology Development District Haier Water Heater Co ltd
Zhengzhou Haier New Energy Technology Co ltd
Haier Smart Home Co Ltd
Original Assignee
Qingdao Economic And Technology Development District Haier Water Heater Co ltd
Zhengzhou Haier New Energy Technology Co ltd
Haier Smart Home Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Qingdao Economic And Technology Development District Haier Water Heater Co ltd, Zhengzhou Haier New Energy Technology Co ltd, Haier Smart Home Co Ltd filed Critical Qingdao Economic And Technology Development District Haier Water Heater Co ltd
Priority to CN202410099188.3A priority Critical patent/CN117906283A/en
Publication of CN117906283A publication Critical patent/CN117906283A/en
Pending legal-status Critical Current

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Abstract

The invention provides a water tank liner and a water heater. The water tank liner comprises a liner body and an air bag arranged in the containing cavity of the liner body, and the air bag is filled with a thermal shrinkage and cold expansion material; when the temperature in the inner container body accommodating cavity is increased, the heat-shrinkable and cold-expandable material contracts, the occupied space of the air bag in the inner container body accommodating cavity is reduced, and when the temperature in the inner container body accommodating cavity is reduced, the heat-shrinkable and cold-expandable material expands, and the occupied space of the air bag in the inner container body accommodating cavity is increased. According to the invention, the air bag filled with the thermal shrinkage and expansion material is arranged in the accommodating chamber of the liner body, so that when the temperature in the accommodating chamber of the liner body is increased, the thermal shrinkage and expansion material is contracted, the occupied space of the air bag in the accommodating chamber of the liner body is reduced, the space capable of accommodating heated and expanded hot water is released, and the pressure brought to the liner body by the increase of the water temperature is relieved.

Description

Water tank liner and water heater
Technical Field
The invention belongs to the technical field of water heaters, and particularly relates to a water tank liner and a water heater.
Background
The electric water heater, the gas water heater and the solar water heater are three water heaters commonly used in the home of a user. For the water storage type water heater, such as an electric water heater and a solar water heater, the volume of the water in the inner container increases when the water is heated. Therefore, in order to protect the liner, pressure relief is required by providing a relief valve. But in the actual use process, the pressure release valve needs to be connected with the diversion pipe for drainage, and the drained water sometimes brings certain trouble to the house.
In addition, the honeycomb duct is mostly placed outside the water heater, needs to be installed for the second time, influences the appearance of the water heater to a certain extent, occupies the use space of a user, and brings certain inconvenience to the use of the user.
In view of this, the present invention has been made.
Disclosure of Invention
The invention aims to solve the technical problems of at least overcoming the defects of the prior art and providing the water tank liner, wherein the air bag filled with the thermal shrinkage and expansion material is arranged in the accommodating cavity of the liner body, so that when the temperature in the accommodating cavity of the liner body is increased, the thermal shrinkage and expansion material is contracted, the occupied space of the air bag in the accommodating cavity of the liner body is reduced, the space capable of accommodating heated and expanded hot water is released, and the pressure brought to the liner body by the increase of the water temperature is relieved.
In order to solve the technical problems, the invention adopts the basic conception of the technical scheme that:
the water tank liner comprises a liner body and an air bag arranged in a containing cavity of the liner body, wherein the air bag is filled with a heat-shrinkable and cold-expandable material;
When the temperature in the inner container body accommodating cavity is increased, the heat-shrinkable and cold-expandable material contracts, the occupied space of the air bag in the inner container body accommodating cavity is reduced, and when the temperature in the inner container body accommodating cavity is reduced, the heat-shrinkable and cold-expandable material expands, and the occupied space of the air bag in the inner container body accommodating cavity is increased.
In some embodiments, a support bracket for fixing the airbag is provided in the liner body accommodating chamber.
In some embodiments, the balloon comprises:
The flexible bag body is provided with a folded edge at the opening part;
The flange cover assembly is in sealing connection with the folded edge and is fixedly connected with the supporting frame, and an filling port communicated with the flexible bag body is formed in the flange cover assembly; and
And the plug is used for plugging the filling port.
In some embodiments, the flange cover assembly includes a front flange cover and a rear flange cover;
the front flange cover and the rear flange cover are fixedly connected with the support frame after the folded edges are clamped between the front flange cover and the rear flange cover.
In some embodiments, the support stand comprises:
the shell is covered on the outer side of the flexible bag body, and a non-bearing part of the shell is provided with a water permeable hole; and
The end cover is arranged at one end of the shell and fixedly connected with the flange cover assembly and the inner wall of the liner.
In some embodiments, the filling port is connected with a filling short pipe, and the end cover is provided with a dodging hole corresponding to the filling short pipe;
and the filling short pipe penetrates through the avoiding hole and is in sealing connection with the plug.
In some embodiments, the filling pipe is a threaded pipe, and the plug is a threaded cap that is sealingly connected to the threaded pipe.
In some embodiments, the liner body is connected with a water inlet pipe and a water outlet pipe, and a safety valve is arranged on the water inlet pipe.
In some embodiments, the heat-shrinkable and cold-swellable material comprises an antimony copper memory alloy, a pyrophosphate compound, or a pyrotungstate compound.
The invention also provides a water heater, which comprises the water tank liner.
By adopting the technical scheme, compared with the prior art, the invention has the following beneficial effects.
1. According to the water tank liner, the air bag filled with the thermal shrinkage and expansion material is arranged in the containing cavity of the liner body, so that when the temperature in the containing cavity of the liner body is increased, the thermal shrinkage and expansion material is shrunk, the occupied space of the air bag in the containing cavity of the liner body is reduced, the space capable of containing heated and expanded hot water is released, the pressure brought to the liner body by the increase of the water temperature is relieved, and the water dropping quantity of the safety valve is reduced.
2. According to the water tank liner, the supporting frame for fixing the air bag is arranged in the liner body accommodating cavity, so that an installation space and a position are provided for the air bag, meanwhile, the displacement of the air bag during deformation can be limited, and the air bag is prevented from being burnt out due to contact with the heating pipe arranged in the liner body.
The following describes the embodiments of the present invention in further detail with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention. It is evident that the drawings in the following description are only examples, from which other drawings can be obtained by a person skilled in the art without the inventive effort. In the drawings:
fig. 1 is a schematic view illustrating an internal structure of a tank liner provided according to an exemplary embodiment of the present invention;
FIG. 2 is a schematic view of a support bracket coupled to an airbag according to an exemplary embodiment of the present invention;
FIG. 3 is another schematic view of a support bracket coupled to an airbag according to an exemplary embodiment of the present invention;
FIG. 4 is a schematic illustration of an airbag when installing a plug provided in accordance with an exemplary embodiment of the present invention;
FIG. 5 is a schematic illustration of an airbag without a bulkhead provided in accordance with an exemplary embodiment of the invention;
Fig. 6 is a schematic view of a support stand provided according to an exemplary embodiment of the present invention.
In the figure: 100. a water tank liner;
10. a liner body; 11. heating pipes; 111. a top layer heating pipe; 112. heating pipes at the bottom layer;
20. an air bag; 21. a flexible bladder; 22. a flange cover assembly; 23. an irrigation port; 231. pouring into short pipe; 24. a plug;
30. A support frame; 31. a housing; 311. a water permeable hole; 32. an end cap; 321. avoidance holes; 33. a fastener.
It should be noted that these drawings and the written description are not intended to limit the scope of the inventive concept in any way, but to illustrate the inventive concept to those skilled in the art by referring to the specific embodiments.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions in the embodiments will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present invention, and the following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Before describing the tank liner 100 and the water heater provided by the present invention, a brief description will be given of names appearing in the following text.
Thermal shrinkage and cold expansion material: the thermal shrinkage and expansion material refers to a negative thermal expansion material with a linear expansion coefficient or a bulk expansion coefficient of a negative value in a certain temperature range. There are various kinds of heat-shrinkable and cold-swellable materials, such as antimony-copper memory alloy, pyrophosphate compound or pyrotungstate compound. Alternatively, the heat-shrinkable and cold-swellable material of the present invention adopts Cu 1.8Co0.2V2O7 or Zn 1.6Mg0.4P2O7.
Wherein, for Zn 1.6Mg0.4P2O7, the linear expansion coefficient can reach negative thermal expansion exceeding-60 ppm/. Degree.C in the temperature range of-10-80 ℃ including room temperature. The water temperature range in the inner container of the water heater is approximately 10-75 ℃, and the heat shrinkage and expansion material Zn 1.6Mg0.4P2O7 can meet the negative thermal expansion characteristic in the use temperature area of the water heater. Zn 1.6Mg0.4P2O7 can be obtained by synthesizing zinc pyrophosphate (Zn 2P2O7) with magnesium pyrophosphate (Mg 2P2O7) exhibiting negative thermal expansion characteristics at 68 ℃. It can be seen that Zn 1.6Mg0.4P2O7 is an oxide composed of zinc (Zn), magnesium (Mg), phosphorus (P) as main components, has advantages of low cost, environmental friendliness, and the like, and can be easily synthesized by a general solid phase reaction without using a high-cost synthesis method such as high-pressure or vacuum packaging.
Fig. 1 illustrates a structure of a tank liner 100 provided according to an exemplary embodiment of the present invention.
As shown in fig. 1, the tank liner 100 includes a liner body 10 and an air bladder 20 provided in a receiving chamber of the liner body 10, the air bladder 20 being filled with a heat-shrinkable and cold-expandable material (not shown). When the temperature in the accommodating chamber of the liner body 10 increases, the heat-shrinkable and cold-expandable material shrinks, so that the occupied space of the air bag 20 in the accommodating chamber of the liner body 10 is reduced, and when the temperature in the accommodating chamber of the liner body 10 decreases, the heat-shrinkable and cold-expandable material expands, so that the occupied space of the air bag 20 in the accommodating chamber of the liner body 10 is increased.
In some embodiments, the liner body 10 is connected with a water inlet pipe and a water outlet pipe, and a safety valve is arranged on the water inlet pipe. When the water pressure in the liner body 10 increases, a certain amount of water can be discharged to the outside of the liner body 10 through the safety valve. The water inlet pipe is connected to a tap water pipeline in the home of a user, so that the water inlet pipe is communicated with external cold water. The outlet pipe is connected with a bathroom shower head, a kitchen faucet and the like, so that hot water of the outlet pipe can flow out to the outside and is used for providing hot water for users.
Specifically, before using the water heater, tap water in the user's home is introduced into the receiving chamber of the liner body 10 through the water inlet pipe. At this time, the water temperature in the accommodating chamber is low, approximately at room temperature, and the heat shrinkage and expansion material in the air bag 20 expands, so that the air bag 20 occupies a part of the space of the accommodating chamber of the liner body 10. When a user uses the water heater, the heating pipe 11 in the liner body 10 is electrified, the water temperature in the accommodating chamber of the liner body 10 is gradually increased, the thermal shrinkage and expansion material in the air bag 20 is shrunk, the occupied space of the air bag 20 in the accommodating chamber of the liner body 10 is reduced, the space capable of accommodating heated and expanded hot water is released, the pressure brought to the liner body 10 by the increase of the water temperature is relieved, and the purposes of balancing the pressure of the liner body 10 and reducing the water dripping amount of the safety valve are achieved.
In some embodiments, the liner body 10 includes a liner middle barrel, a first seal head and a second seal head, wherein openings are formed at two ends of the liner middle barrel, the first seal head covers one end opening of the liner middle barrel, the second seal head covers the other end opening of the liner middle barrel, and a containing chamber for storing water is formed by surrounding the liner middle barrel, the first seal head and the second seal head. Optionally, the water inlet pipe and the water outlet pipe are integrally formed with the inner container middle barrel, so that the water inlet pipe and the water outlet pipe are welded to the inner container middle barrel in a welding mode, welding slag or poor welding technical problems can not be generated, and potential safety hazards are avoided.
It should be noted that the tank liner 100 may be a non-metal liner, a stainless steel metal liner or an enamel liner, which are commonly used in the art, and the present invention is not limited thereto.
In addition, the heating pipe 11 in the liner body 10 comprises a top layer heating pipe 111 and a bottom layer heating pipe 112, heating pipe cold needles and heating wires are arranged inside the top layer heating pipe 111 and the bottom layer heating pipe 112, and the top layer heating pipe 111 and the bottom layer heating pipe 112 are both arranged on the first sealing head or the second sealing head.
Optionally, the bottom heating pipe 112 is bent in a zigzag shape, and the tail end of the pipe body is bent in a hook shape; the top heating tube 111 includes a non-heating portion and a heating portion connected to a distal end of the non-heating portion, where the non-heating portion is disposed parallel to the bottom heating tube 112 and the distal end is bent upward. The heating part is spiral and surrounds the periphery of the water outlet pipe of the inner container. The heating part and the non-heating part are integrated by laser butt welding. The heating pipe cold needles in the top layer heating pipe 111 penetrate through the non-heating part, and the heating wires in the top layer heating pipe 111 penetrate through the heating part.
In some embodiments, as shown in fig. 2 and 3, a supporting frame 30 for fixing the airbag 20 is provided in the container body 10 accommodating chamber. The supporting frame 30 provides an installation space and a position for the air bag 20, and can limit the displacement of the air bag 20 during deformation, so as to prevent the air bag 20 from being burnt out due to contact with a heating pipe arranged in the liner body 10.
As an example, as shown in fig. 4, the airbag 20 includes a flexible bladder 21, a flange cover assembly 22, and a plug 24. The flexible bag 21 has a bag-like or tubular structure with an opening, and the heat-shrinkable and cold-expandable material can be filled into the flexible bag 21 through the opening. The opening of the flexible bag body 21 is provided with a flange, and the flange cover assembly 22 is fixedly connected with the support frame 30 after being in sealing connection with the flange, so as to fix the flexible bag body 21.
The flange cover assembly 22 is provided with an inlet 23 corresponding to the opening of the flexible bag 21, and a heat-shrinkable and cold-expandable material can be filled into the flexible bag 21 through the inlet 23. After the filling of the heat-shrinkable and cold-swellable material is completed, the filling opening 23 is sealed by a plug 24 to prevent the heat-shrinkable and cold-swellable material in the flexible bladder 21 from flowing out.
Alternatively, the flexible bladder 21 is made of a rubber material, and has a certain elasticity, and can be deformed along with the shrinkage and expansion of the heat-shrinkable and cold-expandable material. As an example, the flexible bladder 21 may be a heat-resistant member such as a fluororubber member or a silicone rubber member, and is suitable for a working environment with a high water temperature of 75 to 80 ℃ for a long period of time.
In addition, the size of the flexible bladder 21 and the filling amount of the heat-shrinkable and cold-swellable material may be determined according to the maximum capacity of the liner body 10, and the present invention is not limited thereto.
In some embodiments, the flange cover assembly 22 includes a front flange cover and a rear flange cover; the front flange cover and the rear flange cover are fixedly connected with the support frame 30 after the folded edges are clamped between the front flange cover and the rear flange cover. Specifically, the front flange cover has an annular structure, the front flange cover passes through the flexible bag body 21 and is positioned at the front side of the folded edge, the rear flange cover is positioned at the rear side of the folded edge, and the front flange cover and the rear flange cover clamp the folded edge of the flexible bag body 21 and then are fixedly connected with the support frame 30 in a sealing manner by using the fastener 33. The fastener 33 may be a hexagonal screw or other connection structure commonly used in the art, which is not limited in the present invention.
It should be noted that, the front flange cover, the rear flange cover, the plug 24, the support frame 30, the fastener 33, and the like should be made of non-metal or stainless steel or be installed in the accommodating chamber of the liner body 10 after being subjected to rust-proof treatment.
In some embodiments, as shown in fig. 6, the support bracket 30 includes a housing 31 and an end cap 32. The shell 31 is covered on the outer side of the flexible bag body 21, and the non-bearing part of the shell 31 is provided with a water permeable hole 311, so that water in the liner body 10 can flow conveniently, and the heat shrinkage and expansion material in the flexible bag body 21 can sense the change of the water temperature. The end cover 32 is disposed at one end of the housing 31, and the end cover 32 is fixedly connected with the flange cover assembly 22 and the inner wall of the liner.
Note that, the non-load-bearing portion of the casing 31 refers to a portion located above and/or on both sides of the flexible bladder 21, and a portion of the casing 31 located below the flexible bladder 21, that is, a load-bearing portion of the casing 31, is to bear the weight of the heat-shrinkable and cold-expandable material in the flexible bladder 21, so that the water permeable hole 311 should not be formed in the casing 31, as shown in fig. 2, so as not to allow the flexible bladder 21 to be embedded in the water permeable hole.
In addition, in order to satisfy the strength of the support frame 30, as many water permeable holes 311 as possible may be provided in the non-load-bearing portion of the housing 31. The shape of the water permeable hole 311 may be circular, quincuncial, rectangular, etc. The size of the water permeable hole 311 may be varied according to the actual situation, and the present invention is not limited thereto.
In addition, the side of the housing 31 opposite the end cap 32 may not be provided with the end cap 32, facilitating the installation of the airbag 20 and the support frame 30.
In some embodiments, as shown in fig. 5, the filling port 23 is connected to a filling short pipe 231, and the end cover 32 is provided with a relief hole 321 corresponding to the filling short pipe 231; the filling short pipe 231 passes through the avoiding hole 321 and is connected with the plug 24 in a sealing way. The heat-shrinkable and cold-swellable material can be replaced without removing the air bag 20 from the support frame 30, thereby facilitating the maintenance and repair of the water tank liner 100.
By way of example, the fill neck 231 is a threaded tube and the plug 24 is a threaded cap that is sealingly connected to the threaded tube. The diameter of the threaded pipe is approximately 5-10 mm.
The invention also provides a water heater which comprises a shell and the water tank liner 100. One or more of the above-described water tank liners 100 are disposed within the housing to form a multi-liner water heater.
The heat-shrinkable and cold-expandable material filled in the air bag 20 in the water tank liner 100 shrinks along with the rise of the water temperature of the water heater liner, releases a certain space to accommodate the expansion amount of hot water, balances the pressure of the liner, reduces the leakage water dropping amount of the safety valve, and does not need additional operation when in use by a user. Moreover, the balance of the liner pressure can also improve the service life of the water heater, reduce the water dripping amount of the safety valve, play a role in saving water, ensure that users do not need to worry about the water dripping of the safety valve any more, and greatly improve the user experience.
In addition, the air bag 20 is arranged in the water tank liner 100, so that the occupied space of the whole water heater in the home of a user can be reduced, and the attractiveness of the water heater can be improved.
The water heater can be an electric water heater or a solar water heater.
The foregoing description is only illustrative of the preferred embodiment of the present invention, and is not to be construed as limiting the invention, but is to be construed as limiting the invention to any simple modification, equivalent variation and variation of the above embodiments according to the technical matter of the present invention without departing from the scope of the invention.

Claims (10)

1. The water tank liner is characterized by comprising a liner body and an air bag arranged in a containing cavity of the liner body, wherein the air bag is filled with a heat-shrinkable and cold-expandable material;
When the temperature in the inner container body accommodating cavity is increased, the heat-shrinkable and cold-expandable material contracts, the occupied space of the air bag in the inner container body accommodating cavity is reduced, and when the temperature in the inner container body accommodating cavity is reduced, the heat-shrinkable and cold-expandable material expands, and the occupied space of the air bag in the inner container body accommodating cavity is increased.
2. The water tank liner as claimed in claim 1, wherein,
The inner container body holds the support frame that is provided with in the cavity and is used for fixing the gasbag.
3. The water tank liner as claimed in claim 2, wherein,
The airbag includes:
The flexible bag body is provided with a folded edge at the opening part;
The flange cover assembly is in sealing connection with the folded edge and is fixedly connected with the supporting frame, and an filling port communicated with the flexible bag body is formed in the flange cover assembly; and
And the plug is used for plugging the filling port.
4. The water tank liner as claimed in claim 3, wherein,
The flange cover assembly comprises a front flange cover and a rear flange cover;
the front flange cover and the rear flange cover are fixedly connected with the support frame after the folded edges are clamped between the front flange cover and the rear flange cover.
5. The water tank liner as claimed in claim 3, wherein,
The support frame includes:
the shell is covered on the outer side of the flexible bag body, and a non-bearing part of the shell is provided with a water permeable hole; and
The end cover is arranged at one end of the shell and fixedly connected with the flange cover assembly and the inner wall of the liner.
6. The water tank liner as claimed in claim 5, wherein,
The filling port is connected with a filling short pipe, and the end cover is provided with an avoidance hole corresponding to the filling short pipe;
and the filling short pipe penetrates through the avoiding hole and is in sealing connection with the plug.
7. The water tank liner as claimed in claim 6, wherein,
The filling short pipe is a threaded pipe, and the plug is a threaded cap which is in sealing connection with the threaded pipe.
8. The water tank liner as claimed in any one of claims 1 to 7,
The inner container body is connected with a water inlet pipe and a water outlet pipe, and a safety valve is arranged on the water inlet pipe.
9. The water tank liner as claimed in any one of claims 1 to 7,
The thermal shrinkage and cold expansion material comprises an antimony copper memory alloy, a pyrophosphate compound or a pyrotungstate compound.
10. A water heater comprising a tank liner according to any one of claims 1 to 9.
CN202410099188.3A 2024-01-24 2024-01-24 Water tank liner and water heater Pending CN117906283A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410099188.3A CN117906283A (en) 2024-01-24 2024-01-24 Water tank liner and water heater

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410099188.3A CN117906283A (en) 2024-01-24 2024-01-24 Water tank liner and water heater

Publications (1)

Publication Number Publication Date
CN117906283A true CN117906283A (en) 2024-04-19

Family

ID=90686749

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410099188.3A Pending CN117906283A (en) 2024-01-24 2024-01-24 Water tank liner and water heater

Country Status (1)

Country Link
CN (1) CN117906283A (en)

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