CN117906172A - Multi-stage split energy-saving combustion device for liquid fuel - Google Patents
Multi-stage split energy-saving combustion device for liquid fuel Download PDFInfo
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- CN117906172A CN117906172A CN202410224133.0A CN202410224133A CN117906172A CN 117906172 A CN117906172 A CN 117906172A CN 202410224133 A CN202410224133 A CN 202410224133A CN 117906172 A CN117906172 A CN 117906172A
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- 238000002485 combustion reaction Methods 0.000 title claims abstract description 316
- 239000000446 fuel Substances 0.000 title claims abstract description 93
- 239000007788 liquid Substances 0.000 title claims abstract description 82
- 238000009834 vaporization Methods 0.000 claims abstract description 59
- 230000008016 vaporization Effects 0.000 claims abstract description 59
- 238000000889 atomisation Methods 0.000 claims abstract description 21
- 239000000523 sample Substances 0.000 claims description 10
- 238000009413 insulation Methods 0.000 claims description 5
- 230000037237 body shape Effects 0.000 claims description 2
- 239000000295 fuel oil Substances 0.000 abstract description 12
- 238000005507 spraying Methods 0.000 abstract description 12
- 238000010438 heat treatment Methods 0.000 abstract description 10
- 239000003921 oil Substances 0.000 description 49
- 238000002347 injection Methods 0.000 description 15
- 239000007924 injection Substances 0.000 description 15
- 238000013461 design Methods 0.000 description 13
- 239000007789 gas Substances 0.000 description 11
- 230000000694 effects Effects 0.000 description 7
- 238000005265 energy consumption Methods 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- 238000007789 sealing Methods 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 3
- 238000010411 cooking Methods 0.000 description 3
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24C—DOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
- F24C5/00—Stoves or ranges for liquid fuels
- F24C5/02—Stoves or ranges for liquid fuels with evaporation burners, e.g. dish type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D11/00—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space
- F23D11/10—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space the spraying being induced by a gaseous medium, e.g. water vapour
- F23D11/22—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space the spraying being induced by a gaseous medium, e.g. water vapour the gaseous medium being vaporised fuel, e.g. for a soldering lamp, or other gaseous fuel
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D11/00—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space
- F23D11/36—Details, e.g. burner cooling means, noise reduction means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D11/00—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space
- F23D11/36—Details, e.g. burner cooling means, noise reduction means
- F23D11/44—Preheating devices; Vaporising devices
- F23D11/441—Vaporising devices incorporated with burners
- F23D11/443—Vaporising devices incorporated with burners heated by the main burner flame
- F23D11/445—Vaporising devices incorporated with burners heated by the main burner flame the flame and the vaporiser not coming into direct contact
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24C—DOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
- F24C5/00—Stoves or ranges for liquid fuels
- F24C5/10—Stoves or ranges for liquid fuels with atomising burners
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24C—DOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
- F24C5/00—Stoves or ranges for liquid fuels
- F24C5/12—Arrangement or mounting of burners
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24C—DOMESTIC STOVES OR RANGES ; DETAILS OF DOMESTIC STOVES OR RANGES, OF GENERAL APPLICATION
- F24C5/00—Stoves or ranges for liquid fuels
- F24C5/16—Arrangement or mounting of control or safety devices
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
Abstract
The invention discloses a multi-stage split energy-saving combustion device for liquid fuel, which consists of a combustion cylinder and an ion combustion body, wherein the ion combustion body consists of a base, a vaporization combustion cylinder and a cyclone air inlet cylinder, a primary combustion cavity is formed between the outer wall of the cyclone air inlet cylinder and the vaporization combustion cylinder, a cavity is reserved between the combustion cylinder and the ion combustion body to form a secondary combustion cavity, and a tertiary combustion cavity is formed between the upper ring of the combustion cylinder and the interior of the combustion cylinder. Compared with the prior art, the invention essentially changes the atomizing combustion mode of the original electric spraying fuel oil stove, does not need high-pressure atomizing nozzle atomization, realizes high-temperature vaporization combustion of liquid fuel in the primary combustion cavity, and stable combustion and full vaporization in the secondary combustion cavity, and full combustion and heating in the tertiary combustion cavity.
Description
Technical Field
The invention relates to the field of liquid fuel stoves, in particular to a multistage split energy-saving combustion device for liquid fuel.
Background
In the vast market of commercial kitchen ranges, liquefied gas fuel such as a gas tank is widely used for occasions of multiple cooking ranges such as schools, restaurants and hotels, and the traditional liquefied gas has the problems of low heat value, high cost, low flash point, flammability, explosiveness, high potential safety hazard and the like. So that the fuel of the commercial kitchen range starts to turn to a safe fuel with higher flash point, namely a liquid fuel (coal liquid fuel). The liquid fuel for coal-base kitchen range is a clean fuel for liquid kitchen range, which is made up by using Fischer-Tropsch synthetic hydrocarbon, industrial white oil, high-flash hydrocarbon compound and the like as raw materials, and compounding high-molecular oxygen-containing compound and additive. The fuel oil has the main advantages of wide application, low price, high heat value, good safety, cleanness and environmental protection.
The current liquid fuel kitchen ranges are mainly electric spraying fuel oil ranges in the fuel supply mode, the application field is mainly a series of Chinese food frying ranges and big cooking ranges of commercial strong fire kitchen ranges, the liquid fuel oil range is also used for some other kitchen ranges such as a steam box, a marinating barrel, a steaming stove, a boiling stove and the like and warmer products, and the fuel oil is vaporized by adopting a pulse oil pump.
The combustion mode of the electric spraying fuel oil stove needs to pressurize liquid fuel to 12 kg pressure firstly to ensure that the liquid fuel sprayed out of an atomization nozzle is atomized, the atomized liquid fuel can be mixed with air pumped by a fan in a stove air cavity to burn, then 2 ten thousand volts of voltage is generated through an ignition needle to ignite mixed gas, primary combustion is realized in the air cavity of the stove, the mixed gas is released into a stove basin after passing through a fire gathering ring, and secondary full combustion is performed, so that the heating of a pot is realized, and the electric spraying fuel oil stove is shown in fig. 7. The electric spraying stove belongs to a developed combustion system, liquid fuel is required to be sprayed after being pressurized to realize atomization, a fan is used for blowing combustion supporting, and the volume of the liquid fuel is expanded in the vaporization and combustion processes, so that the pressure in a stove basin is also relatively high, and when a large number of commercial stoves are used for fierce fire, flame is sprayed out from the side face of a pot, and at the moment, a large number of fuels are sprayed out from exhaust ports on two sides of the stove basin without heating the bottom of the pot, so that the heat utilization rate of the electric spraying fuel stove on the market at present is very low, and is mostly about 22%.
Because the fuel injected by pressurization cannot directly contact the bottom of the cooker, a certain distance is required to be kept between the fuel and the cooker, so that enough space vaporization of the liquid fuel can be ensured, flame cannot be concentrated at the bottom of the cooker for full heating during secondary combustion, and the flame is difficult to be completely concentrated at the bottom of the cooker even though a fire gathering ring is added on a cooker for gathering fire, and the reason of low heat utilization of open combustion such as an electric spray cooker is also caused.
The electronic injection method is just to atomize the liquid fuel to meet the combustion condition, and vaporization of the liquid fuel is not truly realized, so that rapid combustion is not easy to complete. And the liquid fuel needs to be pressurized to ensure that atomization is realized, so that the electric energy needs to be large, a 220V power supply is needed to supply power, an external electric wire is needed, the use environment of the liquid cooker is limited, and the liquid cooker cannot be independently used outdoors. The existing electronic fuel injection fuel stove cannot be adjusted to small fire, oil inlet amount is reduced when the small fire is started, oil inlet pressure of a spray head is reduced due to the fact that the oil inlet amount is reduced, atomization conditions of the spray head cannot be met, therefore, the minimum flow requirement for the oil injection amount is met under a certain pressure, for example, an atomization nozzle with the caliber of 0.65 is achieved, and the minimum flow requirement is 700g/h. Therefore, the existing electric spraying fuel oil kitchen range is only suitable for dining kitchens and canteens and the like, and places with strong fire stir-frying can not be applied to environments requiring small fire, such as hotels, clay pot restaurants and the like. In addition, many existing gas stoves have flameout protection function, and the electronic injection stoves have very high working temperature and have no flameout protection function because of limited environment.
Disclosure of Invention
The invention aims to provide a multistage split energy-saving combustion device for liquid fuel, which solves the technical problems, overturns the combustion mode of the traditional electronic injection fuel stove, can completely replace the use scene of the traditional electronic injection fuel stove, improves the heat utilization rate by nearly one time, and greatly reduces the energy consumption.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows: the utility model provides a multistage components of a whole that can function independently energy-conserving burner for liquid fuel, burner comprises combustion section and ion combustion body, the ion combustion body comprises base, vaporization combustion section and whirlwind inlet section, vaporization combustion section sets up in base center department vertically, vaporization combustion section top is equipped with ion and divides fire tooth, whirlwind inlet section is located vaporization combustion section, form one-level combustion chamber between the outer wall of whirlwind inlet section and the vaporization combustion section, combustion section top is equipped with combustion section go up the ring, and the lower part is equipped with combustion section go down the ring, combustion section's bottom and vaporization combustion section upper end fixed connection, leave the cavity between combustion section go up the ring down the ring and the ion divides fire tooth and form the second grade combustion chamber, form the tertiary combustion chamber between combustion section go up the ring down with the combustion section, oil inlet and ignition plug mounting hole have been seted up to the side of ion combustion body, pipe oil inlet and the inside intercommunication of one-level combustion chamber, ion combustion section's bottom is equipped with air intake and impeller inlet channel, the impeller channel is through air intake and the inside intercommunication of entering with whirlwind.
Preferably, the ion combustion device further comprises a combustion body mounting box, wherein the combustion body mounting box is of a hollow cavity structure, the ion combustion body is mounted on the upper surface of the combustion body mounting box, an impeller air inlet channel of the ion combustion body is positioned in the combustion body mounting box, and a fan air inlet and an oil inlet are formed in the side face of the combustion body mounting box.
Preferably, the ion burner further comprises a fan and an oil pump, wherein the fan is communicated with a fan air inlet of the burner mounting box, and the oil pump is communicated with the ion burner through an oil inlet pipe.
Preferably, a circle of annular oil way is arranged on the inner wall of the vaporization combustion cylinder, and a circle of atomization combustion net is welded on the oil way.
Preferably, the side face of the ion combustion body is provided with an oil inlet and an ignition plug mounting hole, the oil inlet and the ignition plug mounting hole are communicated with an oil way, and the oil inlet is arranged along the tangential direction of the vaporization combustion cylinder.
Preferably, the lower combustion ring is in a ring shape and is positioned in the combustion cylinder and welded at the lower part of the combustion cylinder, the middle part of the lower combustion cylinder is provided with a fire gathering hole, and the upper combustion ring is in a ring shape and welded on the upper end surface of the combustion cylinder.
Preferably, the ion burner further comprises a combustion thermocouple probe which is vertically arranged on the ion burner body and is positioned near the combustion section.
Preferably, the combustion is of a simple long shape, and the upper end of the combustion extends to the bottom of the kitchen range.
Preferably, a heat insulation groove is reserved between the outer side wall of the vaporization combustion cylinder and the base.
Preferably, the base, the vaporization combustion section, the impeller air intake passage and the cyclone air intake section are integrally and precisely cast.
Preferably, an annular mounting plate is processed around the base, and a positioning mounting hole and a thermocouple probe mounting hole are formed in the annular mounting plate.
Preferably, the cyclone air inlet cylinder is composed of an air cavity cylinder and an air cavity sealing cover, the air cavity sealing cover is welded at the upper end of the air cavity cylinder, the lower end of the air cavity cylinder is fixed on a base, an air inlet communicated with the inside of the air cavity cylinder is formed in the bottom of the base, and a plurality of air outlets are vertically formed in the periphery of the air cavity cylinder.
Preferably, the impeller air inlet channel comprises spiral teeth and spiral tooth cover plates, the spiral teeth are a plurality of, the spiral teeth are uniformly distributed along the circumferential direction of the air inlet at the bottom of the base, and the spiral tooth cover plates are welded on the spiral teeth.
Preferably, the air outlet is divided into a high-level air outlet and a low-level air outlet, the high-level air outlet and the low-level air outlet are sequentially arranged at intervals, the high-level air outlet is arranged at the upper part of the air cavity cylinder, and the low-level air outlet is arranged from the upper part of the air cavity cylinder to the lower part of the air cavity cylinder.
Compared with the prior art, the invention has the advantages that:
(1) According to the invention, through the structural design of the ionic combustion body, the original atomization combustion mode of the electronic injection fuel oil stove is changed from an original open combustion mode of the electronic injection fuel oil stove to a closed multi-stage combustion mode, atomization through a high-pressure atomization nozzle is not needed, the temperature generated by primary combustion of a primary combustion cavity is utilized, the air inlet of a cyclone air inlet cylinder is matched, the actual high-temperature vaporization of liquid fuel is realized, the stable combustion and full vaporization are realized in a secondary combustion cavity, the full combustion and heating are realized in a tertiary combustion cavity, the generated heat can not be quickly flushed out from two sides of a pot, the heat energy loss is greatly reduced, compared with the electronic injection stove, the heat utilization rate is improved by nearly one time, the energy consumption of oil quantity and electric quantity is only needed to be half originally, the safety is higher, the independence is good, and the application is wide.
(2) According to the invention, through the design of the secondary combustion chamber, the full vaporization and stable combustion of the liquid fuel are realized, and when the small fire mode combustion is carried out, the liquid fuel can be stably fissionally combusted on the ion fire dividing teeth of the secondary combustion chamber, so that stable heat is continuously generated.
(3) According to the invention, through the design of the long cylindrical combustion barrel, the open combustion mode of the electronic injection stove in the stove basin is adopted, the liquid fuel is fully combusted in the three-stage combustion cavity, and the heat generated by combustion can be directly gathered to the bottom of the cooker for centralized heating, so that compared with the direct heating of flame, the heating effect is better, and the heat utilization rate is greatly improved. Along with the combustion of the liquid fuel in the three-stage combustion cavity, the heat radiation generated by the simple combustion can be transmitted into the stove basin from the side surface, so that the temperature in the stove basin is increased, and the cooling of the liquid fuel caused by the too low local temperature is avoided.
(5) The invention designs the combustion body mounting box, the combustion body mounting box is used as an air cavity, the fan drives air into the combustion body mounting box, the air spirally enters the ion combustion body through the impeller air inlet channel, the spiral air injection of the cyclone air inlet cylinder is realized, the fan can radiate the bottom of the ion combustion body while blowing air, the excessive temperature of the combustion body mounting box is avoided, the scalding of users is avoided, and the circuit and the pipeline can be well protected.
(6) The invention further improves the vaporization effect of the liquid fuel, a circle of annular oil way is arranged on the inner wall of the vaporization combustion cylinder, a circle of atomization combustion net is welded on the oil way, and the atomization combustion net is contacted and mixed with air sprayed by the cyclone air inlet cylinder, so that the liquid fuel is easier to be vaporized and combusted.
(6) According to the invention, through structural design, the thermocouple probe can be installed on the annular mounting plate of the base, the thermocouple probe is not required to be placed in the combustion cavity, and flameout protection is realized through monitoring of the combustion cylinder.
(7) According to the invention, through the structural design of the casting, the base, the vaporization combustion cylinder, the impeller air inlet channel and the cyclone air inlet channel are integrally and precisely cast to form, so that the structural connection stability and the tightness of the base are greatly improved, and the whole ion combustion body only has a flame outlet on the vaporization combustion cylinder and an air inlet of the impeller air inlet channel at the bottom of the base, so that the leakage of liquid fuel is not worried.
(8) According to the invention, through the essential change of the vaporization combustion mode of the liquid fuel, only a 12V direct current fan is adopted in the matching, the maximum power is 60W, the working power of the fan is only 20W when the fire is small, the fan can be independently used together with a mobile battery, and the energy consumption is low, so that an external power supply is not required.
Drawings
FIG. 1 is a schematic view of the internal cross-sectional structure of the present invention;
FIG. 2 is a schematic view of the external overall structure of the present invention;
FIG. 3 is a schematic structural view of an ion burner of the present invention;
FIG. 4 is a schematic view of the structure of the air inlet channel of the impeller at the bottom of the ionic combustor of the present invention;
FIG. 5 is a schematic view of the internal structure of the combustion engine and the ion fire dividing tooth according to the present invention;
FIG. 6 is a schematic diagram of the construction of the present invention as applied to a commercial kitchen range;
fig. 7 is a schematic structural diagram of a conventional electrospray fuel stove applied to a commercial stove.
In the figure: 1. a primary combustion chamber; 2. a secondary combustion chamber; 3. a tertiary combustion chamber; 4. a base; 41. an air inlet; 42. a heat insulation trench; 43. a mounting plate; 44. an oil inlet; 45. an ignition plug mounting hole; 5. vaporization combustion is simple; 51. an oil path; 52. an atomizing combustion net; 6. cyclone air inlet cylinder; 61. a wind cavity cylinder; 62. a wind cavity cover; 63. a high-order air outlet; 64. a low-level air outlet; 7. an impeller air intake passage; 71. spiral teeth; 72. a helical tooth cover plate; 8. ion fire dividing teeth; 9. a combustion cylinder; 10. a combustion body mounting box; 11. an oil pump; 111. an oil inlet pipe; 12. a blower; 13. a thermocouple probe; 14. a pot; 15. a stove basin; 16. electric spraying fuel oil kitchen range; 17. a spray head.
Detailed Description
The invention will be further described below, in particular as follows: the utility model provides a multistage components of a whole that can function independently energy-conserving burner for liquid fuel, see fig. 1 through 6, burner comprises combustion section 9 and ion combustion body, the ion combustion body comprises base 4, vaporization combustion section 5 and whirlwind gas inlet tube 6, vaporization combustion section 5 is vertical to be set up in base 4 center department, vaporization combustion section 5 top is equipped with ion fire dividing tooth 8, whirlwind gas inlet tube 6 is located vaporization combustion section 5, form one-level combustion chamber 1 between the outer wall of whirlwind gas inlet tube 6 and vaporization combustion section 5, combustion section 9 top is equipped with combustion section 9 go up the ring, and the lower part is equipped with combustion section 9 down the ring, combustion section 9's bottom and vaporization combustion section 5 upper end fixed connection, leave the cavity between combustion section 9 lower ring and the ion fire dividing tooth 8 and form second grade combustion chamber 2, combustion section 9 goes up the ring and forms tertiary combustion chamber 3 down between the ring, ion combustion body's side is seted up 44 and is fired plug mounting hole 45, pipe 44 and one-level combustion chamber 1 inside, the bottom is equipped with the impeller wheel 41 and the air intake channel 41 is passed through to the air intake 7 to the air intake channel 41 intercommunication.
According to the invention, through the structural design of the primary combustion chamber 1 of the ionic combustion body, the liquid fuel entering the primary combustion chamber 1 is not required to be atomized through the high-pressure atomization nozzle 17, only a small amount of liquid fuel is required to be sprayed into the primary combustion chamber 1, and the dispersed cracking vaporization of the liquid fuel can be realized through the cyclone generated by the cyclone air inlet cylinder 6, so that the ignition condition is met, the primary combustion of the primary combustion chamber 1 generates a large amount of high temperature due to the continuous combustion of the liquid fuel in the primary combustion chamber 1 after ignition, the cyclone air inlet cylinder 6 synchronously feeds air, the subsequent full vaporization and combustion of the liquid fuel are realized, and the heat of continuous combustion in the primary combustion chamber 1 can ensure that the liquid combustion vaporization does not depend on nozzle atomization any more, but the liquid fuel is continuously vaporized through the high temperature. The fuel quantity and the electricity consumption of the combustion device are greatly reduced through the structural design, and the flame cannot be rapidly flushed out from the two sides of the cooker 14 due to rapid gas circulation, so that the heat generated by fuel is wasted.
According to the invention, the flame is disturbed in the secondary combustion chamber 2 through the ion fire dividing teeth 8 and the lower ring of the combustion cylinder 9 in the vaporization combustion cylinder 5 in a cyclone air inlet mode, and the flame is equally divided by utilizing the ion fire dividing teeth 8 through the structural design of the secondary combustion chamber 2, so that the liquid fuel is stably combusted in the secondary combustion chamber 2, and the liquid fuel is further fully vaporized and combusted; in particular, in the case of a small fire, the liquid fuel can form a stable blue flame combustion surface on the ion fire dividing teeth 8, and combustion is carried out into the three-stage combustion chamber 3 through the lower ring fire gathering of the combustion profile 9.
Because the oil inlet mode of the invention does not need high pressure to spray upwards, the vaporization position of the liquid fuel is concentrated at the lower part, the heat of flame combustion can be directly gathered to the bottom of the kitchen range through the designed long and simple combustion profile 9, the design of the combustion profile 9 can fully combust the fuel in the three-stage combustion cavity 3, and the heat generated by the combustion and fission of the liquid fuel is gathered in the combustion profile 9, so that the bottom of the cooker 14 is intensively heated, the efficiency is better compared with the direct heating efficiency of the flame, and the heat utilization rate is greatly improved. The liquid fuel burns in the three-stage combustion chamber 3, so that the combustion cylinder 9 can generate red heat, and the generated heat radiation can be transmitted into the stove basin 15 to raise the temperature in the stove basin 15, thereby avoiding the liquid fuel cooling caused by the too low local temperature.
The atomizing nozzle of the existing electric spraying kitchen range is required to realize atomization, and has the lowest limit on oil inlet quantity, for example, the atomizing nozzle with the caliber of 0.65 is required to have the lowest flow rate of 700g/h, so that a small fire mode cannot be started. The application changes the vaporization combustion mode by the structural design of the primary combustion chamber 1 of the ionic combustion body, truly vaporizes the liquid fuel by the heat of the primary combustion chamber 1, can adjust the oil inlet amount to 120g/h when needing to be adjusted to small fire, and can carry out vaporization combustion by the temperature in the primary combustion chamber 1.
The power of the matched fan 12 of the existing electric injection fuel oil stove 16 is required to be 120W, 220V power supply is adopted for power supply, and the energy consumption is high. The multistage split energy-saving combustion device for the liquid fuel is characterized in that through the essential change of the vaporization combustion mode of the liquid fuel, only a 12V direct current fan 12 is adopted in matching, the maximum power is 60W at most, the working power of the fan 12 is only 20W when the fire is small, the device can be independently used by being matched with a mobile battery, the energy consumption is low, an external power supply is not needed, and the device can be applied to catering such as hot pot and the like.
Through a comparative experiment, 5 kg of water was added to each of the two pans 14 of the experimental example and the comparative example, the initial water temperature was measured to be 13 °, the experimental example was simultaneously turned on with the maximum fire power in the comparative example,
The control example adopts an electric spraying kitchen range for heating, 5 kg of water is heated from 13 degrees to 97 degrees for boiling, 4 minutes are needed for use, the oil consumption is about 150 g, and the heat utilization rate is about 22%;
The experimental example adopts the multistage split energy-saving combustion device for liquid fuel to heat, and the time required is 2 minutes and 40 seconds, the oil consumption is about 85 g, and the heat utilization rate can reach about 45%.
Compared with the existing electric spraying kitchen range, the oil consumption of the invention is saved nearly in common, the heat utilization rate is nearly doubled, and only a 12V power supply is needed, compared with the 220V power supply of the existing electric spraying kitchen range, the electric consumption is lower, the electric consumption is safer, the storage battery is adopted, an external power line is not needed, the kitchen range is convenient to use in places without power supply outdoors, and the use environment is greatly increased.
The liquid fuel can burn in the combustion chamber at each level of burner, plays holistic temperature higher, considers its installation use problem, has designed combustion body mounting box 10, combustion body mounting box 10 is hollow cavity structure, the ion combustion body is installed in combustion body mounting box 10 upper surface, the impeller air inlet channel 7 of ion combustion body is located combustion body mounting box 10, combustion body mounting box 10 side is equipped with fan 12 air intake 41 and oil inlet 44, combustion body mounting box 10 is as the wind chamber, and fan 12 is with the air driving into combustion body mounting box 10 in, and in the spiral entering ion combustion body through impeller air inlet channel 7 spiral, realizes the spiral jet of whirlwind inlet tube 6, can also dispel the heat to the ion combustion body bottom when fan 12 is bloied, avoids combustion body mounting box 10 high temperature, avoids scalding the user, also can play fine guard action to circuit and pipeline, and circuit and oil pipe can pass combustion body mounting box 10 and be connected to the ion combustion body.
The gas-liquid separator also comprises a fan 12 and an oil pump 11, wherein the fan 12 is communicated with a fan 12 air inlet 41 of the combustion body installation box 10, gas is supplied to the ion combustion body through the fan 12, the oil pump 11 is communicated with an oil inlet 44 of the ion combustion body through an oil inlet pipe 111, and liquid fuel is input into the ion combustion body through the oil pump 11.
In order to further improve the vaporization effect of the liquid fuel, the inner wall of the vaporization combustion cylinder 5 is provided with a circle of annular oil path 51, a circle of atomization combustion net 52 is welded on the oil path 51, the liquid fuel is conveyed into the annular oil path 51 through the oil inlet pipe 111 and dispersed in a circular shape, the liquid fuel is more beneficial to contact with air sprayed by the cyclone air inlet cylinder 6 and dispersed on the atomization combustion net 52, the atomization effect during ignition is improved, and the liquid fuel on the primary atomization combustion net 52 in the oil path 51 is easier to vaporize when the primary combustion cavity 1 continuously burns.
The side of the ion combustion body is provided with an oil inlet 44 and an ignition plug mounting hole 45, the ignition plug mounting hole 45 is used for mounting a piston so as to perform ignition operation, the oil inlet 44 and the ignition plug mounting hole 45 are communicated with an oil way 51, and the oil inlet 44 is arranged along the tangential direction of the vaporization combustion section 5 so that the input liquid fuel is better distributed along the annular oil way 51.
The annular mounting plate 43 is processed around the base 4, positioning mounting holes and thermocouple probe 13 mounting holes are formed in the annular mounting plate 43, the base 4 is fixed on the upper surface of the combustion body mounting box 10 through positioning screws matched with the positioning mounting holes, the combustion thermocouple probe 13 is vertically mounted on the ion combustion body and is located near the combustion cylinder 9. The annular mounting plate 43 is processed around the base 4 to provide space for the installation of the thermocouple probe 13, the thermocouple probe 13 is not required to be placed in the combustion cavity, and the flameout protection is required by monitoring the combustion profile 9 when the temperature is very low and a large amount of oil is fed, so that flameout in the ionic combustion body is proved.
Since the primary combustion chamber 1 generates a large amount of heat during continuous combustion, in order to avoid the vaporization combustion cylinder 5 from directly transferring the heat to the combustion body mounting box 10 around the base 4, a heat insulation groove 42 is left between the outer side wall of the vaporization combustion cylinder 5 and the base 4, and the heat transfer is reduced by the heat insulation groove 42.
The lower ring of the combustion cylinder 9 is in an annular cover body shape, the lower ring of the combustion cylinder 9 is positioned in the combustion cylinder 9 and welded on the lower part of the combustion cylinder 9, a secondary combustion chamber 2 chamber is formed between the combustion cylinder 9 and the ion fire dividing teeth 8, stable vaporization and combustion of liquid fuel are realized, a fire gathering hole is formed in the middle of the lower ring of the combustion cylinder 9, the burnt liquid fuel is gathered through the fire gathering hole, the burnt liquid fuel is burnt along the length direction of the combustion cylinder 9, the upper ring of the combustion cylinder 9 is annular and welded on the upper end surface of the combustion cylinder 9, and the upper ring of the combustion cylinder 9 has a heat gathering effect at the top of the combustion cylinder 9 so as to heat the pot 14 better.
Through carrying out foundry goods structural design, with the whole smart cast shaping of base 4, vaporization combustion section of thick bamboo 5, impeller inlet channel 7 and whirlwind inlet tube 6, great increase its structural connection stability and leakproofness, the flame export above the simple 5 of vaporization combustion is only burnt to whole ion combustion body, and the air intake 41 of base 4 bottom impeller inlet channel 7 need not worry liquid fuel's leakage, after burner shut down, residual liquid fuel condensation also only can flow in the one-level combustion chamber 1, the condition that does not have the external leakage, when igniting again, directly can vaporization combustion, the security of equipment has been improved greatly.
The invention realizes rotary air intake through the impeller air intake channel 7, the cyclone air intake cylinder 6 adopts lateral direction air injection, so that air realizes rotary air injection in the primary combustion chamber 1, which is beneficial to the dispersion and atomization of liquid fuel, and the structure design is carried out on the cyclone air intake cylinder 6 for realizing the air intake method in the mode,
The cyclone air inlet cylinder 6 consists of an air cavity cylinder 61 and an air cavity sealing cover 62, the air cavity sealing cover 62 is welded at the upper end of the air cavity cylinder 61, the lower end of the air cavity cylinder 61 is fixed on the base 4, an air inlet 41 communicated with the inside of the air cavity cylinder 61 is formed in the bottom of the base 4, and a plurality of air outlets are vertically formed in the periphery of the air cavity cylinder 61.
In order to improve the air outlet effect, the liquid fuel at the upper part and the lower part in the primary combustion chamber 1 are fully gasified and combusted, the air outlet is particularly divided into a high-level air outlet 63 and a low-level air outlet 64, the high-level air outlet 63 and the low-level air outlet 64 are sequentially arranged at intervals, the high-level air outlet 63 is arranged at the upper part of the air chamber barrel 61, the low-level air outlet 64 is arranged from the upper part of the air chamber barrel 61 to the lower part of the air chamber barrel 61, the arrangement of the high-level air outlet 63 can ensure that the liquid fuel at the upper part of the primary combustion chamber 1 is fully contacted with air, the gasification and combustion effect is improved, and a large amount of unvaporized liquid fuel is prevented from entering the secondary combustion chamber 2.
In order to realize rotary air intake, the impeller air intake channel 7 is designed, the impeller air intake channel 7 is composed of spiral teeth 71 and a spiral tooth cover plate 72, the spiral teeth 71 are provided with a plurality of spiral teeth 71, the plurality of spiral teeth 71 are uniformly distributed along the circumferential direction of the air inlet 41 at the bottom of the base 4, the spiral tooth cover plate 72 is welded on the spiral teeth 71, after the spiral tooth cover plate 72 is installed, when the fan 12 is started, air can only enter from a gap between the spiral teeth 71, and the air enters into the cyclone air intake cylinder 6 in a spiral shape, so that spiral cyclone air injection is realized.
The multistage split energy-saving combustion device can be correspondingly designed according to the application environment and is used for various working environment requirements, such as: the 10 ten thousand-large-card multi-stage split energy-saving combustion device can be used for a steam generator of a food processing plant. The multi-stage split energy-saving combustion device with 5 ten thousand large cards can be used for a small steam generator of a food processing plant. 2.5 ten thousand large multi-stage split energy-saving combustion device can be applied in the field of commercial kitchen ranges. The multi-stage split energy-saving combustion device with the size of 1.5 ten thousand cards can be applied to the fields of steaming cabinets, cooking cabinets and the like. The multi-stage split energy-saving combustion device with 0.5 ten thousand large cards can be used in the fields of pot rice, chafing dish and household stove.
The present invention has been described in detail with reference to a multi-stage split energy-saving combustion device for liquid fuel, and specific examples are applied herein to illustrate the principles and embodiments of the present invention, the above examples being provided only to assist in understanding the method of the present invention and its core ideas; also, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. A multi-stage split energy-saving combustion device for liquid fuel, characterized in that: the combustion device comprises a combustion cylinder and an ion combustion body, the ion combustion body comprises a base, a vaporization combustion cylinder and a cyclone air inlet cylinder, the vaporization combustion cylinder is vertically arranged at the center of the base, an ion fire distributing tooth is arranged at the top of the vaporization combustion cylinder, the cyclone air inlet cylinder is positioned in the vaporization combustion cylinder, a first-stage combustion cavity is formed between the outer wall of the cyclone air inlet cylinder and the vaporization combustion cylinder, the top of the combustion cylinder is provided with an upper combustion cylinder ring, the lower part of the combustion cylinder is provided with a lower combustion cylinder ring, the bottom of the combustion cylinder is fixedly connected with the upper end of the vaporization combustion cylinder, a cavity is reserved between the lower combustion cylinder ring and the ion fire distributing tooth to form a second-stage combustion cavity, a third-stage combustion cavity is formed between the upper combustion cylinder ring and the lower combustion cylinder ring, an oil inlet and an ignition plug mounting hole are formed in the side face of the ion combustion body, the pipe oil inlet is communicated with the inside of the first-stage combustion cavity, the bottom of the ion combustion body is provided with an air inlet and an impeller air inlet channel, and the impeller air inlet channel is communicated with the inside the cyclone air inlet cylinder through the air inlet ring.
2. A multi-stage split energy-efficient combustion apparatus for liquid fuel as claimed in claim 1, wherein: the ion combustion device comprises a combustion body mounting box, and is characterized by further comprising a hollow cavity structure, wherein the ion combustion body is mounted on the upper surface of the combustion body mounting box, an impeller air inlet channel of the ion combustion body is positioned in the combustion body mounting box, and a fan air inlet and an oil inlet are formed in the side face of the combustion body mounting box.
3. A multi-stage split energy-efficient combustion apparatus for liquid fuel as claimed in claim 2, wherein: the ion combustion device comprises a combustion body mounting box, and is characterized by further comprising a fan and an oil pump, wherein the fan is communicated with a fan air inlet of the combustion body mounting box, and the oil pump is communicated with the ion combustion body through an oil inlet pipe.
4. A multi-stage split energy-efficient combustion apparatus for liquid fuel as claimed in claim 1, wherein: the inner wall of the vaporization combustion cylinder is provided with a circle of annular oil way, and a circle of atomization combustion net is welded on the oil way.
5. A multi-stage split energy efficient combustion apparatus for liquid fuel as claimed in claim 4, wherein: the side of the ion combustion body is provided with an oil inlet and an ignition plug mounting hole, the oil inlet and the ignition plug mounting hole are communicated with an oil way, and the oil inlet is arranged along the tangential direction of the vaporization combustion cylinder.
6. A multi-stage split energy-efficient combustion apparatus for liquid fuel as claimed in claim 1, wherein: the lower ring of the combustion cylinder is in an annular cover body shape, the lower ring of the combustion cylinder is positioned in the combustion cylinder and welded at the lower part of the combustion cylinder, the middle part of the lower ring of the combustion cylinder is provided with a fire gathering hole, and the upper ring of the combustion cylinder is annular and welded on the upper end surface of the combustion cylinder.
7. A multi-stage split energy-efficient combustion apparatus for liquid fuel as claimed in claim 1, wherein: the ion combustion device further comprises a combustion thermocouple probe which is vertically arranged on the ion combustion body and is positioned near the combustion cylinder.
8. A multi-stage split energy-efficient combustion apparatus for liquid fuel as claimed in claim 1, wherein: the combustion cylinder is long and simple, and the upper end of the combustion cylinder extends to the bottom of the kitchen range.
9. A multi-stage split energy-efficient combustion apparatus for liquid fuel as claimed in claim 1, wherein: a heat insulation groove is reserved between the outer side wall of the vaporization combustion cylinder and the base.
10. A multi-stage split energy-efficient combustion apparatus for liquid fuel as claimed in claim 1, wherein: the base, the vaporization combustion cylinder, the impeller air inlet channel and the cyclone air inlet cylinder are integrally cast and formed.
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