CN117905959A - Vibration rod hose with flat wire and detection equipment thereof - Google Patents

Vibration rod hose with flat wire and detection equipment thereof Download PDF

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Publication number
CN117905959A
CN117905959A CN202410033249.6A CN202410033249A CN117905959A CN 117905959 A CN117905959 A CN 117905959A CN 202410033249 A CN202410033249 A CN 202410033249A CN 117905959 A CN117905959 A CN 117905959A
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CN
China
Prior art keywords
hose
plate
rod
detection
vibration rod
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Pending
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CN202410033249.6A
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Chinese (zh)
Inventor
肖春国
孟宪兴
胡德智
肖春林
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Shandong Huarui Rubber Pipe Industry Co ltd
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Shandong Huarui Rubber Pipe Industry Co ltd
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Application filed by Shandong Huarui Rubber Pipe Industry Co ltd filed Critical Shandong Huarui Rubber Pipe Industry Co ltd
Priority to CN202410033249.6A priority Critical patent/CN117905959A/en
Publication of CN117905959A publication Critical patent/CN117905959A/en
Pending legal-status Critical Current

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Abstract

The invention relates to the technical field of rubber tube detection, in particular to a vibrating rod hose with a flat wire and detection equipment thereof, comprising a vibrating rod hose composed of a lining spring, wrapping cloth, a steel braiding layer, inner rubber and outer rubber, and detection equipment for detecting the vibrating rod hose; the invention can solve the following problems in the prior art when detecting the rubber tube: the bending radius of the rubber tube can be controlled only by replacing the half disc, the bending radius can not be quickly adjusted, and the test efficiency is affected; whether the rubber tube has a rebound force after being bent or not cannot be detected, so that the test effect is affected; the invention can rapidly adjust the bending radius of the vibration rod hose so as to carry out self-adaptive adjustment according to the detection requirement; according to the invention, the detection personnel can be prompted when the vibration rod hose is bent after rebounding, so that the detection personnel can conveniently and rapidly judge whether the rebounding performance and strength of the vibration rod hose accord with the detection standard, and the detection efficiency is improved.

Description

Vibration rod hose with flat wire and detection equipment thereof
Technical Field
The invention relates to the technical field of rubber tube detection, in particular to a vibrating rod hose with flat rolled wires and detection equipment thereof.
Background
The rubber tube refers to a rubber hose for conveying gas, and is commonly used in industries such as chemical industry, metallurgy, petroleum, medicine and construction, wherein the rubber tube is used as a conveying pipeline for pouring concrete in the construction industry, and in addition, the rubber tube can be arranged on a vibrator for transmitting the vibration effect of the vibrator to a vibration rod, so that the vibration rod is solidified to perform vibration treatment on the concrete; however, the rubber tube is used for the vibrator on the premise that the rubber tube can have a function of transmitting vibration, that is, the rubber tube is a special vibration rod hose.
In the process of vibrating concrete, the vibration rod hose has better strength and rebound performance because of bearing the vibration effect for a long time, and can not have bending memory effect, and after the vibration rod hose has the performance, the vibration rod hose can not be influenced by the vibration effect, and can still keep an initial vertical state after the vibration is finished, so that the vibration rod hose is convenient to use for a long time and is not easy to wear; thus, after the production of the vibration rod hose is completed, it is required to perform corresponding performance tests to detect whether the above performance meets the use standard.
The existing vibration rod hose is usually coated with flat rolled wires and outer glue in sequence outside a lining spring, but the vibration rod hose is often bent in the use process, and the flat rolled wires inside the vibration rod hose are easy to directly contact with the outer glue to scratch the outer glue, so that cracks are easily generated in the vibration rod hose, and the service life is reduced; and the vibration rod hose is easy to have a bending memory effect, so that the vibration rod hose cannot rebound automatically after being stressed and bent, and the using effect is further affected.
In addition, a person skilled in the relevant art discloses a prior art for detecting a rubber hose, for more accurate comparison, for example, chinese patent publication No. CN214137313U discloses a bending device for a rubber hose, which includes a support, on which a limit component, a half-disc component, a rotary component and a fixing component are disposed; the half-disc assembly includes a half-disc.
When the rubber tube bending device is used, the corresponding half disc is selected or processed according to the diameter of the rubber tube and the radius of bending required, one end of the rubber tube is pressed tightly through the fixing assembly, and finally the rubber tube is driven to rotate through the rotating assembly, so that the rubber tube is bent according to the designed bending radius.
However, the above prior art has some disadvantages in detecting rubber tubes:
1. For special rubber tube detection, for example, a vibrating rod hose, in order to ensure that the vibrating tube hose can normally transmit vibration effect, a bending test and a rebound force after bending are required, but the prior art can only realize bending of the rubber tube, and the rebound force after bending cannot be detected, so that the test effect on the rubber tube is influenced.
2. Although bending performance tests can be carried out on the rubber tube according to different bending radiuses, the bending radius of the rubber tube can be controlled only by replacing the half disc, so that the operation is complex, the bending radius cannot be quickly adjusted, and the test efficiency is affected; in addition, whether can not rebound to initial state after the rubber tube is bent to whether can not detect the rubber tube possess the resilience force, and then influence experimental effect.
Thus, under the above stated point of view, there is room for improvement in existing mounting brackets for transformers.
Disclosure of Invention
In order to solve the problems, the invention provides a vibrating rod hose with a flat wire and detection equipment thereof, and the vibrating rod hose is realized by adopting the following technical scheme:
in a first aspect, a vibrating rod hose with flat wire is provided, including the lining spring that can take place elastic deformation, the outside cladding of lining spring has infantees, steel braiding layer, internal glue and outer glue in proper order, steel braiding layer is including the one deck steel of the infantees outer wall of cover locating and the two-layer steel of the internal glue outer wall of cover locating and braid, and the cover is equipped with the line between two-layer steel outer wall and the outer glue and weaves.
In a first aspect, the first layer of steel braid and the second layer of steel braid are each composed of a plurality of sets of interlaced steel wires, and the wire braid is composed of a plurality of interlaced polyester fiber wires.
In a second aspect, a detection device for a vibration rod hose is provided, where the detection device for a vibration rod hose includes a bottom plate placed horizontally, two support plates are symmetrically arranged at the upper end of the bottom plate along the width direction, a positioning block and an execution block are respectively installed in the middle between the two support plates and on one side of the middle, the execution block is in sliding connection with the support plates, a plurality of penetrating holes with the same axis are uniformly arranged on the execution block and the positioning block along the length direction, and a limiting cylinder communicated with the penetrating holes is installed on one side of the positioning block away from the execution block.
As a preferable technical scheme of the invention, arc-shaped guide holes are formed in the support plates, sliding blocks which are in sliding butt joint in the arc-shaped guide holes are arranged at two ends of the execution block, positioning shafts are arranged on the opposite sides of the two support plates, a swinging rod is sleeved on one side, close to the support plates, of the positioning shafts, a through hole is formed in the swinging rod, and a linkage pin which is in sliding penetrating arrangement in the through hole is arranged on one side, far away from the execution block, of the sliding block.
As a preferable technical scheme of the invention, the outer wall of the positioning shaft is also sleeved with a gear, the gear is positioned on one side of the swinging rod far away from the supporting plates, the opposite sides of the two supporting plates are both provided with a fixed frame, a sleeve is rotatably arranged in the fixed frame, and the inner side wall of the sleeve is provided with a plurality of transmission teeth meshed with the gear;
one side of the fixing frame far away from the sleeve is provided with a driving motor through a motor base, and an output shaft of the driving motor penetrates through the fixing frame and then is connected with the sleeve.
As a preferable technical scheme of the invention, a plurality of arc-shaped guide holes are formed in the supporting plate, the radius of each arc-shaped guide hole is gradually increased from inside to outside, and any side of each arc-shaped guide hole is communicated and forms a horizontal through groove;
The upper end of the positioning block is provided with a plurality of grooves which are staggered with the penetrating holes, a bearing seat is rotatably connected in the grooves through a pin shaft, and a telescopic cylinder is arranged between the bearing seat and the execution block.
As a preferable technical scheme of the invention, the upper side wall and the lower side wall of the horizontal through groove between two adjacent arc-shaped guide holes are respectively provided with a containing groove and a clamping groove, a triangular abutting block is arranged in the containing groove through a supporting spring rod, and the lower end of the triangular abutting block is abutted in the clamping groove.
As a preferable technical scheme of the invention, a mounting groove with an open top is formed in the sliding block, a top extension spring rod is arranged on the inner bottom wall of the mounting groove, a guide plate is arranged at the upper end of the top extension spring rod through a push plate, the guide plate is of a diamond structure formed by mutually hinging a plurality of connecting plates through torsion springs, and two connecting plates at the bottom are hinged with the push plate through torsion springs.
As a preferable technical scheme of the invention, any one of the side walls of the supporting plate is provided with a bearing plate positioned below the swinging rod, a plurality of contact supporting rods are arranged on the bearing plate in a sliding manner at equal intervals along the length direction, an auxiliary plate is arranged at the lower end of the contact supporting rod, and a reset spring sleeved outside the contact supporting rods is arranged between the upper end of the auxiliary plate and the lower end of the bearing plate.
As a preferable technical scheme of the invention, the auxiliary plate is a conductive electrode plate, the lower end of the bearing plate is provided with a positioning frame, a first electrode ring positioned above the auxiliary plate is arranged on the positioning frame through the conductive plate, a second electrode ring positioned below the auxiliary plate is arranged on the inner bottom wall of the positioning frame, an alarm lamp is arranged on the side wall of the positioning frame through a stabilizing frame, and the alarm lamp, the first electrode ring and the second electrode ring are electrically connected.
In summary, the present application includes at least one of the following beneficial technical effects:
1. The vibrating rod hose provided by the invention consists of the lining spring, the wrapping cloth, the steel braiding layer, the inner adhesive and the outer adhesive, and can automatically rebound after bearing the action of external force, so that the vibrating rod hose is prevented from being bent for a long time and easy to break; in addition, through the intensity, rebound performance and the wear resistance of one deck steel with two-layer steel can increase the vibrting spear hose, ensure that the vibrting spear hose can not exist memory effect and can't rebound after crooked, and can further improve the resilience force of vibrting spear hose through the line and weave to extension vibrting spear hose's life, and can strengthen the vibration effect that the vibration apparatus applyed the vibrting spear.
2. The invention can control the bending force applied to the vibration rod hose by referring to the scale marks during the execution of the block movement, and can more intuitively detect the minimum bending radius of the vibration rod hose by the scale marks so as to conveniently detect the bending performance of the vibration rod hose.
3. According to the invention, through the mutual coordination between the horizontal state and the inclined state of the swinging rod and the interference rod, the auxiliary plate, the first electrode ring and the second electrode ring, the alarm lamp is controlled to display different colors when the vibration rod hose is bent after rebounding, so that a detection person can more intuitively check the detection result of the vibration rod hose, whether the rebound performance and the intensity of the vibration rod hose meet the detection standards or not can be rapidly judged, and the detection efficiency is improved.
4. According to the invention, the position of the execution block can be adjusted to control the circumferential movement of the execution block in the arc-shaped guide holes with different radiuses, so that the bending radius of the vibration rod hose can be quickly adjusted, and the bending force born by the vibration rod hose can be adjusted, thereby being convenient for self-adaptive adjustment according to detection requirements and improving the adaptability of the vibration rod hose.
5. According to the invention, the sleeve is matched with the traction rope to apply tension to the stress block, and the stress block applies traction to one end of the swing rod far away from the positioning shaft, so that the swing rod is subjected to traction of the stress block on the basis of being subjected to driving force of the positioning shaft, and the swing rod drives the execution block to bend the hose of the vibration rod, so that stability is realized, and the condition that two ends of the swing rod are respectively subjected to acting forces in opposite directions to be easy to deform is avoided.
6. According to the invention, the vibration rod hose can be independently detected through the cooperation among the elastic monitoring rope, the electrode block and the flexible electrode strip outside the penetrating hole, so that the problem of unification of detection results can be avoided, the situation that each vibration rod hose corresponds to one detection result is realized, detection errors are avoided, and the detection precision can be effectively improved.
Drawings
The invention will be further described with reference to the drawings and examples.
Fig. 1 is a schematic view of a construction of a hose for a vibration rod according to the present invention.
FIG. 2 is a schematic diagram of the structure of the detecting device in the present invention.
Fig. 3 is a schematic view of the internal structure of the support plate of the present invention.
Fig. 4 is a schematic view of the structure among the support plate, the swing lever and the receiving plate of the present invention.
Fig. 5 is an enlarged view of a portion of fig. 4a of the present invention.
Fig. 6 is a schematic view of the internal structure of the support plate and the slider of the present invention.
Fig. 7 is a schematic view of the structure between the ejector spring bar, push plate and guide plate of the present invention.
Fig. 8 is a schematic view of the traction assembly of the present invention.
Fig. 9 is an enlarged view of a portion of the invention at B of fig. 8.
FIG. 10 is a schematic diagram of the structure of the individual detection assembly of the present invention.
Fig. 11 is a partial enlarged view of fig. 10 at C according to the present invention.
In the figure, 100, a vibrating-rod hose; 1. a lining spring; 2. wrapping cloth; 3. a steel braiding layer; 31. a layer of steel braiding; 32. two-layer steel braiding; 4. inner glue; 5. outer glue; 6. a bottom plate; 7. a support plate; 71. an arc-shaped guide hole; 72. a sliding block; 73. a swinging rod; 74. a through hole; 75. a linkage pin; 76. a scale mark; 77. a gear; 78. a sleeve; 79. a drive tooth; 70. a driving motor; 701. an adjustment assembly; 702. a socket; 703. a telescopic cylinder; 704. a receiving groove; 705. supporting a spring rod; 706. a triangular abutting block; 707. pushing and extending a spring rod; 708. a push plate; 709. a guide plate; 700. a connecting plate; 81. a receiving plate; 82. a touch-up rod; 83. an auxiliary plate; 84. a return spring; 85. a positioning frame; 86. a conductive plate; 87. a first electrode ring; 88. a second electrode ring; 89. a stabilizing frame; 80. an alarm lamp; 9. a positioning block; 10. an execution block; 11. penetrating the jack; 12. a limiting cylinder; 13. a traction assembly; 131. an arc chute; 132. a stress block; 133. a traction rope; 14. a separate detection assembly; 141. an elastic monitoring rope; 142. an electrode block; 143. a flexible electrode strip; 144. an indicator light.
Detailed Description
Embodiments of the invention are described in detail below with reference to fig. 1-11, but the invention can be implemented in a number of different ways, which are defined and covered by the claims.
The embodiment of the application discloses a vibrating rod hose with a flat wire and detection equipment thereof, and the vibrating rod hose is mainly applied to the process of detecting the performance of the vibrating rod hose, and can bend the vibrating rod hose 100 in technical effect, and then detect whether the bent vibrating rod hose 100 can rebound to an initial state or not; particularly, when the vibration rod hose 100 is detected, whether bending exists after rebound of the vibration rod hose 100 can be used for transmitting signals to detection personnel, so that the detection personnel can quickly judge whether the rebound performance and strength of the vibration rod hose 100 meet detection standards, in addition, when the performance of the vibration rod hose 100 is detected, the vibration rod hose 100 can be singly detected, the problem of unified detection results is avoided, detection errors are avoided, and the detection precision can be effectively improved; furthermore, the bending radius of the vibration rod hose 100 can be quickly adjusted, so that the bending force born by the vibration rod hose 100 can be adjusted, the self-adaptive adjustment can be conveniently carried out according to the detection requirement, and the adaptability of the vibration rod hose is improved.
Embodiment one:
Referring to fig. 1, a vibration rod hose with flat wires is shown, which comprises a lining spring 1 capable of elastic deformation, wherein the outside of the lining spring 1 is sequentially coated with a wrapping cloth 2, a steel braiding layer 3 made of flat wires, an inner adhesive 4 and an outer adhesive 5, so that the temperature rise of the vibration rod hose 100 can be reduced, the inner adhesive 4 wraps the steel braiding layer 3 to carry out transition on the outer adhesive 5, the outer adhesive 5 is prevented from directly contacting the steel braiding layer 3, and the tearing force of the steel braiding layer 3 is easily cracked when the vibration rod hose 100 is bent, and the service life is influenced; the steel braiding layer 3 comprises a layer of steel braiding 31 sleeved on the outer wall of the wrapping cloth 2 and a layer of two layers of steel braiding 32 sleeved on the outer wall of the inner rubber 4, and a wire braiding is sleeved between the outer wall of the two layers of steel braiding 32 and the outer rubber 5.
In the actual use process, the vibration rod hose 100 formed by the lining spring 1, the wrapping cloth 2, the steel braiding layer 3, the inner adhesive 4 and the outer adhesive 5 can rebound automatically after bearing the action of external force, so that the vibration rod hose 100 is prevented from being bent for a long time and easy to be broken; in addition, in order to further enhance the rebound effect and the use strength of the vibration rod hose 100, the first layer of steel braid 31 and the second layer of steel braid 32 used in the present embodiment are each composed of a plurality of groups of steel wires wound alternately, and the edges of the flat wires are rounded.
In addition, the thread braiding consists of a plurality of interlaced polyester fiber threads; the strength, rebound performance and wear resistance of the vibration rod hose 100 can be increased through the first-layer steel braid 31 and the second-layer steel braid 32, the vibration rod hose 100 is ensured not to have a memory effect after bending and cannot rebound, and the rebound force of the vibration rod hose 100 can be further improved through the wire braiding, so that the service life of the vibration rod hose 100 is prolonged, and the vibration effect of the vibration instrument applied to the vibration rod can be enhanced.
Referring to fig. 2, in order to facilitate performance detection of the vibration rod hose 100, the present application provides a detection device, which includes a horizontally placed bottom plate 6, two support plates 7 are symmetrically disposed at the upper end of the bottom plate 6 along the width direction, a positioning block 9 and an execution block 10 are respectively mounted in the middle between the two support plates 7 and on one side thereof, the execution block 10 is slidably connected with the support plates 7, a plurality of penetration holes 11 with the same axis are uniformly arranged on the execution block 10 and the positioning block 9 along the length direction, and a limiting cylinder 12 communicating with the penetration holes 11 is mounted on one side of the positioning block 9 away from the execution block 10.
In the initial state, the execution block 10 is at the lowest position, and the axes of the execution block 10 and the penetrating hole 11 of the positioning block 9 are coincident, so that the vibration rod hose 100 to be detected is installed and the vibration rod hose 100 after detection is taken out.
In the actual detection process, firstly, the vibration rod hose 100 is inserted into the through jack 11, one end of the vibration rod hose 100 is inserted into the limiting cylinder 12, and the end of the vibration rod hose 100 can be limited through the limiting cylinder 12, so that the end of the vibration rod hose 100 is prevented from shaking randomly to influence normal detection; during this time, the positioning block 9 is not rotated and moved, at this time, the block 10 is performed to move and the bending force is applied to the vibration rod hose 100 so that the vibration rod hose 100 is bent, and then the bending force applied by the block 10 is released, and it is determined whether the rebound force and strength thereof meet the detection standard by observing whether the vibration rod hose 100 is rebounded to the horizontal state, during which time, the rebound force can be provided to the vibration rod hose 100 and the strength thereof can be increased by rolling the flat wire.
Referring to fig. 3, in order to facilitate automatic detection of the vibration rod hose 100, in this embodiment, a control mechanism for controlling the automatic movement of the execution block 10 is provided, where the control mechanism includes an arc-shaped guide hole 71 formed on the support plate 7, two ends of the execution block 10 are both provided with sliding blocks 72 slidingly abutting in the arc-shaped guide hole 71, opposite sides of the two support plates 7 are both provided with positioning shafts, one side of the positioning shaft, which is close to the support plate 7, is sleeved with a swinging rod 73, the swinging rod 73 is provided with a through hole 74, and one side of the sliding block 72, which is far from the execution block 10, is provided with a linkage pin 75 slidingly penetrating in the through hole 74.
Further, in this embodiment, a gear 77 is further sleeved on the outer wall of the positioning shaft, the gear 77 is located at one side of the swinging rod 73 far away from the supporting plates 7, the opposite sides of the two supporting plates 7 are both provided with a fixing frame, a sleeve 78 is rotatably arranged in the fixing frame, and a plurality of transmission teeth 79 meshed with the gear 77 are mounted on the inner side wall of the sleeve 78; the side of the fixing frame far away from the sleeve 78 is provided with a driving motor 70 through a motor base, and an output shaft of the driving motor 70 penetrates through the fixing frame and then is connected with the sleeve 78.
In the initial state, since the execution block 10 is at the lowest position, the slider blocks 72 mounted at both ends thereof are located at the end bottom walls of the arc-shaped guide holes 71, and the swing lever 73 is in the horizontal state.
In a specific operation process, the driving motor 70 is started, the driving motor 70 drives the sleeve 78 to rotate, the sleeve 78 drives the gear 77 and the positioning shaft to rotate through the transmission teeth 79, and the positioning shaft drives the sliding block 72 and the executing block 10 to integrally move along the circumference of the arc-shaped guide hole 71 through the swinging rod 73; since the positioning block 9 is in a fixed state, the end of the vibration rod hose 100 away from the positioning block 9 can be bent during the movement of the execution block 10, and it is required to be explained that the scale marks 76 are formed on the opposite sides of the two support plates 7, so that the bending force applied to the vibration rod hose 100 can be controlled by referring to the scale marks 76 during the movement of the execution block 10, and the minimum bending radius of the vibration rod hose 100 can be detected more intuitively through the scale marks 76 so as to detect the bending performance of the vibration rod hose 100, and at the moment, the flat rolling wire bends together with the vibration rod hose 100 and can always exert a rebound force on the flat rolling wire so as to ensure that the flat rolling wire can rebound and reset after bending.
Then the driving motor 70 pauses operation and stops applying bending force to the vibration rod hose 100, at this time, the execution block 10, the sliding block and the swinging rod 73 are driven to integrally reversely move under the action of the self-rebound force of the vibration rod hose 100, and since the output shaft of the driving motor 70 has resistance after the pause operation, the rebound force and the intensity of the vibration rod hose 100 can be detected by checking the final position of the vibration rod hose 100 which drives the execution block 10 to move when rebounding; then, the driving motor 70 drives the gear 77, the swinging rod 73 and the executing block 10 to reversely rotate through the sleeve 78 and the transmission teeth 79, so that the vibration rod hose 100 rebounds to the initial position, and whether the vibration rod hose is bent or not is checked at the moment, so that whether the rebound force and the strength of the vibration rod hose accord with the detection standard or not can be judged.
Referring to fig. 4 and 5, since it is difficult to accurately determine the rebound effect of the flexible vibration tube 100 after bending in the manner of viewing, in this embodiment, a detection assembly for detecting the rebound effect of the flexible vibration tube 100 is provided, specifically, a receiving plate 81 located below the swinging rod 73 is mounted on a side wall of any one of the support plates 7, a plurality of contact supporting rods 82 are slidably mounted on the receiving plate 81 at equal intervals along the length direction, an auxiliary plate 83 is mounted at the lower end of the contact supporting rod 82, and a return spring 84 sleeved outside the contact supporting rod 82 is mounted between the upper end of the auxiliary plate 83 and the lower end of the receiving plate 81.
Further, in this embodiment, the auxiliary plate 83 is an electrode sheet capable of conducting electricity, the positioning frame 85 is mounted at the lower end of the receiving plate 81, the positioning frame 85 is provided with a first electrode ring 87 located above the auxiliary plate 83 through the conducting plate 86, the bottom wall of the positioning frame 85 is provided with a second electrode ring 88 located below the auxiliary plate 83, the side wall of the positioning frame 85 is provided with the alarm lamp 80 through the fixing frame 89, and the alarm lamp 80 is electrically connected with the first electrode ring 87 and the second electrode ring 88.
It should be noted that the return spring 84 always applies a rebound force to the auxiliary plate 83, so that the auxiliary plate 83 has a tendency to move upward when not acted by other external forces, and the swinging rod 73 can simultaneously apply a pressing force to move downward to the plurality of contact rods 82 in the initial state, so that the contact rods 82 drive the auxiliary plate 83 to be located between the first electrode ring 87 and the second electrode ring 88 in the initial state and no contact occurs.
In a specific operation, the swinging rod 73 drives the vibrating rod hose 100 to rotate to a side far away from the bearing plate 81 through the execution block 10, at the moment, the abutting rod 82 drives the auxiliary plate 83 to contact with the first electrode ring 87 under the action of the reset spring 84, and at the moment, the alarm lamp 80 displays a green light; the vibration rod hose 100 rebounds under the action of the flattening wire after the inspection is completed.
If the vibration rod hose 100 is bent after rebounding, the execution block 10 drives the swinging rod 73 to be in an inclined state, at the moment, the rebound effect of the flat wire is poor, if the swinging rod 73 is inclined upwards, the alarm lamp 80 continues to display a green light, and if the swinging rod 73 is inclined downwards, the abutting rod 82 drives the auxiliary plate 83 to be in contact with the second electrode ring 88, at the moment, the alarm lamp 80 displays a red light.
The horizontal state and the inclined state of the swinging rod 73 and the interference rod 82, the auxiliary plate 83, the first electrode ring 87 and the second electrode ring 88 are matched with each other, so that the alarm lamp 80 can be controlled to display different colors when the vibration rod hose 100 is bent after rebounding, detection results of the vibration rod hose 100 can be more intuitively checked by a detector, whether the rebound performance and the intensity of the vibration rod hose 100 meet detection standards can be rapidly judged, whether the rebound force of the flat wire is in accordance with the detection standards can be detected, and the detection efficiency can be improved.
Embodiment two:
Referring to fig. 2 and 3, in order to improve the accuracy of the detection of the vibration rod hose 100, bending forces with different forces need to be applied to the vibration rod hose 100, and the position of the vibration rod hose 100 to bear the bending forces needs to be adjusted according to the detection requirements; based on this, in the present embodiment, an adjusting assembly 701 for adjusting the radius of rotation of the execution block 10 is provided, and in particular, the adjusting assembly 701 includes a plurality of arc-shaped guide holes 71 formed on the support plate 7, the radius of the plurality of arc-shaped guide holes 71 gradually increases from inside to outside, and any one side of the plurality of arc-shaped guide holes 71 is communicated and forms a horizontal through slot.
With continued reference to fig. 2, further, in order to facilitate controlling the execution block 10 to slide in the arc-shaped guide holes 71 with different radii to adjust the position of the vibration rod hose 100 bearing bending force, in this embodiment, a plurality of grooves staggered with the insertion holes 11 are formed at the upper end of the positioning block 9, a receiving seat 702 is rotatably connected in the grooves through a pin shaft, and a telescopic cylinder 703 is installed between the receiving seat 702 and the execution block 10.
In a specific implementation process, the telescopic cylinder 703 is started, the telescopic cylinder 703 applies a pushing force or a pulling force to the execution block 10, so that the execution block 10 drives the sliding block 72 to slide in the horizontal through groove, when the sliding block 72 drives the execution block 10 to move to a specified radius, the telescopic end of the telescopic cylinder 703 does not expand and contract any more, and at the moment, the sliding block 72 is positioned at the end part of the specified arc-shaped guide hole 71; therefore, the circumferential movement of the execution block 10 in the arc-shaped guide holes 71 with different radiuses can be controlled by adjusting the position of the execution block 10, and the position of the vibration rod hose 100 bearing bending force can be adjusted due to the change of the distance between the execution block 10 and the positioning block 9 after adjustment, so that the bending radius of the vibration rod hose 100 can be quickly adjusted, the bending force borne by the vibration rod hose 100 can be further adjusted, and meanwhile, the bending radius of the flat wire and the rebound effect of the flat wire after bending can be detected, so that the self-adaptive adjustment can be conveniently carried out according to the detection requirement, and the adaptability of the invention is improved.
That is, when the actuator block 10 moves circumferentially along the arc-shaped guide hole 71 having the smallest radius, the bending radius of the vibration rod hose 100 is the smallest, and at this time, the bending force with the flattening wire is the largest; conversely, when the actuator block 10 moves circumferentially along the arcuate guide hole 71 having the largest radius, the bending radius of the vibration wand hose 100 is the largest, and the bending force to which the flattening wire is subjected is the smallest.
Referring to fig. 6, since the support plate 7 is further provided with a horizontal through groove on the basis of the arc-shaped guide holes 71, the support plate 7 is easily lack of stability and is difficult to ensure its service life, and in order to solve this problem, in this embodiment, a receiving groove 704 and a clamping groove are respectively provided on the upper and lower side walls of the horizontal through groove between two adjacent arc-shaped guide holes 71, and a triangular abutment block 706 is mounted in the receiving groove 704 through a support spring rod 705.
In the in-service use process, the supporting spring rod 705 always applies the extrusion force with the downward movement trend to the triangular abutting block 706, so that the lower end of the triangular abutting block 706 is abutted in the clamping groove, and the supporting plate 7 can be supported by the triangular abutting block 706 in cooperation with the clamping groove, so that the whole supporting plate 7 is ensured to have stability, and the supporting plate cannot shake randomly.
When the position of the execution block 10 is adjusted, the execution block 10 drives the sliding block 72 to move synchronously, when the sliding block 72 is in contact with the inclined surface of the side wall of the triangular abutting block 706, the triangular abutting block 706 is forced to shrink upwards into the accommodating groove 704 so that the sliding block 72 can pass through, and then the triangular abutting block 706 resets under the action of the supporting spring rod 705 and continues to support the supporting plate 7.
Referring to fig. 6 and 7, after the position adjustment of the execution block 10 is completed, the execution block 10 drives the sliding block 72 to displace to the end of the arc-shaped guide hole 71, in order to ensure that the sliding block 72 can precisely slide into the arc-shaped guide hole 71, a guide assembly for guiding the sliding block 72 is further provided in this embodiment, specifically, an installation groove with an open top is provided in the sliding block 72, a top spring rod 707 is provided at the inner bottom wall of the installation groove, a guide plate 709 is installed at the upper end of the top spring rod 707 through a push plate 708, the guide plate 709 is in a diamond structure formed by hinging a plurality of connection plates 700 with each other through torsion springs, and two connection plates 700 at the bottom are hinged with the push plate 708 through torsion springs.
It should be noted that, through the arrangement of the torsion springs, the plurality of connection plates 700 maintain the diamond structure in the initial state, and the connection plates 700 can adaptively rotate when being stressed, and the connection plates 700 can adaptively move according to the stress condition of the connection plates 700 through the cooperation between the push-up spring rods 707 and the guide plates 709, so as to guide the sliding blocks 72.
In the specific implementation process, when the sliding block 72 slides into the arc-shaped guide hole 71, the connecting plate 700 firstly enters the arc-shaped guide hole 71 and fine-adjusts the position of the sliding block 72, so that the sliding block 72 can accurately slide into the designated arc-shaped guide hole 71.
Embodiment III:
Referring to fig. 8 and 9, in the second embodiment, since the wand hose 100 has a repulsive force, and the swing lever 73 drives the actuator block 10 to rotate with one end receiving the driving force of the positioning shaft when the wand hose 100 is bent, and the other end receiving the reaction force of the wand hose 100, it is difficult to use the swing lever 73 for bending the wand hose 100 for a long period of time, and bending deformation of the swing lever 73 is easily increased; based on this, in this embodiment, a traction assembly 13 for reducing the reaction force applied to the swinging rod 73 is further provided, specifically, the traction assembly 13 includes an arc chute 131 formed on the opposite sides of the two support plates 7, the radius of the arc chute 131 is greater than the radius of the outermost arc guiding hole 71, the cross section of the arc chute 131 is in a convex structure, and a force receiving block 132 slidingly abutting in the arc chute 131 is mounted on one end of the swinging rod 73 away from the positioning shaft.
Further, in the present embodiment, two sets of traction ropes 133 are wound around the outer wall of the sleeve 78, and one ends of the two sets of traction ropes 133, which are far away from the sleeve 78, respectively pass through two ends of the arc chute 131 and then are connected with the stress block 132; in the initial state, the swinging rod 73 is kept in a horizontal state, the stress block 132 is located at any end of the arc chute 131, at this time, one group of traction ropes 133 on the sleeve 78 has the shortest unreeling length, and the other group of traction ropes 133 need to bypass the arc chute 131, so that the unreeling length is longest.
When the sleeve 78 drives the gear 77 to rotate through the transmission teeth 79 in specific operation, the sleeve 78 is internally meshed with the gear 77 through the transmission teeth 79, and the rotation directions of the sleeve 78 and the transmission teeth 79 are the same; meanwhile, the sleeve 78 applies a pulling force to the stress block 132 through the pull rope 133 with the longest unwinding, and the stress block 132 applies a pulling force to one end of the swinging rod 73 far away from the positioning shaft, so that the swinging rod 73 receives the pulling force of the stress block 132 on the basis of the driving force of the positioning shaft, and the swinging rod 73 drives the executing block 10 to bend the vibrating rod hose 100, so that stability is achieved, and the vibrating rod hose is easier, and the situation that the two ends of the swinging rod 73 bear acting forces in opposite directions respectively and are easy to deform is avoided.
Embodiment four:
Referring to fig. 10 and 11, on the basis of the first embodiment, since the present embodiment can simultaneously detect a plurality of the vibration rod hoses 100 at a time, after the vibration rod hoses 100 rebound under their own resilience force, it is easy for the number of vibration rod hoses 100 conforming to the detection standard to be larger than the number of vibration rod hoses 100 not conforming to the detection standard, and at this time, the execution block 10 can still drive the swing lever 73 to return to the horizontal state; or the number of the vibration rod hoses 100 which do not meet the detection standard is larger than the number of the vibration rod hoses 100 which meet the detection standard, and at the moment, the execution block 10 cannot drive the swinging rod 73 to reset to the horizontal state; based on this, the detection results of the same batch of the vibration rod hoses 100 are easily unified, and errors are easily generated, in order to further improve the detection accuracy of the vibration rod hoses 100, in this embodiment, two sets of individual detection assemblies 14 are symmetrically arranged up and down along the penetration holes 11 between the positioning block 9 and the execution block 10, specifically:
The independent detection assembly 14 comprises a plurality of elastic monitoring ropes 141 which are arranged on opposite sides of the positioning block 9 and the execution block 10 and uniformly distributed along the axial line circumference of the penetration hole 11, the elastic monitoring ropes 141 can adaptively stretch and retract under the action of external force, the plurality of elastic monitoring ropes 141 are distributed on the upper side and the lower side of the penetration hole 11, and a plurality of electrode blocks 142 are arranged on one side, far away from the axial line of the penetration hole 11, of the elastic monitoring ropes 141 at equal intervals.
Further, in this embodiment, two stabilizing plates are symmetrically disposed on the side of the positioning block 9 close to the execution block 10, and a plurality of flexible electrode strips 143 corresponding to the positions of the elastic monitoring ropes 141 are disposed on the side of the stabilizing plates away from the positioning block 9, wherein the flexible electrode strips 143 can be elastically deformed under the action of external force, and then reset to a horizontal state under the action of the flexible electrode strips 143; the end of the flexible electrode strip 143 away from the stabilizing plate slides through the actuator block 10, and since the actuator block 10 is an insulator, there is no potential shock hazard.
Further, in order to facilitate the operator to check the detection result of the vibration rod hose 100, in this embodiment, a plurality of indicator lamps 144 corresponding to the positions of the insertion holes 11 are installed at the upper end of the execution block 10, and the indicator lamps 144 are electrically connected with the flexible electrode strips 143 on the upper and lower sides of the insertion holes 11 through wires.
In a specific working process, after the vibration rod hose 100 is inserted into the through jack 11, the elastic monitoring rope 141 is always abutted against the side wall of the vibration rod hose 100, and as the vibration rod hose 100 is bent upwards, only the elastic monitoring rope 141 is required to be arranged on the upper side and the lower side of the vibration rod hose; the vibration rod hose 100 is rebounded and reset after being bent, the driving motor 70 drives the gear 77, the positioning shaft, the swinging rod 73, the execution block 10 and one end, far away from the positioning block 9, of the vibration rod hose 100 to integrally and reversely move through the sleeve 78 and the transmission teeth 79, so that the swinging rod 73 is restored to a horizontal state.
If the vibration rod hose 100 does not meet the detection standard, the phenomenon that the vibration rod hose 100 is bent due to incomplete rebound of the flat wire is easy to occur, and at the moment, the bending part of the vibration rod hose 100 applies a top contact force to the elastic monitoring rope 141, so that the elastic monitoring rope 141 drives the electrode block 142 to be in contact with the flexible electrode strip 143, the indicator lamp 144 is bright, therefore, a detector can judge whether the vibration rod hose 100 meets the detection standard by checking whether the indicator lamp 144 is bright or not, and can detect the vibration rod hose 100 independently through the independent detection assembly 14, thereby avoiding the problem of unification of detection results, realizing that each vibration rod hose 100 corresponds to one detection result, avoiding detection errors and further effectively improving the detection precision.
When in operation, the device comprises: the first step: first, the wand hose 100 is inserted into the through-hole 11, and one end of the wand hose 100 is inserted into the stopper cylinder 12.
And a second step of: starting the driving motor 70, driving the gear 77 and the positioning shaft to rotate by the driving motor 70 through the sleeve 78 in cooperation with the transmission gear 79, driving the sliding block 72 and the executing block 10 to move integrally along the circumference of the arc-shaped guide hole 71 through the swinging rod 73, bending one end of the vibrating rod hose 100, which is far away from the positioning block 9, of the flattening wire inside the vibrating rod hose, then suspending operation of the driving motor 70 and stopping applying bending force to the vibrating rod hose 100 and the flattening wire inside the vibrating rod hose, at the moment, driving the executing block 10, the sliding block and the swinging rod 73 to move integrally reversely under the action of the elastic force of the flattening wire inside the vibrating rod hose 100, and detecting the elastic force and strength of the vibrating rod hose by checking the final position of the movement of the executing block 10 when the vibrating rod hose 100 rebounds.
And a third step of: the driving motor 70 drives the gear 77, the swinging rod 73 and the executing block 10 to reversely rotate through the sleeve 78 matched with the transmission gear 79, so that the vibrating rod hose 100 rebounds to the initial position, if the vibrating rod hose 100 and the flattening wire inside the vibrating rod hose are bent, the executing block 10 drives the swinging rod 73 to be in an inclined state, the abutting rod 82 drives the auxiliary plate 83 to be in contact with the first electrode ring 87 or the second electrode ring 88 under the action of the reset spring 84, the alarm lamp 80 is on at the moment, and a detector can quickly judge whether the rebound performance and strength of the vibrating rod hose 100 meet detection standards after checking the detection result of the vibrating rod hose 100.
Fourth step: if the rolling flat wire is in rebound and is not thorough, the phenomenon that the vibration rod hose 100 is bent is caused, the bending part of the vibration rod hose 100 applies a jacking force to the elastic monitoring rope 141, so that the elastic monitoring rope 141 drives the electrode block 142 to be in contact with the flexible electrode strip 143, the indicator lamp 144 is bright, therefore, a detector can further judge whether the vibration rod hose 100 meets the detection standard by checking whether the indicator lamp 144 is bright or not, and the vibration rod hose 100 can be singly detected, thereby avoiding the problem of unified detection results, and further improving the detection precision.
Fifth step: when the bending radius of the vibration rod hose 100 needs to be adjusted, the telescopic cylinder 703 is started, the telescopic cylinder 703 applies pushing force or pulling force to the execution block 10, so that the execution block 10 drives the sliding block 72 to slide to a designated position in the horizontal through groove, and the execution block 10 is controlled to move circumferentially in the arc-shaped guide holes 71 with different radiuses, so that the positions, and the bending radiuses, of the vibration rod hose 100 and the inner flattening wires of the vibration rod hose 100 can be adjusted, and the bending force borne by the vibration rod hose 100 can be adjusted, so that the self-adaptive adjustment can be performed according to detection requirements.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (9)

1. The utility model provides a vibrating spear hose with roll flat filament, includes lining spring (1) that can take place elastic deformation, and lining spring (1) outside cladding has infantees (2), steel braid (3), interior gluey (4) and outer gluey (5) in proper order, its characterized in that: the steel braiding layer (3) comprises a layer of steel braiding (31) sleeved on the outer wall of the wrapping cloth (2) and a layer of steel braiding (32) sleeved on the outer wall of the inner rubber (4), and a wire braiding is sleeved between the outer wall of the layer of steel braiding (32) and the outer rubber (5), wherein: the first layer of steel braid (31) and the second layer of steel braid (32) are composed of a plurality of groups of steel wires which are wound in a staggered manner, and the wire braid is composed of a plurality of polyester fiber wires which are wound in a staggered manner.
2. A test apparatus for a vibration rod hose for testing a vibration rod hose with a crimped ribbon wire as defined in claim 1, wherein: including bottom plate (6) that the level was placed, bottom plate (6) upper end is provided with two backup pads (7) along width direction symmetry, middle part and one side between two backup pads (7) are installed locating piece (9) and are carried out piece (10) respectively, sliding connection between carrying out piece (10) and backup pad (7), and all set up on carrying out piece (10) and locating piece (9) along equidistant interlude hole (11) of a plurality of same axiss of length direction, locating piece (9) are kept away from one side of carrying out piece (10) and are installed spacing section of thick bamboo (12) that are linked together with interlude hole (11).
3. A vibrating wand hose test apparatus as claimed in claim 2, wherein: the support plate (7) is provided with an arc-shaped guide hole (71), two ends of the execution block (10) are respectively provided with a sliding block (72) which is in sliding butt joint with the arc-shaped guide hole (71), opposite sides of the two support plates (7) are respectively provided with a positioning shaft, one side of each positioning shaft, which is close to the support plate (7), is sleeved with a swinging rod (73), the swinging rod (73) is provided with a through hole (74), and one side, which is far away from the execution block (10), of each sliding block (72) is provided with a linkage pin (75) which is in sliding penetration with the through hole (74).
4. A vibrating wand hose test apparatus as claimed in claim 3, wherein: the outer wall of the positioning shaft is also sleeved with a gear (77), the gear (77) is positioned on one side of the swinging rod (73) far away from the supporting plates (7), the opposite sides of the two supporting plates (7) are provided with fixing frames, the inside of each fixing frame is rotatably provided with a sleeve (78), and the inner side wall of each sleeve (78) is provided with a plurality of transmission teeth (79) meshed with the gear (77);
One side of the fixing frame far away from the sleeve (78) is provided with a driving motor (70) through a motor base, and an output shaft of the driving motor (70) penetrates through the fixing frame and then is connected with the sleeve (78).
5. A vibrating wand hose test apparatus as claimed in claim 2, wherein: a plurality of arc-shaped guide holes (71) are formed in the support plate (7), the radius of each arc-shaped guide hole (71) is gradually increased from inside to outside, and any side of each arc-shaped guide hole (71) is communicated and forms a horizontal through groove;
A plurality of grooves which are staggered with the penetrating holes (11) are formed in the upper end of the positioning block (9), a bearing seat (702) is rotatably connected in the grooves through a pin shaft, and a telescopic cylinder (703) is arranged between the bearing seat (702) and the execution block (10).
6. The apparatus for detecting a vibration rod hose according to claim 5, wherein: two adjacent horizontal through grooves between the arc-shaped guide holes (71) are respectively provided with a containing groove (704) and a clamping groove, a triangular abutting block (706) is arranged in the containing groove (704) through a supporting spring rod (705), and the lower ends of the triangular abutting blocks (706) are abutted in the clamping grooves.
7. A vibrating wand hose test apparatus as claimed in claim 3, wherein: the sliding block (72) is internally provided with a mounting groove with an open top, the inner bottom wall of the mounting groove is provided with a top-extension spring rod (707), the upper end of the top-extension spring rod (707) is provided with a guide plate (709) through a push plate (708), the guide plate (709) is of a diamond structure formed by hinging a plurality of connecting plates (700) through torsion springs, and two connecting plates (700) at the bottom are hinged with the push plate (708) through torsion springs.
8. A vibrating wand hose test apparatus as claimed in claim 3, wherein: any one of the side walls of the supporting plate (7) is provided with a bearing plate (81) positioned below the swinging rod (73), a plurality of contact supporting rods (82) are arranged on the bearing plate (81) in a sliding mode at equal intervals along the length direction, an auxiliary plate (83) is arranged at the lower end of each contact supporting rod (82), and a reset spring (84) sleeved outside each contact supporting rod (82) is arranged between the upper end of each auxiliary plate (83) and the lower end of the corresponding bearing plate (81).
9. The apparatus for detecting a vibration wand hose according to claim 8, wherein: the auxiliary plate (83) is a conductive electrode plate, the locating frame (85) is arranged at the lower end of the bearing plate (81), the first electrode ring (87) located above the auxiliary plate (83) is arranged on the locating frame (85) through the conductive plate (86), the second electrode ring (88) located below the auxiliary plate (83) is arranged on the inner bottom wall of the locating frame (85), the alarm lamp (80) is arranged on the side wall of the locating frame (85) through the fixing frame (89), and the alarm lamp (80) is electrically connected with the first electrode ring (87) and the second electrode ring (88).
CN202410033249.6A 2024-01-10 2024-01-10 Vibration rod hose with flat wire and detection equipment thereof Pending CN117905959A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410033249.6A CN117905959A (en) 2024-01-10 2024-01-10 Vibration rod hose with flat wire and detection equipment thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410033249.6A CN117905959A (en) 2024-01-10 2024-01-10 Vibration rod hose with flat wire and detection equipment thereof

Publications (1)

Publication Number Publication Date
CN117905959A true CN117905959A (en) 2024-04-19

Family

ID=90693247

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410033249.6A Pending CN117905959A (en) 2024-01-10 2024-01-10 Vibration rod hose with flat wire and detection equipment thereof

Country Status (1)

Country Link
CN (1) CN117905959A (en)

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