CN117900263A - A roll shape design method for an intermediate roll of a 20-roll rolling mill - Google Patents
A roll shape design method for an intermediate roll of a 20-roll rolling mill Download PDFInfo
- Publication number
- CN117900263A CN117900263A CN202311705915.8A CN202311705915A CN117900263A CN 117900263 A CN117900263 A CN 117900263A CN 202311705915 A CN202311705915 A CN 202311705915A CN 117900263 A CN117900263 A CN 117900263A
- Authority
- CN
- China
- Prior art keywords
- roll
- tapered
- section
- length
- roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 53
- 238000005096 rolling process Methods 0.000 title claims abstract description 25
- 238000013461 design Methods 0.000 title claims description 15
- 230000007704 transition Effects 0.000 claims abstract description 63
- 238000004364 calculation method Methods 0.000 claims description 4
- 239000002184 metal Substances 0.000 abstract description 2
- 229910052751 metal Inorganic materials 0.000 abstract description 2
- 230000006870 function Effects 0.000 description 27
- 230000008569 process Effects 0.000 description 16
- 238000010586 diagram Methods 0.000 description 11
- 238000004590 computer program Methods 0.000 description 10
- 238000003860 storage Methods 0.000 description 8
- 238000012545 processing Methods 0.000 description 5
- 230000007547 defect Effects 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 229910000976 Electrical steel Inorganic materials 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004422 calculation algorithm Methods 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 238000013500 data storage Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005315 distribution function Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/02—Shape or construction of rolls
- B21B27/021—Rolls for sheets or strips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/02—Shape or construction of rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/02—Shape or construction of rolls
- B21B27/021—Rolls for sheets or strips
- B21B2027/022—Rolls having tapered ends
Landscapes
- Physics & Mathematics (AREA)
- Geometry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及板带金属压延技术领域,特别是指一种兼顾板带凸度和高次浪形控制的20辊轧机一中间辊辊形设计方法。The present invention relates to the technical field of plate and strip metal rolling, and in particular to a roll shape design method for a 20-roller mill-intermediate roll that takes into account both the convexity and high-order wave shape control of the plate and strip.
背景技术Background technique
锥辊辊形在冷轧机型中应用广泛。文献1(马家骥,刘海超,游学昌等.一种用森基米尔轧机生产硅钢的边降控制方法[P].河北省:CN109158429B,2020-03-20.)设计了一种能够有效控制硅钢边部厚度的20辊轧机一中间辊辊形。文献2(Hara K,Yamada T,TakagiK.Shape Controllability for Quarter Buckles of Strip in 20-high SendzimirMills[J].Transactions of the Iron&Steel Institute of Japan,1991,31(6):607-613.)中HARA针对20辊轧机高次浪形问题提出了在对应高次浪形发生位置设计带有凹辊形的一中间辊辊形方案。文献3(Kim J T,Yi JJ,Han SY.Shape control of alloy steelrolled by Sendzimir mill[J].Journal of Mechanical Science&Technology,1996,10(3):277-285.)中KIM针对HARA提出的辊形方案不易加工问题,提出了三锥段锥形方案,工业试验显示可以缓解高次浪形缺陷。The tapered roller profile is widely used in cold rolling mills. Reference 1 (Ma Jiaji, Liu Haichao, You Xuechang, etc. A method for controlling the edge drop of silicon steel produced by Sendzimir mill [P]. Hebei Province: CN109158429B, 2020-03-20.) designed a 20-roll mill intermediate roller profile that can effectively control the edge thickness of silicon steel. Reference 2 (Hara K, Yamada T, Takagi K. Shape Controllability for Quarter Buckles of Strip in 20-high Sendzimir Mills [J]. Transactions of the Iron & Steel Institute of Japan, 1991, 31 (6): 607-613.) HARA proposed a solution for designing an intermediate roller profile with a concave roller profile at the corresponding high-order wave position for the high-order wave shape problem of the 20-roll mill. In reference 3 (Kim J T, Yi JJ, Han SY. Shape control of alloy steel rolled by Sendzimir mill [J]. Journal of Mechanical Science & Technology, 1996, 10 (3): 277-285.), KIM proposed a three-cone segment cone scheme to solve the problem that the roller shape scheme proposed by HARA is difficult to process. Industrial tests have shown that it can alleviate high-order wave defects.
然而多锥段辊形同样不易加工,需要平滑处理多个过渡区锥角来避免辊间接触压力出现尖峰,因此目前工业生产中20辊轧制还是以单锥段辊形为主。现有的单锥段辊形包括平直段和锥形段两部分,对于此辊形,当锥形段与工作辊重合长度增加后,工作辊边部挠曲会显著减弱,工作辊会出现高次挠曲状态,从而导致板带出现局部厚度减薄量过大,进而引发高次浪形缺陷。However, multi-cone segment rolls are also difficult to process, and multiple transition zone taper angles need to be smoothed to avoid peaks in contact pressure between rolls. Therefore, the current 20-roll rolling in industrial production is still dominated by single-cone segment rolls. The existing single-cone segment roll shape consists of a straight section and a tapered section. For this roll shape, when the overlap length between the tapered section and the working roll increases, the edge deflection of the working roll will be significantly weakened, and the working roll will be in a high-order deflection state, resulting in excessive local thickness reduction of the plate and strip, which in turn causes high-order wave defects.
发明内容Summary of the invention
本发明提供了一种20辊轧机一中间辊辊形设计方法,以解决现有的20辊轧机一中间辊辊形设计方法所设计的辊形,当锥形段与工作辊重合长度增加后,工作辊边部挠曲会显著减弱,工作辊会出现高次挠曲状态,从而导致板带出现局部厚度减薄量过大,进而引发高次浪形缺陷的技术问题。The present invention provides a method for designing the roll shape of an intermediate roll of a 20-roll rolling mill to solve the technical problem that the roll shape designed by the existing method for designing the roll shape of an intermediate roll of a 20-roll rolling mill is that when the overlapping length of the tapered section and the working roll increases, the edge deflection of the working roll will be significantly weakened, and the working roll will appear in a high-order deflection state, thereby causing excessive local thickness thinning of the plate and strip, and further causing high-order wave defects.
为解决上述技术问题,本发明提供了如下技术方案:In order to solve the above technical problems, the present invention provides the following technical solutions:
一种20辊轧机一中间辊辊形设计方法,所述20辊轧机一中间辊辊形包括平直段和锥形区,所述锥形区包括过渡段和锥形段;其中,所述过渡段用于将所述锥形段和所述平直段平滑地连接起来,以确保辊形的连续性;A method for designing a roll shape of an intermediate roll of a 20-roll rolling mill, wherein the roll shape of the intermediate roll of the 20-roll rolling mill comprises a straight section and a tapered area, wherein the tapered area comprises a transition section and a tapered section; wherein the transition section is used to smoothly connect the tapered section and the straight section to ensure the continuity of the roll shape;
所述20辊轧机一中间辊辊形设计方法包括:The roll shape design method of the intermediate roll of the 20-roller rolling mill comprises:
设计锥形区辊形曲线函数;Design the roller curve function of the tapered area;
确定锥形区辊形曲线函数系数与锥形区辊形参数之间的关系;Determine the relationship between the cone zone roller curve function coefficient and the cone zone roller parameter;
确定锥形区辊形参数的值;Determine the value of the roller shape parameter of the tapered area;
根据确定好的锥形区辊形参数的值,结合确定好的确定锥形区辊形曲线函数系数与锥形区辊形参数之间的关系,确定锥形区辊形曲线函数系数的值;According to the determined value of the tapered zone roller shape parameter, combined with the determined relationship between the tapered zone roller shape curve function coefficient and the tapered zone roller shape parameter, the value of the tapered zone roller shape curve function coefficient is determined;
根据确定好的锥形区辊形曲线函数系数和锥形区辊形参数的值,结合所设计的锥形区辊形曲线函数,确定20辊轧机一中间辊辊形。According to the determined values of the tapered zone roll curve function coefficients and tapered zone roll curve parameters, combined with the designed tapered zone roll curve function, the roll shape of the middle roll of the 20-roll mill is determined.
进一步地,所述锥形区辊形曲线函数的表达式为:Furthermore, the expression of the cone zone roller curve function is:
其中,ycontour为辊形量;x为一中间辊辊身坐标;a6、a2为锥形区辊形曲线函数系数;l1为过渡段长度;l2为锥形段长度;k为锥形段锥度。Among them, y contour is the roller shape; x is the coordinate of the roller body of an intermediate roller; a 6 and a 2 are the roller curve function coefficients of the tapered area; l 1 is the length of the transition section; l 2 is the length of the tapered section; and k is the taper of the tapered section.
进一步地,所述锥形区辊形参数包括:锥形段锥度、过渡段长度、锥形段长度、过渡段高度以及整体锥高高度;Further, the tapered zone roller parameters include: tapered section taper, transition section length, tapered section length, transition section height and overall tapered height;
锥形区辊形曲线函数系数与锥形区辊形参数之间的关系表示为:The relationship between the cone zone roller curve function coefficient and the cone zone roller parameter is expressed as:
其中,h1为过渡段高度;h2为整体锥高高度。Among them, h1 is the transition section height; h2 is the overall cone height.
进一步地,所述确定锥形区辊形参数的值,包括:Further, the determining of the value of the tapered zone roller shape parameter includes:
将记作过渡段锥高系数η,确定为保证过渡段曲线单调递增,η需满足的条件;其中,η需满足的条件表示为:Will Denote it as the transition section cone height coefficient η, and determine the conditions that η must satisfy to ensure that the transition section curve is monotonically increasing; where the conditions that η must satisfy are expressed as:
且/> And/>
确定过渡段长度l1和锥形段长度l2的取值;Determine the values of the transition section length l 1 and the tapered section length l 2 ;
根据过渡段长度l1和锥形段长度l2的取值,取满足条件的最小值为η的取值;According to the values of the transition section length l 1 and the tapered section length l 2 , the minimum value that satisfies the conditions is taken as the value of η;
根据板带凸度调控阈值,确定整体锥高高度h2的取值;According to the plate strip convexity control threshold, determine the value of the overall cone height h2 ;
根据h2和η的取值,确定过渡段高度h1的取值。According to the values of h2 and η, the value of the transition section height h1 is determined.
进一步地,所述过渡段长度l1的取值范围为100≤l1≤300。Furthermore, the transition section length l 1 has a value range of 100≤l 1 ≤300.
进一步地,所述锥形段长度l2根据锥形区与板带最大重叠长度、工作辊长度、板带宽度以及一中间辊长度确定,公式为:Furthermore, the length of the tapered section l2 is determined according to the maximum overlapping length between the tapered area and the strip, the length of the working roll, the width of the strip and the length of an intermediate roll, and the formula is:
其中,ξ为锥形区与板带最大重叠长度;lw为工作辊长度;B为板带宽度;lf为一中间辊长度。Among them, ξ is the maximum overlapping length between the tapered area and the strip; lw is the length of the working roll; B is the width of the strip; lf is the length of an intermediate roll.
进一步地,所述过渡段长度l1的取值与所述锥形段长度l2的取值相同。Furthermore, the value of the transition section length l 1 is the same as the value of the tapered section length l 2 .
进一步地,根据板带凸度调控阈值,确定整体锥高高度h2的取值,包括:Furthermore, according to the plate strip crown control threshold, the value of the overall cone height h2 is determined, including:
利用数值计算方法计算得到能够满足预设锥形段与板带重叠长度下的板带凸度达到板带凸度调控阈值要求的整体锥高高度,作为整体锥高高度h2的取值。The overall cone height h2 is calculated by numerical calculation method to obtain the value of the overall cone height h2, which can meet the requirements of the plate strip crown control threshold under the preset overlapping length of the cone section and the plate strip.
本发明提供的技术方案带来的有益效果至少包括:The beneficial effects brought about by the technical solution provided by the present invention include at least:
本发明方案在单锥段辊形的锥形段和平直段之间引入了平缓过渡段,过渡段辊形具有特殊的几何形状,可以平滑地将锥形段和平直段连接起来,确保辊形的连续性,并缓解锥形段和平直段对工作辊挠曲影响能力差异而导致的高次挠曲问题并能同时兼顾板带凸度控制能力,可以减小高次浪形发生风险并提高轧制稳定性,进一步提升板带成材率,从而提高生产效率,降低板形缺陷率。The scheme of the present invention introduces a gentle transition section between the tapered section and the straight section of the single-taper-segment roller. The transition section roller has a special geometric shape, which can smoothly connect the tapered section and the straight section to ensure the continuity of the roller shape, and alleviate the high-order deflection problem caused by the difference in the ability of the tapered section and the straight section to affect the deflection of the working roller, while taking into account the convexity control ability of the plate and strip at the same time. It can reduce the risk of high-order wave shape and improve rolling stability, further improve the yield rate of the plate and strip, thereby improving production efficiency and reducing the plate shape defect rate.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
图1是20辊轧机的轧辊结构示意图;FIG1 is a schematic diagram of the roller structure of a 20-roll mill;
图2是本发明实施例提供的20辊轧机一中间辊辊形示意图;FIG2 is a schematic diagram of the roller shape of an intermediate roller of a 20-roll rolling mill provided by an embodiment of the present invention;
图3是本发明实施例提供的20辊轧机一中间辊辊形设计方法的流程图;3 is a flow chart of a method for designing a roll shape of an intermediate roll of a 20-roll mill provided by an embodiment of the present invention;
图4是本发明辊形和单锥段辊形图;FIG4 is a diagram of the roller shape and the single cone segment roller shape of the present invention;
图5是本发明辊形与单锥段辊形轧制方向塑性应变对比图。FIG5 is a comparison diagram of the plastic strain in the rolling direction of the roll shape of the present invention and the single cone section roll shape.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明实施方式作进一步地详细描述。To make the objectives, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
首先,需要说明的是,在本发明实施例中,“示例地”、“例如”等词用于表示作例子、例证或说明。本发明中被描述为“示例”的任何实施例或设计方案不应被解释为比其它实施例或设计方案更优选或更具优势。确切而言,使用“示例地”一词旨在以具体方式呈现概念。此外,在本发明实施例中,“和/或”所表达的含义可以是两者都有,或者可以是两者任选其一。First of all, it should be noted that in the embodiments of the present invention, words such as "exemplarily" and "for example" are used to indicate examples, illustrations or explanations. Any embodiment or design described as "exemplary" in the present invention should not be interpreted as being more preferred or more advantageous than other embodiments or designs. Specifically, the use of the word "exemplarily" is intended to present the concept in a concrete way. In addition, in the embodiments of the present invention, the meaning expressed by "and/or" can be both, or it can be either of the two.
此外,在本发明实施例中,有时候下标(如W1)可能会笔误为非下标的形式(如W1),在不强调其区别时,其所要表达的含义是一致的。In addition, in the embodiments of the present invention, sometimes a subscript (such as W 1 ) may be mistakenly written as a non-subscript form (such as W1 ). When the difference is not emphasized, the meanings to be expressed are consistent.
为解决锥形段和平直段对工作辊挠曲影响能力差异而导致的高次挠曲问题并同时兼顾板带凸度控制能力,本实施例在锥形段和平直段之间加入平缓过渡段,并基于此提供了一种兼顾板带凸度和高次浪形控制的20辊轧机一中间辊辊形设计方法,以期降低高次浪形发生风险,并能兼顾板带凸度控制能力。In order to solve the problem of high-order deflection caused by the difference in the ability of the tapered section and the straight section to influence the deflection of the working roll and take into account the ability to control the crown of the plate and strip at the same time, this embodiment adds a smooth transition section between the tapered section and the straight section, and based on this, provides a 20-roll mill intermediate roll shape design method that takes into account both the crown of the plate and strip and the control of high-order wave shape, so as to reduce the risk of high-order wave shape and take into account the ability to control the crown of the plate and strip.
如图1所示,其为20辊轧机的轧辊结构图,本实施例的方法即是对其中的一中间辊的辊形进行设计,如图2所示,所设计的辊形包括平直段和锥形区,所述锥形区包括过渡段和锥形段;其中,所述过渡段用于将所述锥形段和所述平直段平滑地连接起来,确保辊形的连续性。本实施例方法的总体设计思路为:获取锥区辊形曲线分布函数,确定待确定辊形曲线系数α6、α2和k;辊形曲线系数α6、α2和k可以通过l1、l2、h1以及h2表示,本实施例中将h1/h2记作过渡段锥高系数η;根据辊形曲线平滑过渡条件,应保证各段曲线在连接点处的辊形曲线斜率值相同;根据参数α6的正负值和过渡段单调递增来确定锥高系数η与l1、l2之间的关系;根据锥形区与板带最大重叠长度ξ、工作辊长度lw、板带宽度B以及一中间辊长度lf确定过渡段长度l1和锥形段长度l2取值;根据板带凸度调控阈值确定过渡段锥高系数η与整体锥高高度h2,基于此可确定最终的曲线系数。As shown in Figure 1, it is a roller structure diagram of a 20-roll rolling mill. The method of this embodiment is to design the roller shape of one of the intermediate rollers. As shown in Figure 2, the designed roller shape includes a straight section and a tapered area, and the tapered area includes a transition section and a tapered section; wherein the transition section is used to smoothly connect the tapered section and the straight section to ensure the continuity of the roller shape. The overall design idea of the method in this embodiment is: obtain the distribution function of the roller curve in the tapered area, and determine the roller curve coefficients α6 , α2 and k to be determined; the roller curve coefficients α6 , α2 and k can be represented by l1 , l2 , h1 and h2 , and in this embodiment, h1 / h2 is recorded as the transition section cone height coefficient η; according to the smooth transition condition of the roller curve, the slope values of the roller curves of each section of the curve at the connection point should be the same; the relationship between the cone height coefficients η and l1 , l2 is determined according to the positive and negative values of the parameter α6 and the monotonically increasing transition section; the transition section length l1 and the tapered section length l2 are determined according to the maximum overlapping length ξ of the tapered area and the strip, the working roll length lw , the strip width B and the length of an intermediate roll lf; the transition section cone height coefficient η and the overall cone height h2 are determined according to the strip crown control threshold, and the final curve coefficient can be determined based on this.
基于上述,本实施例方法的执行流程如图3所示,主要包括以下步骤:Based on the above, the execution flow of the method in this embodiment is shown in FIG3 , which mainly includes the following steps:
S1,设计锥形区辊形曲线函数;S1, design the roller curve function of the tapered area;
其中,过渡段曲线采用六次和二次多项式,保证过渡段平缓性。锥形段为一次曲线,即锥高和锥长比值为定值。具体地,锥形区辊形曲线函数表达式为:The transition section curve uses sixth-order and second-order polynomials to ensure the smoothness of the transition section. The conical section is a first-order curve, that is, the ratio of the cone height to the cone length is a constant. Specifically, the function expression of the cone zone roller curve is:
其中,ycontour为辊形量,单位为mm;x为一中间辊辊身坐标,单位为mm;a6、a2为锥形区辊形曲线函数系数;l1为过渡段长度,单位为mm;l2为锥形段长度,单位为mm;k为锥形段锥度。Among them, y contour is the roller shape quantity, in mm; x is the coordinate of the roller body of an intermediate roller, in mm; a 6 and a 2 are the roller shape curve function coefficients of the tapered area; l 1 is the transition section length, in mm; l 2 is the tapered section length, in mm; k is the tapering of the tapered section.
S2,确定锥形区辊形曲线函数系数与锥形区辊形参数之间的关系;S2, determining the relationship between the cone-shaped area roller curve function coefficient and the cone-shaped area roller parameter;
其中,所述锥形区辊形参数包括:锥形段锥度、过渡段长度、锥形段长度、过渡段高度以及整体锥高高度;根据辊形曲线平滑过渡条件,应保证各段曲线在连接点处的辊形曲线斜率值相同,基于此,锥形区辊形曲线函数系数α6、α2和锥形段锥度k可以通过以下边界条件表示:The tapered zone roller parameters include: tapered section taper, transition section length, tapered section length, transition section height and overall tapered height; according to the smooth transition condition of the roller curve, the slope of the roller curve of each section curve at the connection point should be the same. Based on this, the tapered zone roller curve function coefficients α 6 , α 2 and the tapered section taper k can be expressed by the following boundary conditions:
由式(2)可求解出锥形区辊形曲线函数系数与锥形区辊形参数间关系为:The relationship between the cone zone roller curve function coefficient and the cone zone roller parameter can be solved by formula (2):
其中,h1为过渡段高度,单位为mm;h2为整体锥高高度,单位为mm。Among them, h1 is the transition section height, in mm; h2 is the overall cone height, in mm.
S3,确定锥形区辊形参数的值;S3, determining the value of the roller shape parameter of the tapered area;
具体地,在本实施例中,各锥形区辊形参数值的确定方法如下:Specifically, in this embodiment, the method for determining the roller shape parameter value of each tapered area is as follows:
S31,将h1/h2记作过渡段锥高系数η,确定为保证过渡段曲线单调递增,η需满足的条件;其中,为保证过渡段曲线单调递增,需满足:S31, record h 1 /h 2 as the transition section cone height coefficient η, and determine the conditions that η needs to meet to ensure that the transition section curve is monotonically increasing; wherein, to ensure that the transition section curve is monotonically increasing, the following conditions need to be met:
6a6x5+2a2x≥0 x∈[0,l1] (4)6a 6 x 5 +2a 2 x≥0 x∈[0,l 1 ] (4)
当a6>0,可得根据x的取值范围应满足/>将式中α6、α2由l1、l2、η表示可推出:When a 6 > 0, we can get According to the value range of x, it should satisfy/> By replacing α 6 and α 2 with l 1 , l 2 and η, we can deduce:
当a6<0时,可得根据x的取值范围应满足/>将式中α6、α2由l1、l2、η表示可推出:When a 6 <0, we can get According to the value range of x, it should satisfy/> By replacing α 6 and α 2 with l 1 , l 2 , and η, we can deduce:
由此可根据α6的正负值和过渡段单调递增来确定过渡段锥高系数η与l1、l2之间的关系为:当且/>时,可保证过渡段曲线单调递增。Therefore, the relationship between the transition section cone height coefficient η and l 1 and l 2 can be determined according to the positive and negative values of α 6 and the monotonically increasing transition section: And/> When , the transition curve can be guaranteed to increase monotonically.
S32,确定过渡段长度l1和锥形段长度l2的取值;S32, determining the values of the transition section length l1 and the tapered section length l2 ;
其中,过渡段长度l1取值范围为100≤l1≤300,一般取与l2相同大小。锥形段长度l2根据锥形区与板带最大重叠长度ξ、工作辊长度lw、板带宽度为B mm以及一中间辊长度lf确定,计算公式如下:The transition section length l 1 ranges from 100 ≤ l 1 ≤ 300, and is generally the same as l 2. The tapered section length l 2 is determined based on the maximum overlap length ξ between the tapered area and the strip, the working roll length l w , the strip width B mm, and the length of an intermediate roll l f , and the calculation formula is as follows:
具体地,在本实施例中,锥形区与板带最大重叠长度ξ取148mm、工作辊长度lw取1414mm、板带宽度B取1250mm、一中间辊长度lf取1580mm,可得l2=230mm,为了便于记忆,取l1=l2=230mm,可以确定当η≥1/7且η≠1/3时,可保证过渡段曲线单调递增。Specifically, in this embodiment, the maximum overlapping length ξ between the tapered zone and the strip is 148 mm, the working roll length l w is 1414 mm, the strip width B is 1250 mm, and the length of an intermediate roll l f is 1580 mm, so l 2 = 230 mm. For ease of memory, l 1 = l 2 = 230 mm is taken. It can be determined that when η ≥ 1/7 and η ≠ 1/3, the transition section curve can be guaranteed to be monotonically increasing.
S33,根据过渡段长度l1和锥形段长度l2的取值,确定η的取值;S33, determining the value of η according to the values of the transition section length l1 and the tapered section length l2 ;
其中,本实施例根据过渡段锥高系数η、过渡段长度l1以及锥形段长度l2之间的关系,以平缓过渡原则和满足过渡段锥高系数η取值范围要求确定η。Among them, this embodiment determines η based on the relationship between the transition section cone height coefficient η, the transition section length l 1 and the tapered section length l 2 , in accordance with the principle of smooth transition and the requirement of meeting the value range of the transition section cone height coefficient η.
具体地,在本实施例中,已知l1=l2=230mm,则η≥1/7且η≠1/3,由此确定保留小数点后两位的最小过渡段锥高系数η=0.15。Specifically, in this embodiment, it is known that l 1 =l 2 =230 mm, then η≥1/7 and η≠1/3, thereby determining the minimum transition section cone height coefficient η=0.15 with two decimal places retained.
S34,根据板带凸度调控阈值,确定整体锥高高度h2的取值;S34, determining the value of the overall cone height h2 according to the plate strip convexity control threshold;
其中,本实施例利用数值计算方法计算得到整体锥高高度h2,以满足某一锥形段与板带重叠长度下的板带凸度达到阈值ρ要求。In this embodiment, the overall cone height h 2 is calculated by a numerical calculation method to meet the requirement that the convexity of the plate strip reaches a threshold value ρ under the overlapping length of a certain cone section and the plate strip.
具体地,在本实施例中,为了保证本发明辊形的凸度调控能力可以达到单锥段辊形(锥长230mm以及锥度0.85%)的板带凸度调控能力,板带凸度调控阈值ρ设置为单锥段辊形(锥长230mm以及锥度0.85%)在锥形段与板带重叠长度100mm时的板带凸度值,即ρ=-6μm,利用数值模拟方法可以确定整体锥高高度h2=0.725时可以满足阈值要求。Specifically, in this embodiment, in order to ensure that the crown control capability of the roller shape of the present invention can reach the crown control capability of the strip of a single-cone section roller shape (cone length 230 mm and taper 0.85%), the strip crown control threshold ρ is set to the strip crown value of the single-cone section roller shape (cone length 230 mm and taper 0.85%) when the overlapping length of the cone section and the strip is 100 mm, that is, ρ = -6 μm. By using the numerical simulation method, it can be determined that the threshold requirement can be met when the overall cone height h 2 = 0.725.
S35,根据h2和η的取值,确定过渡段高度h1的取值。S35, determining the value of the transition section height h1 according to the values of h2 and η.
S4,根据确定好的锥形区辊形参数的值,结合确定好的确定锥形区辊形曲线函数系数与锥形区辊形参数之间的关系,确定锥形区辊形曲线函数系数的值;S4, determining the value of the tapered zone roller curve function coefficient according to the determined value of the tapered zone roller shape parameter and the determined relationship between the tapered zone roller shape curve function coefficient and the tapered zone roller shape parameter;
具体地,在本实施例中,根据η与l1、l2及h2确定α6、α2、k的值如下:Specifically, in this embodiment, the values of α 6 , α 2 , and k are determined according to η, l 1 , l 2 , and h 2 as follows:
S5,根据确定好的锥形区辊形曲线函数系数和锥形区辊形参数的值,结合所设计的锥形区辊形曲线函数,确定20辊轧机一中间辊辊形。S5, determining the roll shape of an intermediate roll of a 20-roll mill according to the determined values of the tapered zone roll shape curve function coefficients and tapered zone roll shape parameters and in combination with the designed tapered zone roll shape curve function.
将本实施例提供的兼顾板带凸度和高次浪形控制的20辊轧机一中间辊辊形通过有限元软件进行仿真模拟,本发明辊形与单锥段辊形如图4所示,二者在锥形段与板带重叠长度100mm时且板带凸度达到阈值-6μm条件下的轧制方向塑性应变分布如图5所示。可看出当板带凸度调控能力相同时,本发明辊形的轧制方向塑性应变在局部的凸峰值仅为相同板带凸度调控能力下单锥段辊形的59.53%,说明本发明辊形可有效降低高次浪形发生风险并可兼顾板带凸度控制。The roller shape of the intermediate roller of the 20-roll mill provided in this embodiment that takes into account both the strip crown and the high-order corrugation control is simulated by finite element software. The roller shape of the present invention and the single-cone section roller shape are shown in FIG4 , and the distribution of the plastic strain in the rolling direction of the two roller shapes when the overlapping length of the tapered section and the strip is 100 mm and the strip crown reaches the threshold value of -6 μm is shown in FIG5 . It can be seen that when the strip crown control capability is the same, the local convex peak value of the rolling direction plastic strain of the roller shape of the present invention is only 59.53% of that of the single-cone section roller shape under the same strip crown control capability, indicating that the roller shape of the present invention can effectively reduce the risk of high-order corrugation and take into account the strip crown control.
综上,本实施例提供了一种20辊轧机一中间辊辊形设计方法,在单锥段辊形的锥形段和平直段之间引入了平缓过渡段,并通过设计合适的20辊轧机一中间辊锥形区辊形曲线形式以及辊形参数,缓解锥形段和平直段对工作辊挠曲影响能力差异而导致的高次挠曲问题并同时兼顾板带凸度控制能力,可以减小高次浪形发生风险并提高轧制稳定性,进一步提升板带成材率。In summary, this embodiment provides a method for designing the roll shape of an intermediate roll of a 20-roll mill, introduces a gentle transition section between the tapered section and the straight section of the single-taper section roll shape, and by designing a suitable roll shape curve form and roll shape parameters of the tapered area of the intermediate roll of the 20-roll mill, the problem of high-order deflection caused by the difference in the ability of the tapered section and the straight section to affect the deflection of the working roll is alleviated while taking into account the convexity control ability of the plate and strip. This can reduce the risk of high-order wave shapes, improve rolling stability, and further improve the yield rate of the plate and strip.
此外,需要说明的是,本发明可提供为方法、装置或计算机程序产品。因此,本发明实施例可采用完全或部分硬件实施例、完全或部分软件实施例或结合软件和硬件方面的实施例的形式。而且,当使用软件实现时,本发明实施例可采用在一个或多个其中包含有计算机可用程序代码的计算机可用存储介质上实施的计算机程序产品的形式。所述计算机程序产品包括一个或多个计算机指令或计算机程序。在计算机上加载或执行所述计算机指令或计算机程序时,全部或部分地产生按照本发明实施例所述的流程或功能。所述计算机可以为通用计算机、专用计算机、计算机网络、或者其他可编程装置。所述计算机指令可以存储在计算机可读存储介质中,或者从一个计算机可读存储介质向另一个计算机可读存储介质传输,例如,所述计算机指令可以从一个网站站点、计算机、服务器或数据中心通过有线(例如红外、无线、微波等)方式向另一个网站站点、计算机、服务器或数据中心进行传输。所述计算机可读存储介质可以是计算机能够存取的任何可用介质或者是包含一个或多个可用介质集合的服务器、数据中心等数据存储设备。所述可用介质可以是磁性介质(例如,软盘、硬盘、磁带)、光介质(例如,DVD)、或者半导体介质。半导体介质可以是固态硬盘。In addition, it should be noted that the present invention can be provided as a method, an apparatus or a computer program product. Therefore, the embodiment of the present invention can be in the form of a full or partial hardware embodiment, a full or partial software embodiment or an embodiment combining software and hardware. Moreover, when implemented using software, the embodiment of the present invention can be in the form of a computer program product implemented on one or more computer-usable storage media containing computer-usable program codes. The computer program product includes one or more computer instructions or computer programs. When the computer instructions or computer programs are loaded or executed on a computer, the process or function described in the embodiment of the present invention is generated in whole or in part. The computer can be a general-purpose computer, a special-purpose computer, a computer network, or other programmable device. The computer instructions can be stored in a computer-readable storage medium, or transmitted from one computer-readable storage medium to another computer-readable storage medium, for example, the computer instructions can be transmitted from one website, computer, server or data center to another website, computer, server or data center by wired (e.g., infrared, wireless, microwave, etc.). The computer-readable storage medium can be any available medium that can be accessed by a computer or a data storage device such as a server, data center, etc. that contains one or more available media sets. The available medium can be a magnetic medium (e.g., a floppy disk, a hard disk, a tape), an optical medium (e.g., a DVD), or a semiconductor medium. The semiconductor medium may be a solid state drive.
本发明实施例是参照根据本发明实施例的方法、终端设备(系统)、和计算机程序产品的流程图和/或方框图来描述的。应理解可由计算机程序指令实现流程图和/或方框图中的每一流程和/或方框、以及流程图和/或方框图中的流程和/或方框的结合。可提供这些计算机程序指令到通用计算机、嵌入式处理机或其他可编程数据处理终端设备的处理器以产生一个机器,使得通过计算机或其他可编程数据处理终端设备的处理器执行的指令产生用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的装置。The embodiments of the present invention are described with reference to the flowcharts and/or block diagrams of the methods, terminal devices (systems), and computer program products according to the embodiments of the present invention. It should be understood that each process and/or box in the flowchart and/or block diagram, as well as the combination of the processes and/or boxes in the flowchart and/or block diagram, can be implemented by computer program instructions. These computer program instructions can be provided to a processor of a general-purpose computer, an embedded processor, or other programmable data processing terminal device to generate a machine, so that the instructions executed by the processor of the computer or other programmable data processing terminal device generate a device for implementing the functions specified in one process or multiple processes in the flowchart and/or one box or multiple boxes in the block diagram.
这些计算机程序指令也可存储在能引导计算机或其他可编程数据处理终端设备以特定方式工作的计算机可读存储器中,使得存储在该计算机可读存储器中的指令产生包括指令装置的制造品,该指令装置实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能。这些计算机程序指令也可装载到计算机或其他可编程数据处理终端设备上,使得在计算机或其他可编程终端设备上执行一系列操作步骤以产生计算机实现的处理,从而在计算机或其他可编程终端设备上执行的指令提供用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的步骤。These computer program instructions may also be stored in a computer-readable memory capable of directing a computer or other programmable data processing terminal device to operate in a specific manner, so that the instructions stored in the computer-readable memory produce a product including an instruction device that implements the functions specified in one or more processes of the flowchart and/or one or more blocks of the block diagram. These computer program instructions may also be loaded onto a computer or other programmable data processing terminal device, so that a series of operation steps are performed on the computer or other programmable terminal device to produce a computer-implemented process, so that the instructions executed on the computer or other programmable terminal device provide steps for implementing the functions specified in one or more processes of the flowchart and/or one or more blocks of the block diagram.
还需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者终端设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者终端设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者终端设备中还存在另外的相同要素。It should also be noted that, in this article, the terms "include", "comprises" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or terminal device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or terminal device. In the absence of further restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the process, method, article or terminal device including the elements.
此外,可以理解的是,在本发明的各种实施例中,上述各过程的序号的大小并不意味着执行顺序的先后,各过程的执行顺序应以其功能和内在逻辑确定,而不应对本发明实施例的实施过程构成任何限定。In addition, it can be understood that in various embodiments of the present invention, the size of the serial numbers of the above-mentioned processes does not mean the order of execution. The execution order of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of the embodiments of the present invention.
本领域普通技术人员可以意识到,结合本文中所公开的实施例描述的各示例的单元及算法步骤,能够以电子硬件、或者计算机软件和电子硬件的结合来实现。这些功能究竟以硬件还是软件方式来执行,取决于技术方案的特定应用和设计约束条件。专业技术人员可以对每个特定的应用来使用不同方法来实现所描述的功能,但是这种实现不应认为超出本发明的范围。Those of ordinary skill in the art will appreciate that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, or a combination of computer software and electronic hardware. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Professional and technical personnel can use different methods to implement the described functions for each specific application, but such implementation should not be considered to be beyond the scope of the present invention.
在本发明所提供的几个实施例中,应该理解到,所揭露的设备、装置和方法,可以通过其它的方式实现。例如,以上所描述的装置实施例仅仅是示意性的,例如,功能模块/单元的划分,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式,例如多个单元或组件可以结合或者可以集成到另一个设备,或一些特征可以忽略,或不执行。另一点,所显示或讨论的相互之间的耦合或直接耦合或通信连接可以是通过一些接口,装置或单元的间接耦合或通信连接,可以是电性,机械或其它的形式。作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部单元来实现本实施例方案的目的。另外,在本发明各个实施例中的各功能单元可以集成在一个处理单元中,也可以是各个单元单独物理存在,也可以两个或两个以上单元集成在一个单元中。In several embodiments provided by the present invention, it should be understood that the disclosed equipment, devices and methods can be implemented in other ways. For example, the device embodiments described above are only schematic, for example, the division of functional modules/units is only a logical function division, and there may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another device, or some features can be ignored or not executed. Another point, the mutual coupling or direct coupling or communication connection shown or discussed can be through some interfaces, indirect coupling or communication connection of devices or units, which can be electrical, mechanical or other forms. The unit described as a separate component may or may not be physically separated, and the component displayed as a unit may or may not be a physical unit, that is, it may be located in one place, or it may be distributed on multiple network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the scheme of this embodiment. In addition, each functional unit in each embodiment of the present invention can be integrated in a processing unit, or each unit can exist physically alone, or two or more units can be integrated in one unit.
所述方法如果以软件功能单元的形式实现并作为独立的产品销售或使用时,可以存储在一个计算机可读取存储介质中。基于这样的理解,本发明的技术方案本质上或者说对现有技术做出贡献的部分或者该技术方案的部分可以以软件产品的形式体现出来,该计算机软件产品存储在一个存储介质中,包括若干指令用以使得一台计算机设备(可以是个人计算机,服务器,或者网络设备等)执行本发明各个实施例所述方法的全部或部分步骤。而前述的存储介质包括U盘、移动硬盘、只读存储器(read-only memory,ROM)、随机存取存储器(random access memory,RAM)、磁碟或光盘等各种可以存储程序代码的介质。If the method is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present invention, or the part that contributes to the prior art or the part of the technical solution, can be embodied in the form of a software product, which is stored in a storage medium and includes several instructions for a computer device (which can be a personal computer, a server, or a network device, etc.) to perform all or part of the steps of the method described in each embodiment of the present invention. The aforementioned storage medium includes various media that can store program codes, such as a USB flash drive, a mobile hard disk, a read-only memory (ROM), a random access memory (RAM), a magnetic disk or an optical disk.
最后需要说明的是,以上所述是本发明优选实施方式,应当指出,尽管已描述了本发明优选实施例,但对于本技术领域的技术人员来说,一旦得知了本发明的基本创造性概念,在不脱离本发明所述原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。所以,所附权利要求意欲解释为包括优选实施例以及落入本发明实施例范围的所有变更和修改。Finally, it should be noted that the above is a preferred embodiment of the present invention. It should be pointed out that although the preferred embodiment of the present invention has been described, once the basic creative concept of the present invention is known, a number of improvements and modifications can be made by those skilled in the art without departing from the principles of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. Therefore, the attached claims are intended to be interpreted as including the preferred embodiment and all changes and modifications that fall within the scope of the embodiments of the present invention.
Claims (8)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202311705915.8A CN117900263A (en) | 2023-12-12 | 2023-12-12 | A roll shape design method for an intermediate roll of a 20-roll rolling mill |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202311705915.8A CN117900263A (en) | 2023-12-12 | 2023-12-12 | A roll shape design method for an intermediate roll of a 20-roll rolling mill |
Publications (1)
Publication Number | Publication Date |
---|---|
CN117900263A true CN117900263A (en) | 2024-04-19 |
Family
ID=90682895
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202311705915.8A Pending CN117900263A (en) | 2023-12-12 | 2023-12-12 | A roll shape design method for an intermediate roll of a 20-roll rolling mill |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN117900263A (en) |
-
2023
- 2023-12-12 CN CN202311705915.8A patent/CN117900263A/en active Pending
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN102513351B (en) | Method and device for continuous cold rolling of strip steel | |
CN106909723A (en) | Cold-rolled process emulsifies flow quantity and mill speed relation curve Optimal Setting method | |
CN101367092A (en) | A Work Roll Technology for Controlling Edge Fall of Cold Rolled Steel | |
CN105251781B (en) | Control method of cold continuous rolling mill | |
CN110000209A (en) | 4 passes method of 0.005mm thickness aluminium foil | |
CN116136892B (en) | Method and system for calculating rolling force of twenty-high rolling mill | |
CN118023303B (en) | Roll gap setting method, device and equipment in thin strip rolling production process | |
CN117900263A (en) | A roll shape design method for an intermediate roll of a 20-roll rolling mill | |
CN110202001A (en) | Preparation Method and milling method are matched by the roller system of ultra-thin ultra-wide stainless steel product rolling | |
Shang et al. | Improvement in continuously variable crown work roll contour under CVC cyclical shifting mode | |
CN111832155B (en) | A load distribution method for hot rolling rough rolling considering intermediate billet crown | |
CN105032945A (en) | Method for evaluating strip shape and strip crown comprehensive control capacity of hot continuous rolling mill | |
CN112588822A (en) | Hot continuous rolling mill model and plate shape control method | |
Li et al. | Research on ASR work roll contour suitable for all width electrical steel strip during hot rolling process | |
CN111889601B (en) | Design method of wavy blank for increasing surface deformation of alloy die forging difficult to deform | |
CN107716670A (en) | A kind of multi-pass increment rolling forming process | |
CN110090867B (en) | Method for preventing steel from being stacked between vertical roll and flat roll when flat roll bites steel | |
CN110586647A (en) | Non-intermittent rolling method for rough rolling R1 rolling mill | |
CN113351652B (en) | Method and device for controlling transverse same-plate difference of cold-rolled silicon steel | |
CN203919809U (en) | A kind of permanent magnetic ferrite magnetic shoe mould | |
CN109821904A (en) | Milling method, control device and the computer readable storage medium of roughing transformation | |
CN101259485A (en) | 20 high mill intermediate roller cone | |
CN112559950A (en) | Twenty-high rolling mill roll system elastic deformation roll unit dividing method for forecasting pressing phenomenon of edge part of working roll | |
CN111105073B (en) | Power grid 10kV feeder load prediction method based on power transfer equivalent replacement | |
CN117574582B (en) | A method for designing the profile of backup rolls for hot rolling by integrating high-order curves with sine functions |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |