CN117885189A - Texture drawing device and method for plugboard filler - Google Patents

Texture drawing device and method for plugboard filler Download PDF

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Publication number
CN117885189A
CN117885189A CN202410294630.8A CN202410294630A CN117885189A CN 117885189 A CN117885189 A CN 117885189A CN 202410294630 A CN202410294630 A CN 202410294630A CN 117885189 A CN117885189 A CN 117885189A
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China
Prior art keywords
hopper
shielding
texture
gear
discharging
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Granted
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CN202410294630.8A
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Chinese (zh)
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CN117885189B (en
Inventor
童路洋
李忠远
林敏华
李镇杰
钱宇驰
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Feizhou Deng
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Feizhou Deng
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Priority to CN202410294630.8A priority Critical patent/CN117885189B/en
Publication of CN117885189A publication Critical patent/CN117885189A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/08Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
    • B28B11/0863Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for profiling, e.g. making grooves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/001Applying decorations on shaped articles, e.g. by painting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/10Biological treatment of water, waste water, or sewage

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Making Paper Articles (AREA)

Abstract

The invention relates to the technical field of stone product texture drawing, in particular to a texture drawing device and method for plugboard fillers, comprising a blanking mechanism, a moving mechanism and a discharging control mechanism; the discharging control mechanism comprises a mounting mechanism, a shielding mechanism, a mechanism shell and a grooving mechanism; the mounting mechanism is provided with a mounting channel, the mechanism shell is rotationally connected with the mounting channel, the bottom of the discharging mechanism is fixedly connected with the top of the mounting mechanism, the discharging hole of the discharging mechanism is fixedly connected with the mounting channel, and the shielding mechanism is arranged on the mechanism shell and stretches out and draws back to shield the mounting channel; the slotting mechanism is arranged below the mechanism shell and avoids the installation channel; the moving mechanism is arranged above the texture drawing conveyor belt in a free moving way, and the blanking mechanism is fixedly connected with the moving mechanism; therefore, the grooving process and the filling process are integrated, the texture pattern drawing of the blank body is finished at one time, the production line cost is low, the production efficiency is high, and the texture is smooth.

Description

Texture drawing device and method for plugboard filler
Technical Field
The invention relates to the technical field of stone product texture drawing, in particular to a texture drawing device and method for plugboard fillers.
Background
Along with the wide application of stone products in various industries, the demand is increased, and the requirements on the texture drawing smoothness, the production efficiency and the like of the stone products are higher. At present, the method for drawing the textures of stone products (such as rock plates, ceramic tiles, quartz stones and the like) is to firstly carry out texture grooving on a blank body and then fill texture materials into the grooves for carrying out texture drawing.
However, the grooving and filling processes of the method are usually carried out separately by two devices, the whole texture groove pattern is formed by the grooving device, and then the texture groove is filled by the filling device, so that the grooving and filling processes are long in time interval, the texture drawing time is long, and the production efficiency is low; the grooved blank body can be further solidified due to overlong standing time, so that after filling, the filled texture material and the blank body are not well fused, and the textures are easy to fall off; or the texture grooves deform during the process, resulting in insufficient smoothness of texture after filling, and even inconsistent with the expected texture.
More importantly, the traditional texture drawing equipment adopts a thin discharge hole for blanking, and blanking filling is carried out by continuously moving back and forth, so that the die cavity cannot be filled by once over-calibration for one-time blanking to finish filling, and therefore, the purpose of continuously moving back and forth for filling is achieved, and the traditional texture drawing equipment is complex in matching linkage parts, complex in control algorithm, high in equipment cost and low in filling efficiency.
Disclosure of Invention
Aiming at the defects, the invention aims to provide a texture drawing device and method for plugboard filler, which integrates a slotting process and a filler process, and can finish drawing of texture patterns of a blank body at one time, and has the advantages of low production line cost, high production efficiency and smooth texture.
To achieve the purpose, the invention adopts the following technical scheme:
the texture drawing device for the plugboard filler comprises a blanking mechanism, a moving mechanism and a discharging control mechanism; the discharging control mechanism comprises a mounting mechanism, a shielding mechanism, a mechanism shell and a grooving mechanism; the device comprises a mechanism shell, a discharging mechanism, a mounting mechanism, a shielding mechanism and a shielding mechanism, wherein the mounting mechanism is provided with a mounting channel, the mechanism shell is rotationally connected or fixedly connected with the mounting channel, the bottom of the discharging mechanism is fixedly connected with the top of the mounting mechanism, a discharging hole of the discharging mechanism is fixedly connected with the mounting channel, and the shielding mechanism is arranged on the mechanism shell and stretches out and draws back to shield the mounting channel;
the slotting mechanism is arranged below the mechanism shell and avoids the installation channel;
the moving mechanism is arranged above the texture drawing conveyor belt in a free moving mode, and the blanking mechanism is fixedly connected with the moving mechanism.
Further, the shielding mechanism comprises a telescopic driving part, a first connecting part, a second connecting part, a first shielding part, a second shielding part and a shielding mechanism mounting shell; the shielding mechanism mounting shell is fixed on the front upper side edge part of the mechanism shell;
the telescopic driving part comprises a telescopic driving end and a telescopic motor; the telescopic motor is arranged on the top surface of the shielding mechanism mounting shell, the telescopic driving end is arranged in the shielding mechanism mounting shell, and the transmission shaft of the telescopic motor is in transmission connection with the telescopic driving end;
the first connecting part and the second connecting part are arranged on the top surface of the mechanism shell, the first connecting part and the second connecting part are telescopically arranged in the shielding mechanism mounting shell, the telescopic driving end is in forward transmission connection with the first connecting part, the telescopic driving end is in reverse transmission connection with the second connecting part, the first shielding part and the second shielding part are movably sleeved on the front part and the rear part of the outer side of the mechanism shell respectively, the first connecting part is fixedly connected with the first shielding part, and the second connecting part is fixedly connected with the second shielding part;
the first shielding part and the second shielding part are opened and closed to shield the installation channel.
Further, the slotting mechanism comprises a slotting mechanism fixing piece, a sliding driving piece and an inserting plate; one end of the slotting mechanism fixing piece is fixedly connected with the left side of the front face of the mechanism shell, the other end of the slotting mechanism fixing piece is fixedly connected with the sliding driving piece, the inserting plate is vertically arranged below the left side of the first shielding part and the left side of the second shielding part and fixedly connected with the sliding end of the sliding driving piece, and the inserting plate slides between the first shielding part and the second shielding part.
Further, a first slotting limiting piece is arranged on the left outer side of the first shielding part, a second slotting limiting piece is arranged on the left outer side of the second shielding part, and a sliding limiting piece is arranged on the inserting plate; the sliding limiting piece is limited on the first slotting limiting piece or the second slotting limiting piece in a sliding way;
the distance between the first slotting limiting piece and the second slotting limiting piece is the same as the distance between the first shielding part and the second shielding part;
the left side surface of the mechanism shell is provided with an opening and closing detector, and the opening and closing detector is used for feeding back a closing signal when detecting that the first shielding part and the second shielding part are closed, otherwise feeding back an opening signal;
the right side in front of the mechanism shell and the right side in the back are respectively provided with a maximum opening position detector, and the maximum opening position detectors are used for feeding back a stop opening signal when detecting that the first shielding part or the second shielding part is opened to the maximum opening position.
Further, a through hole is formed in the center of the mechanism shell and corresponds to the outer wall of the installation channel, and the through hole is movably sleeved on the outer wall of the installation channel;
the mechanism shell is also provided with a rotation driving part; the rotation driving part comprises a rotation driving end and a rotation motor; the rotary motor is arranged on the side face of the mechanism shell, a transmission shaft of the rotary motor is in transmission connection with the rotary driving end, and the rotary driving end is arranged in the mechanism shell and is in rotary connection with the outer wall of the installation channel.
Further, the telescopic driving end comprises a third gear, a fourth gear and a fifth gear; the transmission shaft of the telescopic motor is in transmission connection with the third gear, the fourth gear and the fifth gear are positioned on two opposite sides of the third gear, the third gear is respectively in meshed connection with the fourth gear and the fifth gear, the fourth gear is in meshed connection with the first connecting part, and the fifth gear is in meshed connection with the second connecting part;
the rotary driving end comprises a first gear and a second gear; the transmission shaft of the rotating motor is in transmission connection with the second gear, and the first gear is in meshed connection with the second gear; the inner hole of the first gear is connected with the outer wall ball of the mounting channel.
Further, the moving mechanism comprises a left-right moving guide rail, a front-back moving guide rail and a moving platform with an up-down telescopic function; the front-back moving guide rail is fixedly arranged at the side edge part of the texture drawing conveyor belt, the left-right moving guide rail is arranged above the texture drawing conveyor belt and is perpendicular to the front-back moving guide rail, the left-right moving guide rail is in sliding connection with the front-back moving guide rail, the moving platform is in sliding connection with the left-right moving guide rail, and the side face of the discharging mechanism is fixedly connected with the telescopic end of the moving platform.
Further, the discharging mechanism comprises a hopper, a hopper supporting frame, a feeding mechanism and a plurality of discharging mechanisms; the hopper supporting frame is arranged at the rear side of the hopper, the side frames at the two sides of the hopper supporting frame are respectively and fixedly connected with the two sides of the top of the hopper, the bottom of the hopper supporting frame is fixedly connected with the top of the mounting mechanism, the discharge port of the hopper is fixedly connected with the mounting channel, and the connecting piece at the rear side of the hopper supporting frame is fixedly connected with the telescopic end of the movable platform;
the feeding mechanism comprises a feeding part and a feeding driving part; the top of the hopper supporting frame extends to the center of a feed inlet of the hopper and is rotationally connected with the top of the feeding part, the bottom of the feeding part extends to a discharge outlet of the hopper, and the feeding driving part is fixed on the top of the hopper supporting frame and is in driving connection with the top of the feeding part;
the discharging mechanism is fixed at the top of the hopper supporting frame, and a discharge hole of the discharging mechanism is arranged in a feed inlet of the hopper.
Further, the discharging mechanism comprises a discharging hopper, a conveying part and a guide hopper; the conveying part is fixed in the top of hopper support frame, the discharging hopper with the side bearer fixed connection of conveying part, the discharge gate of discharging hopper set up in the top of the conveyer of conveying part, the tip of conveying direction of conveying part with the feed inlet fixed connection of guide hopper, the discharge gate of guide hopper is connected the feed inlet of hopper.
The texture drawing method of the plugboard filler is applied to the texture drawing device of the plugboard filler; the method comprises the following steps:
s1: setting a texture pattern;
s2: placing texture materials into a discharge hopper;
s3: the first shielding part and the second shielding part adjust the opening width according to the line width set by the texture pattern, and the plugboard is inserted into the blank body conveyed on the texture drawing conveyor belt and slides back and forth between the opening widths of the first shielding part 324 and the second shielding part so as to slot the blank body;
s4: texture materials in the discharging hopper are conveyed into the hopper through the conveying part, and the hopper fills the grooves through a discharge hole formed by surrounding the first shielding part and the second shielding part through the mounting channel;
s5: the moving mechanism drives the discharging mechanism and the discharging control mechanism to move along the line track of the texture pattern, and meanwhile, the mechanism shell is driven by the rotating driving part to rotate relative to the discharging mechanism, and the steps S3 and S4 are circularly executed according to the line track until the texture pattern is drawn.
The technical scheme provided by the invention can comprise the following beneficial effects: the installation mechanism is connected with the mechanism shell in a rotating way or in a fixed way, so that the installation mechanism and the mechanism shell can rotate relatively or be fixed relatively according to drawing requirements, for example, when the texture pattern is simpler, the installation mechanism is connected with the mechanism shell in a fixed way, the texture pattern is complex, the texture smoothness requirement is higher, and the installation mechanism is connected with the mechanism shell in a rotating way. Take the installation channel and the mechanism shell rotation connection as an example: the bottom of the blanking mechanism is fixedly connected with the top of the mounting mechanism, so that a discharge hole of the blanking mechanism enters the mounting channel and is fixedly connected with the mounting channel, and the blanking mechanism can rotate relative to the mechanism shell along with the mounting mechanism; the shielding mechanism is arranged on the mechanism shell and stretches out and draws back the mounting channel, the size of a discharge hole of the blanking mechanism can be adjusted, the adjusted discharge hole random structure shell and the blanking mechanism can rotate relatively, and the angle of the discharge hole of the blanking mechanism is adjusted; the slotting mechanism is arranged below the mechanism shell in a way of avoiding the mounting channel, forms a relative front-back relation and an up-down relation with a discharge hole of the blanking mechanism, and moves downwards along with the downward movement of the moving mechanism after the blanking mechanism is fixedly connected with the moving mechanism, so as to slotting a blank body conveyed on the texture drawing conveyor belt, and then filling the blank body by the discharge hole of the blanking mechanism with a rear relative position; the moving mechanism is arranged above the texture drawing conveyor belt in a free moving way, the blanking mechanism and the discharging control mechanism can be driven to move horizontally, the set texture patterns can be drawn on the basis that the blanking mechanism and the mechanism shell can rotate relatively, and then the moving mechanism drives the blanking mechanism and the discharging control mechanism to move downwards to perform slotting and filling at the same time, so that lines of the texture patterns are drawn; and the grooving process and the filling process are integrated and carried out simultaneously, so that the intermediate process is omitted, the production line cost is low, the texture drawing is rapid, the production efficiency is high, the fusion degree of the filled texture material and the blank is high, the texture is smoother, and the texture pattern effect is better. Similarly, the installation channel and the mechanism shell are fixedly connected, so that the texture pattern drawing can be realized, and the drawing speed is higher because relative rotation is not needed although the texture smoothness is relatively low.
Drawings
Fig. 1 is a schematic structural view of a texture drawing apparatus of a plug board packing according to one embodiment of the present invention.
Fig. 2 is a schematic structural view of the discharging mechanism and the discharging control mechanism shown in fig. 1.
Fig. 3 is an enlarged view at a as shown in fig. 2.
Fig. 4 is a schematic view of the bottom surface structure of the discharging mechanism and the discharging control mechanism shown in fig. 2.
Fig. 5 is a schematic structural view of the discharge control mechanism shown in fig. 2.
Fig. 6 is a bottom cross-sectional view of the outfeed control mechanism shown in fig. 5.
Fig. 7 is a flow chart of a texture rendering method of a board plug filler according to one embodiment of the present invention.
Wherein: the discharging mechanism 1, the moving mechanism 2, the discharging control mechanism 3, the texture drawing conveyor 4, the mounting mechanism 31, the shielding mechanism 32, the mechanism housing 33, the slotting mechanism 34, the mounting passage 311, the telescopic driving portion 321, the first connecting portion 322, the second connecting portion 323, the first shielding portion 324, the second shielding portion 325, the shielding mechanism mounting case 326, the telescopic driving end 3211, the telescopic motor 3212, the slotting mechanism fixing member 341, the sliding driving member 342, the insertion plate 343, the first slotting limiter 3241, the second slotting limiter 3251, the sliding limiter 3431, the opening and closing detector 331, the maximum opening position detector 333, the rotation driving portion 332, the rotation driving end 3321, the rotation motor 3322, the third gear 3213, the fourth gear 3214, the fifth gear 3215, the first gear 3323, the second gear 3324, the left and right movement rail 22, the front and rear movement rail 23, the moving platform 21, the hopper 11, the support frame 12, the feeding mechanism 13, the feeding mechanism 14, the connecting member 121, the feeding portion 131, the feeding driving portion 132, the hopper 141, the delivery portion 142, the delivery guide 142, and the transfer portion 142.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
In the description of the present invention, it should be understood that the terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be configured and operated in a particular orientation, and thus should not be construed as limiting the invention. Furthermore, features defining "first", "second" may include one or more such features, either explicitly or implicitly, for distinguishing between the descriptive features, and not sequentially, and not lightly.
In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In describing embodiments of the present invention, it should be noted that the terms "mounted," "connected," and "coupled" are to be construed broadly, and may be either fixedly coupled, detachably coupled, or integrally coupled, for example, unless otherwise indicated and clearly defined; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the embodiments of the present invention can be understood by those of ordinary skill in the art according to specific circumstances.
The following describes a texture drawing apparatus and method for a filler of a plugboard according to an embodiment of the present invention with reference to fig. 1 to 7.
Example 1
The texture drawing device for the plugboard filler comprises a blanking mechanism 1, a moving mechanism 2 and a discharging control mechanism 3; the discharging control mechanism 3 comprises a mounting mechanism 31, a shielding mechanism 32, a mechanism shell 33 and a grooving mechanism 34; the mounting mechanism 31 is provided with a mounting channel 311, the mechanism shell 33 is rotationally connected or fixedly connected with the mounting channel 311, the bottom of the blanking mechanism 1 is fixedly connected with the top of the mounting mechanism 31, the discharge hole of the blanking mechanism 1 is fixedly connected with the mounting channel 311, and the shielding mechanism 32 is arranged on the mechanism shell 33 and stretches out and draws back to shield the mounting channel 311;
the slotting mechanism 34 is arranged below the mechanism shell 33 and avoids the mounting channel 311;
the moving mechanism 2 is freely arranged above the texture drawing conveyor belt 4 in a moving way, and the blanking mechanism 1 is fixedly connected with the moving mechanism 2.
In the preferred embodiment of the texture drawing device and method for the plugboard filler provided by the invention, as shown in fig. 1 to 6, the installation mechanism 31 is rotatably connected or fixedly connected with the mechanism housing 33 through the installation channel 311, so that the installation mechanism 31 and the mechanism housing 33 can be selectively rotated or fixed relatively according to drawing requirements, for example, when the texture pattern is simpler, the fixed connection is adopted, the texture pattern is complex and the requirement on smoothness of the texture is higher, and the rotating connection is adopted. Taking the rotational connection of the mounting channel 311 and the mechanism housing 33 as an example: the bottom of the blanking mechanism 1 is fixedly connected with the top of the mounting mechanism 31, so that a discharge hole of the blanking mechanism 1 enters the mounting channel 311 and is fixedly connected with the mounting channel 311, and the blanking mechanism 1 can rotate relatively with the mounting mechanism 31 and the mechanism shell 33; the shielding mechanism 32 is arranged on the mechanism shell 33 and stretches out and draws back the mounting channel 311, the size of the discharge port of the blanking mechanism 1 can be adjusted, the adjusted discharge port can rotate relative to the blanking mechanism 1 at random, and the angle of the discharge port of the blanking mechanism 1 can be adjusted; the slotting mechanism 34 is arranged below the mechanism shell 33 and avoids the mounting channel 311, forms a relative front-back relation and an up-down relation with the discharge port of the blanking mechanism 1, and after the blanking mechanism 1 and the moving mechanism 2 are fixedly connected, when the moving mechanism 2 moves downwards, the slotting mechanism 34 moves downwards along with the downward movement of the moving mechanism, so as to slotting blanks conveyed on the texture drawing conveyor belt, and then the discharge port of the blanking mechanism 1 at the relative position is filled; the moving mechanism 2 is arranged above the texture drawing conveyor belt 4 in a free moving way, so that the blanking mechanism 1 and the discharging control mechanism 3 can be driven to move horizontally, a set texture pattern can be drawn on the basis that the blanking mechanism 1 and the mechanism shell 33 can rotate relatively, and then the moving mechanism 2 drives the blanking mechanism 1 and the discharging control mechanism 3 to move downwards to perform slotting and filling at the same time, so that lines of the texture pattern are drawn; and the grooving process and the filling process are integrated and carried out simultaneously, so that the intermediate process is omitted, the production line cost is low, the texture drawing is rapid, the production efficiency is high, the fusion degree of the filled texture material and the blank is high, the texture is smoother, and the texture pattern effect is better. Similarly, the installation channel 311 and the mechanism housing 33 are fixedly connected to achieve texture pattern drawing, and although the texture smoothness is relatively low, the drawing speed is higher because relative rotation is not required.
Further, the shielding mechanism 32 includes a telescopic driving portion 321, a first connecting portion 322, a second connecting portion 323, a first shielding portion 324, a second shielding portion 325, and a shielding mechanism mounting case 326; the shielding mechanism mounting case 326 is fixed to the front upper side edge portion of the mechanism case 33;
the telescopic driving part 321 comprises a telescopic driving end 3211 and a telescopic motor 3212; the telescopic motor 3212 is arranged on the top surface of the shielding mechanism mounting shell 326, the telescopic driving end 3211 is arranged in the shielding mechanism mounting shell 326, and a transmission shaft of the telescopic motor 3212 is in transmission connection with the telescopic driving end 3211;
the first connecting part 322 and the second connecting part 323 are arranged on the top surface of the mechanism shell 33, the first connecting part 322 and the second connecting part 323 are telescopically arranged in the shielding mechanism mounting shell 326, the telescopic driving end 3211 is in forward transmission connection with the first connecting part 322, the telescopic driving end 3211 is in reverse transmission connection with the second connecting part 323, the first shielding part 324 and the second shielding part 325 are movably sleeved on the front part and the rear part of the outer side of the mechanism shell 33 respectively, the first connecting part 322 is fixedly connected with the first shielding part 324, and the second connecting part 323 is fixedly connected with the second shielding part 325;
the first shielding portion 324 and the second shielding portion 325 are opened and closed to shield the mounting passage 311.
In this embodiment, the shielding mechanism mounting shell 326 is fixedly connected with the mechanism housing 33, the telescopic driving end 3211 is disposed in the shielding mechanism mounting shell 326, the first connecting portion 322 and the second connecting portion 323 are telescopically mounted in the shielding mechanism mounting shell 326, and the first connecting portion 322 and the second connecting portion 323 are respectively fixedly connected with the first shielding portion 324 and the second shielding portion 325, so that the whole shielding mechanism 32 can rotate with the mechanism housing 33, and a discharge port angle adjusting function is realized; because the first connecting portion 322 and the second connecting portion 323 are telescopically installed in the shielding mechanism installation shell 326, the telescopic driving end 3211 is respectively in forward transmission with the first connecting portion 322 and in reverse transmission with the second connecting portion 323, under the driving of the telescopic motor 3212, the telescopic driving end 3211 can drive the first shielding portion 324 and the second shielding portion 325 to move in an opening and closing mode through driving the first connecting portion 322 and the second connecting portion 323 to move in a telescopic mode, and then the shielding area of the installation channel 311 is adjusted through the opening and closing movement of the first shielding portion 324 and the second shielding portion 325, the purpose of adjusting the area of a shielding discharge hole is achieved, and the size adjusting function of the discharge hole is achieved.
Further, the slotting mechanism 34 comprises a slotting mechanism fixing piece 341, a sliding driving piece 342 and an inserting plate 343; one end of the slotting mechanism fixing piece 341 is fixedly connected with the left side of the front face of the mechanism shell 33, the other end of the slotting mechanism fixing piece 341 is fixedly connected with the sliding driving piece 342, the insertion plate 343 is vertically arranged below the left sides of the first shielding part 324 and the second shielding part 325 and is fixedly connected with the sliding end of the sliding driving piece 342, and the insertion plate 343 slides between the first shielding part 324 and the second shielding part 325.
In this embodiment, the slotting mechanism 34 mainly uses the slotting mechanism fixing piece 341 to form a fixed relationship between the sliding driving piece 342 (such as a driving motor) and the mechanism housing 33, so that the insert plate 343 slides between the first shielding portion 324 and the second shielding portion 325 under the driving of the sliding driving piece 342; because the insert plate 343 is located below the mechanism housing 33, the insert plate 343 can rotate around the mechanism housing 33 on the opposite front side of the mounting channel 311, so that when the insert plate 343 is moved downwards, the insert plate 343 can be inserted into the blank body firstly to scrape the surface material of the blank body into a groove body in the sliding process, and then the first shielding part 324 and the second shielding part 325 surround the mounting channel 311 to form a new discharge hole for filling.
Further, a first slotting limiter 3241 is arranged on the left outer side of the first shielding part 324, a second slotting limiter 3251 is arranged on the left outer side of the second shielding part 325, and a sliding limiter 3431 is arranged on the plugboard 343; the sliding limiting piece 3431 is limited on the first slotting limiting piece 3241 or the second slotting limiting piece 3251 in a sliding way;
the distance between the first slot stopper 3241 and the second slot stopper 3251 is the same as the distance between the first shielding portion 324 and the second shielding portion 325;
the left side surface of the mechanism housing 33 is provided with an opening and closing detector 331, and the opening and closing detector 331 is used for feeding back a closing signal when detecting that the first shielding part 324 and the second shielding part 325 are closed, otherwise feeding back an opening signal;
the front right side and the rear right side of the mechanism housing 33 are provided with maximum opening position detectors 333, and the maximum opening position detectors 333 are used for feeding back a stop-opening signal when detecting that the first shielding portion 324 or the second shielding portion 325 is opened to the maximum opening position.
In this embodiment, in order to match the notched body of the insert plate 343 with the new discharge port formed by surrounding the first shielding portion 324 and the second shielding portion 325 with the shielding installation channel 311, a first notch limiter 3241 is disposed on the left outer side of the first shielding portion 324, a second notch limiter 3251 is disposed on the left outer side of the second shielding portion 325, and a sliding limiter 3431 is disposed on the insert plate 343 such that the sliding limiter 3431 is only slidable between the first notch limiter 3241 and the second notch limiter 3251 during sliding; and the distance between the first slot stopper 3241 and the second slot stopper 3251 is the same as the distance between the first shielding portion 324 and the second shielding portion 325 (i.e., the width of the discharge port), so that the insert plate 343 slides the width of the slot to match the width of the new discharge port.
More specifically, in order to make the host machine recognize and control the size of the slot and the size of the filler opening more easily in the process of drawing the texture pattern, an opening and closing detector 331 is disposed on the left side surface of the mechanism housing 33 to detect the opening and closing conditions of the first shielding portion 324 and the second shielding portion 325, that is, when the detection signal output by the opening and closing detector 331 is shielded by the first shielding portion 324 or the second shielding portion 325, the opening and closing mechanism is opened in the opposite direction; the maximum opening position detector 333 is disposed on the front right side and the rear right side of the mechanism housing 33 to limit the maximum opening widths of the first shielding portion 324 and the second shielding portion 325, that is, to represent reaching the maximum opening width when the detection signal outputted from the maximum opening position detector 333 is shielded by the first shielding portion 324 or the second shielding portion 325.
Further, a through hole is formed in the center of the mechanism housing 33 corresponding to the outer wall of the mounting channel 311, and the through hole is movably sleeved on the outer wall of the mounting channel 311;
the mechanism housing 33 is also provided with a rotation driving portion 332; the rotation driving portion 332 includes a rotation driving end 3321 and a rotation motor 3322; the rotating motor 3322 is disposed on a side surface of the mechanism housing 33, a transmission shaft of the rotating motor 3322 is in transmission connection with the rotating driving end 3321, and the rotating driving end 3321 is disposed in the mechanism housing 33 and is in rotation connection with an outer wall of the mounting channel 311.
In this embodiment, in order to realize the rotational connection between the mounting channel 311 and the mechanism housing 33, the mechanism housing 33 is further provided with a rotational driving portion 332, a through hole is formed in the center of the mechanism housing 33 corresponding to the outer wall of the mounting channel 311, and the through hole is movably sleeved on the outer wall of the mounting channel 311, and the rotational driving end 3321 of the rotational driving portion 332 is disposed in the mechanism housing 33 and rotationally connected to the outer wall of the mounting channel 311, so that the rotational driving end 3321 drives the mechanism housing 33 and the mounting channel 311 to rotate relatively under the driving of the rotational motor 3322.
Further, the telescoping drive end 3211 includes a third gear 3213, a fourth gear 3214, and a fifth gear 3215; a transmission shaft of the telescopic motor 3212 is in transmission connection with a third gear 3213, a fourth gear 3214 and a fifth gear 3215 are positioned on two opposite sides of the third gear 3213, the third gear 3213 is respectively in meshed connection with the fourth gear 3214 and the fifth gear 3215, the fourth gear 3214 is in meshed connection with the first connecting part 322, and the fifth gear 3215 is in meshed connection with the second connecting part 323;
the rotational drive end 3321 includes a first gear 3323 and a second gear 3324; the transmission shaft of the rotating motor 3322 is in transmission connection with the second gear 3324, and the first gear 3323 is in meshed connection with the second gear 3324; the inner bore of the first gear 3323 is ball-connected to the outer wall of the mounting channel 311.
In this embodiment, the telescopic action of the shielding mechanism 32 is realized by the meshing relationship of gears, the telescopic driving end 3211 is composed of three gears of a third gear 3213, a fourth gear 3214 and a fifth gear 3215, and the telescopic motor 3212 drives the third gear 3213 to rotate so as to drive the fourth gear 3214 and the fifth gear 3215 to rotate in opposite directions, so that the first connecting portion 322 (such as a strip block with gear teeth) and the second connecting portion 323 (such as a strip block with gear teeth) which are fixedly connected with the first connecting portion and the second connecting portion respectively extend in opposite directions, and further the first shielding portion 324 and the second shielding portion 325 move in an opening and closing manner, thereby realizing the size adjustment function of the discharge port.
The relative rotation relationship between the rotation driving end 3321 and the mounting channel 311 is also realized by the meshing relationship of gears, the rotation driving end 3321 consists of a first gear 3323 and a second gear 3324, and the rotation motor 3322 drives the second gear 3324 to rotate so as to drive the first gear 3323 to rotate; further, since the inner hole of the first gear 3323 is ball-connected with the outer wall of the mounting channel 311, that is, the inner hole (outer ring) of the first gear 3323, the balls and the mounting channel 311 (inner ring) form a structure similar to a ball bearing, the first gear 3323 and the mounting channel 311 are relatively rotated, and the mechanism housing 33 carrying the first gear 3323 and the mounting channel 311 are relatively rotated.
Further, the moving mechanism 2 includes a left-right moving rail 22, a front-back moving rail 23, and a moving platform 21 having an up-down telescopic function; the front and back moving guide rail 23 is fixedly arranged at the side edge part of the texture drawing conveyor belt 4, the left and right moving guide rail 22 is arranged above the texture drawing conveyor belt 4 and is perpendicular to the front and back moving guide rail 23, the left and right moving guide rail 22 is in sliding connection with the front and back moving guide rail 23, the moving platform 21 is in sliding connection with the left and right moving guide rail 22, and the side surface of the blanking mechanism 1 is fixedly connected with the telescopic end of the moving platform 21.
In this embodiment, in order to enable the moving mechanism 2 to freely move on the texture drawing conveyor 4, a front-rear moving rail 23 is fixedly provided at a side edge portion of the texture drawing conveyor 4, a left-right moving rail 22 is provided above the texture drawing conveyor 4 and is perpendicular to the front-rear moving rail 23, and the left-right moving rail 22 is slidably connected to the front-rear moving rail 23 so that the left-right moving rail 22 can slide back and forth with respect to the front-rear moving rail 23, thereby moving back and forth above the texture drawing conveyor 4; the moving platform 21 is in sliding connection with the left and right moving guide rail 22, so that the moving platform 21 can slide left and right relative to the left and right moving guide rail 22, and further moves left and right above the texture drawing conveyor belt 4; the side of the blanking mechanism 1 is fixedly connected with the telescopic end of the moving platform 21, and the blanking mechanism 1 can move up and down relative to the texture drawing conveyor belt 4 under the driving of the up-and-down telescopic function (provided with a lifting motor) of the moving platform 21. Therefore, in summary, the blanking mechanism 1 and the discharging control mechanism 3 can move freely on the texture drawing conveyor belt 4 under the drive of the moving mechanism 2, so that the free drawing of patterns on the blank body conveyed on the texture drawing conveyor belt 4 according to the requirements of the texture patterns is realized.
Further, the blanking mechanism 1 comprises a hopper 11, a hopper supporting frame 12, a feeding mechanism 13 and a plurality of blanking mechanisms 14; the hopper support frame 12 is arranged at the rear side of the hopper 11, the side frames at the two sides of the hopper support frame 12 are respectively and fixedly connected with the two sides of the top of the hopper 11, the bottom of the hopper support frame 12 is fixedly connected with the top of the mounting mechanism 31, the discharge port of the hopper 11 is fixedly connected with the mounting channel 311, and the connecting piece 121 at the rear side of the hopper support frame 12 is fixedly connected with the telescopic end of the movable platform 21;
the feeding mechanism 13 includes a feeding portion 131 and a feeding driving portion 132; the top of the hopper support frame 12 extends to the center of a feed inlet of the hopper 11 and is rotationally connected with the top of the feeding part 131, the bottom of the feeding part 131 extends to a discharge outlet of the hopper 11, and the feeding driving part 132 is fixed on the top of the hopper support frame 12 and is in driving connection with the top of the feeding part 131;
the discharging mechanism 14 is fixed on the top of the hopper supporting frame 12, and a discharging hole of the discharging mechanism 14 is arranged in a feeding hole of the hopper 11.
In the embodiment, the front side of the hopper support frame 12 and the hopper 11 form a fixed connection relationship, and the rear side of the hopper support frame 12 and the moving platform 21 form a fixed connection relationship, so that the discharging mechanism 1 and the discharging control mechanism 3 move along with the moving platform 21; the top of the hopper support frame 12 and the feeding mechanism 13 form a fixed connection relationship, and the feeding part 131 of the hopper support frame is rotatably arranged in the hopper 11 and extends to the discharge port of the hopper 11, so that texture materials placed in the hopper 11 are rotatably stirred, and the texture materials are conveniently and rapidly pushed out from the discharge port of the hopper 11 to be filled. More importantly, a plurality of discharging mechanisms 14 are arranged at the top of the hopper supporting frame 12 to discharge the hopper 11, so that a plurality of texture materials can be respectively and simultaneously put into the plurality of discharging mechanisms 14, different texture materials can be sequentially put into the plurality of discharging mechanisms 14 according to time sequence, and the diversity of texture pattern drawing is improved by freely setting the discharging mode.
Further, the discharging mechanism 14 includes a discharging hopper 141, a conveying portion 142, and a guide hopper 143; the conveying part 142 is fixed on the top of the hopper supporting frame 12, the discharging hopper 141 is fixedly connected with the side frame of the conveying part 142, the discharging hole of the discharging hopper 141 is arranged above the conveying piece of the conveying part 142, the end part of the conveying direction of the conveying part 142 is fixedly connected with the feeding hole of the guide hopper 143, and the discharging hole of the guide hopper 143 is connected with the feeding hole of the hopper 11.
In this embodiment, the discharging mechanism 14 is driven by the conveying unit 142 to convey the texture material in the discharging hopper 141 into the hopper 11, thereby achieving the discharging purpose.
Example 2
The texture drawing method of the plugboard filler is applied to the texture drawing device of the plugboard filler; the method comprises the following steps:
s1: setting a texture pattern;
s2: placing the textured material into a discharge hopper 141;
s3: the first shielding part 324 and the second shielding part 325 adjust the opening width according to the line width set by the texture pattern, and the plugboard 343 is inserted into the blank body conveyed on the texture drawing conveyor belt 4 and slides back and forth between the opening widths of the first shielding part 324 and the second shielding part 325 so as to slot the blank body;
s4: the texture materials in the discharge hopper 141 are conveyed into the hopper 11 through the conveying part 142, and the hopper 11 fills the grooves through a discharge hole formed by the first shielding part 324 and the second shielding part 325 through the mounting channel 311;
s5: the moving mechanism 2 drives the discharging mechanism 1 and the discharging control mechanism 3 to move along the line track of the texture pattern, meanwhile, the mechanism shell 33 is driven by the rotation driving part 332 to rotate relative to the discharging mechanism 1, and the steps S3 and S4 are circularly executed according to the line track until the texture pattern drawing is completed.
In this embodiment, a preferred embodiment of a texture drawing method for a plugboard filler is also provided, as shown in fig. 7, after setting a texture pattern to be drawn, the required texture material is placed into a discharge hopper 141 of a texture drawing device, and then the texture pattern drawing can be started. Firstly, the opening width of the first shielding part 324 and the second shielding part 325 is adjusted according to the line width set by the texture pattern, and the plugboard 343 is inserted into the blank body conveyed on the texture drawing conveyor belt 4 to slide back and forth between the opening widths of the first shielding part 324 and the second shielding part 325 so as to slot the blank body; then, the texture drawing material in the discharging hopper 141 is conveyed into the hopper 11 through the conveying part 142, the hopper 11 fills the grooves through a discharge hole formed by the first shielding part 324 and the second shielding part 325 through the mounting channel 311, and the filling effect is better when the texture drawing material is matched with the width of the grooves; finally, the moving mechanism 2 drives the discharging mechanism 1 and the discharging control mechanism 3 to move along the line track of the texture pattern, and meanwhile, the mechanism shell 33 is driven by the rotating driving part 332 to rotate relative to the discharging mechanism 1, so that the mechanism can adapt to slotting and filling of various curved lines; therefore, the grooving process and the filling process are integrated, the texture drawing device can draw the set texture pattern on the blank body at one time, the texture drawing is rapid, the texture is smoother, and the texture pattern effect is better.
Other configurations and the like and operations of a texture rendering apparatus and method for a board-fill material according to embodiments of the present invention are known to those of ordinary skill in the art and will not be described in detail herein.
In the description herein, reference to the term "embodiment," "example," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and principles of the invention, the scope of which is defined by the claims and their equivalents.

Claims (10)

1. The utility model provides a picture peg packing's texture drawing device which characterized in that: comprises a blanking mechanism, a moving mechanism and a discharging control mechanism; the discharging control mechanism comprises a mounting mechanism, a shielding mechanism, a mechanism shell and a grooving mechanism; the device comprises a mechanism shell, a discharging mechanism, a mounting mechanism, a shielding mechanism and a shielding mechanism, wherein the mounting mechanism is provided with a mounting channel, the mechanism shell is rotationally connected or fixedly connected with the mounting channel, the bottom of the discharging mechanism is fixedly connected with the top of the mounting mechanism, a discharging hole of the discharging mechanism is fixedly connected with the mounting channel, and the shielding mechanism is arranged on the mechanism shell and stretches out and draws back to shield the mounting channel;
the slotting mechanism is arranged below the mechanism shell and avoids the installation channel;
the moving mechanism is arranged above the texture drawing conveyor belt in a free moving mode, and the blanking mechanism is fixedly connected with the moving mechanism.
2. A texture drawing apparatus of a package insert according to claim 1, wherein: the shielding mechanism comprises a telescopic driving part, a first connecting part, a second connecting part, a first shielding part, a second shielding part and a shielding mechanism mounting shell; the shielding mechanism mounting shell is fixed on the front upper side edge part of the mechanism shell;
the telescopic driving part comprises a telescopic driving end and a telescopic motor; the telescopic motor is arranged on the top surface of the shielding mechanism mounting shell, the telescopic driving end is arranged in the shielding mechanism mounting shell, and the transmission shaft of the telescopic motor is in transmission connection with the telescopic driving end;
the first connecting part and the second connecting part are arranged on the top surface of the mechanism shell, the first connecting part and the second connecting part are telescopically arranged in the shielding mechanism mounting shell, the telescopic driving end is in forward transmission connection with the first connecting part, the telescopic driving end is in reverse transmission connection with the second connecting part, the first shielding part and the second shielding part are movably sleeved on the front part and the rear part of the outer side of the mechanism shell respectively, the first connecting part is fixedly connected with the first shielding part, and the second connecting part is fixedly connected with the second shielding part;
the first shielding part and the second shielding part are opened and closed to shield the installation channel.
3. A texture drawing apparatus of a package insert according to claim 2, wherein: the grooving mechanism comprises a grooving mechanism fixing piece, a sliding driving piece and an inserting plate; one end of the slotting mechanism fixing piece is fixedly connected with the left side of the front face of the mechanism shell, the other end of the slotting mechanism fixing piece is fixedly connected with the sliding driving piece, the inserting plate is vertically arranged below the left side of the first shielding part and the left side of the second shielding part and fixedly connected with the sliding end of the sliding driving piece, and the inserting plate slides between the first shielding part and the second shielding part.
4. A board filler texture drawing apparatus according to claim 3, wherein: the left outer side of the first shielding part is provided with a first slotting limiting piece, the left outer side of the second shielding part is provided with a second slotting limiting piece, and the plugboard is provided with a sliding limiting piece; the sliding limiting piece is limited on the first slotting limiting piece or the second slotting limiting piece in a sliding way;
the distance between the first slotting limiting piece and the second slotting limiting piece is the same as the distance between the first shielding part and the second shielding part;
the left side surface of the mechanism shell is provided with an opening and closing detector, and the opening and closing detector is used for feeding back a closing signal when detecting that the first shielding part and the second shielding part are closed, otherwise feeding back an opening signal;
the right side in front of the mechanism shell and the right side in the back are respectively provided with a maximum opening position detector, and the maximum opening position detectors are used for feeding back a stop opening signal when detecting that the first shielding part or the second shielding part is opened to the maximum opening position.
5. The texture drawing apparatus of a package insert according to claim 4, wherein: a through hole is formed in the center of the mechanism shell and corresponds to the outer wall of the mounting channel, and the through hole is movably sleeved on the outer wall of the mounting channel;
the mechanism shell is also provided with a rotation driving part; the rotation driving part comprises a rotation driving end and a rotation motor; the rotary motor is arranged on the side face of the mechanism shell, a transmission shaft of the rotary motor is in transmission connection with the rotary driving end, and the rotary driving end is arranged in the mechanism shell and is in rotary connection with the outer wall of the installation channel.
6. The texture drawing apparatus of a package insert as claimed in claim 5, wherein: the telescopic driving end comprises a third gear, a fourth gear and a fifth gear; the transmission shaft of the telescopic motor is in transmission connection with the third gear, the fourth gear and the fifth gear are positioned on two opposite sides of the third gear, the third gear is respectively in meshed connection with the fourth gear and the fifth gear, the fourth gear is in meshed connection with the first connecting part, and the fifth gear is in meshed connection with the second connecting part;
the rotary driving end comprises a first gear and a second gear; the transmission shaft of the rotating motor is in transmission connection with the second gear, and the first gear is in meshed connection with the second gear; the inner hole of the first gear is connected with the outer wall ball of the mounting channel.
7. The texture drawing apparatus of a package insert as claimed in claim 6, wherein: the moving mechanism comprises a left-right moving guide rail, a front-back moving guide rail and a moving platform with an up-down telescopic function; the front-back moving guide rail is fixedly arranged at the side edge part of the texture drawing conveyor belt, the left-right moving guide rail is arranged above the texture drawing conveyor belt and is perpendicular to the front-back moving guide rail, the left-right moving guide rail is in sliding connection with the front-back moving guide rail, the moving platform is in sliding connection with the left-right moving guide rail, and the side face of the discharging mechanism is fixedly connected with the telescopic end of the moving platform.
8. The texture drawing apparatus of a package insert as claimed in claim 7, wherein: the discharging mechanism comprises a hopper, a hopper supporting frame, a feeding mechanism and a plurality of discharging mechanisms; the hopper supporting frame is arranged at the rear side of the hopper, the side frames at the two sides of the hopper supporting frame are respectively and fixedly connected with the two sides of the top of the hopper, the bottom of the hopper supporting frame is fixedly connected with the top of the mounting mechanism, the discharge port of the hopper is fixedly connected with the mounting channel, and the connecting piece at the rear side of the hopper supporting frame is fixedly connected with the telescopic end of the movable platform;
the feeding mechanism comprises a feeding part and a feeding driving part; the top of the hopper supporting frame extends to the center of a feed inlet of the hopper and is rotationally connected with the top of the feeding part, the bottom of the feeding part extends to a discharge outlet of the hopper, and the feeding driving part is fixed on the top of the hopper supporting frame and is in driving connection with the top of the feeding part;
the discharging mechanism is fixed at the top of the hopper supporting frame, and a discharge hole of the discharging mechanism is arranged in a feed inlet of the hopper.
9. The texture drawing apparatus of a package insert as claimed in claim 8, wherein: the discharging mechanism comprises a discharging hopper, a conveying part and a guide hopper; the conveying part is fixed in the top of hopper support frame, the discharging hopper with the side bearer fixed connection of conveying part, the discharge gate of discharging hopper set up in the top of the conveyer of conveying part, the tip of conveying direction of conveying part with the feed inlet fixed connection of guide hopper, the discharge gate of guide hopper is connected the feed inlet of hopper.
10. A texture drawing method of plugboard filler is characterized in that: texture drawing apparatus applied to the plug board filler according to claim 9; the method comprises the following steps:
s1: setting a texture pattern;
s2: placing texture materials into a discharge hopper;
s3: the first shielding part and the second shielding part adjust the opening width according to the line width set by the texture pattern, and the plugboard is inserted into the blank body conveyed on the texture drawing conveyor belt and slides back and forth between the opening widths of the first shielding part and the second shielding part so as to slot the blank body;
s4: texture materials in the discharging hopper are conveyed into the hopper through the conveying part, and the hopper fills the grooves through a discharge hole formed by surrounding the first shielding part and the second shielding part through the mounting channel;
s5: the moving mechanism drives the discharging mechanism and the discharging control mechanism to move along the line track of the texture pattern, and meanwhile, the mechanism shell is driven by the rotating driving part to rotate relative to the discharging mechanism, and the steps S3 and S4 are circularly executed according to the line track until the texture pattern is drawn.
CN202410294630.8A 2024-03-15 2024-03-15 Texture drawing device and method for plugboard filler Active CN117885189B (en)

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