CN117878437A - Novel energy storage lead-acid storage battery pack - Google Patents

Novel energy storage lead-acid storage battery pack Download PDF

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Publication number
CN117878437A
CN117878437A CN202311783288.XA CN202311783288A CN117878437A CN 117878437 A CN117878437 A CN 117878437A CN 202311783288 A CN202311783288 A CN 202311783288A CN 117878437 A CN117878437 A CN 117878437A
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lead
positive
special
parts
energy storage
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魏慧献
邵双喜
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Guangdong Oakley Group Co ltd
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Guangdong Oakley Group Co ltd
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Priority to CN202311783288.XA priority Critical patent/CN117878437A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Abstract

The invention discloses a novel energy storage lead-acid storage battery pack, which consists of a positive plate, a negative plate, a baffle plate, a solid electrolyte, an ABS shell and conductive parts; the positive plate is formed by producing a positive skeleton and a calandria in a special positive lead paste extrusion mode and curing the positive skeleton and the calandria through a special curing process; the negative plate is formed by coating special negative lead plaster on a negative grid and curing; the partition board adopts a special phenolic resin professional partition board. The service life of the invention is equivalent to that of lithium iron phosphate, the cost is only 70% of that of lithium iron phosphate, and the recoverable residual value after the service life is finished is 30%, the whole group of storage batteries run stably, and the whole group of circulation is equivalent to that of a monomer circulation. The safety degree is more reliable, the use environment is looser, and the operation and maintenance cost is lower.

Description

Novel energy storage lead-acid storage battery pack
Technical Field
The invention relates to the technical field of lead-acid storage batteries, in particular to a novel energy storage lead-acid storage battery pack.
Background
There are two main technical routes for energy storage batteries, one of which is lithium iron phosphate alkaline storage batteries; and the second is a lead-acid storage battery. Both of which have advantages and disadvantages. Therefore, the novel lead-acid storage battery which is special for energy storage, longer in cycle life, more convenient to use and maintain, recyclable in waste batteries and more advantageous in comprehensive cost is developed, and the market prospect is considerable. The energy storage projects are all used in groups, and how to make the battery pack more uniform, so that the whole battery pack has the equivalent cycle performance of a single battery, which is the key whether the novel energy storage project can succeed, and based on the key, the invention further improves the energy storage projects.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a novel energy storage lead-acid storage battery pack so as to solve the problems in the background art.
The invention solves the technical problems by adopting the following technical scheme:
the invention provides a novel energy storage lead-acid storage battery pack, which consists of a positive plate, a negative plate, a baffle plate, a solid electrolyte, an ABS shell and conductive parts;
the positive plate is formed by producing a positive skeleton and a calandria in a special positive lead paste extrusion mode and curing the positive skeleton and the calandria through a special curing process;
the negative plate is formed by coating special negative lead plaster on a negative grid and curing; the partition board adopts a special phenolic resin professional partition board;
the solid electrolyte is SiO2 colloid containing special additive and formula; the positive lead plaster is prepared from the following raw materials: and (3) a Barton lead powder and a positive electrode additive.
Preferably, the negative electrode lead plaster is prepared from the following raw materials in parts by weight:
0.2-0.5 part of lignin, 0.01-0.1 part of sodium lignin sulfonate, 0.6-1.0 part of C black I, 0.2-0.6 part of C black II and 0.02-0.05 part of nano graphene; 0.3-0.6 part of barium sulfate, 0.03-0.06 part of oxidized oil, 3-6 parts of sulfuric acid, 0.1-0.3 part of PEG, 6-10 parts of water and 75-85 parts of lead powder.
Preferably, the solid electrolyte is prepared from the following important raw materials:
0.2-0.4 part of nanoscale gas-phase SiO2, 0.2-0.3 part of Na2SO4, 0.1-0.3 part of polyvinyl alcohol, 0.1-0.2 part of polyethylene glycol, 0.1-0.2 part of glycerin, 0.1-0.2 part of polyacrylamide, 0.1-0.2 part of fatty alcohol polyoxyethylene ether, 0.2-0.3 part of polyethylene glycol and 0.2-0.3 part of NNO.
Preferably, the separator is a phenolic resin sheet separator, wherein the bottom thickness is more than 0.5mm, the resistance is less than 160mΩ, and the porosity is more than 65%; high reliability, long service life and meeting the cycle life requirement of 100% DOD more than 3000 times.
Preferably, the positive electrode additive is a bentonite modifier; the mass ratio of the Barton lead powder to the positive electrode additive is 4:1.
Preferably, the preparation method of the bentonite modifier comprises the following steps:
adding bentonite into a sufficient amount of hydrochloric acid solution with mass fraction of 5%, stirring and mixing uniformly, washing with water, drying, and performing ball milling treatment on 4-7 parts of dried bentonite, 1-3 parts of yttrium nitrate solution, 0.25-0.45 part of silane coupling agent KH560 and 1-2 parts of glycolic acid, washing with water, and drying to obtain the bentonite modifier.
Preferably, the yttrium nitrate solution has a mass fraction of 2-5%.
Preferably, the ball milling treatment conditions are as follows: ball milling is carried out for 1-2h at the rotating speed of 1000-1500 r/min.
Positive plate paste squeeze control
The deviation of the amount of the lead plaster in each calandria is less than 0.5g; the deviation of positive polar plate is controlled to be more than 75% within +/-5 g; control within + -10 g is greater than 98%;
and (3) curing control: the uniformity is improved by the special curing room; adopting a high-temperature curing process at 85 ℃; the spacing of each polar plate is evenly divided; weighing and matching positive and negative plates: weighing the positive plate and the negative plate piece by piece before assembly, and matching; scrapping the polar plate exceeding the standard of 20 g; and (3) pole group welding control: before assembly, each polar plate is cut and brushed with a polar lug, and residual paste and an oxide layer are eliminated; adopting a cast-welding mode for production, wherein the temperature deviation of a lead inlet channel of a cast-welding mould is less than 5 ℃ and the temperature deviation of a lead inlet is less than 10 ℃; and (3) glue injection control: the temperature of the colloid is controlled to be lower than-10 ℃ for glue filling; filling glue, and placing the battery in a water bath in the whole process of charging; the glue filling time interval of the single battery of each loop is less than 10min; the time interval deviation from the end of glue filling to the beginning of charging of each loop is less than 20min; and (3) formation control: charging a constant-temperature water tank; the temperature deviation in the formation process between all the cells is less than 5 ℃; ensuring that the content of PbO2% is 85-90%; cell screening: after the formation is finished, capacity screening and control deviation of all batteries are smaller than 0.2V, internal resistance screening and deviation control are smaller than 0.05mΩ, and floating charge voltage screening and control deviation are smaller than 0.1V.
Compared with the prior art, the invention has the following beneficial effects:
the service life of the invention is equivalent to that of lithium iron phosphate, the cost is only 70% of that of lithium iron phosphate, and the recoverable residual value after the service life is finished is 30%, the whole group of storage batteries run stably, and the whole group of circulation is equivalent to that of a monomer circulation. The safety degree is more reliable, the use environment is more relaxed, and the operation and maintenance cost is lower; the solid electrolyte has controllable and stable gel time, safety and high conductivity; the special phenolic resin separator has high porosity and large pore diameter, and can provide lower resistance and service life; special measures are taken in the production process, the uniformity of each index is strictly controlled, and the storage battery pack has an open-circuit voltage uniform deviation of <20mv, an internal resistance uniform deviation of <0.05mΩ, a floating charge voltage uniform deviation of <100mv and a capacity uniform deviation of <1%; through testing, 100% DOD of a single life cycle is more than 3000 times, and 80% DOD of the whole battery pack can reach more than 3800 times.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The novel energy storage lead-acid storage battery pack comprises a positive plate, a negative plate, a separator, a solid electrolyte, an ABS shell and conductive parts;
the positive plate is formed by producing a positive skeleton and a calandria in a special positive lead paste extrusion mode and curing the positive skeleton and the calandria through a special curing process;
the negative plate is formed by coating special negative lead plaster on a negative grid and curing; the partition board adopts a special phenolic resin professional partition board;
the solid electrolyte is SiO2 colloid containing special additive and formula; the positive lead plaster is prepared from the following raw materials: and (3) a Barton lead powder and a positive electrode additive.
The negative electrode lead plaster of the embodiment is prepared from the following raw materials in parts by weight:
0.2-0.5 part of lignin, 0.01-0.1 part of sodium lignin sulfonate, 0.6-1.0 part of C black I, 0.2-0.6 part of C black II and 0.02-0.05 part of nano graphene; 0.3-0.6 part of barium sulfate, 0.03-0.06 part of oxidized oil, 3-6 parts of sulfuric acid, 0.1-0.3 part of PEG, 6-10 parts of water and 75-85 parts of lead powder.
The solid electrolyte of the embodiment is prepared from the following important raw materials:
0.2-0.4 part of nanoscale gas-phase SiO2, 0.2-0.3 part of Na2SO4, 0.1-0.3 part of polyvinyl alcohol, 0.1-0.2 part of polyethylene glycol, 0.1-0.2 part of glycerin, 0.1-0.2 part of polyacrylamide, 0.1-0.2 part of fatty alcohol polyoxyethylene ether, 0.2-0.3 part of polyethylene glycol and 0.2-0.3 part of NNO.
The separator of the embodiment adopts a phenolic resin sheet type separator, the bottom thickness is more than 0.5mm, the resistance is less than 160mΩ, and the porosity is more than 65%; high reliability, long service life and meeting the cycle life requirement of 100% DOD more than 3000 times.
The positive electrode additive of the embodiment is a bentonite modifier; the mass ratio of the Barton lead powder to the positive electrode additive is 4:1.
The preparation method of the bentonite modifier of the embodiment comprises the following steps:
adding bentonite into a sufficient amount of hydrochloric acid solution with the mass fraction of 5%, stirring and mixing uniformly, washing with water, drying, and ball-milling 4 parts of dried bentonite, 1 part of yttrium nitrate solution, 0.25 part of silane coupling agent KH560 and 1 part of glycolic acid, washing with water, and drying to obtain the bentonite modifier.
The mass fraction of the yttrium nitrate solution of this example was 2%.
The conditions for the ball milling treatment of this example were: ball milling is carried out for 1h at a rotating speed of 1000 r/min.
Example 1.
The novel energy storage lead-acid storage battery pack comprises a positive plate, a negative plate, a separator, a solid electrolyte, an ABS shell and conductive parts;
the positive plate is formed by producing a positive skeleton and a calandria in a special positive lead paste extrusion mode and curing the positive skeleton and the calandria through a special curing process;
the negative plate is formed by coating special negative lead plaster on a negative grid and curing; the partition board adopts a special phenolic resin professional partition board;
the solid electrolyte is SiO2 colloid containing special additive and formula; the positive lead plaster is prepared from the following raw materials: and (3) a Barton lead powder and a positive electrode additive.
The negative electrode lead plaster of the embodiment is prepared from the following raw materials in parts by weight:
0.2 part of lignin, 0.01 part of sodium lignin sulfonate, 0.6 part of C black I, 0.2 part of C black II and 0.02 part of nano graphene; 0.3 part of barium sulfate, 0.03 part of oxidized oil, 3 parts of sulfuric acid, 0.1 part of PEG, 6 parts of water and 75 parts of lead powder.
The solid electrolyte of the embodiment is prepared from the following important raw materials:
0.2 part of nanoscale gas-phase SiO2, 0.2 part of Na2SO4, 0.1 part of polyvinyl alcohol, 0.1 part of polyethylene glycol, 0.1 part of glycerin, 0.1 part of polyacrylamide, 0.1 part of fatty alcohol-polyoxyethylene ether, 0.2 part of polyethylene glycol and 0.2 part of NNO.
The separator of the embodiment adopts a phenolic resin sheet type separator, the bottom thickness is more than 0.5mm, the resistance is less than 160mΩ, and the porosity is more than 65%; high reliability, long service life and meeting the cycle life requirement of 100% DOD more than 3000 times.
The positive electrode additive of the embodiment is a bentonite modifier; the mass ratio of the Barton lead powder to the positive electrode additive is 4:1.
The preparation method of the bentonite modifier of the embodiment comprises the following steps:
adding bentonite into a sufficient amount of hydrochloric acid solution with the mass fraction of 5%, stirring and mixing uniformly, washing with water, drying, and ball-milling 4 parts of dried bentonite, 1 part of yttrium nitrate solution, 0.25 part of silane coupling agent KH560 and 1 part of glycolic acid, washing with water, and drying to obtain the bentonite modifier.
The mass fraction of the yttrium nitrate solution of this example was 2%.
The conditions for the ball milling treatment of this example were: ball milling is carried out for 1h at a rotating speed of 1000 r/min.
Example 2.
The novel energy storage lead-acid storage battery pack comprises a positive plate, a negative plate, a separator, a solid electrolyte, an ABS shell and conductive parts;
the positive plate is formed by producing a positive skeleton and a calandria in a special positive lead paste extrusion mode and curing the positive skeleton and the calandria through a special curing process;
the negative plate is formed by coating special negative lead plaster on a negative grid and curing; the partition board adopts a special phenolic resin professional partition board;
the solid electrolyte is SiO2 colloid containing special additive and formula; the positive lead plaster is prepared from the following raw materials: and (3) a Barton lead powder and a positive electrode additive.
The negative electrode lead plaster of the embodiment is prepared from the following raw materials in parts by weight:
0.5 part of lignin, 0.1 part of sodium lignin sulfonate, 1.0 part of C black I, 0.6 part of C black II and 0.05 part of nano graphene; 0.6 part of barium sulfate, 0.06 part of oxidized oil, 6 parts of sulfuric acid, 0.3 part of PEG, 10 parts of water and 85 parts of lead powder.
The solid electrolyte of the embodiment is prepared from the following important raw materials:
0.4 part of nanoscale gas-phase SiO2, 0.3 part of Na2SO4, 0.3 part of polyvinyl alcohol, 0.2 part of polyethylene glycol, 0.2 part of glycerin, 0.2 part of polyacrylamide, 0.2 part of fatty alcohol-polyoxyethylene ether, 0.3 part of polyethylene glycol and 0.3 part of NNO.
The separator of the embodiment adopts a phenolic resin sheet type separator, the bottom thickness is more than 0.5mm, the resistance is less than 160mΩ, and the porosity is more than 65%; high reliability, long service life and meeting the cycle life requirement of 100% DOD more than 3000 times.
The positive electrode additive of the embodiment is a bentonite modifier; the mass ratio of the Barton lead powder to the positive electrode additive is 4:1.
The preparation method of the bentonite modifier of the embodiment comprises the following steps:
and adding bentonite into a sufficient amount of hydrochloric acid solution with the mass fraction of 5%, stirring and mixing uniformly, washing and drying, and performing ball milling treatment on 7 parts of dried bentonite, 3 parts of yttrium nitrate solution, 0.45 part of silane coupling agent KH560 and 2 parts of glycolic acid, washing and drying to obtain the bentonite modifier.
The mass fraction of the yttrium nitrate solution of this example was 5%.
The conditions for the ball milling treatment of this example were: ball milling is carried out for 2h at a rotating speed of 1500 r/min.
Example 3.
The novel energy storage lead-acid storage battery pack comprises a positive plate, a negative plate, a separator, a solid electrolyte, an ABS shell and conductive parts;
the positive plate is formed by producing a positive skeleton and a calandria in a special positive lead paste extrusion mode and curing the positive skeleton and the calandria through a special curing process;
the negative plate is formed by coating special negative lead plaster on a negative grid and curing; the partition board adopts a special phenolic resin professional partition board;
the solid electrolyte is SiO2 colloid containing special additive and formula; the positive lead plaster is prepared from the following raw materials: and (3) a Barton lead powder and a positive electrode additive.
The negative electrode lead plaster of the embodiment is prepared from the following raw materials in parts by weight:
0.35 part of lignin, 0.05 part of sodium lignin sulfonate, 0.8 part of C black I, 0.4 part of C black II and 0.035 part of nano graphene; 0.45 part of barium sulfate, 0.045 part of oxidized oil, 4.5 parts of sulfuric acid, 0.2 part of PEG, 8 parts of water and 80 parts of lead powder.
The solid electrolyte of the embodiment is prepared from the following important raw materials:
0.3 part of nanoscale gas-phase SiO2, 0.25 part of Na2SO4, 0.2 part of polyvinyl alcohol, 0.15 part of polyethylene glycol, 0.15 part of glycerin, 0.15 part of polyacrylamide, 0.15 part of fatty alcohol-polyoxyethylene ether, 0.25 part of polyethylene glycol and 0.25 part of NNO.
The separator of the embodiment adopts a phenolic resin sheet type separator, the bottom thickness is more than 0.5mm, the resistance is less than 160mΩ, and the porosity is more than 65%; high reliability, long service life and meeting the cycle life requirement of 100% DOD more than 3000 times.
The positive electrode additive of the embodiment is a bentonite modifier; the mass ratio of the Barton lead powder to the positive electrode additive is 4:1.
The preparation method of the bentonite modifier of the embodiment comprises the following steps:
adding bentonite into a sufficient amount of hydrochloric acid solution with the mass fraction of 5%, stirring and mixing uniformly, washing with water, drying, and performing ball milling treatment on 5.5 parts of dried bentonite, 2 parts of yttrium nitrate solution, 0.30 part of silane coupling agent KH560 and 1.5 parts of glycolic acid, washing with water, and drying to obtain the bentonite modifier.
The mass fraction of the yttrium nitrate solution of this example was 3.5%.
The conditions for the ball milling treatment of this example were: ball milling is carried out for 1.5h at the rotating speed of 1250 r/min.
The rechargeability test of example 3; 2V770,2.35V float charge capacity factor of 24h and 168 h;
rbf24h = 100.5%; rbf168 h=101.8%; monomer recycle test 5 hrs 100% dod;
2v770ah,133a discharge for 4h,2.35v 14h, current limit 154A
The entire set of cycles was tested for 5 hrs 80% dod:2V770AH348 only, 133A discharge for 4h,2.35V 12h, current limit 154A
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (8)

1. The novel energy storage lead-acid storage battery pack is characterized by comprising a positive plate, a negative plate, a separator, a solid electrolyte, an ABS shell and conductive parts;
the positive plate is formed by producing a positive skeleton and a calandria in a special positive lead paste extrusion mode and curing the positive skeleton and the calandria through a special curing process;
the negative plate is formed by coating special negative lead plaster on a negative grid and curing; the partition board adopts a special phenolic resin professional partition board;
the solid electrolyte is SiO2 colloid containing special additive and formula; the positive lead plaster is prepared from the following raw materials: and (3) a Barton lead powder and a positive electrode additive.
2. The novel energy storage lead-acid storage battery pack according to claim 1, wherein the negative electrode lead plaster is prepared from the following raw materials in parts by weight:
0.2-0.5 part of lignin, 0.01-0.1 part of sodium lignin sulfonate, 0.6-1.0 part of C black I, 0.2-0.6 part of C black II and 0.02-0.05 part of nano graphene; 0.3-0.6 part of barium sulfate, 0.03-0.06 part of oxidized oil, 3-6 parts of sulfuric acid, 0.1-0.3 part of PEG, 6-10 parts of water and 75-85 parts of lead powder.
3. The novel energy storage lead-acid storage battery pack according to claim 1, wherein the solid electrolyte is prepared from the following important raw materials:
0.2-0.4 part of nanoscale gas-phase SiO2, 0.2-0.3 part of Na2SO4, 0.1-0.3 part of polyvinyl alcohol, 0.1-0.2 part of polyethylene glycol, 0.1-0.2 part of glycerin, 0.1-0.2 part of polyacrylamide, 0.1-0.2 part of fatty alcohol polyoxyethylene ether, 0.2-0.3 part of polyethylene glycol and 0.2-0.3 part of NNO.
4. The novel energy storage lead-acid storage battery pack according to claim 1, wherein the separator is a phenolic resin sheet separator, the bottom thickness is more than 0.5mm, the resistance is less than 160mΩ, and the porosity is more than 65%; high reliability, long service life and meeting the cycle life requirement of 100% DOD more than 3000 times.
5. The novel energy storage lead acid battery of claim 1, wherein the positive electrode additive is a bentonite modifier; the mass ratio of the Barton lead powder to the positive electrode additive is 4:1.
6. The novel energy storage lead-acid storage battery pack according to claim 5, wherein the preparation method of the bentonite modifier is as follows:
adding bentonite into a sufficient amount of hydrochloric acid solution with mass fraction of 5%, stirring and mixing uniformly, washing with water, drying, and performing ball milling treatment on 4-7 parts of dried bentonite, 1-3 parts of yttrium nitrate solution, 0.25-0.45 part of silane coupling agent KH560 and 1-2 parts of glycolic acid, washing with water, and drying to obtain the bentonite modifier.
7. The novel energy storage lead-acid storage battery pack according to claim 6, wherein the mass fraction of the yttrium nitrate solution is 2-5%.
8. The novel energy storage lead acid battery pack according to claim 6, wherein the ball milling process conditions are: ball milling is carried out for 1-2h at the rotating speed of 1000-1500 r/min.
CN202311783288.XA 2023-12-22 2023-12-22 Novel energy storage lead-acid storage battery pack Pending CN117878437A (en)

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Application Number Priority Date Filing Date Title
CN202311783288.XA CN117878437A (en) 2023-12-22 2023-12-22 Novel energy storage lead-acid storage battery pack

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311783288.XA CN117878437A (en) 2023-12-22 2023-12-22 Novel energy storage lead-acid storage battery pack

Publications (1)

Publication Number Publication Date
CN117878437A true CN117878437A (en) 2024-04-12

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