CN117868441A - Full-automatic leveling machine and using method thereof - Google Patents
Full-automatic leveling machine and using method thereof Download PDFInfo
- Publication number
- CN117868441A CN117868441A CN202410172852.2A CN202410172852A CN117868441A CN 117868441 A CN117868441 A CN 117868441A CN 202410172852 A CN202410172852 A CN 202410172852A CN 117868441 A CN117868441 A CN 117868441A
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- leveling
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- driving
- driving motor
- clamping block
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000000919 ceramic Substances 0.000 claims abstract description 6
- 230000000694 effects Effects 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract description 5
- 239000011449 brick Substances 0.000 description 2
- 230000037396 body weight Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 210000003127 knee Anatomy 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/20—Implements for finishing work on buildings for laying flooring
- E04F21/22—Implements for finishing work on buildings for laying flooring of single elements, e.g. flooring cramps ; flexible webs
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Soil Working Implements (AREA)
Abstract
The invention discloses a full-automatic leveling machine and a use method thereof, wherein the full-automatic leveling machine comprises the following steps: a housing structure, a drive structure and a leveling structure; the driving structure comprises a driving motor arranged on the inner side of the shell structure, a driving shaft of the driving motor is connected with a gear box body, an output shaft of the gear box body extends into the leveling shell and is fixedly connected with a screw rod, a driving nut is sleeved on the outer side of the screw rod in a threaded manner, a screw rod bearing is arranged on the inner wall of the shell structure, and one end, far away from the gear box body, of the screw rod is rotationally connected with the screw rod bearing; the leveling structure comprises a driving plate fixedly connected to the lower end of the driving nut. The invention changes the traditional manual leveling mode, adopts a full-automatic operation mode, reduces the labor intensity of workers, has a simple structure, accords with the ergonomic design, is beneficial to improving the leveling efficiency, and can realize the multi-angle and multi-position leveling work of the ceramic tile in a multi-position handheld mode.
Description
Technical Field
The invention relates to the technical field of tile leveling, in particular to a full-automatic leveling machine and a using method thereof.
Background
For the tile paving integrated machine, when paving, the leveling component needs to be manually inserted to finely adjust the height difference between two adjacent tiles so as to control the height difference within 0.5 mm.
The existing leveling component is required to be inserted and screwed by two hands, for example, when the tile is paved, the tile is large in size, a worker cannot control the body balance when operating the remote tile seam for adjustment, and only one knee kneels on the tile, and the leveling component can be operated by extending two hands forwards. Such an operation has the following drawbacks:
1. the whole body weight of a worker is pressed on the floor tiles which are just paved, so that the height difference between the two bricks is more obvious, and the operation is not convenient; meanwhile, the size of the brick joint is also likely to change, readjustment is needed, and the operation time is increased.
2. The operation mode of workers does not accord with human engineering, and the labor intensity is high.
Therefore, we propose a fully automatic leveling machine and a method for using the same to solve the above-mentioned problems.
Disclosure of Invention
This section is intended to outline some aspects of embodiments of the invention and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section as well as in the description summary and in the title of the application, to avoid obscuring the purpose of this section, the description summary and the title of the invention, which should not be used to limit the scope of the invention.
The present invention has been made in view of the above-mentioned problems with the existing fully automatic leveling machine and method of use thereof.
Therefore, the invention aims to provide a full-automatic leveling machine and a use method thereof, which change the traditional manual leveling mode, adopt a full-automatic operation mode, lighten the labor intensity of workers, have a simple structure, accord with the ergonomic design, are beneficial to improving the leveling efficiency, and can realize the multi-angle and multi-position leveling work of ceramic tiles in a multi-position handheld mode.
In order to solve the technical problems, the invention provides the following technical scheme: a fully automatic leveling machine, comprising:
a housing structure, a drive structure and a leveling structure;
the driving structure comprises a driving motor arranged on the inner side of the shell structure, a driving shaft of the driving motor is connected with a gear box body, an output shaft of the gear box body extends into the leveling shell and is fixedly connected with a screw rod, a driving nut is sleeved on the outer side of the screw rod in a threaded manner, a screw rod bearing is arranged on the inner wall of the shell structure, and one end, far away from the gear box body, of the screw rod is rotationally connected with the screw rod bearing;
the leveling structure comprises a driving plate fixedly connected to the lower end of a driving nut, an opening corresponding to the driving plate is formed in the lower end of a leveling shell, a movable clamping block is fixedly connected to the driving plate, a leveling wedge is correspondingly arranged on the outer side of the movable clamping block, a fixed clamping block opposite to the movable clamping block is arranged on the side wall of the leveling shell, a tile leveling block is arranged on the outer side of the leveling wedge, the movable clamping block pushes the leveling wedge, and the tile leveling block generates upward pulling force and levels under the action of pulling force.
As a preferable scheme of the full-automatic leveling machine, the invention comprises the following steps: the shell structure comprises a battery shell, a driving shell, a leveling shell and a handle shell, wherein the battery shell, the driving shell, the leveling shell and the handle shell are of two-piece type conjoined structures, and the two-piece type conjoined structures are mutually spliced and fixed through a plurality of bolts.
As a preferable scheme of the full-automatic leveling machine, the invention comprises the following steps: the inside battery package that is provided with driving motor electric connection of battery casing, and one side of battery package is provided with the control panel group of being connected with driving motor, be provided with the control switch who is connected with driving motor, control panel group in the handle casing, and control switch can open and stop control to driving motor.
As a preferable scheme of the full-automatic leveling machine, the invention comprises the following steps: the fixed clamping block is connected with the leveling shell through a mounting plate, and the mounting plate can be fixed with the side wall of the leveling shell through bolts or clamping.
As a preferable scheme of the full-automatic leveling machine, the invention comprises the following steps: two limiting blocks corresponding to the driving nuts are arranged on the inner side wall of the leveling shell, the stroke of the driving nuts can be limited by the two limiting blocks, and the limiting blocks are fixed with the inner wall of the leveling shell through clamping.
As a preferable scheme of the full-automatic leveling machine, the invention comprises the following steps: the using method of the full-automatic leveling machine comprises the following steps:
step one: after the product is inserted into the battery pack, the control switch is pressed, signals are given to the control panel group by the control switch, and the whole machine is started;
step two: the control panel group supplies power to the driving motor, the motor rotates to drive the gear box body to rotate, and after the gear box body decelerates and increases torsion, the screw rod is driven to rotate, and the screw rod rotates in forward and reverse directions to drive the driving nut to move forwards and backwards;
step three: the drive nut is driven to advance to drive the drive plate and the movable clamping block, so that the wedge is pushed to be wedged into the tile leveling block, and the leveling of the tile is realized.
The invention has the beneficial effects that: the invention changes the traditional manual leveling mode, adopts a full-automatic operation mode, reduces the labor intensity of workers, has a simple structure, accords with the ergonomic design, is beneficial to improving the leveling efficiency, and can realize the multi-angle and multi-position leveling work of the ceramic tile in a multi-position handheld mode.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art. Wherein:
FIG. 1 is a schematic view of the overall structure of the fully automatic leveling machine and the method of using the same.
FIG. 2 is a schematic diagram of the internal structure of the fully automatic leveling machine and the method of using the same according to the present invention.
FIG. 3 is a schematic cross-sectional view of a fully automatic leveling machine and method of using the same.
FIG. 4 is a schematic view of the internal front structure of the fully automatic leveling machine and the method of using the same.
Detailed Description
In order that the above-recited objects, features and advantages of the present invention will become more readily apparent, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways other than those described herein, and persons skilled in the art will readily appreciate that the present invention is not limited to the specific embodiments disclosed below.
Further, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic can be included in at least one implementation of the invention. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Further, in describing the embodiments of the present invention in detail, the cross-sectional view of the device structure is not partially enlarged to a general scale for convenience of description, and the schematic is only an example, which should not limit the scope of protection of the present invention. In addition, the three-dimensional dimensions of length, width and depth should be included in actual fabrication.
Referring to fig. 1-4, a fully automatic leveling machine is provided, comprising:
the shell structure 100, the driving structure 200 and the leveling structure 300, wherein the shell structure 100 comprises a battery shell, a driving shell, a leveling shell and a handle shell, the battery shell, the driving shell, the leveling shell and the handle shell are of two-piece type connected structures, and the two-piece type connected structures are mutually spliced and fixed through a plurality of bolts; the shape of the handle shell is shown in fig. 1, so that the handle shell can be held in multiple positions, and the use of the leveling machine is convenient.
The driving structure 200 includes a driving motor 201 disposed inside a driving housing, a driving shaft of the driving motor 201 is connected with a gear housing 202, an output shaft of the gear housing 202 extends into a leveling housing and is fixedly connected with a screw 203, an outer thread of the screw 203 is sleeved with a driving nut 204, a battery pack 205 electrically connected with the driving motor 201 is disposed inside the battery housing, a control board group 206 connected with the driving motor 201 is disposed on one side of the battery pack 205, specifically, a control switch 208 connected with the driving motor 201 and the control board group is disposed inside the handle housing, and the control switch 208 can perform start-stop control on the driving motor 201.
The leveling structure 300 includes a driving plate 301 fixedly connected to the lower end of the driving nut 204, an opening corresponding to the driving plate 301 is provided at the lower end of the leveling housing, a movable clamping block 302 is fixedly connected to the driving plate 301, a leveling wedge 303 is correspondingly provided at the outer side of the movable clamping block 302, a fixed clamping block 304 opposite to the movable clamping block 302 is provided on the side wall of the leveling housing, a tile leveling block 305 is provided at the upper end of the leveling wedge 303, a screw bearing 207 is provided on the inner wall of the leveling housing, one end of the screw 203, which is far away from the gear housing 202, is rotationally connected with the screw bearing 207, specifically, the fixed clamping block 304 is connected with the leveling housing through a vertical mounting plate, the mounting plate can be fixed with the side wall of the leveling housing in a plurality of modes, the connection mode can be adopted in a plurality of modes, the two limiting blocks corresponding to the driving nut 204 are provided on the inner side wall of the leveling housing, the two limiting blocks can limit the travel of the driving nut 204, and the two limiting blocks can be fixed on the inner wall of the leveling housing through clamping and the fixing modes can be replaced by other fixing modes.
The using method of the full-automatic leveling machine comprises the following steps:
step one: after the product is inserted into the battery pack 205, the control switch 208 is pressed, the control switch 208 gives a signal to the control panel group 206, and the whole machine is started;
step two: the control panel group 206 supplies power to the driving motor 201, the motor rotates to drive the gear box 202 to rotate, the screw 203 is driven to rotate after the gear box 202 decelerates and increases torsion, and the forward and reverse rotation of the screw 203 can drive the driving nut 204 to advance and retract;
step three: the driving nut 204 moves forward to drive the driving plate 301 and the movable clamping block 302, so that the leveling wedge 303 is pushed to be wedged into the tile leveling block 305, and the tile is leveled.
The invention changes the traditional manual leveling mode, adopts a full-automatic operation mode, reduces the labor intensity of workers, has a simple structure, accords with the ergonomic design, is beneficial to improving the leveling efficiency, and can realize the multi-angle and multi-position leveling work of the ceramic tile in a multi-position handheld mode.
It should be noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the same, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solution of the present invention may be modified or substituted without departing from the spirit and scope of the technical solution of the present invention, which is intended to be covered in the scope of the claims of the present invention.
Claims (6)
1. A fully automatic leveling machine, comprising:
a housing structure (100), a drive structure (200) and a leveling structure (300);
the driving structure (200) comprises a driving motor (201) arranged on the inner side of the shell structure (100), a driving shaft of the driving motor (201) is connected with a gear box body (202), an output shaft of the gear box body (202) extends into the leveling shell and is fixedly connected with a lead screw (203), and a driving nut (204) is sleeved on the outer side thread of the lead screw (203);
the utility model provides a leveling structure (300) is including fixed connection at driving plate (301) of driving nut (204) lower extreme, the opening that corresponds with driving plate (301) is seted up to the lower extreme of leveling casing, the fixedly connected with of driving plate (301) moves clamping block (302), the outside of moving clamping block (302) corresponds to make level wedge (303), be provided with on the lateral wall of leveling casing with move clamping block (302) relative fixed clamping block (304), ceramic tile leveling block (305) have been placed in the outside of making level wedge (303), move clamping block (302) and impel leveling wedge (303), and ceramic tile leveling block (305) produce upward pulling force and make level under the pulling force effect.
2. The fully automatic leveling machine of claim 1, wherein: the shell structure (100) comprises a battery shell, a driving shell, a leveling shell and a handle shell, wherein the battery shell, the driving shell, the leveling shell and the handle shell are of two-petal type conjoined structures, and the two-petal type conjoined structures are mutually spliced and fixed through a plurality of bolts.
3. The fully automatic leveling machine of claim 2, wherein: the battery pack (205) electrically connected with the driving motor (201) is arranged on the inner side of the battery shell, a control panel group (206) connected with the driving motor (201) is arranged on one side of the battery pack (205), a control switch (208) connected with the driving motor (201) and the control panel group is arranged in the handle shell, and the control switch (208) can control the driving motor (201) to start and stop.
4. A fully automatic leveling machine as set forth in claim 3 wherein: the fixed clamping block (304) is connected with the leveling shell through a mounting plate, and the mounting plate can be fixed with the side wall of the leveling shell through bolts or clamping.
5. The fully automatic leveling machine of claim 1, wherein: two limiting blocks corresponding to the driving nut (204) are arranged on the inner side wall of the leveling shell, the two limiting blocks can limit the stroke of the driving nut (204), and the limiting blocks are fixed with the inner wall of the leveling shell through clamping.
6. The fully automatic leveling machine of claim 1, wherein: the using method of the full-automatic leveling machine comprises the following steps:
step one: after the product is inserted into the battery pack (205), the control switch (208) is pressed, the control switch (208) gives a signal to the control panel group (206), and the whole machine is started;
step two: the control panel group (206) supplies power to the driving motor (201), the motor rotates to drive the gear box body (202) to rotate, after the gear box body (202) decelerates and increases torque, the screw rod (203) is driven to rotate, and the screw rod (203) rotates positively and negatively to drive the driving nut (204) to move forwards and backwards;
step three: the driving nut (204) is driven to advance to drive the driving plate (301) and the movable clamping block (302), so that the wedge (303) is pushed to be wedged into the tile leveling block (305), and the leveling of the tile is realized.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202410172852.2A CN117868441A (en) | 2024-02-07 | 2024-02-07 | Full-automatic leveling machine and using method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202410172852.2A CN117868441A (en) | 2024-02-07 | 2024-02-07 | Full-automatic leveling machine and using method thereof |
Publications (1)
Publication Number | Publication Date |
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CN117868441A true CN117868441A (en) | 2024-04-12 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202410172852.2A Pending CN117868441A (en) | 2024-02-07 | 2024-02-07 | Full-automatic leveling machine and using method thereof |
Country Status (1)
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CN (1) | CN117868441A (en) |
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2024
- 2024-02-07 CN CN202410172852.2A patent/CN117868441A/en active Pending
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