CN117865633A - Pointing agent special for autoclaved aerated concrete plate - Google Patents

Pointing agent special for autoclaved aerated concrete plate Download PDF

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Publication number
CN117865633A
CN117865633A CN202311761679.1A CN202311761679A CN117865633A CN 117865633 A CN117865633 A CN 117865633A CN 202311761679 A CN202311761679 A CN 202311761679A CN 117865633 A CN117865633 A CN 117865633A
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Prior art keywords
pointing agent
aerated concrete
autoclaved aerated
cement
agent
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CN202311761679.1A
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Chinese (zh)
Inventor
曾伟
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Jiangxi Youhong New Building Materials Co ltd
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Jiangxi Youhong New Building Materials Co ltd
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Priority to CN202311761679.1A priority Critical patent/CN117865633A/en
Publication of CN117865633A publication Critical patent/CN117865633A/en
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Abstract

The invention relates to the technical field of concrete plates, and discloses a special pointing agent for autoclaved aerated concrete plates, which comprises the following components: 25-35% cement, 10-30% gypsum, 30-40% high performance fine sand, 1-5% fiber reinforcement, 5-10% binder and 15-25% fiber water, preferably, the cement is Portland cement, preferably, the high performance fine sand has uniform particle size distribution, preferably, the fiber reinforcement is polypropylene fiber and has a certain length and strength, preferably, the binder is acrylic emulsion and has higher bonding strength. By adopting ordinary Portland cement and acrylic emulsion as the adhesive, the bonding strength of the pointing agent and the concrete slab can be improved, the pointing agent is ensured to be firmly bonded on the surface of the slab, the water resistance of the pointing agent can be enhanced by adding gypsum, and the penetration of moisture into the concrete slab is effectively prevented, so that the durability and the service life of the concrete slab are improved.

Description

Pointing agent special for autoclaved aerated concrete plate
Technical Field
The invention relates to the technical field of concrete slabs, in particular to a special pointing agent for autoclaved aerated concrete slabs.
Background
Autoclaved aerated concrete is a porous concrete product, and the main raw materials of the autoclaved aerated concrete product comprise calcareous materials such as cement, lime and siliceous materials such as sand, fly ash, slag and the like. Wherein, aluminum powder is used as an air entraining agent to generate chemical reaction under alkaline condition, and the formed hydrogen forms a plurality of small bubbles which are reserved in the concrete which is solidified quickly. In addition, the reinforcing steel bar meshes with different numbers subjected to corrosion prevention treatment are configured and added according to the structural requirement. The production process mainly comprises the steps of proportioning and stirring, pouring, standing, cutting, high-pressure steaming and the like. Firstly, raw materials such as fly ash, cement, gypsum, aluminum powder and the like are treated, then pouring, stirring, standing and pre-curing are carried out, and finally, the concrete is manufactured through working sections such as cutting, steaming and pressing. Each step has strict standards and is subjected to quality inspection after the completion of the manufacture. Autoclaved aerated concrete has the advantages of being the first choice of building materials, such as light weight, heat preservation, heat insulation, flame retardance, fire resistance, sound absorption, sound insulation, multi-stage bearing, earthquake resistance, environmental protection, convenient construction, economy, and the like. Therefore, the method is widely applied to the building industry, and wallboards, floors, roof boards and the like are common.
Concrete slabs are a material commonly used in modern buildings, mainly divided into reinforced concrete and prestressed concrete, and other reinforcement materials such as steel wire mesh, steel fibers or other fibers are also used. The ALC plate (autoclaved aerated concrete slab) is a porous concrete forming plate which is formed by taking fly ash or silica sand, cement, aluminum powder, lime and the like as main raw materials and performing high-pressure steam curing, and has the advantages of high strength, light weight, heat preservation, heat insulation, flame retardance, fire resistance, sound absorption, sound insulation, multi-stage bearing, earthquake resistance, environmental protection, convenience in construction, economy, conservation and the like. In addition, the reinforced concrete slab is a slab made of reinforced concrete materials and is commonly used as a roof, a floor, a platform, a wall, a retaining wall, a foundation, a terrace, a pavement, a pool and the like, and the application range is extremely wide. The concrete pouring plate is a lightweight concrete wallboard, is prepared by pouring, forming and die pressing special prepared concrete raw materials and aggregate, and is composed of fiber reinforced concrete and an ultralight composite core, and a layer of protective film is sprayed on the surface of the fiber reinforced concrete and ultralight composite core.
With the rapid development of the construction industry, the demand for building materials is also increasing. Autoclaved aerated concrete plates are widely paid attention to as a novel building material with excellent performances such as light weight, high strength, heat preservation and insulation and the like. However, in the practical application process, due to improper joint treatment between the plates, problems such as leakage and cracking are easily caused, and the service life of the building is affected.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a special pointing agent for autoclaved aerated concrete slabs, which solves the problems of leakage, cracking and the like easily caused by improper joint treatment between slabs in the practical application process, and influences the service life of a building.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the special pointing agent for autoclaved aerated concrete plates comprises the following components: 25-35% of cement, 10-30% of gypsum, 30-40% of high-performance fine sand, 1-5% of fiber reinforced material, 5-10% of adhesive and 15-25% of fiber water.
Preferably, the cement is Portland cement.
Preferably, the high performance fine sand has a uniform particle size distribution.
Preferably, the fiber reinforcement material is polypropylene fiber and has a certain length and strength.
Preferably, the adhesive is an acrylic emulsion and has high adhesive strength.
Preferably, the water-cement ratio of the pointing agent is 0.3-0.5.
Preferably, the drying time of the pointing agent is 4-8 hours.
Preferably, the final strength of the pointing agent is 15-25MPa, the pointing agent has excellent water resistance, can effectively prevent moisture penetration, has good weather resistance, can resist ultraviolet radiation and climate change, has excellent fluidity and filling property, and can smoothly fill gaps of autoclaved aerated concrete slabs.
The invention provides a special pointing agent for autoclaved aerated concrete slabs. The beneficial effects are as follows:
1. the invention adopts the common silicate cement and the acrylic emulsion as the adhesive, so that the bonding strength of the pointing agent and the concrete slab can be improved, and the pointing agent is ensured to be firmly bonded on the surface of the slab.
2. The water resistance of the pointing agent can be enhanced by adding the gypsum, and the moisture is effectively prevented from penetrating into the concrete slab, so that the durability and the service life of the concrete slab are improved.
3. The high-performance fine sand is used, so that the pointing agent has good fluidity and filling property, the pointing agent can be ensured to fill gaps of autoclaved aerated concrete slabs smoothly, and collapse phenomenon is not easy to occur.
4. The weather resistance of the pointing agent can be enhanced by adding the fiber reinforced material, so that the pointing agent can resist ultraviolet radiation and climate change, and the ageing and cracking phenomena of the pointing agent are reduced.
5. According to the invention, the mixture ratio of the cement and the adhesive is optimized, so that the pointing agent can reach a dry state within 4-8 hours, and the production efficiency and the construction speed are improved.
6. The final strength of the pointing agent can reach 15-25MPa by reasonably controlling the component proportion and optimizing the formula, so that the stability and the reliability of the pointing agent in the use process are ensured.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment one:
the embodiment of the invention provides a special pointing agent for autoclaved aerated concrete plates, which comprises the following components: 25-35% of cement, 10-30% of gypsum, 30-40% of high-performance fine sand, 1-5% of fiber reinforced material, 5-10% of adhesive and 15-25% of fiber water.
The high-performance fine sand is an important component in the pointing agent, provides good filling effect, enables the pointing agent to be more compact, thereby improving the strength and the durability of the pointing agent, the fiber reinforcement material can further enhance the strength and the toughness of the pointing agent and prevent the pointing agent from cracking or deforming, the adhesive is a key component in the pointing agent, the pointing agent can be tightly combined with the autoclaved aerated concrete plate to prevent the pointing agent from falling off or cracking, and the fiber water can adjust the fluidity and the plasticity of the pointing agent to enable the pointing agent to be easier to operate and apply.
The cement is ordinary silicate cement.
Cement is a widely used building material, the variety is various, wherein ordinary Portland cement is the most commonly used one, ordinary Portland cement is a hydraulic cementing material prepared from Portland cement clinker, a proper amount of gypsum and a mixed material, the hydraulic cementing material has higher strength and durability, the cement is widely applied to various building structures, the ordinary Portland cement is produced by relatively simple production process, the main raw materials are limestone, clay and iron ore powder, clinker is obtained after high-temperature sintering, a proper amount of gypsum and a mixed material are added into the clinker, the cement is prepared after grinding, the cement has better frost resistance and wear resistance, and has higher compressive strength and flexural strength, the requirements of various building structures can be met, in addition, the ordinary Portland cement can also be used in hydraulic structures such as hydraulic engineering, harbor engineering and the like, the excellent frost resistance and wear resistance can keep better performance in various building structures, the ordinary Portland cement has the advantages of high strength, high durability, good frost resistance and wear resistance, however, the cement has the disadvantages such as a large amount of heat which can be easily released in the hardening process, and the concrete is easy to crack; meanwhile, the hardened volume change is uneven and the cracking is easy to cause, so that the ordinary Portland cement needs to be carefully controlled in terms of water-cement ratio, reinforcing maintenance and other measures to avoid the cracking problem.
The high performance fine sand has a uniform particle size distribution.
The high-performance fine sand is a building material subjected to strict screening and treatment, has uniform particle size distribution, higher density and hardness, has uniform particle size distribution, and means better stability and bearing capacity, the stability of the fine sand is critical for ensuring the safety and durability of a building in a building structure, the high-performance fine sand has higher density and hardness, so that the fine sand has better wear resistance and compression resistance, the wear resistance and compression resistance of the fine sand are critical for ensuring the quality and durability of the building in the building material, and the high-performance fine sand also has better permeability and filtration, which means that the high-performance fine sand can play a better role in treating sewage, rainwater and the like. When sewage and rainwater are treated, the permeability and filterability of the fine sand can help to filter out impurities and pollutants, thereby ensuring the cleanness and safety of water quality.
The fiber reinforcement material is polypropylene fiber and has a certain length and strength.
The fiber reinforced material plays an important role in the composite material, while the polypropylene fiber is one of the common fiber reinforced materials, the polypropylene fiber has the characteristics of excellent chemical stability, corrosion resistance, ageing resistance and light weight high strength, the fiber reinforced material has the functions of providing strength and rigidity, improving certain properties of the material, the polypropylene fiber has higher strength and modulus, can effectively improve the strength and rigidity of the composite material, meanwhile, the polypropylene fiber also has good corrosion resistance and ageing resistance, can ensure that the composite material keeps stability and durability under severe environmental conditions, the length and strength of the polypropylene fiber are important factors influencing the performance of the composite material, in general, longer fiber can provide better reinforcing effect, but overlong fiber can influence the processability of the composite material, so when the polypropylene fiber is selected, the length and the strength of the fiber need to be determined according to specific application and processing requirements, the price of the polypropylene fiber is relatively low, the cost of the composite material can be reduced, and meanwhile, the polypropylene fiber also has the characteristic of recycling and meets the requirement of sustainable development.
The adhesive is acrylic emulsion and has high adhesive strength.
The adhesive is an important chemical material and has wide application in many fields, the acrylic emulsion is a common adhesive, and has many advantages such as high adhesive strength, water resistance and weather resistance, the acrylic emulsion has high adhesive strength, which means that different materials can be effectively adhered together to form a firm adhesive layer, the adhesive strength can resist various external forces such as tension, pressure and impact force, the acrylic emulsion also has good water resistance and weather resistance, which means that the acrylic emulsion can keep its performance stable under various environmental conditions and is not easy to be influenced by moisture and ultraviolet rays, therefore, the acrylic emulsion can keep its adhesive strength and stability for a long time when being used outdoors, aging or falling off is not easy to occur, and the acrylic emulsion has other advantages such as easy construction, high curing speed and low cost.
The water-cement ratio of the pointing agent is 0.3-0.5.
The water-cement ratio is a very important parameter in the preparation of the pointing agent, and refers to the ratio of water to cement used in the preparation, for pointing agents the water-cement ratio is usually controlled between 0.3 and 0.5, the selection of this water-cement ratio range is based on the requirements on the properties of the pointing agent, if the water-cement ratio is too high, it will result in too weak pointing agent, lacking sufficient strength and durability. If the water cement ratio is too low, the pointing agent is too hard and brittle and is easy to crack and peel, so that good workability and durability can be ensured.
The drying time of the pointing agent is 4-8 hours.
Different pointing agent brands and types may have different drying times, some brands may require longer time to dry completely, while other brands may dry faster, in addition, the use of different pointing agent formulations and additives may also affect the drying time, environmental factors may also affect the drying time of the pointing agent, for example, temperature and humidity may affect the drying speed of the pointing agent, in a humid environment, the pointing agent may require longer time to dry completely, while in a dry environment, the drying time may be shortened, construction conditions and methods of use may also affect the drying time of the pointing agent, if the temperature is too high or too low during construction, or if the pointing agent is not mixed in the correct proportion during construction, may result in the drying time being prolonged, in order to ensure that the drying time of the pointing agent meets the requirements, it is recommended to know the drying time characteristics of the product before use, and select appropriate construction conditions and methods of use, and at the same time, care is taken during construction to ensure that the best results in the pointing or missing of the drying effect can be achieved completely.
The final strength of the pointing agent is 15-25MPa, the pointing agent has excellent water resistance, can effectively prevent moisture penetration, has good weather resistance, can resist ultraviolet radiation and climate change, has excellent fluidity and filling property, and can smoothly fill gaps of autoclaved aerated concrete slabs.
Embodiment two:
the embodiment of the invention provides a special pointing agent for autoclaved aerated concrete plates, which comprises the following components: 25% cement, 10% gypsum, 30% high performance fine sand, 1% fiber reinforcement, 5% binder and 15% fiber water.
The cement is ordinary silicate cement.
The high performance fine sand has a uniform particle size distribution.
The fiber reinforcement material is polypropylene fiber and has a certain length and strength.
The adhesive is acrylic emulsion and has high adhesive strength.
The water-cement ratio of the pointing agent is 0.3-0.5.
The drying time of the pointing agent is 4-8 hours.
The final strength of the pointing agent is 15-25MPa, the pointing agent has excellent water resistance, can effectively prevent moisture penetration, has good weather resistance, can resist ultraviolet radiation and climate change, has excellent fluidity and filling property, and can smoothly fill gaps of autoclaved aerated concrete slabs.
Embodiment III:
the embodiment of the invention provides a special pointing agent for autoclaved aerated concrete plates, which comprises the following components: 35% cement, 30% gypsum, 40% high performance fine sand, 5% fiber reinforcement, 10% binder and 25% fiber water.
The cement is ordinary silicate cement.
The high performance fine sand has a uniform particle size distribution.
The fiber reinforcement material is polypropylene fiber and has a certain length and strength.
The adhesive is acrylic emulsion and has high adhesive strength.
The water-cement ratio of the pointing agent is 0.3-0.5.
The drying time of the pointing agent is 4-8 hours.
The final strength of the pointing agent is 15-25MPa, the pointing agent has excellent water resistance, can effectively prevent moisture penetration, has good weather resistance, can resist ultraviolet radiation and climate change, has excellent fluidity and filling property, and can smoothly fill gaps of autoclaved aerated concrete slabs.
Embodiment four:
the embodiment of the invention provides a special pointing agent for autoclaved aerated concrete plates, which comprises the following components: 20% cement, 15% gypsum, 35% high performance fine sand, 3% fiber reinforcement, 8% binder and 20% fiber water.
The cement is ordinary silicate cement.
The high performance fine sand has a uniform particle size distribution.
The fiber reinforcement material is polypropylene fiber and has a certain length and strength.
The adhesive is acrylic emulsion and has high adhesive strength.
The water-cement ratio of the pointing agent is 0.3-0.5.
The drying time of the pointing agent is 4-8 hours.
The final strength of the pointing agent is 15-25MPa, the pointing agent has excellent water resistance, can effectively prevent moisture penetration, has good weather resistance, can resist ultraviolet radiation and climate change, has excellent fluidity and filling property, and can smoothly fill gaps of autoclaved aerated concrete slabs.
Fifth embodiment:
the embodiment of the invention provides a special pointing agent for autoclaved aerated concrete plates, which comprises the following components: 45% cement, 40% gypsum, 50% high performance fine sand, 15% fiber reinforcement, 20% binder and 40% fiber water.
The cement is ordinary silicate cement.
The high performance fine sand has a uniform particle size distribution.
The fiber reinforcement material is polypropylene fiber and has a certain length and strength.
The adhesive is acrylic emulsion and has high adhesive strength.
The water-cement ratio of the pointing agent is 0.3-0.5.
The drying time of the pointing agent is 4-8 hours.
The final strength of the pointing agent is 15-25MPa, the pointing agent has excellent water resistance, can effectively prevent moisture penetration, has good weather resistance, can resist ultraviolet radiation and climate change, has excellent fluidity and filling property, and can smoothly fill gaps of autoclaved aerated concrete slabs.
Example six:
the embodiment of the invention provides a special pointing agent for autoclaved aerated concrete plates, which comprises the following components: 15% cement, 10% gypsum, 20% high performance fine sand, 2% fiber reinforcement, 7% binder and 10% fiber water.
The cement is ordinary silicate cement.
The high performance fine sand has a uniform particle size distribution.
The fiber reinforcement material is polypropylene fiber and has a certain length and strength.
The adhesive is acrylic emulsion and has high adhesive strength.
The water-cement ratio of the pointing agent is 0.3-0.5.
The drying time of the pointing agent is 4-8 hours.
The final strength of the pointing agent is 15-25MPa, the pointing agent has excellent water resistance, can effectively prevent moisture penetration, has good weather resistance, can resist ultraviolet radiation and climate change, has excellent fluidity and filling property, and can smoothly fill gaps of autoclaved aerated concrete slabs.
Embodiment seven:
the embodiment of the invention provides a special pointing agent for autoclaved aerated concrete plates, which comprises the following components: 50% cement, 40% gypsum, 60% high performance fine sand, 15% fiber reinforcement, 20% binder and 8% fiber water.
The cement is ordinary silicate cement.
The high performance fine sand has a uniform particle size distribution.
The fiber reinforcement material is polypropylene fiber and has a certain length and strength.
The adhesive is acrylic emulsion and has high adhesive strength.
The water-cement ratio of the pointing agent is 0.3-0.5.
The drying time of the pointing agent is 4-8 hours.
The final strength of the pointing agent is 15-25MPa, the pointing agent has excellent water resistance, can effectively prevent moisture penetration, has good weather resistance, can resist ultraviolet radiation and climate change, has excellent fluidity and filling property, and can smoothly fill gaps of autoclaved aerated concrete slabs.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. The special pointing agent for autoclaved aerated concrete plates is characterized by comprising the following components: 25-35% of cement, 10-30% of gypsum, 30-40% of high-performance fine sand, 1-5% of fiber reinforced material, 5-10% of adhesive and 15-25% of fiber water.
2. The special pointing agent for autoclaved aerated concrete slabs as claimed in claim 1, wherein: the cement is ordinary silicate cement.
3. The special pointing agent for autoclaved aerated concrete slabs as claimed in claim 1, wherein: the high performance fine sand has a uniform particle size distribution.
4. The special pointing agent for autoclaved aerated concrete slabs as claimed in claim 1, wherein: the fiber reinforced material is polypropylene fiber and has a certain length and strength.
5. The special pointing agent for autoclaved aerated concrete slabs as claimed in claim 1, wherein: the adhesive is acrylic emulsion and has higher bonding strength.
6. The special pointing agent for autoclaved aerated concrete slabs as claimed in claim 1, wherein: the water-cement ratio of the pointing agent is 0.3-0.5.
7. The special pointing agent for autoclaved aerated concrete slabs as claimed in claim 1, wherein: the drying time of the pointing agent is 4-8 hours.
8. The special pointing agent for autoclaved aerated concrete slabs as claimed in claim 1, wherein: the final strength of the pointing agent is 15-25MPa, the pointing agent has excellent water resistance, can effectively prevent moisture penetration, has good weather resistance, can resist ultraviolet radiation and climate change, has excellent fluidity and filling property, and can smoothly fill gaps of autoclaved aerated concrete slabs.
CN202311761679.1A 2023-12-20 2023-12-20 Pointing agent special for autoclaved aerated concrete plate Pending CN117865633A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311761679.1A CN117865633A (en) 2023-12-20 2023-12-20 Pointing agent special for autoclaved aerated concrete plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311761679.1A CN117865633A (en) 2023-12-20 2023-12-20 Pointing agent special for autoclaved aerated concrete plate

Publications (1)

Publication Number Publication Date
CN117865633A true CN117865633A (en) 2024-04-12

Family

ID=90592633

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311761679.1A Pending CN117865633A (en) 2023-12-20 2023-12-20 Pointing agent special for autoclaved aerated concrete plate

Country Status (1)

Country Link
CN (1) CN117865633A (en)

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