CN117855911B - New energy charging cable connector - Google Patents

New energy charging cable connector Download PDF

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Publication number
CN117855911B
CN117855911B CN202410097351.2A CN202410097351A CN117855911B CN 117855911 B CN117855911 B CN 117855911B CN 202410097351 A CN202410097351 A CN 202410097351A CN 117855911 B CN117855911 B CN 117855911B
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China
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groove
connector
positioning
conductive
wiring
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CN202410097351.2A
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CN117855911A (en
Inventor
刘永强
伍肖
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Dongguan Yongsheng Cables Technology Co ltd
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Dongguan Yongsheng Cables Technology Co ltd
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Priority to CN202410097351.2A priority Critical patent/CN117855911B/en
Publication of CN117855911A publication Critical patent/CN117855911A/en
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Publication of CN117855911B publication Critical patent/CN117855911B/en
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Abstract

The invention relates to the technical field of cable connection, in particular to a new energy charging cable connector, which comprises a substrate, a charging connector, a front cover, a first conductive element, a second conductive element, a rear cover and a cable connection assembly, wherein the substrate is provided with a mounting groove, and the mounting groove is provided with a fixing through groove; the charging connector is provided with a first power receiving piece and a second power receiving piece; the front cover is arranged in the mounting groove, the front cover is provided with a power receiving cavity, and one ends of the first power receiving piece and the second power receiving piece penetrate through the power receiving positioning groove and extend into the power receiving cavity; the first conductive element includes a first conductive connection portion and a first wiring portion; the second conductive element includes a second conductive connection portion and a second wiring portion. The invention solves the problem of insufficient stability of the traditional direct connection through the cable. The middle is provided with a conductive element for conducting electricity. The stability of conductive transmission is ensured, and the novel energy charging cable connector is particularly suitable for being used.

Description

New energy charging cable connector
Technical Field
The invention relates to the technical field of cable connection, in particular to a new energy charging cable connector.
Background
The new energy charging cable connector is an important component used in a new energy automobile charging system, and is mainly used for connecting power transmission and communication signal transmission between an electric vehicle and a charging pile. These connectors are generally required to have characteristics of high voltage, high current, high temperature resistance, water resistance, dust resistance, and the like, and to ensure stability and safety of connection. The existing new energy charging cable connector generally comprises a plug and a socket, wherein the plug is connected to an electric vehicle, and the socket is connected to a charging pile. These connectors also typically include wires, contacts, protective housings, etc. for carrying power, control and communication signals.
The current charge cable connector's electric connection structure is generally direct line and terminal direct connection, and conductive transmission stability is relatively poor, and connection stability is also relatively poor moreover, and the assembly is inconvenient, influences the use. There is a need for improvements in the electrical connection structure of existing charging cable connectors.
Disclosure of Invention
In order to solve the problems, the invention provides a cable for solving the problem of insufficient stability of the traditional direct connection through the cable. The middle is provided with a conductive element for conducting electricity. The stability of conductive transmission is ensured, and the novel energy charging cable connector is particularly suitable for the novel energy charging cable connector.
The technical scheme adopted by the invention is as follows: the new energy charging cable connector comprises a substrate, a charging connector, a front cover, a first conductive element, a second conductive element, a rear cover and a cable connecting assembly, wherein the substrate is provided with a mounting groove, and the mounting groove is provided with a fixing through groove; one end of the charging connector is arranged in the fixed through groove, and the charging connector is provided with a first power connection sheet and a second power connection sheet; the front cover is arranged in the mounting groove, the front cover is provided with a power connection cavity, one end of the front cover is provided with a wiring positioning groove, one side of the wiring positioning groove is communicated with the mounting groove, and one ends of the first power connection piece and the second power connection piece penetrate through the wiring positioning groove and extend into the power connection cavity; the first conductive element comprises a first conductive connection part and a first wiring part, and the first conductive connection part is connected with the first electric connection piece; the second conductive element comprises a second conductive connection part and a second wiring part, and the second conductive connection part is connected with a second electric connection sheet; one end of the rear cover is covered on the front cover so as to cover the power receiving cavity, the rear cover is provided with a first power receiving groove and a second power receiving groove, the first wiring part is arranged on the first power receiving groove, and the second wiring part is arranged on the second power receiving groove; the cable connecting assembly comprises a first connector and a second connector, wherein the first connector is installed on the first power receiving groove and connected with the first wiring part, and the second connector is installed on the second power receiving groove and connected with the second wiring part.
According to the technical scheme, the sealing groove is formed in the periphery of the base plate, located in the mounting groove, and the sealing ring is arranged in the sealing groove.
The technical scheme is further improved in that a positioning step is arranged in the mounting groove, the front cover is provided with a positioning groove, and the positioning step is used for being matched with the positioning groove for positioning.
The charging connector is provided with a plug port, a first plug terminal and a second plug terminal are arranged in the plug port, the first plug terminal and the first electric connection piece are integrally formed, and the second plug terminal and the second electric connection piece are integrally formed.
The improvement of the scheme is that the front cover is provided with a connecting outer edge at the outer side of the power receiving cavity, the connecting outer edge is fixed on the base plate through a screw, the rear cover is provided with an installing outer edge, and the installing outer edge is fixed on the base plate through a screw.
The wiring locating plates are arranged on two sides of the wiring locating groove, two wiring locating plates are arranged, and the two wiring locating plates are respectively used for locating the first electric connection piece and the second electric connection piece.
According to a further improvement of the scheme, the first connecting piece is provided with a first connecting column through stamping, the first connecting column is provided with a first connecting hole, and the first conductive connecting part is connected to the first connecting hole through a screw.
According to a further improvement of the scheme, the second connecting piece is provided with a second connecting column through stamping, the second connecting column is provided with a second connecting hole, and the second conductive connecting part is connected to the second connecting hole through a screw.
The scheme is further improved in that the first conductive connecting part is connected with the first wiring part in an L shape, and one surface of the first conductive connecting part is connected to the first electric connection piece in a fitting mode.
The scheme is further improved in that the second conductive connecting part is connected with the second wiring part in an L shape, and one surface of the second conductive connecting part is connected to the second electric connection piece in a bonding mode. .
The technical scheme is further improved in that the first wiring part is provided with a first sinking groove and a first installation positioning hole arranged on the periphery of the first sinking groove, the first connector is provided with a first installation step and a first positioning pin arranged on the periphery of the first installation step, the first positioning pin is used for being matched with the first installation positioning hole to position, and the first installation step is matched with the first sinking groove to install.
The technical scheme is further improved in that the second wiring part is provided with a second sinking groove and a second installation positioning hole arranged on the periphery of the second sinking groove, the second connector is provided with a second installation step and a second positioning pin arranged on the periphery of the second installation step, the second positioning pin is used for being matched with the second installation positioning hole to position, and the second installation step is matched with the second sinking groove to install.
The technical scheme is further improved in that the rear cover is provided with a cover body, and the cover body is used for being matched with the power receiving cavity to form a cavity.
The technical scheme is further improved in that the first power receiving groove is provided with a first assembling step, the second power receiving groove is provided with a second assembling step, the first assembling step is used for being matched with the first connector, and the second power receiving groove is used for being matched with the second connector.
The invention has the beneficial effects that:
Compared with the existing charging cable connector, the connector for the new energy charging cable is stable and reliable in structure, and the substrate is used for fixing and installing the structure. The first connector and the second connector are respectively connected with the anode and the cathode of the cable, and the first connector and the second connector are fixed through the rear cover and are connected with the first wiring part and the second wiring part, so that the conductive connection of the cable is realized. And the first conductive connecting part and the second conductive connecting part are used for respectively corresponding to the first electric connection sheet and the second electric connection sheet to conduct contact conduction. And then can be used for connecting and conducting the connector, so as to realize the conductive connection between the cable and the connector. The problem of traditional through cable direct connection stability not enough is solved. The middle is provided with a conductive element for conducting electricity. The stability of conductive transmission is ensured, and the novel energy charging cable connector is particularly suitable for being used.
The invention adopts the combination of key components such as the base plate, the charging connector, the front cover, the first conductive element, the second conductive element, the rear cover, the cable connecting assembly and the like, and realizes the stability of the connector through precise structural design and mounting technology. The base plate is provided with mounting groove and fixed logical groove, and parts such as charging connector, protecgulum, hou gai are all installed in corresponding position, form inseparable connection and fixed, have ensured the stability and the reliability of connector in the use. In addition, the design of the charging connector adopts the first electric connection piece and the second electric connection piece, and through the combination of the front cover and the rear cover, the effective coverage and protection of the electric connection cavity are realized, and the stable working capacity of the connector under different environments is further improved.
Drawings
FIG. 1 is a perspective view of a new energy charging cable connector of the present invention;
FIG. 2 is a perspective view of the new energy charging cable connector of FIG. 1 from another perspective;
FIG. 3 is an exploded view of the new energy charging cable connector of FIG. 1;
FIG. 4 is an exploded view of the new energy charging cable connector of FIG. 1 from another perspective;
FIG. 5 is a schematic front view of the new energy charging cable connector of FIG. 1;
FIG. 6 is a cross-sectional view of A-A of FIG. 5;
fig. 7 is a cross-sectional view of B-B of fig. 5.
Reference numerals illustrate: the device comprises a substrate 1, a mounting groove 11, a positioning step 111, a fixing through groove 12, a sealing groove 13 and a sealing ring 14;
the charging connector 2, the first power receiving piece 21, the first connecting post 211, the first connecting hole 212, the second power receiving piece 22, the second connecting post 221, the second connecting hole 222, the plugging port 23, the first plugging terminal 231, and the second plugging terminal 232;
The front cover 3, the power receiving cavity 31, the wiring positioning groove 32, the wiring positioning plate 321, the positioning groove 33 and the connecting outer edge 34;
the first conductive element 4, the first conductive connection portion 41, the first wiring portion 42, the first countersink 421, the first mounting positioning hole 422;
a second conductive member 5, a second conductive connection portion 51, a second wiring portion 52, a second countersink 521, and a second mounting positioning hole 522;
Rear cover 6, first power receiving groove 61, first fitting step 611, second power receiving groove 62, second fitting step 621, mounting outer edge 63, cover 64;
The cable connection assembly 7, the first connector 71, the first mounting step 711, the first positioning pin 712, the second connector 72, the second mounting step 721, the second positioning pin 722.
Detailed Description
In order that the invention may be readily understood, a more complete description of the invention will be rendered by reference to the appended drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As shown in fig. 1 to 7, in one embodiment of the present invention, a new energy charging cable connector is related to, including a substrate 1, a charging connector 2, a front cover 3, a first conductive element 4, a second conductive element 5, a rear cover 6 and a cable connection assembly 7, where the substrate 1 is provided with a mounting groove 11, and the mounting groove 11 is provided with a fixing through groove 12; one end of the charging connector 2 is installed in the fixed through groove 12, and the charging connector 2 is provided with a first electric connection sheet 21 and a second electric connection sheet 22; the front cover 3 is installed in the installation groove 11, the front cover 3 is provided with a wiring positioning groove 32, one side of the wiring positioning groove 32 is communicated with the installation groove 11, and one ends of the first and second power connection pieces 21 and 22 penetrate through the wiring positioning groove and extend into the wiring cavity 31; the first conductive element 4 includes a first conductive connection portion 41 and a first wiring portion 42, and the first conductive connection portion 41 is connected to the first power connection piece 21; the second conductive element 5 includes a second conductive connection portion 51 and a second wiring portion 52, and the second conductive connection portion 51 is connected to the second power connection piece 22; one end of the rear cover 6 is covered on the front cover 3 to cover the power receiving cavity 31, the rear cover 6 is provided with a first power receiving groove 61 and a second power receiving groove 62, the first wiring part 42 is arranged on the first power receiving groove 61, and the second wiring part 52 is arranged on the second power receiving groove 62; the cable connection assembly 7 includes a first connector 71 and a second connector 72, the first connector 71 is mounted on the first socket 61 and connected to the first wire connection portion 42, and the second connector 72 is mounted on the second socket 62 and connected to the second wire connection portion 52. The embodiment is used for a connector of a new energy charging cable, the substrate 1 is used for fixing and installing a structure, the charging connector 2 is arranged on the substrate 1 and is connected by matching with a corresponding conductive connection structure, and the structure is stable and reliable. The first connector 71 and the second connector 72 are respectively connected with the anode and the cathode of the cable, and the first connector 71 and the second connector 72 are fixed through the rear cover 6 and connected with the first wiring part 42 and the second wiring part 52, so that the conductive connection of the cable is realized. Inside, contact conduction is performed by the first conductive connection portion 41 and the second conductive connection portion 51 corresponding to the first tab 21 and the second tab 22, respectively. And then can be used for connecting and conducting the connector, so as to realize the conductive connection between the cable and the connector. The problem of traditional through cable direct connection stability not enough is solved. The middle is provided with a conductive element for conducting electricity. The stability of conductive transmission is ensured, and the novel energy charging cable connector is particularly suitable for being used.
The present embodiment adopts the combination of key components such as the substrate 1, the charging connector 2, the front cover 3, the first conductive element 4, the second conductive element 5, the rear cover 6, the cable connection assembly 7, and the like, and realizes the stability of the connector through precise structural design and installation process. The base plate 1 is provided with a mounting groove 11 and a fixing through groove 12, and the charging connector 2, the front cover 3, the rear cover 6 and other components are all mounted at corresponding positions to form tight connection and fixation, so that the stability and reliability of the connector in the use process are ensured. In addition, the design of the charging connector 2 adopts the first electric connection piece 21 and the second electric connection piece 22, and through the combination with the front cover 3 and the rear cover 6, the effective coverage and protection of the electric connection cavity 31 are realized, and the stable working capacity of the connector under different environments is further improved.
In the above embodiment, the design of the first conductive element 4 and the second conductive element 5, and the arrangement of the cable connection assembly 7 provide convenience for the functional expansion and upgrade of the connector. The further improvement of the connector performance and the expansion of the functions can be realized through the optimized design of the first conductive element 4 and the second conductive element 5 or the upgrading and replacement of the cable connection assembly 7, the requirements of different types of new energy equipment are met, and the continuous updating and development of the technology in the new energy field are adapted.
The substrate 1 is provided with a seal groove 13 at the outer periphery of the mounting groove 11, and a seal ring 14 is mounted in the seal groove 13. In this embodiment, the seal groove 13 is fitted with the seal ring 14, so that the internal structure is sealed and protected when the substrate 1 is mounted, and the sealing coefficient is high and the sealing performance is good when the substrate is used externally.
A positioning step 111 is arranged in the mounting groove 11, the front cover 3 is provided with a positioning groove 33, and the positioning step 111 is used for being matched with the positioning groove 33 for positioning. In this embodiment, the positioning step 111 and the positioning groove 33 are fitted to each other, so that the stability and the assembling convenience of the structure are ensured.
The charging connector 2 is provided with a plug port 23, a first plug terminal 231 and a second plug terminal 232 are arranged in the plug port 23, the first plug terminal 231 and the first power connection piece 21 are integrally formed, and the second plug terminal 232 and the second power connection piece 22 are integrally formed. In this embodiment, the plugging port 23 is used for the opposite plugging conductive connection of the connector, and the two plugging terminals are used for the conductive connection of the connector, and are respectively used for the conductive connection of the anode and the cathode.
The front cover 3 is provided with a connecting outer edge 34 located on the outer side of the power receiving cavity 31, the connecting outer edge 34 is fixed on the base plate 1 through screws, the rear cover 6 is provided with a mounting outer edge 63, and the mounting outer edge 63 is fixed on the base plate 1 through screws. In this embodiment, the front cover 3 and the rear cover 6 are both mounted on the substrate 1 by screws to form a closed mounting structure, which protects the internal structure and ensures the safety of the internal structure.
The wiring locating groove 32 is provided with wiring locating plates 321 on two sides, and the wiring locating plates 321 are provided with two wiring locating plates 321, and the two wiring locating plates 321 are respectively used for locating the first electric connection piece 21 and the second electric connection piece 22.
The first power receiving tab 21 is formed with a first connection post 211 by punching, the first connection post 211 is provided with a first connection hole 212, and the first conductive connection portion 41 is connected to the first connection hole 212 by a screw. Specifically, the second connection tab 22 is formed with a second connection post 221 by punching, the second connection post 221 is provided with a second connection hole 222, and the second conductive connection portion 51 is connected to the second connection hole 222 by a screw. In this embodiment, be used for cooperating conductive connection portion to install under the effect through spliced pole and connecting hole, specifically adopt the screw pass connect can, structure simple to operate, electrically conductive stable.
The first conductive connection portion 41 and the first connection portion 42 are connected in an L shape, and one surface of the first conductive connection portion 41 is attached to the first contact piece 21. Specifically, the second conductive connection portion 51 is connected with the second wiring portion 52 in an L shape, and one surface of the second conductive connection portion 51 is attached to the second electrical connection piece 22. In this embodiment, adopt L font structure setting, both ends are conductive connection part and wiring part respectively, and the material adopts copper material to bend and forms, connects electric reliable and stable.
The first wiring portion 42 is provided with a first sinking groove 421 and a first mounting positioning hole 422 arranged on the periphery of the first sinking groove 421, the first connector 71 is provided with a first mounting step 711 and a first positioning pin 712 arranged on the periphery of the first mounting step 711, the first positioning pin 712 is used for being positioned in cooperation with the first mounting positioning hole 422, and the first mounting step 711 is mounted in cooperation with the first sinking groove 421. Specifically, the second wiring portion 52 is provided with a second countersink 521 and a second mounting positioning hole 522 provided at the outer periphery of the second countersink 521, the second connector 72 is provided with a second mounting step 721 and a second positioning pin 722 provided at the outer periphery of the second mounting step 721, the second positioning pin 722 is used for positioning in cooperation with the second mounting positioning hole 522, and the second mounting step 721 is mounted in cooperation with the second countersink 521. In this embodiment, through locating pin and installation locating hole cooperation installation, structural installation precision is high, still adopts heavy groove and installation step cooperation, further guarantees structural precision and stability.
The rear cover 6 is provided with a cover 64, said cover 64 being adapted to cooperate with the electrical connection chamber 31 to form a cavity. In this embodiment, a cavity structure formed after the mutual buckling is adopted, so as to protect the internal power connection.
The first power receiving groove 61 is provided with a first assembling step 611, the second power receiving groove 62 is provided with a second assembling step 621, the first assembling step 611 is used for being matched with the first connector 71, and the second power receiving groove 62 is used for being matched with the second connector 72. In the embodiment, the assembly steps and the connectors are matched for installation, so that the structure is stable and reliable in installation precision.
The foregoing examples illustrate only a few embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.

Claims (8)

1. A new forms of energy charging cable connector, its characterized in that: comprising
The device comprises a substrate, a fixing device and a fixing device, wherein the substrate is provided with a mounting groove which is provided with a fixing through groove;
the charging connector is provided with a first power connection sheet and a second power connection sheet;
The front cover is arranged in the mounting groove, the front cover is provided with a power connection cavity, one end of the front cover is provided with a wiring positioning groove, one side of the wiring positioning groove is communicated with the mounting groove, and one ends of the first power connection piece and the second power connection piece penetrate through the wiring positioning groove and extend into the power connection cavity;
a first conductive element including a first conductive connection portion connected with a first power pad;
A second conductive element including a second conductive connection portion connected with a second connection pad;
The rear cover is provided with a first power receiving groove and a second power receiving groove, the first wiring part is arranged on the first power receiving groove, and the second wiring part is arranged on the second power receiving groove; and
The cable connecting assembly comprises a first connector and a second connector, wherein the first connector is arranged on the first power receiving groove and is connected with the first wiring part, and the second connector is arranged on the second power receiving groove and is connected with the second wiring part;
The first wiring part is provided with a first sinking groove and a first installation positioning hole arranged at the periphery of the first sinking groove, the first connector is provided with a first installation step and a first positioning pin arranged at the periphery of the first installation step, the first positioning pin is used for being matched with the first installation positioning hole for positioning, and the first installation step is matched with the first sinking groove for installation;
The second wiring part is provided with a second sinking groove and a second installation positioning hole arranged at the periphery of the second sinking groove, the second connector is provided with a second installation step and a second positioning pin arranged at the periphery of the second installation step, the second positioning pin is used for being matched with the second installation positioning hole for positioning, and the second installation step is matched with the second sinking groove for installation;
The rear cover is provided with a cover body, and the cover body is used for being matched with the power receiving cavity to form a cavity.
2. The new energy charging cable connector of claim 1, wherein: the periphery that the base plate is located the mounting groove is provided with the seal groove, install the sealing washer in the seal groove.
3. The new energy charging cable connector of claim 1, wherein: the mounting groove is internally provided with a positioning step, the front cover is provided with a positioning groove, and the positioning step is used for being matched with the positioning groove for positioning.
4. The new energy charging cable connector of claim 1, wherein: the charging connector is provided with an inserting port, a first inserting terminal and a second inserting terminal are arranged in the inserting port, the first inserting terminal and the first electric connection piece are integrally formed, and the second inserting terminal and the second electric connection piece are integrally formed.
5. The new energy charging cable connector of claim 1, wherein: the front cover is located the outside in electric chamber and is provided with the connection outer edge, the connection outer edge passes through the fix with screw on the base plate, the back cover is provided with the installation outer edge, and the installation outer edge passes through the fix with screw on the base plate.
6. The new energy charging cable connector of claim 1, wherein: the wiring locating groove is characterized in that two sides of the wiring locating groove are provided with two wiring locating plates, and the two wiring locating plates are respectively used for locating the first electric connection piece and the second electric connection piece.
7. The new energy charging cable connector of claim 1, wherein: the first connecting piece is provided with a first connecting column through stamping, the first connecting column is provided with a first connecting hole, and the first conductive connecting part is connected to the first connecting hole through a screw;
The second connecting piece is provided with a second connecting column through stamping, the second connecting column is provided with a second connecting hole, and the second conductive connecting part is connected to the second connecting hole through a screw;
The first conductive connecting part is connected with the first wiring part in an L shape, and one surface of the first conductive connecting part is connected to the first power connection piece in an attaching way;
the second conductive connection part is connected with the second wiring part in an L shape, and one surface of the second conductive connection part is connected to the second electric connection piece in a bonding way.
8. The new energy charging cable connector of claim 1, wherein: the first electric receiving groove is provided with a first assembling step, the second electric receiving groove is provided with a second assembling step, the first assembling step is used for being matched with the first connector, and the second electric receiving groove is used for being matched with the second connector.
CN202410097351.2A 2024-01-23 New energy charging cable connector Active CN117855911B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410097351.2A CN117855911B (en) 2024-01-23 New energy charging cable connector

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410097351.2A CN117855911B (en) 2024-01-23 New energy charging cable connector

Publications (2)

Publication Number Publication Date
CN117855911A CN117855911A (en) 2024-04-09
CN117855911B true CN117855911B (en) 2024-06-07

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CN219017957U (en) * 2022-12-13 2023-05-12 东莞市典威电子有限公司 Threaded plug connector
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CN206789772U (en) * 2017-05-05 2017-12-22 深圳市沃尔新能源电气科技股份有限公司 The connector construction of cable
CN207320476U (en) * 2017-09-21 2018-05-04 安费诺精密连接器(深圳)有限公司 A kind of high pressure crosses hole connector
CN109546392A (en) * 2017-09-21 2019-03-29 中航光电科技股份有限公司 Power connector
CN207398410U (en) * 2017-11-10 2018-05-22 深圳巴斯巴科技发展有限公司 A kind of connection terminal of energy rapid-maintenance
CN209150362U (en) * 2018-11-30 2019-07-23 中航光电科技股份有限公司 Charging socket and Socket casing
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