CN117854347A - Industrial intelligent control practical training assessment equipment based on assembly - Google Patents

Abstract

The invention relates to industrial intelligent control practical training assessment equipment based on assembly, which comprises a practical training platform and a conveying material channel, wherein an A piece feeding module, a B piece feeding assembly module, a C piece feeding filling module, a detection blanking module, a D piece feeding assembly module and a storage module are sequentially arranged along the conveying material channel, and the equipment also comprises a weighing module and a carrying module which are positioned between the conveying material channel and the storage module, wherein the A piece feeding module, the B piece feeding assembly module, the C piece feeding filling module and the D piece feeding assembly module can selectively operate. The multiple modules are flexibly combined, the modules are relatively independent, the module expansion is convenient, and the modules can be flexibly configured and combined according to the requirements of users.

Description

Industrial intelligent control practical training assessment equipment based on assembly

Technical Field

The invention relates to the technical field of practical training and checking equipment, in particular to industrial intelligent control practical training and checking equipment based on assembly.

Background

The filling assembly machine adopts automatic bottle feeding and automatic assembly, has high assembly precision, can randomly adjust the assembly quantity and the bottle size according to the bottles with different specifications, and the bottle mouth is matched with a cover to finish assembly and sealing. The assembled material can be high viscosity fluid (such as hand cleanser, care solution, oral liquid, hair care solution, hand cleanser, skin care solution, etc.), or solid material (such as cube sugar, tea block, medicine granule, steel ball, etc.).

The teaching equipment suitable for assembly in the current market can only be used for making some simple demonstration experiments, has a single teaching function, cannot completely embody the technology for selecting, matching and adjusting, cannot well cultivate the practical ability of students, and can study the internal driving structure and the working principle of the carrying machinery.

Disclosure of Invention

The purpose of the invention is that: in order to overcome the defects of the prior art, the invention provides the industrial intelligent control practical training assessment equipment based on assembly, a plurality of modules are flexibly combined, each module is relatively independent, the module is convenient to expand, and the modules can be flexibly configured and combined according to the requirements of users.

The technical scheme of the invention is as follows: the industrial intelligent control practical training assessment device based on assembly comprises a practical training platform and a transportation material channel, wherein an A piece feeding module, a B piece feeding assembly module, a C piece feeding filling module, a detection discharging module, a D piece feeding assembly module and a storage module are sequentially arranged along the transportation material channel, the device also comprises a weighing module and a carrying module which are positioned between the transportation material channel and the storage module, and the A piece feeding module can feed the A piece to the upstream of the transportation material channel; the feeding assembly module of the B piece can be used for mounting the B piece on the A piece; the C piece feeding and filling module can fill the C piece into the inner cavity of the A piece; the detection blanking module can detect a single passing A piece, or a combination of B pieces and A pieces, or a combination of C pieces and A pieces, and can perform blanking operation after unqualified detection; the weighing module can weigh a single A piece, or a combination of B pieces and A pieces, or a combination of C pieces and A pieces; the D piece feeding assembly module can cover the D piece at the opening of the inner chamber on the A piece; the carrying module can carry the object on the downstream of the conveying material channel to the weighing module, can carry the object weighed by the weighing module back to the upstream of the conveying material channel or to the storage module, wherein the A piece feeding module, the B piece feeding assembly module, the C piece feeding filling module and the D piece feeding assembly module can selectively operate.

By adopting the technical scheme, a plurality of modules are flexibly combined, each module is relatively independent, the module is convenient to expand, and the modules can be flexibly configured and combined according to the requirements of users. The automatic feeding and assembling machine has the advantages that the automatic feeding and assembling machine can automatically select different modules for feeding and assembling, perform some selecting operation and assembling tests among various articles, can realize different combinations among A pieces, B pieces, C pieces and D pieces, assemble different finished products, has diversified teaching functions, and is convenient for knowing the internal driving structure and the working principle of the conveying machine. The carrying module has various functions and can provide various carrying options for practical training operation.

Drawings

FIG. 1 is a block diagram of an embodiment of the present invention;

FIG. 2 is a diagram showing a construction of one side of a transportation path according to an embodiment of the present invention;

FIG. 3 is a diagram of a loading module of part A in an embodiment of the invention;

FIG. 4 is a block diagram of a B-piece loading assembly module in an embodiment of the invention;

fig. 5 and 6 are block diagrams of the pushing member B and the member B carrying mechanism;

FIG. 7 is a block diagram of a bin B according to an embodiment of the invention;

FIG. 8 is an internal block diagram of FIG. 7;

FIG. 9 is a block diagram of a cartridge according to an embodiment of the present invention;

FIG. 10 is one of the internal construction of the cartridge according to the embodiment of the present invention;

FIG. 11 is a second internal structural view of a cartridge according to an embodiment of the present invention;

FIG. 12 is a block diagram of a cartridge according to an embodiment of the present invention;

FIG. 13 is a block diagram of a depth detection module according to an embodiment of the present invention;

FIG. 14 is a diagram showing the construction of a C piece loading and filling module according to an embodiment of the present invention;

FIG. 15 is a specific block diagram of a priming module of FIG. 14;

FIG. 16 is a diagram illustrating a structure of a detection blanking module according to an embodiment of the present invention;

FIG. 17 is a diagram of the construction of a waste bin A according to an embodiment of the invention;

FIG. 18 is a diagram of a D-piece loading assembly module according to an embodiment of the present invention;

FIG. 19 is a block diagram of a weighing module according to an embodiment of the invention;

FIG. 20 is a diagram showing a second construction of a carrying mechanism according to an embodiment of the present invention;

fig. 21 is a block diagram of a warehouse module according to an embodiment of the invention.

Detailed Description

The technical solutions of the present embodiment will be clearly and completely described below with reference to the accompanying drawings, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments.

1-21, the industrial intelligent control practical training assessment equipment based on assembly comprises a practical training platform 1 and a conveying material channel 2, wherein the conveying material channel 2 adopts a conveying belt conveying structure, the conveying belt conveying structure comprises a conveying belt, two ends of the conveying belt are sleeved on supporting rollers, and one supporting roller is driven by a motor so as to realize conveying of objects by the conveying belt sleeved on the supporting roller; the device is sequentially provided with an A piece feeding module 3, a B piece feeding assembly module 4, a C piece feeding filling module 5, a detection blanking module 6, a D piece feeding assembly module 7 and a storage module 8 along the transportation material channel 2, and also comprises a weighing module 9 and a carrying module which are positioned between the transportation material channel 2 and the storage module 8,

the A piece feeding module 3 can feed the A piece to the upstream of the conveying material channel 2;

the B piece feeding and assembling module 4 can be used for assembling the B piece on the A piece;

the C piece feeding and filling module 5 can fill the C piece into the inner cavity of the A piece;

the detection blanking module 6 can detect passing single A piece, or the combination of B piece and A piece, or the combination of C piece and A piece, and can perform blanking operation after the detection is failed;

the weighing module 9 can weigh a single A piece, or a combination of B pieces and A pieces, or a combination of C pieces and A pieces;

the D piece feeding assembly module 7 can cover the D piece at the opening of the inner chamber on the A piece;

the carrying module can carry the objects on the downstream of the conveying material channel 2 to the weighing module 9, can carry the objects weighed by the weighing module 9 back to the upstream of the conveying material channel 2 or to the storage module,

the A piece feeding module, the B piece feeding assembly module, the C piece feeding filling module and the D piece feeding assembly module can be selectively operated.

The corresponding modules are provided with workpiece inductors, and corresponding operations such as feeding and assembling can be performed when the objects are sensed.

The tail end of the conveying material channel 2 is also provided with a qualified discharging station 21a surrounded by a limiting plate 21 so as to prevent articles on the conveying material channel 2 from entering the outside of the conveying material channel 2 to wait for convenient discharging; and a workpiece sensor is provided at the corresponding pass discharge station 21 a.

Specifically, the feeding module 3 for a piece corresponds to the upstream of the transporting channel 2, and is provided with a storage bin a31 and a pushing piece a32, wherein a plurality of pieces a can be stacked in the longitudinal direction in the storage bin a31, a through groove a311 for a single piece a loaded in the storage bin a31 to pass through is formed in the bottom of the storage bin a31, and the pushing piece a32 can directly push out the piece a at the bottommost part of the storage bin a31 to the upstream of the transporting channel 2. The pushing piece A32 comprises a push rod A321 and a rod driving piece A322 for driving the push rod A321 to slide, the push rod A321 and the rod driving piece A322 are distributed up and down, a telescopic rod of the rod driving piece A322 is connected with the rear end of the push rod A321, and when the telescopic rod retracts forwards, the push rod A321 can be driven to push the A piece at the bottommost part of the storage bin A forwards; when the telescopic rod extends backward, the push rod A321 can be pulled to return backward.

The specific working principle of the A piece feeding module 3 is as follows:

during feeding operation, the telescopic rod of the rod driving piece A322 is retracted to drive the push rod A321 to push the piece A positioned at the bottommost part of the storage bin A forwards to be directly pushed out to the upstream of the conveying material channel 2, so that feeding is realized;

when the telescopic rod of the rod driving part A322 stretches out, the push rod A321 is pulled backwards to return, a plurality of A parts are stacked in the storage bin A to fall down, the next feeding is waited, the A parts are arranged at the bottom of the storage bin A in an induction mode, and according to the induction result, no materials are fed in the storage bin A.

Specifically, the feeding assembly module 4 for the B piece comprises a fixed table 41 and a rotary table 42 rotatably arranged on the periphery of the fixed table 41, the rotary table 42 is driven to rotate by a rotary driving piece, and the rotary driving piece is a motor and can be driven by a worm turbine set and further realize speed reduction by a reduction gearbox; a plurality of bins B43 and to-be-fed materials B421 are also distributed on the circumference of the rotary table 42, the bins B43 can be identical in specification and different in specification, so that the bins B43 can be loaded with the same type B pieces or different type B pieces, the to-be-fed materials B421 are respectively positioned on the outer circumference sides of the corresponding bins B43, a pushing piece B44 is arranged on the fixed table 41, the pushing piece B44 comprises a push rod B441 and a rod driving piece B442 for driving the push rod B441 to slide, the push rod B441 and the rod driving piece B442 are distributed up and down, a telescopic rod of the rod driving piece B442 is connected with the push rod B441, the rotary table 42 can drive the to-be-fed materials B43 to rotate to the to-be-fed materials position, and the pushing piece B44 pushes the B pieces in the to-be-fed materials B43 to the corresponding to-be-fed materials B421 one by one; the bin B43 comprises a bin seat 43a fixedly arranged on the rotary table 42 and a detachable bin barrel 43B, an inner cavity 43a1 of the bin seat is used for accommodating the bin barrel 43B, the bin barrel 43B can be used for longitudinally stacking a plurality of B pieces, the bin seat is provided with a bin bottom 43B1 for supporting the B pieces and a bin opening 43B2 opposite to the bin bottom 43B1 and used for accommodating the B pieces, and a bin wall 43B3 of the bin barrel 43B is also provided with a discharge through hole 43B31 for allowing single B pieces loaded in the bin barrel to pass through;

the B piece transporting mechanism 45 can transport the B piece on the material level B421 to the corresponding A piece during the B piece feeding operation, the corresponding B piece feeding assembly module 4 is also provided with a first gate piece 46, the blocking or releasing of the A piece can be realized through the telescopic action of the first gate piece 46, the B piece transporting mechanism 45 is provided with a suction head 451, a lifting driving piece 452 for driving the suction head 451 to longitudinally lift, and a sliding driving piece 453 for driving the suction head 451 to transversely extend, and the suction head 451 is used for sucking the object on the material level B421. The B-piece handling mechanism 45 may also be a gripper structure. The driving member may be a cylinder, an oil cylinder or an electric cylinder.

Specifically, a stopper 433 is arranged at the discharge port 43b31, the stopper 433 is vertically arranged in the discharge port 43b31, the stopper 433 can slide in a telescopic manner to close or open the discharge port 43b31, a limiting member 434 is further arranged in the bin seat inner cavity 43a1, when the bin barrel 43b is placed in the bin seat 43a, the protruding stopper 433 in the discharge port 43b31 is blocked by the lower limiting member 434, and the stopper 433 can be retracted relatively upwards to open the discharge port 43b31; the baffle 433 may be in a rod shape or a plate shape, and the bottom 43b1 of the bin barrel 43b is further provided with a avoiding channel 43b11 through which the limiting member 434 can pass, and the avoiding channel 43b11 is arranged corresponding to a part of the bottom surface of the baffle 433, so that the baffle 433 can be limited by the bottom 43b1 to fall into the avoiding channel 43b11 when the baffle 433 falls;

the bin wall 43b3 is provided with a containing channel 43b32 for inserting the baffle 433 at the upper side of the discharging port 43b31, the containing channel 43b32 can contain the baffle 433 which is folded upwards, the bin bottom 43b1 of the bin 43b can be used for supporting the bottom surface of the baffle 433, the baffle 433 is away from the limiting piece 434 in the bin 43b, and the baffle 433 in the containing channel 43b32 can freely fall under the gravity of the baffle 433 to close the discharging port 43b31;

the bin wall 43b3 of the bin barrel 43b is provided with an avoidance port 43b33 which is positioned at the upper side of the discharge port 43b31 and can accommodate a limiting piece 434; the bin wall 43b3 of the bin barrel 43b is further provided with a pushing port 43b34, the two ports are correspondingly communicated to form a pushing channel for the pushing rod to enter and exit, the pushing port 43b34 and the discharging port 43b31 are identical in structure, telescopic blocking pieces 433 are arranged, and blocking is achieved by corresponding limiting pieces 434 on the turntable 42.

The stop here can slide upwards into the receiving channel for retraction. Or the baffle can do telescopic motion, such as a folding door curtain or a multi-section telescopic rod structure.

Specifically, the bottom of the bin barrel is detachably arranged at the bottom of the bin wall so as to be convenient for installing the baffle piece into the accommodating channel upwards, and the bottom of the bin is used for forming the lower bottom surface of the discharging port. The bin bottom of the bin can be used for supporting the bottom surface of the blocking piece, the blocking piece is carried by the bin to leave the limiting piece, the blocking piece in the accommodating channel can freely fall under the gravity of the blocking piece to close the discharging through hole, and the blocking piece falls under the gravity of the blocking piece. Of course, the blocking piece can be magnetically attracted to the bottom of the bin, and the blocking piece is pulled down by the magnetic attraction structure; or a manual pull-down is also possible.

The blocking piece can fall on the bin bottom to block the longitudinal direction of the discharge port; or the baffle member does not fall to the bottom, and part of the longitudinal direction of the discharge port can be blocked to avoid the discharge of the object, at this time, the clamping and setting positioning can be realized through the cooperation of the baffle member and the accommodating channel (the downward displacement positioning of the baffle member can be realized through the cooperation of the steel ball and the clamping groove), or the baffle table is arranged at the upper end of the baffle member to avoid the falling of the baffle member.

Specifically, the blocking piece is positioned at the inner side of the bin barrel, and the bin bottom of the bin barrel is also provided with an avoidance channel for the limiting piece to pass through; the blocking piece can be provided with a movable piece extending to the outside of the bin barrel, and the exposed movable piece on the blocking piece can be supported by the limiting piece, so that an avoidance channel for the limiting piece to penetrate is not required to be arranged at the bottom of the bin.

Specifically, the inner wall of the bin seat 43a is provided with a positioning plane 43a2 extending longitudinally, the outer wall of the bin barrel 43b is also provided with a matching surface 43b4, and the matching surface 43b4 is in contact fit with the positioning plane 43a2 to realize the placement position of the bin barrel. So that the cartridge can be placed in a fixed position each time when placed in the cartridge seat.

The specific working principle of the B piece feeding assembly module 4 is as follows:

during feeding operation, the rotary table 42 rotates to drive the required bin B43 to be discharged to the position to be fed, the rod driving piece B442 drives the pushing rod B441 to enter and exit the pushing channel, B pieces in the bin B at the position to be fed are pushed out to the corresponding bin B421 one by one, discharging is achieved, and meanwhile objects on the bin B421 are conveyed by the B piece conveying mechanism 45. The equipment can operate without stopping, and when one bin B is empty, the next bin B is turned in time. And discharging at the same position each time, and pushing by a pushing piece B. And each silo B may also be prepared for a different B piece.

When the material is required to be cleaned, the bin barrel 43b inserted in the bin seat 43a is taken out upwards, and then the bin barrel 43b is poured to pour out the residual objects in the barrel for cleaning;

as shown in fig. 9-11: when the removed bin 43B is charged, the removed bin 43B is aligned, the blocking piece 433 slides down and falls onto the bin bottom 43B1 due to self gravity to close the discharging through hole 43B31, the pushing through hole 43B34 on the other side is also closed, at the moment, the B piece is charged again, and even if the bin 43B is inclined, the objects in the bin cannot fall out from the through hole;

as shown in fig. 8: when the bin barrel 43b is assembled on the rotary table 42, the bin barrel 43b is inserted into the bin seat 43a downwards, the limiting piece 434 on the bin seat 43a can pass through the avoiding channel 43b11 at the bottom of the bin and is in contact with the bottom surface of the blocking piece 433, the blocking piece 433 is blocked by the limiting piece 434, the bin barrel 43b continues to move downwards, the blocking piece 433 can relatively slide upwards into the accommodating channel 43b32 to be accommodated, the discharging through hole 43b31 is opened, meanwhile, the limiting piece 434 enters the avoiding hole 43b33 above, and the pushing through hole 43b34 on the other side is also opened.

Specifically, the C-piece feeding and filling module 5 is provided with a first filling module 51 and a second filling module 52 which are arranged along the conveying material channel 2, and the first filling module 51 or the second filling module 52 can be used for filling optionally;

the first filling module 51 and the second filling module 52 each comprise a material table 5a, a material pipe 5b and a pushing piece C5C, wherein the material pipe 5b can be used for stacking a plurality of C pieces in the longitudinal direction, a blanking port 5a1 for the C pieces to fall down is formed in the material table 5a, the blanking port 5a1 corresponds to the upper part of the conveying material channel 2, the pushing piece C5C is provided with a pushing rod C5C1 and a rod driving piece C5C2 for driving the pushing rod C5C1 to slide, the pushing rod C5C1 is provided with a containing port 5C11 for containing single materials, when Cheng Jiekou C11 of the pushing rod C5C1 is communicated with a bottom pipe orifice of the material pipe 5b, the single material at the lowest part in the material pipe 5b falls into the containing port 5C11, and the pushing rod C5C1 can drive the contained material to move to the blanking port 5a 1;

the first filling module 51 and the second filling module 52 can realize C piece filling materials with the same size or different sizes; the C piece is filled in the inner cavity of the A piece by the corresponding filling module, the first filling module 51 is also provided with a second gate piece 53, the second filling module 52 is also provided with a third gate piece 54, and the A piece can be blocked or released by the telescopic action of the corresponding gate piece.

The solid materials can be spherical steel balls, plastic beads, beads with different colors, blocky blocks and the like, the types of the materials can be classified according to materials, colors, sizes, shapes and the like, and when the materials are classified according to the sizes or the shapes, the first materials can be optionally loaded into corresponding objects by the first loading module or the second materials can be optionally loaded into the corresponding objects by the second loading module according to the identification information of the material detector, the color detector and/or the chip read-write module.

The concrete working principle of the C piece feeding and filling module 5 is as follows:

the A piece with an inner cavity is conveyed downstream on the conveying channel 2, firstly, the second gate piece 53 corresponding to the first filling module is in an extending state so as to prevent the A piece from passing through and enable the A piece to stay below the blanking port of the first filling module, when the containing port 5C11 on the push rod C5C1 corresponds to the bottom pipe orifice of the material pipe 5b, the solid material at the bottommost part of the material pipe 5b falls into the containing port 5C11, then the push rod C5C2 drives the push rod C5C1 to move forward, so that the solid C piece on the solid C piece is pushed out of the blanking port 5a1 and falls into the inner cavity of the A piece from the blanking port 5a1, then the push rod C5C1 is pulled to return by the push rod C5C2, and the next feeding operation is continued,

after filling, the second gate 53 is in a retracted state, and the filled A-piece can pass through.

The filling principle of the filling module II is the same as that of the filling module I.

The two filling modules are convenient for realizing the selection and filling of two solid materials.

Specifically, the detecting and blanking module 6 is provided with a detecting module 61 and a blanking module 62,

the detection module 61 is provided with one or more of an industrial vision detection system, a color sensor, a metal sensor, a chip read-write module and a code scanner;

the blanking module 62 has a gate four 621, a blanking pushing member 622 and a waste bin a623, wherein the telescopic action of the gate four 621 can realize blocking or releasing of a single piece a, or a combination of a piece B and a piece a, or a combination of a piece C and a piece a on the conveying material channel 2, and after detecting that the defective product is detected by the detecting module 61, the gate four 621 extends to block the passing of the defective product, and meanwhile, the action of the blanking pushing member 622 pushes the defective product out to the waste bin a623. The bottom of the waste bin A623 is provided with a movable frame 6231, the movable frame 6231 is rotatably arranged on the bracket 624, an arc hole is formed in the movable frame, a screw rod penetrates through the arc hole, a screw rod sleeve outside the arc hole is provided with a fastening nut in threaded connection with the screw rod sleeve, the fastening nut is abutted against the movable frame to realize positioning and installation of the bracket and the movable frame, and the screw rod is arranged in the arc hole in an adjustable manner. The waste bin a623 also has a discharge rail formed of a plurality of balls thereon. The blanking pushing member 622 may be a cylinder, an oil cylinder, etc.

The specific working principle of the detection blanking module 6 is as follows:

the color, the material, the code scanning, the height and the like of the independent A piece, the combination of the B piece and the A piece or the combination of the C piece and the A piece can be comprehensively detected through an industrial visual detection system, a color sensor, a metal sensor, a chip read-write module and a code scanner;

when the product is identified to be unqualified, the gate piece four 621 extends to block the passing of the unqualified product, and meanwhile, the blanking pushing piece 622 acts to push the unqualified product out to the waste bin A623;

when the qualified products are identified, the gate piece four 621 is in a retracted state, so that the qualified products can pass through the barrier-free products conveniently, and the product screening and high qualification rate are realized.

Specifically, a depth detection module 10 is further arranged between the B piece feeding assembly module 4 and the C piece feeding filling module 5, the depth detection module 10 is provided with a detection rod 101 and a ranging sensor, when in detection operation, the A piece or the combination of the B piece and the A piece on the conveying material channel 2 is stopped, at the moment, the detection rod downwards stretches into the inner space of the A piece to realize depth detection, a brake piece five 102 is further arranged corresponding to the depth detection module 10, and the brake piece five 102 stretches and stretches to realize blocking or releasing of the combination of the single A piece or the B piece and the A piece. The detection rod is provided with a detection head capable of moving relatively and is also sleeved with a spring, and one end of the spring is elastically abutted to the detection head to provide elastic buffering for the detection head.

The specific working principle of the depth detection module 10 is as follows:

firstly, the brake part five firstly blocks the to-be-detected product, so that the subsequent detection rod can extend downwards into the inner space of the A part to realize depth detection. The depth of the internal space of a single A piece or the depth of the internal space after the combination of the B piece and the A piece can be detected.

Specifically, the D piece feeding assembly module 7 corresponds to the weighing module 9, and is provided with a feeding table 71, a storage bin D72 and a pushing piece D73, the feeding table 71 is further provided with a material waiting level D711, the storage bin D72 can be used for stacking a plurality of D pieces in the longitudinal direction, the bottom of the storage bin D72 is provided with a through groove D721 for allowing a single D piece loaded therein to pass through, the pushing piece D73 comprises a pushing rod D731 and a rod driving piece D732 for driving the pushing rod D731 to slide, the pushing rod D731 can enter and exit the through groove D721, the pushing piece D73 can push the D piece at the bottom of the storage bin D72 to the material waiting level D711 one by one, and the D piece carrying mechanism 74 can carry the D piece at the material waiting level D711 to cover the a piece stopped at the weighing module 9. The D-piece carrying mechanism 74 also has a suction head for sucking the object on the material level D, a lifting drive for driving the suction head to lift longitudinally, and a sliding drive for driving the suction head to extend transversely. The D-piece handling mechanism may also be a gripper structure. The driving member may be a cylinder, an oil cylinder or an electric cylinder.

The specific working principle of the D piece feeding assembly module 7 is as follows:

during feeding operation, the push rod D732 is driven to push the D pieces positioned at the bottommost part of the storage bin D72 forwards through the rod driving piece D732, the D pieces are pushed out to the corresponding to-be-fed material level D711 one by one to realize discharging, and meanwhile, the D pieces on the to-be-fed material level D711 are carried through the D piece carrying mechanism, in particular, the D pieces on the to-be-fed material level D711 are absorbed by the suction head, and the suction head is driven to longitudinally lift and transversely stretch out and slide to carry. The sensor is used for sensing the A piece at the bottom of the storage bin D72, and no material is filled in the storage bin D72 according to the sensing result. D is a cover (box cover, bottle cover and box cover), and after the detection and weighing are qualified, the final cover mounting operation is carried out, and the packaging is completed.

Specifically, the warehouse module 8 has a warehouse 81 and a waste bin B82, and a plurality of warehouse locations 811 are provided on the warehouse 81, and each warehouse location 811 is provided with a sensor, so as to sense whether there is material on the warehouse location 811 and feed back.

Specifically, the carrying module is provided with a carrying mechanism A, a carrying mechanism B and a carrying mechanism C,

the carrying mechanism A is provided with a manipulator A1, the manipulator A1 can slide back and forth between the downstream of the conveying material channel 2 and the weighing module 9 on the track Aa2, and single A piece, combination of B piece and A piece or combination of C piece and A piece on the downstream of the conveying material channel 2 can be carried to the weighing module 9;

the second carrying mechanism b is provided with a second manipulator b1, the second manipulator b1 can slide back and forth between the upstream of the conveying material channel 2 and the weighing module 9 on the track Bb2, and a single A piece weighed by the weighing module 9 can be carried back to the upstream of the conveying material channel 2;

the carrying mechanism tric is arranged at the storage module 8 and is provided with a manipulator tric 1 and a portal frame body C2, the manipulator tric 1 can move on the portal frame body C2 along the X, Y, Z three directions, and the combination of the B piece and the A piece, the combination of the C piece and the A piece or the combination of the C piece and the D piece which are weighed by the weighing module 9 can be carried to the storage module 8. The mechanical arm is driven to move on the portal frame body through a power mechanism, wherein the power mechanism can be an air cylinder and an electric cylinder, or a motor can drive the mechanical arm to move through a screw rod nut group;

the manipulator can be used for folding and clamping corresponding objects or opening and putting down objects, and can also perform lifting and translation movements.

The gate member can be lifted, horizontally rotated or horizontally moved to complete the blocking or releasing of the object. When the gate member is in lifting action, the gate member descends to the object motion track on the transportation material channel to block the object, and the gate member ascends away from the object motion track so as to facilitate the object to pass through; when the gate member horizontally rotates, the gate member rotates to the object motion track of the transport material channel to block the object, and the gate member rotates away from the object motion track to facilitate the object to pass through; when the brake part moves in a translational and telescopic mode, the brake part moves in a translational mode to extend out to the object movement track of the transportation material channel, blocking of objects is achieved, and the brake part retracts to move out of the object movement track, so that the objects can pass through conveniently. The brake may be a rod or plate that can be driven by a cylinder, ram, etc., or a telescoping cylinder configuration. The gate member is controllable by the sensor, and the sensor controls the gate member to extend out to block the passage of the object when sensing the object; after the module operation is completed, the brake is retracted so as to facilitate the passage of the objects.

"upstream" and "downstream" as described herein are specified from the direction of transport of the articles on the transport lane.

The training platform bearing body is formed by splicing aluminum profiles, a standard installation interface is provided for the installation of the functional units, and the installation position of the units can be randomly adjusted according to training tasks; reserving standard air source and electric interface mounting positions, and expanding functions according to the use condition of the module; providing stable power supply for the functional units and the functional suite; the platform can be firmly provided with a plurality of multifunctional multi-application modules.

The training and checking equipment has the advantages that the combination of a plurality of modules is flexible, the modules are independent relatively, the module expansion is convenient, and the modules can be flexibly configured and combined according to the requirements of users; meanwhile, the mechanical and electrical connection can be quickly disassembled and replaced, so that more flexible competition test question output can be performed. The automatic detection, sorting and assembly production processes are realized as application technology scenes, the industrial Ethernet, the field bus, the industrial manipulator, the sensing and detecting system, the informatization device and the like are integrated, and the development of the industry and the progress of the intelligent manufacturing technology are attached. The user can innovate and reform the original production process by utilizing personal innovation thinking; on the premise of mastering basic knowledge, the enthusiasm, practical ability and innovative thinking of users are further improved. The functions of layout, installation and adjustment, system programming, joint debugging and the like of peripheral matched equipment in the workpiece assembly process can be realized, and a full stack engineering engineer is cultivated.

The device can simulate various production process flows, such as an intelligent filling production flow of bearing balls (or medicines or granular materials), an automatic assembly production flow of automobile tire hubs (or workpieces), a citrus sorting production flow, an assembly production flow of gearbox components (or engine components) and the like.

(1) Intelligent filling production process of bearing balls (or medicines or granular materials)

(1) A production management system (MES) issues an assembly order;

(2) the feeding module of the A piece is used for realizing the feeding of the pot (namely the A piece);

(3) the transport material channel conveys the cans to the detection blanking module, the detection module comprehensively detects empty cans, and the blanking module performs blanking operation after the cans are unqualified; after the detection is qualified, the weighing module is conveyed to the weighing module for weighing by the conveying mechanism I;

(4) the second conveying mechanism conveys the weighed cans back to the upstream of the conveying material channel, and the conveying material channel conveys the cans to the downstream again;

(5) feeding the material into the tank through the material feeding assembly module B;

(6) a detection rod of the depth detection module extends into the tank to carry out depth detection;

(7) filling balls, or medicines, or granular materials (namely C pieces) into the tank by a C piece feeding and filling module;

(8) the detection blanking module is used for comprehensively detecting the filled cans again;

(9) carrying the filled cans to a weighing module by a carrying mechanism I for weighing detection;

a D piece feeding assembly module is used for installing a cover (namely a D piece) on the weighed tank;

the third carrying mechanism carries the qualified weighing products of the covered cans to the storage module and stores the qualified weighing products according to the RFID information and task requirements; and carrying the unqualified products to a waste bin B.

The steps (5), (6) and (8) can be performed without selecting any operation, and the steps can be performed in a replacement sequence.

(2) Automatic assembling production process of automobile tire hub (or workpiece)

(1) A production management system (MES) issues an assembly order;

(2) the feeding of the tire (namely, the A piece) is realized by the A piece feeding module;

(3) the feeding assembly of the hub (namely the B piece) is realized by the B piece feeding assembly module;

(4) the conveying channel conveys the combination of the wheel hub and the tire to the detection blanking module, the detection module comprehensively detects the combination of the wheel hub and the tire, and the blanking module performs blanking operation after the detection is failed; after the detection is qualified, the weighing module is conveyed to the first conveying mechanism for weighing detection;

(5) the third carrying mechanism carries the combination of the qualified wheel hub and the tire to the storage module, and stores the combination according to the RFID information and the task requirement; and carrying the unqualified products to a waste bin B.

(3) Orange sorting production process

(1) A production management system (MES) issues an assembly order;

(2) the feeding module of the A piece provides a bottle body (namely the A piece);

(3) filling citrus or citrus-sized balls (namely C pieces) into the bottle body by a C piece feeding and filling module;

(4) the conveying channel conveys the filled bottle bodies to a detection blanking module, the detection module comprehensively detects the filled bottle bodies, and the blanking module performs blanking operation after the detection is failed; after the detection is qualified, the weighing module is conveyed to the first conveying mechanism for weighing detection;

(5) d piece feeding assembly module is used for covering the cover (namely D piece) on the weighed bottle;

(6) conveying the qualified bottle products after being covered to a storage module by a conveying mechanism III and storing according to the RFID information and task requirements; and carrying the unqualified products to a waste bin B.

(4) Assembly production flow of gearbox components (or engine components)

(1) A production management system (MES) issues an assembly order;

(2) the feeding module of the A piece provides a gearbox component (or an engine component) (namely the A piece);

(3) the feeding assembly of the part (namely the part B) is realized by the part B feeding assembly module;

(4) the conveying material channel conveys the combination of the parts and the gearbox part (or the engine part) to a detection blanking module, the detection module carries out comprehensive detection, and the blanking module carries out blanking operation after the detection is failed; after the detection is qualified, the weighing module is conveyed to the first conveying mechanism for weighing detection;

(5) the third carrying mechanism carries the combination of the qualified parts and the gearbox part (or the engine part) to the storage module, and stores the combination according to the RFID information and the task requirement; and carrying the unqualified products to a waste bin B.

It should be noted that all directional indications (such as up, down, front, and rear … …) in the description of the present invention are merely for explaining the relative positional relationship, movement, etc. between the components in a certain specific posture (as shown in the drawings), and if the specific posture is changed, the directional indication is changed accordingly. In addition, descriptions such as those related to "a", "B", etc. in this disclosure are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. The meaning of "a number", "a plurality" or "a plurality" is at least two, e.g., two, three, etc., unless specifically defined otherwise.

In the description of the present invention, unless explicitly stated and limited otherwise, the terms "mounted," "connected," "coupled," "connected," and "fixed" are to be construed broadly as being either fixedly connected or detachably connected, or as being integral; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.

Claims (10)

1. The industrial intelligent control practical training assessment equipment based on assembly comprises a practical training platform (1) and a transportation material channel (2), and is characterized in that an A piece feeding module (3), a B piece feeding assembly module (4), a C piece feeding filling module (5), a detection blanking module (6), a D piece feeding assembly module (7) and a storage module (8) are sequentially arranged along the transportation material channel (2), and the equipment also comprises a weighing module (9) and a carrying module which are positioned between the transportation material channel (2) and the storage module (8),

the A piece feeding module (3) can feed the A piece to the upstream of the conveying material channel (2);

the B piece feeding assembly module (4) can be used for mounting the B piece on the A piece;

the C piece feeding and filling module (5) can fill the C piece into the inner cavity of the A piece;

the detection blanking module (6) can detect a single passing A piece, or a combination of B pieces and A pieces, or a combination of C pieces and A pieces, and can perform blanking operation after unqualified detection;

the weighing module (9) can weigh a single A piece, or a combination of a B piece and the A piece, or a combination of a C piece and the A piece;

the D piece feeding assembly module (7) can cover the D piece at the opening of the inner chamber on the A piece;

the carrying module can carry the objects on the downstream of the conveying material channel (2) to the weighing module (9), can carry the objects weighed by the weighing module (9) back to the upstream of the conveying material channel (2) or to the storage module,

the A piece feeding module, the B piece feeding assembly module, the C piece feeding filling module and the D piece feeding assembly module can be selectively operated.

2. The industrial intelligent control training assessment device based on assembly of claim 1, wherein: the feeding module (3) of the A piece corresponds to the upstream of the conveying material channel (2), the feeding module is provided with a storage bin A (31) and a pushing piece A (32), the storage bin A (31) can be used for stacking a plurality of A pieces in the longitudinal direction, the bottom of the storage bin A (31) is provided with a through groove A (311) for allowing a single A piece loaded in the storage bin A to pass through, and the pushing piece A (32) can be used for directly pushing out the A piece at the bottommost part of the storage bin A (31) to the upstream of the conveying material channel (2).

3. The industrial intelligent control training assessment device based on assembly of claim 1, wherein: the B piece feeding assembly module (4) comprises a fixed table (41) and a rotary table (42) rotatably arranged on the periphery of the fixed table (41), a plurality of bins B (43) and material waiting levels B (421) are also distributed on the periphery of the rotary table (42), each material waiting level B (421) is respectively located on the periphery side of the corresponding bin B (43), a pushing piece B (44) is arranged on the fixed table (41), the rotary table (42) can drive the bin B (43) needing to be discharged to rotate to a material waiting position, and the pushing piece B (44) pushes the B pieces in the bin B (43) at the material waiting position to the corresponding material waiting levels B (421) one by one; the bin B (43) comprises a bin seat (43 a) fixedly arranged on the rotary table (42) and a separable bin barrel (43B), an inner cavity (43 a 1) of the bin seat is used for placing the bin barrel (43B), the bin barrel (43B) can be used for stacking a plurality of B pieces in the longitudinal direction, the bin B is provided with a bin bottom (43B 1) for supporting the B pieces and a bin opening (43B 2) opposite to the bin bottom (43B 1) and used for placing the B pieces, and a bin wall (43B 3) of the bin barrel (43B) is also provided with a discharge through hole (43B 31) for allowing a single B piece loaded in the bin barrel to pass through;

the A piece on the conveying material channel (2) is stopped during the B piece feeding operation, the B piece on the material level B (421) can be conveyed to the corresponding A piece by the B piece conveying mechanism (45), the corresponding B piece feeding assembly module (4) is also provided with a first gate piece (46), and the blocking or releasing of the A piece can be realized by the telescopic action of the first gate piece (46).

4. The industrial intelligent control training assessment device based on assembly of claim 3, wherein: a blocking piece (433) is arranged at the discharging port (43 b 31), the blocking piece (433) is vertically arranged in the discharging port (43 b 31), the blocking piece (433) can slide in a telescopic manner to close or open the discharging port (43 b 31), a limiting piece (434) is further arranged in the inner cavity (43 a 1) of the bin seat, when the bin barrel (43 b) is placed in the bin seat (43 a), the protruding blocking piece (433) in the discharging port (43 b 31) is blocked by the lower limiting piece (434), and the blocking piece (433) can be folded upwards relatively to open the discharging port (43 b 31);

the bin bottom (43 b 1) of the bin barrel (43 b) is also provided with an avoidance channel (43 b 11) for the limiting piece (434) to pass through, and the avoidance channel (43 b 11) is arranged corresponding to part of the bottom surface of the blocking piece (433), so that the blocking piece (433) can be limited by the bin bottom (43 b 1) to fall into the avoidance channel (43 b 11) when the blocking piece (433) falls down;

the bin wall (43 b 3) is provided with a containing channel (43 b 32) for inserting the baffle (433) at the upper side of the discharge port (43 b 31), the containing channel (43 b 32) can contain the baffle (433) which is folded upwards, the bin bottom (43 b 1) of the bin (43 b) can be used for supporting the bottom surface of the baffle (433), the baffle (433) is carried by the bin (43 b) to leave the limit piece (434), and the baffle (433) in the containing channel (43 b 32) can freely fall under the self gravity to close the discharge port (43 b 31);

the bin wall (43 b 3) of the bin barrel (43 b) is provided with an avoidance port (43 b 33) which is positioned at the upper side of the discharge port (43 b 31) and can accommodate a limiting piece (434);

the bin wall (43 b 3) of the bin barrel (43 b) is also provided with a pushing through hole (43 b 34), the two through holes are correspondingly communicated to form a pushing channel for a pushing rod to enter and exit, the pushing through hole (43 b 34) and the discharging through hole (43 b 31) are identical in structure, telescopic blocking pieces (433) are arranged, and blocking is achieved by corresponding limiting pieces (434) on the rotary table (42).

5. The industrial intelligent control training assessment device based on assembly of claim 1, wherein: the C piece feeding and filling module (5) is provided with a first filling module (51) and a second filling module (52) which are arranged along the conveying material channel (2), and the first filling module (51) or the second filling module (52) can be used for filling optionally;

the C pieces are solid materials, the first filling module (51) and the second filling module (52) comprise a material table (5 a), a material pipe (5 b) and a pushing piece C (5C), the material pipe (5 b) can be used for stacking a plurality of C pieces in the longitudinal direction, a blanking port (5 a 1) for the C pieces to fall down is formed in the material table (5 a), the blanking port (5 a 1) corresponds to the upper part of the conveying material channel (2), the pushing piece C (5C) is provided with a push rod C (5C 1), the push rod C (5C 1) is provided with a containing port (5C 11) for containing single materials, and when Cheng Jiekou (5C 11) of the push rod C (5C 1) is communicated with a bottom pipe orifice of the material pipe (5 b), the single material at the lowest part in the material pipe (5 b) falls into the containing port (5C 11) and can be driven by the push rod C (5C 1) to move to the blanking port (5 a 1);

the filling module I (51) and the filling module II (52) can realize C piece filling materials with the same size or different sizes;

and when the C piece is filled, the A piece on the conveying material channel (2) is stopped, at the moment, the C piece can be filled in the inner cavity of the A piece by the corresponding filling module, the first filling module (51) is also provided with a second gate piece (53), the second filling module (52) is also provided with a third gate piece (54), and the A piece can be blocked or released by the telescopic action of the corresponding gate piece.

6. The industrial intelligent control training assessment device based on assembly of claim 1, wherein: the detection blanking module (6) is provided with a detection module (61) and a blanking module (62),

the detection module (61) is provided with one or more of an industrial visual detection system, a color sensor, a metal sensor, a chip read-write module and a code scanner;

the blanking module (62) is provided with a gate piece four (621), a blanking pushing piece (622) and a waste bin A (623), the single A piece, or the combination of the B piece and the A piece, or the combination of the C piece and the A piece on the conveying material channel (2) can be blocked or released through the telescopic action of the gate piece four (621), after the disqualification is detected according to the detection module (61), the gate piece four (621) stretches out to block the disqualification to pass, and meanwhile, the disqualification is pushed out to the waste bin A (623) through the action of the blanking pushing piece (622).

7. The industrial intelligent control training assessment device based on assembly of claim 1, wherein: a depth detection module (10) is further arranged between the B piece feeding assembly module (4) and the C piece feeding filling module (5), the depth detection module (10) is provided with a detection rod (101) and a ranging sensor, the A piece on the conveying material channel (2) or the combination of the B piece and the A piece is stopped during detection operation, the detection rod downwards stretches into the inner space of the A piece at the moment to realize depth detection, a brake piece five (102) is further arranged corresponding to the depth detection module (10), and the single A piece or the combination of the B piece and the A piece can be blocked or released through the telescopic action of the brake piece five (102).

8. The industrial intelligent control training assessment device based on assembly of claim 1, wherein: the D piece feeding assembly module (7) corresponds to the weighing module (9), the D piece feeding assembly module is provided with a feeding table (71), a storage bin D (72) and a pushing piece D (73), the feeding table (71) is further provided with a material waiting level D (711), the storage bin D (72) can be used for stacking a plurality of D pieces in the longitudinal direction, the bottom of the storage bin D (72) is provided with a through groove D (721) for allowing a single D piece loaded in the storage bin D (72) to pass through, the pushing piece D (73) can push the D pieces at the bottommost of the storage bin D (72) to the material waiting level D (711) one by one, and the D piece carrying mechanism (74) can be used for carrying the D pieces on the material waiting level D (711) to cover the A pieces stopped at the weighing module (9).

9. The industrial intelligent control training assessment device based on assembly of claim 1, wherein: the storage module (8) is provided with a storage warehouse (81) and a waste warehouse B (82), the storage warehouse (81) is provided with a plurality of warehouse positions (811), and each warehouse position (811) is provided with a sensor which can sense whether the warehouse position (811) is provided with materials or not and feed back.

10. The industrial intelligent control training assessment device based on assembly of claim 1, wherein: the conveying module is provided with a conveying mechanism I (a), a conveying mechanism II (b) and a conveying mechanism III (c),

the first conveying mechanism (a) is provided with a first manipulator (a 1), the first manipulator (a 1) can slide back and forth between the downstream of the conveying material channel (2) and the weighing module (9) on the track A (a 2), and single A piece, combination of B piece and A piece or combination of C piece and A piece on the downstream of the conveying material channel (2) can be conveyed to the weighing module (9);

the second carrying mechanism (B) is provided with a second manipulator (B1), the second manipulator (B1) can slide back and forth between the upstream of the conveying material channel (2) and the weighing module (9) on the track B (B2), and a single A piece weighed by the weighing module (9) can be carried back to the upstream of the conveying material channel (2);

the conveying mechanism III (C) is arranged at the storage module (8) and is provided with a manipulator III (C1) and a portal frame body (C2), the manipulator III (C1) can move on the portal frame body (C2) along the direction X, Y, Z, and the combination of the B piece and the A piece, or the combination of the C piece and the D piece, which are weighed by the weighing module (9) can be conveyed to the storage module (8).