CN117853480A - Material correction method, equipment and storage medium based on machine vision - Google Patents
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Abstract
Description
技术领域Technical Field
本发明涉及工业自动化领域,尤其涉及一种基于机器视觉的材料修正方法、设备及存储介质。The present invention relates to the field of industrial automation, and in particular to a material correction method, device and storage medium based on machine vision.
背景技术Background technique
在生产加工行业,CNC技术员拿到程序后,把原材料装夹到机台上,用分中棒找原材料四边确定原材料在机台上的相对尺寸,手动输入到机器操作面板上,完成参数设置。In the manufacturing and processing industry, after the CNC technician gets the program, he clamps the raw material onto the machine, uses a centering rod to find the four sides of the raw material to determine the relative size of the raw material on the machine, and manually inputs it into the machine operation panel to complete the parameter setting.
产品加工完成后,手动测量尺寸,高精度尺寸测量后未加工到位,打开刀具补偿,重新加工一遍。产品一旦从机台上拿下来,再次上机加工,重复定位,找加工基准,尺寸很难保证,并且调试时间很长,就会有报废风险,使得生产加工的成品率降低。After the product is processed, the size is measured manually. If the product is not processed in place after high-precision size measurement, the tool compensation is turned on and it is processed again. Once the product is taken off the machine, it is processed again, and the positioning and processing benchmark are repeated. The size is difficult to guarantee, and the debugging time is very long, there will be a risk of scrapping, which reduces the yield of production and processing.
发明内容Summary of the invention
本发明的主要目的在于解决生产加工的成品率低的技术问题。The main purpose of the invention is to solve the technical problem of low yield rate in production and processing.
本发明第一方面提供了一种基于机器视觉的材料修正方法,所述基于机器视觉的材料修正方法包括:A first aspect of the present invention provides a material correction method based on machine vision, the material correction method based on machine vision comprising:
在机台检测到待加工材料时,检测所述待加工材料在所述机台上的相对坐标;When the machine platform detects the material to be processed, detecting the relative coordinates of the material to be processed on the machine platform;
根据所述相对坐标和预设的工艺指导书文档,对所述待加工材料执行加工操作,得到待复检材料;According to the relative coordinates and the preset process instruction document, a processing operation is performed on the material to be processed to obtain a material to be re-inspected;
扫描所述待复检材料,得到目标轮毂;Scanning the material to be re-inspected to obtain a target wheel hub;
将所述目标轮廓与预设轮廓进行比对,得到比对结果;Comparing the target contour with a preset contour to obtain a comparison result;
根据所述比对结果,判断所述待复检材料是否合格;According to the comparison result, judging whether the material to be re-inspected is qualified;
若所述待复检材料不合格,根据所述比对结果,执行修正系数的生成操作;If the material to be re-inspected is unqualified, a correction coefficient generation operation is performed according to the comparison result;
根据所述修正系数,对所述待复检材料执行二次加工操作,得到目标材料。According to the correction coefficient, a secondary processing operation is performed on the material to be re-inspected to obtain a target material.
可选的,在本发明第一方面的第一种实现方式中,所述根据所述相对坐标和预设的工艺指导书文档,对所述待加工材料执行加工操作,得到待复检材料的步骤包括:Optionally, in a first implementation of the first aspect of the present invention, the step of performing a processing operation on the material to be processed according to the relative coordinates and a preset process instruction document to obtain the material to be re-inspected includes:
扫描所述待加工材料,得到材料轮毂,并判断所述材料轮廓是否对称;Scan the material to be processed to obtain a material hub, and determine whether the material profile is symmetrical;
若所述材料轮廓对称,根据所述相对坐标和预设的工艺指导书文档,对所述待加工材料执行加工操作,得到待复检材料。If the material contour is symmetrical, a processing operation is performed on the material to be processed according to the relative coordinates and a preset process instruction document to obtain a material to be re-inspected.
可选的,在本发明第一方面的第二种实现方式中,所述扫描所述待加工材料,得到材料轮毂,并判断所述材料轮廓是否对称的步骤之后,还包括:Optionally, in a second implementation of the first aspect of the present invention, after the step of scanning the material to be processed to obtain a material hub and determining whether the material profile is symmetrical, the step further includes:
若所述材料轮廓不对称,输出待加工材料需要微调的提示信息。If the material profile is asymmetrical, a prompt message is output indicating that the material to be processed needs fine-tuning.
可选的,在本发明第一方面的第三种实现方式中,所述根据所述相对坐标和预设的工艺指导书文档,对所述待加工材料执行加工操作,得到待复检材料的步骤包括:Optionally, in a third implementation of the first aspect of the present invention, the step of performing a processing operation on the material to be processed according to the relative coordinates and a preset process instruction document to obtain the material to be re-inspected includes:
从工艺指导书文档中提取加工信息;Extract processing information from process instruction documents;
根据所述相对坐标和所述加工信息中的加工步骤,调用所述加工步骤对应的加工工具对待加工材料执行加工操作,得到待复检材料。According to the relative coordinates and the processing steps in the processing information, a processing tool corresponding to the processing step is called to perform a processing operation on the material to be processed to obtain the material to be re-inspected.
可选的,在本发明第一方面的第四种实现方式中,所述若所述待加工材料不需要微调,根据所述相对坐标和预设的工艺指导书文档,对所述待加工材料执行加工操作,得到待复检材料的步骤包括:Optionally, in a fourth implementation of the first aspect of the present invention, if the material to be processed does not need fine-tuning, the step of performing a processing operation on the material to be processed according to the relative coordinates and a preset process instruction document to obtain the material to be re-inspected includes:
若所述待加工材料不需要微调,从工艺指导书文档中提取加工信息;If the material to be processed does not require fine-tuning, extract processing information from the process instruction document;
根据所述相对坐标和所述加工信息中的加工步骤,调用所述加工步骤对应的加工工具对待加工材料执行加工操作,得到待复检材料。According to the relative coordinates and the processing steps in the processing information, a processing tool corresponding to the processing step is called to perform a processing operation on the material to be processed to obtain the material to be re-inspected.
可选的,在本发明第一方面的第五种实现方式中,所述将所述目标轮廓与所述预设轮廓进行比对,得到比对结果的步骤包括:Optionally, in a fifth implementation manner of the first aspect of the present invention, the step of comparing the target contour with the preset contour to obtain a comparison result includes:
计算所述目标轮廓相对于所述预设轮廓的轮廓差异,得到比对结果。The contour difference between the target contour and the preset contour is calculated to obtain a comparison result.
可选的,在本发明第一方面的第六种实现方式中,所述计算所述目标轮廓相对于所述预设轮廓的轮廓差异,得到比对结果的步骤包括:Optionally, in a sixth implementation manner of the first aspect of the present invention, the step of calculating a contour difference between the target contour and the preset contour to obtain a comparison result includes:
对所述目标轮廓与所述预设轮廓执行3D比对,得到3D比对结果,并对所述目标轮廓与所述预设轮廓执行尺寸公差比对,得到尺寸偏差;Performing a 3D comparison between the target contour and the preset contour to obtain a 3D comparison result, and performing a dimensional tolerance comparison between the target contour and the preset contour to obtain a dimensional deviation;
根据所述3D比对结果和所述尺寸偏差,计算差异区域以及所述差异区域对应的差异参数,得到轮廓差异,并将所述轮廓差异作为所述比对结果。According to the 3D comparison result and the size deviation, a difference area and a difference parameter corresponding to the difference area are calculated to obtain a contour difference, and the contour difference is used as the comparison result.
可选的,在本发明第一方面的第七种实现方式中,所述根据所述3D比对结果和所述尺寸偏差,计算差异区域以及所述差异区域对应的差异参数,得到轮廓差异,并将所述轮廓差异作为所述比对结果的步骤之前,所述方法还包括:Optionally, in a seventh implementation manner of the first aspect of the present invention, before the step of calculating the difference area and the difference parameters corresponding to the difference area according to the 3D comparison result and the size deviation to obtain the contour difference, and taking the contour difference as the comparison result, the method further includes:
对所述目标轮廓与所述预设轮廓执行3D比对,得到3D比对结果,并对所述目标轮廓与所述预设轮廓执行尺寸公差比对,得到尺寸偏差;Performing a 3D comparison between the target contour and the preset contour to obtain a 3D comparison result, and performing a dimensional tolerance comparison between the target contour and the preset contour to obtain a dimensional deviation;
将所述3D比对结果和所述尺寸偏差整合为提示信息并输出;Integrate the 3D comparison result and the size deviation into prompt information and output it;
在预设时间内检测到响应于所述提示信息的加工指令时,执行所述加工指令;When a processing instruction in response to the prompt information is detected within a preset time, executing the processing instruction;
在预设时间内未检测到响应于所述提示信息的加工指令时,执行根据所述3D比对结果和所述尺寸偏差,计算差异区域以及所述差异区域对应的差异参数的步骤。When no processing instruction in response to the prompt information is detected within a preset time, a step of calculating a difference area and a difference parameter corresponding to the difference area according to the 3D comparison result and the size deviation is performed.
本发明第二方面提供了一种基于机器视觉的材料修正设备,包括:存储器和至少一个处理器,所述存储器中存储有指令,所述存储器和所述至少一个处理器通过线路互连;所述至少一个处理器调用所述存储器中的所述指令,以使得所述基于机器视觉的材料修正设备执行上述的基于机器视觉的材料修正方法。The second aspect of the present invention provides a material correction device based on machine vision, comprising: a memory and at least one processor, wherein instructions are stored in the memory, and the memory and the at least one processor are interconnected via lines; the at least one processor calls the instructions in the memory so that the material correction device based on machine vision executes the above-mentioned material correction method based on machine vision.
本发明的第三方面提供了一种计算机可读存储介质,所述计算机可读存储介质中存储有指令,当其在计算机上运行时,使得计算机执行上述的基于机器视觉的材料修正方法。A third aspect of the present invention provides a computer-readable storage medium, wherein the computer-readable storage medium stores instructions, which, when executed on a computer, enable the computer to execute the above-mentioned material correction method based on machine vision.
在本发明实施例中,基于机器视觉的材料修正设备根据相对坐标和预设的工艺指导书文档,自动化地对待加工材料执行加工操作。在加工完成后,利用机器视觉技术对材料进行扫描,获取其目标轮廓,并与预设轮廓进行比对,快速判断材料是否合格。对于不合格的材料,根据比对结果自动生成修正系数,并执行二次加工操作。通过材料修正方法,可以在加工过程中及时发现问题并进行调整,避免了最终成品不合格的情况,从而降低了报废风险,提高了材料加工的良品率。In an embodiment of the present invention, a material correction device based on machine vision automatically performs processing operations on the material to be processed according to relative coordinates and preset process instruction documents. After the processing is completed, the material is scanned using machine vision technology to obtain its target contour, and compared with the preset contour to quickly determine whether the material is qualified. For unqualified materials, a correction coefficient is automatically generated based on the comparison results, and a secondary processing operation is performed. Through the material correction method, problems can be discovered and adjusted in time during the processing process, avoiding the situation where the final product is unqualified, thereby reducing the risk of scrapping and improving the yield rate of material processing.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明实施例中基于机器视觉的材料修正方法的一个实施例示意图;FIG1 is a schematic diagram of an embodiment of a material correction method based on machine vision in an embodiment of the present invention;
图2为本发明实施例中基于机器视觉的材料修正方法的103步骤的一个具体实施例示意图;FIG2 is a schematic diagram of a specific embodiment of step 103 of the material correction method based on machine vision in an embodiment of the present invention;
图3为本发明实施例中基于机器视觉的材料修正方法的1061步骤的一个具体实施例示意图;FIG3 is a schematic diagram of a specific embodiment of step 1061 of the material correction method based on machine vision in an embodiment of the present invention;
图4为本发明实施例中基于机器视觉的材料修正方法的108步骤的一个具体实施例示意图;FIG4 is a schematic diagram of a specific embodiment of step 108 of the material correction method based on machine vision in an embodiment of the present invention;
图5为本发明实施例中基于机器视觉的材料修正设备的一个实施例示意图。FIG. 5 is a schematic diagram of an embodiment of a material correction device based on machine vision in an embodiment of the present invention.
具体实施方式Detailed ways
本发明实施例提供了一种基于机器视觉的材料修正方法、设备及存储介质。The embodiments of the present invention provide a material correction method, device and storage medium based on machine vision.
下面将参照附图更详细地描述本发明公开的实施例。虽然附图中显示了本发明公开的某些实施例,然而应当理解的是,本发明公开可以通过各种形式来实现,而且不应该被解释为限于这里阐述的实施例,相反提供这些实施例是为了更加透彻和完整地理解本公开。应当理解的是,本发明公开的附图及实施例仅用于示例性作用,并非用于限制本发明公开的保护范围。The embodiments disclosed in the present invention will be described in more detail below with reference to the accompanying drawings. Although certain embodiments disclosed in the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be construed as being limited to the embodiments described herein, which are instead provided for a more thorough and complete understanding of the present invention. It should be understood that the drawings and embodiments disclosed in the present invention are only for exemplary purposes and are not intended to limit the scope of protection disclosed in the present invention.
在本发明公开的实施例的描述中,术语“包括”及其类似用语应当理解为开放性包含,即“包括但不限于”。术语“基于”应当理解为“至少部分地基于”。术语“一个实施例”或“该实施例”应当理解为“至少一个实施例”。术语“第一”、“第二”等等可以指代不同的或相同的对象。下文还可能包括其他明确的和隐含的定义。In the description of the embodiments disclosed in the present invention, the term "including" and similar terms should be understood as open inclusion, that is, "including but not limited to". The term "based on" should be understood as "based at least in part on". The term "one embodiment" or "the embodiment" should be understood as "at least one embodiment". The terms "first", "second", etc. may refer to different or the same objects. Other explicit and implicit definitions may also be included below.
为便于理解,下面对本发明实施例的具体流程进行描述,请参阅图1,本发明实施例中基于机器视觉的材料修正方法的一个实施例包括:For ease of understanding, the specific process of an embodiment of the present invention is described below. Please refer to FIG1 . An embodiment of a material correction method based on machine vision in an embodiment of the present invention includes:
101、在机台检测到待加工材料时,检测所述待加工材料在所述机台上的相对坐标;101. When a machine platform detects a material to be processed, detect the relative coordinates of the material to be processed on the machine platform;
具体的,原材料装夹到设备工作台面上后,需要给设备输入原材料的相对位置才能加工,本实施例具备检测待加工材料在机台上的相对坐标的功能。Specifically, after the raw materials are clamped onto the working table of the equipment, the relative position of the raw materials needs to be input into the equipment before processing. This embodiment has the function of detecting the relative coordinates of the material to be processed on the machine table.
进一步的,基于机器视觉的材料修正设备扫描原材料的三位坐标数据,三维坐标数据可以包括X、Y、Z坐标值,表示物体表面的点云数据。对获取的点云数据进行滤波和去噪处理,消除数据中的噪声和冗余信息,以提高数据的准确性和可靠性。Furthermore, the material correction equipment based on machine vision scans the three-dimensional coordinate data of the raw material, and the three-dimensional coordinate data may include X, Y, and Z coordinate values, representing the point cloud data of the surface of the object. The acquired point cloud data is filtered and denoised to eliminate noise and redundant information in the data to improve the accuracy and reliability of the data.
可选的,扫描所述待加工材料,得到材料轮毂,将材料轮廓与预设轮廓进行比对,得到相似度;可采用比对算法,如欧几里得距离、余弦相似度等,计算材料轮廓与预设轮廓之间的相似度。可以根据实际需求选择。Optionally, the material to be processed is scanned to obtain a material hub, and the material profile is compared with a preset profile to obtain similarity; a comparison algorithm, such as Euclidean distance, cosine similarity, etc., can be used to calculate the similarity between the material profile and the preset profile. It can be selected according to actual needs.
将相似度与设定的阈值进行比较。如果比对结果在阈值范围内,则认为待加工材料需要微调;如果超出阈值范围,则认为待加工材料需要微调。The similarity is compared with the set threshold. If the comparison result is within the threshold range, it is considered that the material to be processed needs fine-tuning; if it exceeds the threshold range, it is considered that the material to be processed needs fine-tuning.
进一步的,分析提取出的特征点。例如,如果预设轮廓应该有某个特定的特征点,但比对结果显示这个特征点在材料轮廓中不存在或者位置不正确,可以确定材料需要微调。Further, the extracted feature points are analyzed. For example, if the preset contour should have a certain feature point, but the comparison result shows that this feature point does not exist in the material contour or is located incorrectly, it can be determined that the material needs to be fine-tuned.
进一步的,如果预设轮廓中的标记应该在某个特定的位置,但比对结果显示标记的位置不正确,可以判断材料需要微调。Furthermore, if the mark in the preset contour should be at a certain position, but the comparison result shows that the position of the mark is incorrect, it can be determined that the material needs to be fine-tuned.
具体的,比对步骤还包括:判断材料轮廓是否对称;若材料轮廓对称,判定材料不需要微调;若材料轮廓不对称,判断待加工材料需要微调。Specifically, the comparison step also includes: determining whether the material contour is symmetrical; if the material contour is symmetrical, determining that the material does not need fine-tuning; if the material contour is asymmetrical, determining that the material to be processed needs fine-tuning.
具体的,若待加工材料需要微调,输出待加工材料需要微调的提示信息。Specifically, if the material to be processed needs fine-tuning, a prompt message indicating that the material to be processed needs fine-tuning is output.
102、根据所述相对坐标和预设的工艺指导书文档,对所述待加工材料执行加工操作,得到待复检材料;102. Perform processing operations on the material to be processed according to the relative coordinates and a preset process instruction document to obtain a material to be re-inspected;
具体的,根据所述相对坐标和预设的工艺指导书文档,选择适合待加工材料的加工工艺。工艺指导书通常会提供详细的步骤和参数设置,以指导操作人员正确地进行加工。Specifically, according to the relative coordinates and the preset process instruction document, a processing technology suitable for the material to be processed is selected. The process instruction document usually provides detailed steps and parameter settings to guide the operator to perform processing correctly.
根据选定的加工工艺,调用相应的加工设备。确保设备处于良好状态,进行必要的调试和校准,以确保加工的准确性和稳定性。According to the selected processing technology, call the corresponding processing equipment. Make sure the equipment is in good condition, and carry out necessary debugging and calibration to ensure the accuracy and stability of processing.
对待加工材料进行定位和固定,确保材料在加工过程中保持稳定,不会发生移动或变形。根据材料的特点和加工要求,选择对应的定位和固定方式。Position and fix the material to be processed to ensure that the material remains stable during processing and does not move or deform. Choose the corresponding positioning and fixing method according to the characteristics of the material and processing requirements.
根据工艺指导书文档中提供的参数设置,基于待加工材料在机台中的相对位置对加工设备进行参数调整。包括但不限于切削速度、进给量、深度等,以确保加工过程的顺利进行。在设置参数后,进行验证和校准,确保参数的准确性和有效性。According to the parameter settings provided in the process instruction document, adjust the parameters of the processing equipment based on the relative position of the material to be processed in the machine. Including but not limited to cutting speed, feed rate, depth, etc., to ensure the smooth progress of the processing process. After setting the parameters, verify and calibrate to ensure the accuracy and effectiveness of the parameters.
在确认材料定位、固定和参数设置无误后,启动加工过程。监控加工设备的运行状态,观察切削情况,及时发现和处理异常情况。After confirming that the material is positioned, fixed and the parameters are set correctly, start the processing process. Monitor the operating status of the processing equipment, observe the cutting situation, and promptly discover and handle abnormal situations.
完成加工后,得到待复检材料。After processing is completed, the material to be re-inspected is obtained.
具体的,102步骤包括以下具体实施方式:Specifically, step 102 includes the following specific implementation methods:
1021、从工艺指导书文档中提取加工信息;1021. Extract processing information from process instruction documents;
1022、根据所述相对坐标和所述加工信息中的加工步骤,调用所述加工步骤对应的加工工具对待加工材料执行加工操作,得到待复检材料。1022. According to the relative coordinates and the processing steps in the processing information, call the processing tool corresponding to the processing step to perform a processing operation on the material to be processed to obtain the material to be re-inspected.
在步骤1021-1022中,通过使用工艺指导书文档作为提取加工信息的依据,确保了加工过程的标准化和规范化。这有助于确保产品质量和性能的一致性。通过自动化地提取和执行加工信息,减少了人为干预和人为误差的可能性。有助于提高加工过程的稳定性和一致性。In steps 1021-1022, by using the process instruction document as the basis for extracting processing information, the standardization and normalization of the processing process is ensured. This helps to ensure the consistency of product quality and performance. By automatically extracting and executing processing information, the possibility of human intervention and human error is reduced. This helps to improve the stability and consistency of the processing process.
103、扫描所述待复检材料,得到目标轮毂;103. Scan the material to be re-inspected to obtain a target wheel hub;
具体的,调用3D激光扫描仪生成目标轮毂。Specifically, a 3D laser scanner is called to generate a target wheel hub.
104、将所述目标轮廓与所述预设轮廓进行比对,得到比对结果;104. Compare the target contour with the preset contour to obtain a comparison result;
具体的,采用比对算法,计算材料轮廓与预设轮廓之间的差异。Specifically, a comparison algorithm is used to calculate the difference between the material profile and the preset profile.
根据比对算法的结果,评估材料轮廓与预设轮廓之间的相似度或差异度,得到比对结果。例如使用欧几里得距离(Euclidean Distance)计算差异度:According to the result of the comparison algorithm, the similarity or difference between the material profile and the preset profile is evaluated to obtain the comparison result. For example, the difference is calculated using the Euclidean distance:
对目标轮廓和预设轮廓进行归一化处理,将它们转换为同一尺寸和范围的数值向量。Normalize the target contour and the preset contour to convert them into numerical vectors of the same size and range.
计算两个轮廓中对应点之间的欧几里得距离。可通过计算两点之间的直线距离来完成,即使用公式:Calculate the Euclidean distance between corresponding points in two contours. This can be done by calculating the straight-line distance between the two points, using the formula:
其中,A和B是两个轮廓中的对应点,(x1,x2)和(y1,y2)是它们的坐标。Here, A and B are corresponding points in the two contours, and (x 1 ,x 2 ) and (y 1 ,y 2 ) are their coordinates.
将所有的对应点对之间的欧几里得距离加起来,得到两个轮廓之间的总距离。The total distance between two contours is obtained by adding up the Euclidean distances between all corresponding point pairs.
最后,将总距离除以对应点对的数量,得到平均欧几里得距离,即目标轮廓与预设轮廓之间的差异度。Finally, the total distance is divided by the number of corresponding point pairs to obtain the average Euclidean distance, which is the difference between the target contour and the preset contour.
具体的,104步骤还包括以下具体实施方式:Specifically, step 104 also includes the following specific implementation methods:
1041、计算所述目标轮廓相对于所述预设轮廓的轮廓差异,得到比对结果。1041. Calculate a contour difference between the target contour and the preset contour to obtain a comparison result.
在步骤1041中,通过计算轮廓差异,可对目标轮廓和预设轮廓之间的相似度或差异进行精确的度量。提供了关于两者之间匹配程度或偏离程度的定量数据。In step 1041, by calculating the contour difference, the similarity or difference between the target contour and the preset contour can be accurately measured, providing quantitative data on the degree of matching or deviation between the two.
具体的,参照图2,图2为本发明实施例中基于机器视觉的材料修正方法的1041步骤的一个具体实施例示意图,1041步骤包括以下具体实施方式:Specifically, referring to FIG. 2 , FIG. 2 is a schematic diagram of a specific embodiment of step 1041 of the material correction method based on machine vision in an embodiment of the present invention, and step 1041 includes the following specific implementation methods:
10411、对所述目标轮廓与所述预设轮廓执行3D比对,得到3D比对结果,并对所述目标轮廓与所述预设轮廓执行尺寸公差比对,得到尺寸偏差;10411. Perform 3D comparison on the target contour and the preset contour to obtain a 3D comparison result, and perform dimensional tolerance comparison on the target contour and the preset contour to obtain a dimensional deviation;
10412、根据所述3D比对结果和所述尺寸偏差,计算差异区域以及所述差异区域对应的差异参数,得到轮廓差异,并将所述轮廓差异作为所述比对结果。10412. Calculate the difference area and the difference parameters corresponding to the difference area according to the 3D comparison result and the size deviation, obtain the contour difference, and use the contour difference as the comparison result.
在步骤10411-10412中,通过3D比对和尺寸公差比对,可以对目标轮廓和预设轮廓进行全面评估。该评估方法考虑了形状和尺寸两个方面,提供了更全面的差异分析。3D比对技术能够提供高精度的轮廓匹配度量,而尺寸公差比对则用于确定实际尺寸与设计尺寸之间的偏差。两者结合使用,能够更准确地确定差异区域和差异参数。In steps 10411-10412, the target profile and the preset profile can be comprehensively evaluated through 3D comparison and dimensional tolerance comparison. This evaluation method considers both shape and size, providing a more comprehensive difference analysis. 3D comparison technology can provide high-precision profile matching metrics, while dimensional tolerance comparison is used to determine the deviation between the actual size and the designed size. The combination of the two can more accurately determine the difference area and difference parameters.
具体的,参照图3,图3为本发明实施例中基于机器视觉的材料修正方法的10411步骤之前的一个具体实施例示意图,10411步骤之前还包括以下具体实施方式:Specifically, referring to FIG. 3 , FIG. 3 is a schematic diagram of a specific embodiment before step 10411 of the material correction method based on machine vision in an embodiment of the present invention, and before step 10411, the following specific implementation methods are also included:
10413、对所述目标轮廓与所述预设轮廓执行3D比对,得到3D比对结果,并对所述目标轮廓与所述预设轮廓执行尺寸公差比对,得到尺寸偏差;10413. Perform 3D comparison on the target contour and the preset contour to obtain a 3D comparison result, and perform dimensional tolerance comparison on the target contour and the preset contour to obtain a dimensional deviation;
具体的,获取目标轮廓和预设轮廓的3D数据,可通过扫描设备获得。Specifically, the 3D data of the target contour and the preset contour can be obtained through a scanning device.
采用点云配准将目标轮廓与预设轮廓的3D数据进行比对,评估两者之间的相似度或差异,3D比对结果包括配准误差,配准误差是衡量目标轮廓与预设轮廓对齐精度的指标,以平均距离、均方根误差(RMSE)等方式表示。配准误差越小,说明对齐精度越高。点云配准是通过寻找一种空间变换,将一个点云映射到另一个点云上,使得两个点云中的对应点尽可能重合。可使用的算法包括ICP(Iterative Closest Point)算法。Point cloud registration is used to compare the target contour with the 3D data of the preset contour to evaluate the similarity or difference between the two. The 3D comparison result includes the registration error, which is an indicator of the alignment accuracy between the target contour and the preset contour, expressed in terms of average distance, root mean square error (RMSE), etc. The smaller the registration error, the higher the alignment accuracy. Point cloud registration maps one point cloud to another point cloud by finding a spatial transformation so that the corresponding points in the two point clouds overlap as much as possible. The algorithms that can be used include the ICP (Iterative Closest Point) algorithm.
在得到3D比对结果后,进一步对目标轮廓与预设轮廓进行尺寸公差比对。可通过提取3D数据中的特征尺寸,并对比特征尺寸之间的差异得到尺寸偏差。After obtaining the 3D comparison results, the target contour is further compared with the preset contour for dimensional tolerance. The dimensional deviation can be obtained by extracting the characteristic dimensions in the 3D data and comparing the differences between the characteristic dimensions.
10414、将所述3D比对结果和所述尺寸偏差整合为提示信息并输出;10414. Integrate the 3D comparison result and the size deviation into prompt information and output it;
10415、在预设时间内检测到响应于所述提示信息的加工指令时,执行所述加工指令;10415. When a processing instruction in response to the prompt information is detected within a preset time, the processing instruction is executed;
10416、在预设时间内未检测到响应于所述提示信息的加工指令时,执行根据所述3D比对结果和所述尺寸偏差,计算差异区域以及所述差异区域对应的差异参数的步骤。10416. When no processing instruction in response to the prompt information is detected within a preset time, a step of calculating a difference area and a difference parameter corresponding to the difference area according to the 3D comparison result and the size deviation is executed.
在步骤10413-10416中,基于3D比对结果和尺寸偏差,通过数据分析和计算,提供有关加工过程的反馈。这些数据可以为决策提供依据,支持数据驱动的决策制定。In steps 10413-10416, based on the 3D comparison results and dimensional deviations, feedback on the machining process is provided through data analysis and calculation. These data can provide a basis for decision making and support data-driven decision making.
105、根据所述比对结果,判断所述待复检材料是否合格。105. According to the comparison result, determine whether the material to be re-inspected is qualified.
具体的,对比对结果进行分析。比对结果可以是一个关于待复检材料与预设轮廓之间的差异度或相似度的指标。Specifically, the comparison result is analyzed. The comparison result may be an indicator of the difference or similarity between the material to be re-inspected and the preset profile.
根据预设的加工精度要求,设定判定阈值。判定阈值可以是用来判断待复检材料是否在可接受的误差范围内。According to the preset processing accuracy requirements, a judgment threshold is set. The judgment threshold can be used to determine whether the material to be re-inspected is within an acceptable error range.
将比对结果与设定的阈值进行比较。如果比对结果在阈值范围内,认为待复检材料合格;如果超出阈值范围,则认为待复检材料不合格。The comparison result is compared with the set threshold. If the comparison result is within the threshold range, the material to be re-inspected is considered qualified; if it exceeds the threshold range, the material to be re-inspected is considered unqualified.
输出判定结果,如果待复检材料合格,可进行后续处理或进入下一道工序;如果待复检材料不合格,需要进行二次加工或报废处理。Output the judgment result. If the material to be re-inspected is qualified, it can be processed later or enter the next process; if the material to be re-inspected is unqualified, it needs to be processed again or scrapped.
106、若所述待复检材料不合格,根据所述比对结果,执行修正系数的生成操作;106. If the material to be re-inspected is unqualified, a correction coefficient generation operation is performed according to the comparison result;
具体的,对比对结果进行分析。比对结果包括待复检材料与预设轮廓之间的差异度或相似度的指标,例如差异区域对应的差异参数。Specifically, the comparison result is analyzed, and the comparison result includes an index of the difference or similarity between the material to be re-inspected and the preset profile, such as a difference parameter corresponding to the difference area.
根据差异区域对应的差异参数,生成相应的修正系数。这些修正系数可以包括调整切削参数、优化加工路径、修正定位和固定方式等。According to the difference parameters corresponding to the difference area, the corresponding correction coefficients are generated. These correction coefficients can include adjusting cutting parameters, optimizing machining paths, correcting positioning and fixing methods, etc.
具体的,参照图4,图4为本发明实施例中基于机器视觉的材料修正方法的106步骤的一个具体实施例示意图,106步骤包括以下具体实施方式:Specifically, referring to FIG. 4 , FIG. 4 is a schematic diagram of a specific embodiment of step 106 of the material correction method based on machine vision in an embodiment of the present invention, and step 106 includes the following specific implementation methods:
1061、若所述待复检材料不合格,根据所述比对结果中的数据点,执行距离度量计算,得到所述待复检材料和所述预设轮廓的差异结果;1061. If the material to be re-inspected is unqualified, a distance metric calculation is performed according to the data points in the comparison result to obtain a difference result between the material to be re-inspected and the preset profile;
1062、计算所述差异结果对应的修正系数。1062. Calculate a correction coefficient corresponding to the difference result.
在步骤1061-1062中,通过使用距离度量计算,可以准确地测量待复检材料与预设轮廓之间的差异。能够考虑到多个数据点,提供更全面的差异评估。In steps 1061-1062, by using distance metric calculation, the difference between the material to be re-inspected and the preset profile can be accurately measured, and multiple data points can be taken into account to provide a more comprehensive difference assessment.
107、根据所述修正系数,对所述待复检材料执行二次加工操作,得到目标材料。107. Perform secondary processing on the material to be re-inspected according to the correction coefficient to obtain a target material.
具体的,根据生成的修正系数,调整待复检材料的加工参数、设备参数等。确保修正系数正确应用于二次加工过程中。启动加工设备,按照修正后的参数和设置,对待复检材料进行二次加工。监控设备的运行状态和切削过程,确保加工过程的顺利进行。在二次加工过程中,根据实际情况对参数进行调整和控制。通过监测加工数据、观察切削情况等手段,提高加工质量和效率。Specifically, according to the generated correction coefficient, adjust the processing parameters and equipment parameters of the material to be re-inspected. Ensure that the correction coefficient is correctly applied in the secondary processing. Start the processing equipment and perform secondary processing on the material to be re-inspected according to the corrected parameters and settings. Monitor the operating status and cutting process of the equipment to ensure the smooth progress of the processing. During the secondary processing, adjust and control the parameters according to the actual situation. Improve the processing quality and efficiency by monitoring the processing data and observing the cutting conditions.
完成二次加工后,对加工结果进行检查和评估。对比预设轮廓,评估目标材料的符合程度。如果评估结果显示目标材料符合要求,则判定目标材料合格。如果评估结果显示仍有不合格之处,则将目标材料作为第一材料进行重复加工,直至目标材料合格为止。After the secondary processing is completed, the processing results are inspected and evaluated. The target material is compared with the preset contour to evaluate the degree of conformity. If the evaluation results show that the target material meets the requirements, the target material is considered qualified. If the evaluation results show that there are still unqualified parts, the target material is used as the first material for repeated processing until the target material is qualified.
在本发明实施例中,基于机器视觉的材料修正设备根据相对坐标和预设的工艺指导书文档,自动化地对待加工材料执行加工操作。在加工完成后,利用机器视觉技术对材料进行扫描,获取其目标轮廓,并与预设轮廓进行比对,快速判断材料是否合格。对于不合格的材料,根据比对结果自动生成修正系数,并执行二次加工操作。通过材料修正方法,可以在加工过程中及时发现问题并进行调整,避免了最终成品不合格的情况,从而降低了报废风险,提高了材料加工的良品率。In an embodiment of the present invention, a material correction device based on machine vision automatically performs processing operations on the material to be processed according to relative coordinates and preset process instruction documents. After the processing is completed, the material is scanned using machine vision technology to obtain its target contour, and compared with the preset contour to quickly determine whether the material is qualified. For unqualified materials, a correction coefficient is automatically generated based on the comparison results, and a secondary processing operation is performed. Through the material correction method, problems can be discovered and adjusted in time during the processing process, avoiding the situation where the final product is unqualified, thereby reducing the risk of scrapping and improving the yield rate of material processing.
图5是本发明实施例提供的一种基于机器视觉的材料修正设备的结构示意图,该基于机器视觉的材料修正设备500可因配置或性能不同而产生比较大的差异,可以包括一个或一个以上处理器(central processing units,CPU)510(例如,一个或一个以上处理器)和存储器520,一个或一个以上存储应用程序533或数据532的存储介质530(例如一个或一个以上海量存储设备)。其中,存储器520和存储介质530可以是短暂存储或持久存储。存储在存储介质530的程序可以包括一个或一个以上模块(图示没标出),每个模块可以包括对基于机器视觉的材料修正设备500中的一系列指令操作。更进一步地,处理器510可以设置为与存储介质530通信,在基于机器视觉的材料修正设备500上执行存储介质530中的一系列指令操作。FIG5 is a schematic diagram of the structure of a machine vision-based material correction device provided by an embodiment of the present invention. The machine vision-based material correction device 500 may have relatively large differences due to different configurations or performances, and may include one or more processors (central processing units, CPU) 510 (for example, one or more processors) and a memory 520, and one or more storage media 530 (for example, one or more mass storage devices) storing application programs 533 or data 532. Among them, the memory 520 and the storage medium 530 may be temporary storage or permanent storage. The program stored in the storage medium 530 may include one or more modules (not shown in the figure), and each module may include a series of instruction operations in the machine vision-based material correction device 500. Furthermore, the processor 510 may be configured to communicate with the storage medium 530 to execute a series of instruction operations in the storage medium 530 on the machine vision-based material correction device 500.
基于机器视觉的材料修正设备500还可以包括一个或一个以上电源540,一个或一个以上有线或无线网络接口550,一个或一个以上输入输出接口560,和/或,一个或一个以上操作系统531,例如Windows Serve,Mac OS X,Unix,Linux,Free BSD等等。本领域技术人员可以理解,图5示出的基于机器视觉的材料修正设备结构并不构成对基于机器视觉的材料修正设备的限定,可以包括比图示更多或更少的部件,或者组合某些部件,或者不同的部件布置。The machine vision-based material correction device 500 may also include one or more power supplies 540, one or more wired or wireless network interfaces 550, one or more input and output interfaces 560, and/or one or more operating systems 531, such as Windows Serve, Mac OS X, Unix, Linux, Free BSD, etc. Those skilled in the art will appreciate that the structure of the machine vision-based material correction device shown in FIG5 does not constitute a limitation on the machine vision-based material correction device, and may include more or less components than shown in the figure, or combine certain components, or arrange components differently.
本发明还提供一种计算机可读存储介质,该计算机可读存储介质可以为非易失性计算机可读存储介质,该计算机可读存储介质也可以为易失性计算机可读存储介质,所述计算机可读存储介质中存储有指令,当所述指令在计算机上运行时,使得计算机执行所述基于机器视觉的材料修正方法的步骤。The present invention also provides a computer-readable storage medium, which may be a non-volatile computer-readable storage medium or a volatile computer-readable storage medium. Instructions are stored in the computer-readable storage medium. When the instructions are executed on a computer, the computer executes the steps of the machine vision-based material correction method.
在本公开的上下文中,机器可读介质可以是有形的介质,其可以包含或存储以供指令执行系统、装置或设备使用或与指令执行系统、装置或设备结合地使用的程序。机器可读介质可以是机器可读信号介质或机器可读储存介质。机器可读介质可以包括但不限于电子的、磁性的、光学的、电磁的、红外的、或半导体系统、装置或设备,或者上述内容的任何合适组合。机器可读存储介质的更具体示例会包括基于一个或多个线的电气连接、便携式计算机盘、硬盘、随机存取存储器(RAM)、只读存储器(ROM)、可擦除可编程只读存储器(EPROM或快闪存储器)、光纤、便捷式紧凑盘只读存储器(CD-ROM)、光学储存设备、磁储存设备、或上述内容的任何合适组合。In the context of the present disclosure, a machine-readable medium may be a tangible medium that may contain or store a program for use by or in conjunction with an instruction execution system, device, or equipment. A machine-readable medium may be a machine-readable signal medium or a machine-readable storage medium. A machine-readable medium may include, but is not limited to, an electronic, magnetic, optical, electromagnetic, infrared, or semiconductor system, device, or equipment, or any suitable combination of the foregoing. A more specific example of a machine-readable storage medium may include an electrical connection based on one or more lines, a portable computer disk, a hard disk, a random access memory (RAM), a read-only memory (ROM), an erasable programmable read-only memory (EPROM or flash memory), an optical fiber, a portable compact disk read-only memory (CD-ROM), an optical storage device, a magnetic storage device, or any suitable combination of the foregoing.
此外,虽然采用特定次序描绘了各操作,但是这应当理解为要求这样操作以所示出的特定次序或以顺序次序执行,或者要求所有图示的操作应被执行以取得期望的结果。在一定环境下,多任务和并行处理可能是有利的。同样地,虽然在上面论述中包含了若干具体实现细节,但是这些不应当被解释为对本公开的范围的限制。在单独的实施例的上下文中描述的某些特征还可以组合地实现在单个实现中。相反地,在单个实现的上下文中描述的各种特征也可以单独地或以任何合适的子组合的方式实现在多个实现中。In addition, although each operation is described in a specific order, this should be understood as requiring such operation to be performed in the specific order shown or in a sequential order, or requiring that all illustrated operations should be performed to obtain desired results. Under certain circumstances, multitasking and parallel processing may be advantageous. Similarly, although some specific implementation details are included in the above discussion, these should not be interpreted as limiting the scope of the present disclosure. Some features described in the context of a separate embodiment can also be implemented in a single implementation in combination. On the contrary, the various features described in the context of a single implementation can also be implemented in multiple implementations individually or in any suitable sub-combination mode.
尽管已经采用特定于结构特征和/或方法逻辑动作的语言描述了本主题,但是应当理解所附权利要求书中所限定的主题未必局限于上面描述的特定特征或动作。相反,上面所描述的特定特征和动作仅仅是实现权利要求书的示例形式。Although the subject matter has been described in language specific to structural features and/or methodological logical actions, it should be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or actions described above. On the contrary, the specific features and actions described above are merely example forms of implementing the claims.
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