CN117844453A - Grinding fluid manufacturing method - Google Patents
Grinding fluid manufacturing method Download PDFInfo
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- CN117844453A CN117844453A CN202311851880.9A CN202311851880A CN117844453A CN 117844453 A CN117844453 A CN 117844453A CN 202311851880 A CN202311851880 A CN 202311851880A CN 117844453 A CN117844453 A CN 117844453A
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- 238000000227 grinding Methods 0.000 title claims abstract description 64
- 239000012530 fluid Substances 0.000 title claims abstract description 48
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000002156 mixing Methods 0.000 claims abstract description 125
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims abstract description 110
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims abstract description 90
- 238000005260 corrosion Methods 0.000 claims abstract description 62
- 230000007797 corrosion Effects 0.000 claims abstract description 62
- 235000019253 formic acid Nutrition 0.000 claims abstract description 55
- 239000003112 inhibitor Substances 0.000 claims abstract description 51
- 229910052751 metal Inorganic materials 0.000 claims abstract description 47
- 239000002184 metal Substances 0.000 claims abstract description 47
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims abstract description 46
- 239000003995 emulsifying agent Substances 0.000 claims abstract description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 40
- -1 liquid paraffin Substances 0.000 claims abstract description 39
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims abstract description 34
- 229940057995 liquid paraffin Drugs 0.000 claims abstract description 33
- 108090000765 processed proteins & peptides Proteins 0.000 claims abstract description 32
- 239000011734 sodium Substances 0.000 claims abstract description 31
- 229910052708 sodium Inorganic materials 0.000 claims abstract description 31
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims abstract description 30
- 239000003242 anti bacterial agent Substances 0.000 claims abstract description 26
- 238000002360 preparation method Methods 0.000 claims abstract description 24
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims abstract description 23
- 238000000034 method Methods 0.000 claims abstract description 22
- 229910000975 Carbon steel Inorganic materials 0.000 claims abstract description 21
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 21
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 21
- 239000010962 carbon steel Substances 0.000 claims abstract description 21
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 21
- 229930195729 fatty acid Natural products 0.000 claims abstract description 21
- 239000000194 fatty acid Substances 0.000 claims abstract description 21
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims abstract description 19
- 230000008569 process Effects 0.000 claims abstract description 18
- 150000004665 fatty acids Chemical class 0.000 claims abstract description 9
- 239000000126 substance Substances 0.000 claims abstract description 7
- BDAGIHXWWSANSR-UHFFFAOYSA-M Formate Chemical compound [O-]C=O BDAGIHXWWSANSR-UHFFFAOYSA-M 0.000 claims abstract description 3
- 239000000463 material Substances 0.000 claims abstract description 3
- 238000003756 stirring Methods 0.000 claims description 59
- 239000011521 glass Substances 0.000 claims description 45
- 239000000203 mixture Substances 0.000 claims description 40
- 238000005498 polishing Methods 0.000 claims description 20
- 239000007788 liquid Substances 0.000 claims description 14
- 238000004140 cleaning Methods 0.000 claims description 12
- 238000005520 cutting process Methods 0.000 claims description 8
- 238000005299 abrasion Methods 0.000 claims description 4
- 230000003647 oxidation Effects 0.000 claims description 4
- 238000007254 oxidation reaction Methods 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 4
- 238000009825 accumulation Methods 0.000 claims description 2
- 239000003814 drug Substances 0.000 claims description 2
- 239000002923 metal particle Substances 0.000 claims description 2
- 150000007524 organic acids Chemical class 0.000 claims description 2
- 239000000843 powder Substances 0.000 claims description 2
- 239000002002 slurry Substances 0.000 claims 8
- 239000010802 sludge Substances 0.000 abstract description 4
- 238000010790 dilution Methods 0.000 abstract 1
- 239000012895 dilution Substances 0.000 abstract 1
- 235000011054 acetic acid Nutrition 0.000 description 22
- 230000001681 protective effect Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000002035 prolonged effect Effects 0.000 description 4
- 239000004094 surface-active agent Substances 0.000 description 4
- 241000233866 Fungi Species 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 238000007865 diluting Methods 0.000 description 2
- 150000002191 fatty alcohols Chemical class 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 1
- 206010002198 Anaphylactic reaction Diseases 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- 206010040880 Skin irritation Diseases 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 230000036783 anaphylactic response Effects 0.000 description 1
- 208000003455 anaphylaxis Diseases 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 208000030303 breathing problems Diseases 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- KFZMGEQAYNKOFK-UHFFFAOYSA-N isopropyl alcohol Natural products CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 229940051841 polyoxyethylene ether Drugs 0.000 description 1
- 229920000056 polyoxyethylene ether Polymers 0.000 description 1
- 239000003223 protective agent Substances 0.000 description 1
- 230000036556 skin irritation Effects 0.000 description 1
- 231100000475 skin irritation Toxicity 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/14—Anti-slip materials; Abrasives
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M173/00—Lubricating compositions containing more than 10% water
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2203/00—Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
- C10M2203/10—Petroleum or coal fractions, e.g. tars, solvents, bitumen
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/10—Carboxylix acids; Neutral salts thereof
- C10M2207/12—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
- C10M2207/121—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms
- C10M2207/122—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of seven or less carbon atoms monocarboxylic
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/281—Esters of (cyclo)aliphatic monocarboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/04—Detergent property or dispersant property
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/12—Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/16—Antiseptic; (micro) biocidal or bactericidal
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/20—Metal working
- C10N2040/22—Metal working with essential removal of material, e.g. cutting, grinding or drilling
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
The invention relates to the technical field of grinding fluid, and discloses a manufacturing method of the grinding fluid, which comprises the following materials: clear water, liquid paraffin, fatty acid sodium, acetic acid, formic acid, formate, peptide, chloride, organic phosphoric acid, carbon steel corrosion inhibitor and AT-215 antioxidant, and the grinding fluid is obtained by mixing the above substances into an emulsifying agent, an antibacterial agent and a corrosion inhibitor, mixing the emulsifying agent, the antibacterial agent, the corrosion inhibitor and the AT-215 antioxidant again, and adding clear water for dilution. According to the preparation method of the grinding fluid, the emulsifying agent is added into the grinding fluid, the emulsifying agent contains the liquid paraffin and the fatty acid sodium, the liquid paraffin can reduce the overall fluidity of the grinding fluid, and the metal oil sludge is wrapped by the liquid paraffin in the grinding process, so that splashing in the air can be avoided, the liquid paraffin and clear water can be fused better through the fatty acid sodium, and the damage caused by using workers is reduced.
Description
Technical Field
The invention relates to the technical field of grinding fluid, in particular to a manufacturing method of grinding fluid.
Background
The grinding fluid is an important tool for cleaning and polishing metal surfaces, is widely applied to the fields of household, industry and engineering, and is a special fluid for cooling, lubricating and cleaning in the metal processing process. The polishing liquid is widely applied to grinding, turning, milling, drilling and other metal processing operations, has become one of standard tools for cleaning dirt, dedusting, polishing and strengthening surfaces for the engineering technicians to grind due to the strong practicability and high use flexibility, and comprises organic solution, auxiliary agent and non-organic solution, wherein the surfactant is the main component of the polishing liquid and can be different according to different purposes. Fatty alcohols, fatty alcohol polyoxyethylene ether, sulfonic acid, isopropanol amide and the like, and amines, monoethanolamine and triethanolamine which can stabilize, lubricate and rust. In addition, the polishing liquid contains a small amount of an extender, so that the metal is polished to remove the surfactant, also called as a surfactant or a surfactant, which is a chemical substance with the capability of reducing the surface tension at the liquid interface.
In the metal processing process, in order to make the metal surface reach smooth state and need polish the surface of metal material, need use the grinding fluid cooperation to polish in the in-process of polishing to promote the effect of polishing and reduce the time of polishing, and the chemical in the partial grinding fluid probably produces potential risk to operating personnel's health, such as skin irritation, breathing problem and anaphylaxis etc., need use the personnel to wear pivoted protective equipment when using, therefore need improve above-mentioned device.
Disclosure of Invention
The present invention is directed to a method for preparing an abrasive solution, which solves the above-mentioned problems in the prior art.
In order to solve the technical problems, the invention provides the following technical scheme: the preparation method of the grinding fluid comprises the following materials:
clear water: 50-150 parts;
liquid paraffin: 10-20 parts;
sodium fatty acid: 5-8 parts;
acetic acid: 1-3 parts;
formic acid: 1-3 parts;
formic acid ester: 1-12 parts;
peptide: 1-10 parts;
chloride: 1-10 parts;
an organic phosphoric acid; 1-20 parts;
carbon steel corrosion inhibitors; 1-20 parts;
AT-215 antioxidant; 1-5 parts;
the preparation method of the grinding fluid comprises the following steps:
s1: preparation of emulsifiers
Firstly, taking out a sealable mixing container, cleaning the empty container, pouring clear water into the empty container, taking out sodium aliphatate after the completion of the cleaning, putting a stirring rod into the mixing container, slowly adding sodium aliphatate into the mixing container, stirring the sodium aliphatate in the mixing container by using the stirring rod in the adding process, further enabling the sodium aliphatate to be quickly mixed with the clear water in the mixing container, taking out liquid paraffin after the sodium aliphatate is fused with the clear water, pouring the liquid paraffin into the mixing container, stirring the liquid paraffin after the liquid paraffin is poured into the mixing container by using the stirring rod until the liquid paraffin is completely fused with the clear water in the mixing container, obtaining an emulsifying agent after the completion of the cleaning, and sealing the mixing container with the emulsifying agent for later use.
S2: preparation of antibacterial agent
Taking out a clean glass mixing container, pouring acetic acid and formic acid into the container, pouring formic acid ester into the container, using a glass stirring rod to mix and stir acetic acid, formic acid and formic acid ester, mixing three substances to generate a mixture A, standing aside for later use, taking out a mixing tank after completion, adding peptide and chloride into the mixing tank according to the ratio of 1:1, uniformly mixing peptide and chloride to generate a mixture B through the mixing tank, taking out the container containing formic acid, acetic acid and formic acid ester, pouring the mixture of peptide and chloride in the mixing tank into the container containing formic acid, acetic acid and formic acid ester in a fractional manner, pouring the mixture of peptide and chloride poured last time into the container containing formic acid, acetic acid and formic acid ester after each pouring, using the glass stirring rod to completely stir and mix the mixture until the mixture of formic acid, acetic acid and formic acid ester and the mixture of peptide and chloride are completely fused, thus obtaining an antibacterial agent, and standing aside for later use.
S3: corrosion inhibitor preparation
Taking out a clean glass mixing container, taking out the organic phosphoric acid and the carbon steel corrosion inhibitor, pouring the organic phosphoric acid and the carbon steel corrosion inhibitor into the mixing container, stirring and mixing the organic phosphoric acid and the carbon steel corrosion inhibitor in the mixing container by using a stirring rod, obtaining a finished product of the corrosion inhibitor after the mixing is completed, and placing the glass mixing container with the corrosion inhibitor aside for later use.
S4: grinding fluid mixing preparation
Taking out a glass mixing container, pouring an emulsifying agent into the mixing container, slowly pouring the antibacterial agent into the glass mixing container containing the emulsifying agent after the completion, stirring by using a stirring rod in the pouring process until the emulsifying agent and the antibacterial agent are completely fused, pouring the corrosion inhibitor into the mixing container, continuously stirring by using the stirring rod in the pouring process until the corrosion inhibitor is completely fused with the emulsifying agent and the antibacterial agent, adding the AT-215 antioxidant into the glass mixing container, continuously stirring by using the glass rod when the AT-215 antioxidant is added, and adding clear water into the glass mixing container to dilute the solution after all the solutions added into the glass mixing container are mixed, thereby obtaining the finished grinding fluid.
According to the technical scheme: in the step S1, the chloride and the organic acid are slowly added by using a medicine spoon, so that the adding amount of the powder can be accurately controlled.
According to the technical scheme: in the step S1, the ratio of clear water to liquid paraffin to fatty acid sodium is 6:2:1, and the liquid paraffin and the clear water can be mixed by adding the fatty acid sodium.
According to the technical scheme: in the step S2, the ratio of acetic acid to formic acid to formate is 3:3:4, the ratio of peptide to chloride in the mixture B is 4:6, the ratio of the mixture A to the mixture B is 4.5:5.5, the acetic acid and the formic acid can play a role in cleaning the surface of metal, and the ground metal oil sludge cannot adhere to the surface of metal, so that the ground metal oil sludge flows out together with grinding fluid.
According to the technical scheme: in the step S3, the ratio of the organic phosphoric acid to the carbon steel corrosion inhibitor is 1:1, and the organic phosphoric acid is used to generate a layer of protective film on the surface of the metal, so that the metal is protected.
According to the technical scheme: the actual dosage in the step S4 is 10 parts of emulsifier, 15 parts of antibacterial agent, 20 parts of corrosion inhibitor, 5 parts of AT-215 antioxidant clean water and 50 parts of clean water respectively, the grinding effect of the grinding fluid can be excessively increased through the proportion, and the proportion can be properly adjusted when different metals are ground, so that the pertinence to the metal to be ground is stronger.
According to the technical scheme: the emulsifier prepared in the step S1 is added into the grinding fluid, so that friction and abrasion during metal processing are reduced, cutting force is reduced, and processing efficiency and surface quality are improved.
According to the technical scheme: the AT-215 antioxidant is added into the grinding fluid, and the AT-215 antioxidant washes and removes cuttings, metal particles and dirt, keeps the cutting area clean and reduces accumulation and adhesion.
According to the technical scheme: the corrosion inhibitor added to the polishing liquid in step S3 provides corrosion protection for the workpiece and the polishing tool against oxidation and corrosion of the metal surface.
Compared with the prior art, the invention has the following beneficial effects: in the present invention, the number of the components,
1. according to the preparation method of the grinding fluid, the emulsifying agent is added into the grinding fluid, the emulsifying agent contains the liquid paraffin and the fatty acid sodium, the liquid paraffin can reduce the overall fluidity of the grinding fluid, and the metal oil sludge is wrapped by the liquid paraffin in the grinding process, so that splashing in the air can be avoided, the liquid paraffin and clear water can be fused better through the fatty acid sodium, and the damage caused by using workers is reduced.
2. According to the preparation method of the grinding fluid, the antibacterial agent can prevent bacteria and fungi from growing, the service life of the grinding fluid is prolonged, and as the grinding fluid needs to be reused, more fungi are mixed in the grinding fluid after the grinding fluid is used, the quantity of the fungi in the grinding fluid can be effectively reduced through corrosion of acetic acid and formic acid, and therefore the service time of the grinding fluid is prolonged.
3. According to the preparation method of the grinding fluid, the corrosion inhibitor added into the grinding fluid contains the organic phosphoric acid and the carbon steel protective agent, a layer of protective film is formed on the surface of metal by the carbon steel corrosion inhibitor after grinding, and the corrosion resistance of the surface of the metal can be increased by matching with the AT-215 antioxidant, so that the service life of the metal can be prolonged, and the corrosion time of the metal can be prolonged.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described in the following in conjunction with the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
A grinding fluid manufacturing method comprises the following steps:
s1: preparation of emulsifiers
Firstly, taking out a sealable mixing container, cleaning the empty container, pouring 30 parts of clear water into the empty container, then taking out 8 parts of sodium fatty acid, putting a stirring rod into the mixing container, slowly adding sodium fatty acid into the mixing container, stirring the sodium fatty acid in the mixing container by using the stirring rod in the adding process, further enabling the sodium fatty acid to be quickly mixed with the clear water in the mixing container, taking out 16 parts of liquid paraffin after the sodium fatty acid is fused with the clear water, pouring the liquid paraffin into the mixing container, stirring the liquid paraffin into the mixing container by using the stirring rod until the liquid paraffin is completely fused with the clear water in the mixing container, obtaining the emulsifier after the completion, sealing the mixing container with the emulsifier for later use, and adding the emulsifier into the grinding liquid can reduce friction and abrasion during metal processing, reduce cutting force and improve processing efficiency and surface quality.
S2: preparation of antibacterial agent
Taking out a clean glass mixing container, pouring acetic acid and formic acid into the container, pouring formic acid ester into the container, using a glass stirring rod to mix and stir acetic acid, formic acid and formic acid ester, mixing three substances to generate a mixture A, standing aside for later use, taking out a mixing tank after completion, adding peptide and chloride into the mixing tank according to the proportion of 1:1, uniformly mixing peptide and chloride to generate a mixture B through the mixing tank, taking out the container containing formic acid, acetic acid and formic acid ester, pouring the mixture of peptide and chloride in the mixing tank into the container containing formic acid, acetic acid and formic acid ester in a fractional manner, pouring the mixture of peptide and chloride poured last time into the container containing formic acid, acetic acid and formic acid ester after pouring into the container, and pouring the mixture of peptide and chloride poured last time into the container until the mixture of formic acid, acetic acid and formic acid ester is completely fused with the mixture of peptide and chloride, and the glass mixing tank is placed aside for later use, and the mixture of the peptide and chloride can play a role in uniformly mixing peptide and chloride, so that the metal can be adhered to the metal surface after the mixture is ground, the metal can be adhered to the metal mud, and the metal can be ground, and the metal mud can not be adhered to the surface after the metal is ground.
S3: corrosion inhibitor preparation
Taking out a clean glass mixing container, taking out 15 parts of organic phosphoric acid and 15 parts of carbon steel corrosion inhibitor, pouring the organic phosphoric acid and the carbon steel corrosion inhibitor into the mixing container, stirring and mixing the organic phosphoric acid and the carbon steel corrosion inhibitor in the mixing container by using a stirring rod, and obtaining a finished product of the corrosion inhibitor, placing the glass mixing container with the corrosion inhibitor aside for later use, wherein the proportion of the organic phosphoric acid to the carbon steel corrosion inhibitor is 1:1, and using the organic phosphoric acid to enable a layer of protective film to be generated on the metal surface, so that the metal is protected, and the corrosion inhibitor added into the grinding liquid can provide corrosion protection for workpieces and grinding tools to prevent oxidation and corrosion of the metal surface.
S4: grinding fluid mixing preparation
Taking out a glass mixing container, pouring 10 parts of emulsifier into the mixing container, slowly pouring 15 parts of antibacterial agent into the glass mixing container containing the emulsifier after the completion, stirring by using a stirring rod in the pouring process until the emulsifier and the antibacterial agent are completely fused, pouring 20 parts of corrosion inhibitor into the mixing container, continuously stirring by using the stirring rod in the pouring process until the corrosion inhibitor is completely fused with the emulsifier and the antibacterial agent, adding 5 parts of AT-215 antioxidant into the glass mixing container, continuously stirring the glass rod when the AT-215 antioxidant is added, adding 50 parts of clear water into the glass mixing container after all solutions added into the glass mixing container are mixed, and finally diluting the grinding liquid to obtain the finished grinding liquid.
The actual dosage of the grinding fluid is respectively 10 parts of emulsifier, 15 parts of antibacterial agent, 20 parts of corrosion inhibitor, 5 parts of AT-215 antioxidant clean water and 50 parts of clean water, and the formula can be used for alloy with higher hardness due to the fact that the clean water is added less, so that the grinding effect can be improved.
Example two
A grinding fluid manufacturing method comprises the following steps:
s1: preparation of emulsifiers
Firstly, taking out a sealable mixing container, cleaning the empty container, pouring 30 parts of clear water into the empty container, then taking out 8 parts of sodium fatty acid, putting a stirring rod into the mixing container, slowly adding sodium fatty acid into the mixing container, stirring the sodium fatty acid in the mixing container by using the stirring rod in the adding process, further enabling the sodium fatty acid to be quickly mixed with the clear water in the mixing container, taking out 16 parts of liquid paraffin after the sodium fatty acid is fused with the clear water, pouring the liquid paraffin into the mixing container, stirring the liquid paraffin into the mixing container by using the stirring rod until the liquid paraffin is completely fused with the clear water in the mixing container, obtaining the emulsifier after the completion, sealing the mixing container with the emulsifier for later use, and adding the emulsifier into the grinding liquid can reduce friction and abrasion during metal processing, reduce cutting force and improve processing efficiency and surface quality.
S2: preparation of antibacterial agent
Taking out a clean glass mixing container, pouring acetic acid and formic acid into the container, pouring formic acid ester into the container, using a glass stirring rod to mix and stir acetic acid, formic acid and formic acid ester, mixing three substances to generate a mixture A, standing aside for later use, taking out a mixing tank after completion, adding peptide and chloride into the mixing tank according to the proportion of 1:1, uniformly mixing peptide and chloride to generate a mixture B through the mixing tank, taking out the container containing formic acid, acetic acid and formic acid ester, pouring the mixture of peptide and chloride in the mixing tank into the container containing formic acid, acetic acid and formic acid ester in a fractional manner, pouring the mixture of peptide and chloride poured last time into the container containing formic acid, acetic acid and formic acid ester after pouring into the container, and pouring the mixture of peptide and chloride poured last time into the container until the mixture of formic acid, acetic acid and formic acid ester is completely fused with the mixture of peptide and chloride, and the glass mixing tank is placed aside for later use, and the mixture of the peptide and chloride can play a role in uniformly mixing peptide and chloride, so that the metal can be adhered to the metal surface after the mixture is ground, the metal can be adhered to the metal mud, and the metal can be ground, and the metal mud can not be adhered to the surface after the metal is ground.
S3: corrosion inhibitor preparation
Taking out a clean glass mixing container, taking out 15 parts of organic phosphoric acid and 15 parts of carbon steel corrosion inhibitor, pouring the organic phosphoric acid and the carbon steel corrosion inhibitor into the mixing container, stirring and mixing the organic phosphoric acid and the carbon steel corrosion inhibitor in the mixing container by using a stirring rod, and obtaining a finished product of the corrosion inhibitor, placing the glass mixing container with the corrosion inhibitor aside for later use, wherein the proportion of the organic phosphoric acid to the carbon steel corrosion inhibitor is 1:1, and using the organic phosphoric acid to enable a layer of protective film to be generated on the metal surface, so that the metal is protected, and the corrosion inhibitor added into the grinding liquid can provide corrosion protection for workpieces and grinding tools to prevent oxidation and corrosion of the metal surface.
S4: grinding fluid mixing preparation
Taking out a glass mixing container, pouring 3 parts of emulsifier into the mixing container, slowly pouring 6 parts of antibacterial agent into the glass mixing container containing the emulsifier after the completion, stirring by using a stirring rod in the pouring process until the emulsifier and the antibacterial agent are completely fused, pouring 7 parts of corrosion inhibitor into the mixing container, continuously stirring by using the stirring rod in the pouring process until the corrosion inhibitor is completely fused with the emulsifier and the antibacterial agent, adding 4 parts of AT-215 antioxidant into the glass mixing container, continuously stirring the glass rod when the AT-215 antioxidant is added, adding 80 parts of clear water into the glass mixing container after all solutions added into the glass mixing container are mixed, and finally diluting the grinding liquid to obtain the finished grinding liquid.
The actual dosage proportion of the grinding fluid is 3 parts of emulsifier, 6 parts of antibacterial agent, 7 parts of corrosion inhibitor, 4 parts of AT-215 antioxidant clear water and 80 parts of clear water respectively, and the grinding fluid has larger clear water content in the grinding fluid and has better grinding effect on metals with lower hardness.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The preparation method of the grinding fluid is characterized by comprising the following materials:
clear water: 50-150 parts;
liquid paraffin: 10-20 parts;
sodium fatty acid: 5-8 parts;
acetic acid: 1-3 parts;
formic acid: 1-3 parts;
formic acid ester: 1-12 parts;
peptide: 1-10 parts;
chloride: 1-10 parts;
an organic phosphoric acid; 1-20 parts;
carbon steel corrosion inhibitors; 1-20 parts;
AT-215 antioxidant; 1-5 parts;
the preparation method of the grinding fluid comprises the following steps:
s1: preparation of emulsifiers
Firstly, taking out a sealable mixing container, cleaning the empty container, pouring clear water into the empty container, taking out sodium aliphatate after the completion of the cleaning, putting a stirring rod into the mixing container, slowly adding sodium aliphatate into the mixing container, stirring the sodium aliphatate in the mixing container by using the stirring rod in the adding process, further enabling the sodium aliphatate to be quickly mixed with the clear water in the mixing container, taking out liquid paraffin after the sodium aliphatate is fused with the clear water, pouring the liquid paraffin into the mixing container, stirring the liquid paraffin after the liquid paraffin is poured into the mixing container by using the stirring rod until the liquid paraffin is completely fused with the clear water in the mixing container, obtaining an emulsifier after the completion of the cleaning, and sealing the mixing container with the emulsifier for later use;
s2: preparation of antibacterial agent
Taking out a clean glass mixing container, pouring acetic acid and formic acid into the container, pouring formic acid ester into the container, using a glass stirring rod to mix and stir the acetic acid, the formic acid and the formic acid ester, mixing three substances to generate a mixture A, standing aside for later use, taking out a mixing tank after completion, adding peptide and chloride into the mixing tank according to the ratio of 1:1, uniformly mixing the peptide and the chloride to generate a mixture B through the mixing tank, taking out the container containing the formic acid, the acetic acid and the formic acid ester, pouring the mixture of the peptide and the chloride in the mixing tank into the container containing the formic acid, the acetic acid and the formic acid ester in a separated manner, and pouring the mixture of the peptide and the chloride which are poured last time into the container by using the glass stirring rod after each pouring until the mixture of the formic acid, the acetic acid and the formic acid ester and the mixture of the peptide and the chloride are completely fused with the mixture of the peptide and the chloride, thus obtaining an antibacterial agent, and standing aside the glass mixing container containing the antibacterial agent for later use;
s3: corrosion inhibitor preparation
Taking out a clean glass mixing container, taking out the organic phosphoric acid and the carbon steel corrosion inhibitor, pouring the organic phosphoric acid and the carbon steel corrosion inhibitor into the mixing container, stirring and mixing the organic phosphoric acid and the carbon steel corrosion inhibitor in the mixing container by using a stirring rod, obtaining a finished product of the corrosion inhibitor after the mixing is completed, and placing the glass mixing container with the corrosion inhibitor aside for later use;
s4: grinding fluid mixing preparation
Taking out a glass mixing container, pouring an emulsifying agent into the mixing container, slowly pouring the antibacterial agent into the glass mixing container containing the emulsifying agent after the completion, stirring by using a stirring rod in the pouring process until the emulsifying agent and the antibacterial agent are completely fused, pouring the corrosion inhibitor into the mixing container, continuously stirring by using the stirring rod in the pouring process until the corrosion inhibitor is completely fused with the emulsifying agent and the antibacterial agent, adding the AT-215 antioxidant into the glass mixing container, continuously stirring by using the glass rod when the AT-215 antioxidant is added, and adding clear water into the glass mixing container to dilute the solution after all the solutions added into the glass mixing container are mixed, thereby obtaining the finished grinding fluid.
2. The method for producing a polishing slurry according to claim 1, wherein: in the step S1, the chloride and the organic acid are slowly added by using a medicine spoon, so that the adding amount of the powder can be accurately controlled.
3. The method for producing a polishing slurry according to claim 1, wherein: in the step S1, the ratio of clear water to liquid paraffin to fatty acid sodium is 6:2:1, and the liquid paraffin and the clear water can be mixed by adding the fatty acid sodium.
4. The method for producing a polishing slurry according to claim 1, wherein: the ratio of acetic acid to formic acid to formate in the mixture A in the step S2 is 3:3:4, the ratio of peptide to chloride in the mixture B is 4:6, and the ratio of the mixture A to the mixture B when mixed is 4.5:5.5.
5. The method for producing a polishing slurry according to claim 1, wherein: in the step S3, the ratio of the organic phosphoric acid to the carbon steel corrosion inhibitor is 1:1.
6. The method for producing a polishing slurry according to claim 1, wherein: the actual dosage in the step S4 is respectively 10 parts of emulsifier, 15 parts of antibacterial agent, 20 parts of corrosion inhibitor, 5 parts of AT-215 antioxidant clear water and 50 parts of clear water.
7. The method for producing a polishing slurry according to claim 1, wherein: the emulsifier prepared in the step S1 is added into the grinding fluid, so that friction and abrasion during metal processing are reduced, cutting force is reduced, and processing efficiency and surface quality are improved.
8. The method for producing a polishing slurry according to claim 1, wherein: the AT-215 antioxidant is added into the grinding fluid, and the AT-215 antioxidant washes and removes cuttings, metal particles and dirt, keeps the cutting area clean and reduces accumulation and adhesion.
9. The method for producing a polishing slurry according to claim 1, wherein: the corrosion inhibitor added to the polishing liquid in step S3 provides corrosion protection for the workpiece and the polishing tool against oxidation and corrosion of the metal surface.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311851880.9A CN117844453A (en) | 2023-12-29 | 2023-12-29 | Grinding fluid manufacturing method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202311851880.9A CN117844453A (en) | 2023-12-29 | 2023-12-29 | Grinding fluid manufacturing method |
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| CN117844453A true CN117844453A (en) | 2024-04-09 |
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