CN117843339A - Ceramic sintered brick and terrace manufacturing method - Google Patents

Ceramic sintered brick and terrace manufacturing method Download PDF

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Publication number
CN117843339A
CN117843339A CN202311794278.6A CN202311794278A CN117843339A CN 117843339 A CN117843339 A CN 117843339A CN 202311794278 A CN202311794278 A CN 202311794278A CN 117843339 A CN117843339 A CN 117843339A
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China
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clay
terrace
powder
water
aggregate
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Inventor
姚翠萍
刘胜
杨志波
梁亚丽
陈顺
程艳波
李大鹏
刘力萍
焦富
李代鑫
罗明艳
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Kweichow Moutai Co Ltd
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Kweichow Moutai Co Ltd
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Priority to CN202311794278.6A priority Critical patent/CN117843339A/en
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Abstract

The invention belongs to the technical field of white wine brewing, and relates to a preparation method of a clay baked brick, which comprises the following steps: pulverizing the ceramic mud into powder to obtain powder; adding equal volume of water into part of powder, stirring uniformly, kneading into blocks, sintering, forming, and crushing to obtain aggregate; the grain size of the aggregate is 3.8-4.2mm; mixing aggregate and powder with water, stirring, making into green brick, and air drying; the addition amount of the aggregate is 30% -50%, and the addition amount of the powder is 50% -70%; and (3) baking and firing: placing the dried green bricks into a drying room, and drying and firing to obtain the clay sintered bricks; wherein, the stoving parameter includes: gradually increasing the temperature to 95-105 ℃ from room temperature, increasing the temperature for 2-4 days, and continuously drying for 1-3 days after reaching 95-105 ℃; the firing parameters included: firing at 900-1000 deg.C for 20-25 hr. The prepared clay sintered brick has higher water absorption, is combined with a sand stone cushion layer to prepare a fermentation bin terrace, and the starter propagation fermentation temperature under the terrace is consistent with that of a tri-clay terrace, so that the clay sintered brick is suitable for a starter propagation high-temperature and high-humidity airtight fermentation environment.

Description

Ceramic sintered brick and terrace manufacturing method
Technical Field
The invention belongs to the technical field of white wine brewing, and relates to a clay sintered brick and a terrace manufacturing method.
Background
The Daqu used in the Maotai-flavor liquor is high-temperature Daqu, and high temperature is a main characteristic of fermentation. Generally, the Maotai-flavor white spirit fermentation bin terrace is a three-layer terrace, is mainly formed by ramming purple mud, lime and coal cinder according to a certain proportion, has good water absorption and water permeability, and is suitable for a high-temperature and high-humidity environment formed by starter propagation production, so that the Maotai-flavor white spirit fermentation bin terrace is a better material for starter propagation fermentation bin terraces.
However, the disadvantage of the tri-clay terrace is that the wear resistance is insufficient, so that the tri-clay terrace is frequently repaired, meanwhile, a large amount of purple red mud and coal cinder are needed to be used as raw materials of the tri-clay, the purple red mud can not be used as a non-renewable resource in an unlimited development and utilization mode, and along with the gradual reduction of the total consumption amount of coal in each place, clean energy is increased, and under the conditions that the coal cinder is deficient and the production scale of starter making is continuously enlarged, the finding of the tri-clay substitute becomes necessary.
At present, chinese patent publication No. CN115521836A discloses a clay sintered brick which is prepared by firing clay as a main raw material, has a compressive strength of 52.8-58.2MPa and a water absorption of 8.5-9.8%, but has a low water absorption and water permeability compared with a high-temperature and high-humidity environment generated by airtight fermentation in starter propagation production.
Based on the above, in order to be suitable for the high-temperature and high-humidity environment generated under the airtight fermentation condition of starter propagation production, a terrace with better water absorption and water permeability is still to be developed.
Disclosure of Invention
The invention aims to provide a clay sintered brick and a terrace manufacturing method, wherein the manufactured clay sintered brick has higher water absorption and air permeability, and is combined with an air permeable sand cushion layer to manufacture a fermentation bin terrace, the starter propagation fermentation temperature of the terrace is consistent with that of a tri-clay terrace, the terrace is suitable for a starter propagation high-temperature and high-humidity airtight fermentation environment, the problems of deficient coal cinder, insufficient tri-clay resources and the like at present are solved, and the terrace has flatness, wear resistance, flexural strength and corrosion resistance which are equivalent to those of the tri-clay terrace, is favorable for shoveling operation of workers, and has longer service life.
In a first aspect, the present invention provides a method for preparing a clay sintered brick, comprising the steps of:
(1) Preparing powder: crushing the clay to prepare powder;
(2) Preparing aggregate: adding equal volume of water into part of the powder, stirring uniformly, kneading into blocks, firing and forming, and crushing to obtain the aggregate; the particle size of the aggregate is 3.8-4.2mm;
(3) And (3) forming: mixing the aggregate and the powder with water, stirring uniformly, making into green bricks, and airing; the addition amount of the aggregate is 30-50% and the addition amount of the powder accounts for 50-70% based on 100% of the weight of the aggregate and the powder;
(4) And (3) baking and firing: placing the dried green bricks into a drying room, and drying and firing to obtain the clay sintered bricks; wherein, the stoving parameter includes: gradually increasing the temperature to 95-105 ℃ from room temperature, increasing the temperature for 2-4 days, and continuously drying for 1-3 days after reaching 95-105 ℃; the firing parameters include: firing at 900-1000 deg.C for 20-25 hr.
In some embodiments, in step (2), the method of firing forming is as follows: firing at 1100-1300 ℃ for 20-26 hours to form; in the crushing step, the particle size of the crushed aggregate is 3.9-4.1mm;
preferably, in the step (2), the firing forming method is as follows: firing at 1150-1250 deg.c for 24-26 hr to form;
preferably, the firing forming method is as follows: firing at 1200 ℃ for 24 hours to form; in the crushing step, the particle size of the crushed aggregate is 4mm.
In some embodiments, in step (3), the aggregate is added in an amount of 40% and the powder is added in an amount of 60% based on 100% by weight of the aggregate and the powder;
preferably, the green bricks are pressed by a machine;
preferably, the green brick model is 30cm by 6cm.
In some embodiments, in step (4), the drying parameters include: gradually increasing the temperature from room temperature to 100 ℃, wherein the temperature rising time is 3 days, and continuously drying for 2 days after reaching 100 ℃;
preferably, the firing parameters include: firing at 950℃for 24 hours.
In a second aspect, the present invention provides a clay sintered brick produced by the production method according to any of the first aspects of the present invention.
In some embodiments, the clay sintered brick has a water absorption of: 11.3 to 11.5 percent; the water absorption rate of the clay sintered brick is as follows: water permeability coefficient 0.3 x 10 -3 ~0.5*10 -3 cm/s。
In a third aspect, the invention provides an application of any one of the above clay baked bricks in preparing a soy sauce flavor white spirit starter making fermentation bin terrace.
In a fourth aspect, the invention provides a paving process of a white spirit fermentation bin terrace, which comprises the following steps:
s1, lifting an original terrace, paving a sand stone cushion layer, compacting, and flattening;
s2, manufacturing a cement paste cement ratio bonding layer, and paving a clay sintered brick;
and S3, uniformly mixing the sintered brick fine powder, cement and a proper amount of water, and filling the pointing joint of the sintered brick joint.
In some embodiments, in step S1, the shipping thickness is 180-220mm; the starting thickness is 60-80mm;
preferably, in the step S1, the thickness of the sand and stone cushion layer is 120-140mm;
preferably, in the step S2, the thickness of the cement paste cement ratio bonding layer is 10-20mm;
preferably, in the step S2, the thickness of the cement paste cement ratio bonding layer is 12-15mm;
preferably, in the step S2, the thickness of the clay sintered brick is 5-6cm.
Preferably, the starting thickness is 70mm;
preferably, the thickness of the bonding layer is 12-15mm;
preferably, the thickness of the clay sintered brick is 5.5cm.
In some embodiments, the paving method further comprises: s2, soaking the clay sintered bricks with water for 8-12min before the clay sintered bricks are paved;
preferably, the soaking time of the clay sintered brick is 10min;
preferably, in the step S3, the addition weight ratio of the fine clay sintered brick powder to cement and water is as follows: 3-5 parts of clay sintered brick fine powder, 3-5 parts of water and 1-3 parts of cement;
preferably, in the step S3, the cement content is 4-7%;
preferably, in the step S3, the cement content is 6%;
preferably, in the step S2, the cement paste cement ratio bonding layer includes the following components in parts by weight: 3-5 parts of clay sintered brick fine powder, 3-5 parts of water and 1-3 parts of cement;
preferably, in step S2, the clay baked brick is the clay baked brick described above.
In some embodiments, the sand bedding layer comprises the following components in parts by weight: 66-132 parts of cement, 88-104 parts of water, 480-500 parts of stone dust, 600-620 parts of broken stone 1 and 530-600 parts of broken stone 2;
preferably, the particle size of the stone chips is less than 4mm;
preferably, the particle size of the crushed stone 1 is 4-8mm;
preferably, the particle size of the crushed stone 2 is 8-12mm.
In a fourth aspect, the invention provides a white spirit fermentation bin terrace, which is prepared by any one of the paving processes.
Preferably, the water absorption rate of the white spirit fermentation bin terrace is 21-22%, and the water permeability coefficient of the white spirit fermentation bin terrace is 0.4x10 -3 -0.5*10 -3 cm/s。
In summary, the present application includes at least one of the following beneficial technical effects:
the clay sintered brick terrace capable of replacing the tri-clay is manufactured by preparing the clay sintered brick with relatively high water absorbability and air permeability and combining the air permeability sand stone cushion layer, the starter propagation fermentation temperature of the terrace is consistent with that of the tri-clay terrace, the terrace is suitable for a closed fermentation environment with starter propagation high temperature and high humidity, the problems of deficient coal cinder, insufficient tri-clay resources and the like at present are solved, and the terrace is higher in flatness, breaking strength and corrosion resistance than the tri-clay, so that the terrace is more beneficial to shovel bottom operation of workers, and meanwhile, the wear resistance is also greatly improved.
Drawings
FIG. 1 is a graph comparing air humidity of fermentation bins for fermentation bin floor 2 of example 3 and the floor of comparative example 17;
FIG. 2 is a graph of fermentation chamber air temperature versus fermentation chamber air temperature for example 3, floor 2 and comparative example 17;
FIG. 3 is a graph showing a comparison of primary turnup temperatures of the fermentation tank floor 2 of example 3 and the floor of comparative example 17;
FIG. 4 is a graph showing the comparison of the secondary turnup temperatures of the fermentation tank terrace 2 of example 3 and the terrace of comparative example 17;
FIG. 5 is a diagram of a clay sintered brick and a three-dimensional object;
FIG. 6 is a schematic diagram of a clay sintered brick terrace laying process;
FIG. 7 is a diagram of a field where a ceramic sintered brick and a sand bed are laid.
Detailed Description
The technical solution of the present invention is further illustrated by the following specific examples, which do not represent limitations on the scope of the present invention. Some insubstantial modifications and adaptations of the invention based on the inventive concept by others remain within the scope of the invention.
The equipment, software, etc., used in the examples described below are commercially available or publicly available unless otherwise specified.
Example 1
The manufacturing method of the clay sintered brick comprises the following steps:
(1) Preparing powder: selecting ceramic mud in southwest area, airing and crushing into powder to obtain powder;
(2) Preparing aggregate: adding equal volume of water into part of powder, stirring uniformly, kneading into spherical ceramic balls or irregular blocky ceramic bricks in cuboid shape, firing at 1200 ℃ for 24 hours, forming, and crushing into aggregate with the particle size of 4mm;
(3) And (3) forming: taking aggregate and powder, proportioning 40% of aggregate and 60% of powder by weight of 100%, adding equal volume of clear water, mixing, stirring uniformly, pressing into green bricks by a machine, wherein the green bricks are 30cm (length) and 30cm (width) and 6cm (thickness), and naturally airing;
(4) And (3) baking and firing: the dried green bricks are put into a drying room, the temperature is gradually increased to 100 ℃ from room temperature, the heating time is 3 days, and the green bricks are continuously dried for 2 days after reaching 100 ℃; and then firing at 950 ℃ for 24 hours to obtain the clay sintered brick.
Comparative example 1 the influence of different aggregate particle sizes on a clay baked brick was examined, where the aggregate particle size was 3mm
The manufacturing method of the clay sintered brick comprises the following steps:
(1) Preparing powder: selecting ceramic mud in southwest area, airing, and crushing to obtain powder;
(2) Preparing aggregate: adding equal volume of water into part of powder, stirring uniformly, kneading into spherical ceramic balls or irregular blocky ceramic bricks in cuboid shape, firing at 1200 ℃ for 24 hours, and crushing into 3mm aggregate;
(3) And (3) forming: mixing aggregate and powder according to the proportion of 40% aggregate and 60% powder, adding a proper amount of clear water, uniformly stirring, pressing into green bricks by a machine, wherein the sizes of the green bricks are 30cm (length) and 30cm (width) and 6cm (thickness), and naturally airing;
(4) And (3) baking and firing: the dried green bricks are put into a drying room, the temperature is gradually increased to 100 ℃ from room temperature, the heating time is 3 days, and the green bricks are continuously dried for 2 days after reaching 100 ℃; and then firing at 950 ℃ for 24 hours to obtain the clay sintered brick.
Comparative example 2 discussion of the differencesAggregate particle sizeInfluence on the clay baked brick, where the aggregate particle size is 5mm
The manufacturing method of the clay sintered brick comprises the following steps:
(1) Preparing powder: selecting ceramic mud in southwest area, airing, and crushing to obtain powder;
(2) Preparing aggregate: adding equal volume of water into part of powder, stirring uniformly, kneading into spherical ceramic balls or irregular blocky ceramic bricks in cuboid shape, firing at 1200 ℃ for 24 hours, and crushing into 5mm aggregate;
(3) And (3) forming: mixing aggregate and powder according to the proportion of 40% aggregate and 60% powder, adding a proper amount of clear water, uniformly stirring, pressing into green bricks by a machine, wherein the green bricks are poor in forming degree and too rough in surface.
Comparative example 3 discusses the influence of aggregate proportion on a clay sintered brick, wherein a preparation method of the clay sintered brick is prepared by proportioning 20% of aggregate and 80% of powder, and comprises the following steps:
(1) Preparing powder: selecting ceramic mud in southwest area, airing, and crushing to obtain powder;
(2) Preparing aggregate: adding equal volume of water into part of powder, stirring uniformly, kneading into spherical ceramic balls or irregular blocky ceramic bricks in cuboid shape, firing at 1200 ℃ for 24 hours, and crushing into 4mm aggregate;
(3) And (3) forming: mixing aggregate and powder according to the proportion of 20% aggregate and 80% powder, adding a proper amount of clear water, uniformly stirring, pressing into green bricks by a machine, wherein the sizes of the green bricks are 30cm (length) and 30cm (width) and 6cm (thickness), and naturally airing;
(4) And (3) baking and firing: the dried green bricks are put into a drying room, the temperature is gradually increased to 100 ℃ from room temperature, the heating time is 3 days, and the green bricks are continuously dried for 2 days after reaching 100 ℃; and then firing at 950 ℃ for 24 hours to obtain the clay sintered brick.
Comparative example 4 discusses the influence of aggregate proportion on a clay sintered brick, wherein a preparation method of the clay sintered brick is prepared by mixing 30% of aggregate and 70% of powder, and comprises the following steps:
(1) Preparing powder: selecting ceramic mud in southwest area, airing, and crushing to obtain powder;
(2) Preparing aggregate: adding equal volume of water into part of powder, stirring uniformly, kneading into spherical ceramic balls or irregular blocky ceramic bricks in cuboid shape, firing at 1200 ℃ for 24 hours, and crushing into 4mm aggregate;
(3) And (3) forming: mixing aggregate and powder according to the proportion of 30% aggregate and 70% powder, adding a proper amount of clear water, uniformly stirring, pressing into green bricks by a machine, wherein the sizes of the green bricks are 30cm (length) and 30cm (width) and 6cm (thickness), and naturally airing;
(4) And (3) baking and firing: the dried green bricks are put into a drying room, the temperature is gradually increased to 100 ℃ from room temperature, the heating time is 3 days, and the green bricks are continuously dried for 2 days after reaching 100 ℃; and then firing at 950 ℃ for 24 hours to obtain the clay sintered brick.
Comparative example 5 discusses the influence of aggregate proportion on a clay sintered brick, wherein a clay sintered brick manufacturing method is prepared by proportioning 50% of aggregate and 50% of powder, and comprises the following steps:
(1) Preparing powder: selecting ceramic mud in southwest area, airing, and crushing to obtain powder;
(2) Preparing aggregate: adding equal volume of water into part of powder, stirring uniformly, kneading into spherical ceramic balls or irregular blocky ceramic bricks in cuboid shape, firing at 1200 ℃ for 24 hours, and crushing into 4mm aggregate;
(3) And (3) forming: mixing aggregate and powder according to the proportion of 50% aggregate and 50% powder, adding a proper amount of clear water, uniformly stirring, pressing into green bricks by a machine, and finally uniformly stirring to obtain green bricks which cannot be formed.
Comparative example 6 investigation of the Effect of different firing parameters on the ceramic sintered brick
The manufacturing method of the clay sintered brick comprises the following steps:
(1) Preparing powder: selecting ceramic mud in southwest area, airing, and crushing to obtain powder;
(2) Preparing aggregate: adding equal volume of water into part of powder, stirring uniformly, kneading into spherical ceramic balls or irregular blocky ceramic bricks in cuboid shape, firing at 1200 ℃ for 24 hours, and crushing into 4mm aggregate;
(3) And (3) forming: mixing aggregate and powder according to the proportion of 40% aggregate and 60% powder, adding a proper amount of clear water, uniformly stirring, pressing into green bricks by a machine, wherein the sizes of the green bricks are 30cm (length) and 30cm (width) and 6cm (thickness), and naturally airing;
(4) And (3) baking and firing: and (3) putting the dried green bricks into a drying room, gradually raising the temperature to 400 ℃ from room temperature, drying the green bricks for 4 days, and firing the green bricks at 1000 ℃ for 24 hours to obtain the clay sintered bricks.
Comparative example 7 investigation of the influence of different firing parameters on the ceramic sintered brick
The manufacturing method of the clay sintered brick comprises the following steps:
(1) Preparing powder: selecting ceramic mud in southwest area, airing, and crushing to obtain powder;
(2) Preparing aggregate: adding equal volume of water into part of powder, stirring uniformly, kneading into spherical ceramic balls or irregular blocky ceramic bricks in cuboid shape, firing at 1200 ℃ for 24 hours, and crushing into 4mm aggregate;
(3) And (3) forming: mixing aggregate and powder according to the proportion of 40% aggregate and 60% powder, adding a proper amount of clear water, uniformly stirring, pressing into green bricks by a machine, wherein the sizes of the green bricks are 30cm (length) and 30cm (width) and 6cm (thickness), and naturally airing;
(4) And (3) baking and firing: and (3) putting the dried green bricks into a drying room, gradually raising the temperature from room temperature to 300 ℃, drying for 5 days, and firing for 24 hours at 900 ℃ to obtain the clay sintered bricks.
Comparative example 8 investigation of the influence of different baking temperatures on the clay baked brick
A preparation method of a clay sintered brick is different from example 1 in that in step (4), a green brick is put into a drying room, the temperature is gradually increased to 50 ℃ from room temperature, the heating time is 3 days, after the temperature reaches 50 ℃, the clay sintered brick is continuously dried for 2 days and then is fired for 24 hours at 950 ℃, and the clay sintered brick is obtained, and as a result, the integral molding of the brick is poor and easy to break.
Comparative example 9
A preparation method of a clay sintered brick is different from the embodiment 1 in that in the step (4), a green brick is placed in a drying room, the temperature is gradually increased to 150 ℃ from room temperature, the heating time is 3 days, after the temperature reaches 150 ℃, the clay sintered brick is continuously dried for 2 days, and then the clay sintered brick is fired for 24 hours at 950 ℃ to obtain the clay sintered brick.
Comparative example 10
A preparation method of a clay sintered brick is different from the embodiment 1 in that in the step (4), a green brick is placed in a drying room, the temperature is gradually increased to 200 ℃ from room temperature, the heating time is 3 days, after the temperature reaches 200 ℃, the clay sintered brick is continuously dried for 2 days, and then the clay sintered brick is fired for 24 hours at 950 ℃ to obtain the clay sintered brick.
Example 2
This example provides a sand bedding layer with the specific formulation shown in table 1:
TABLE 1
According to the formulation in table 1, the above components were uniformly mixed to prepare a sand bed layer 1, a sand bed layer 2 and a sand bed layer 3, respectively.
Example 3
A method for manufacturing a white spirit starter-making fermentation bin terrace comprises the following specific steps of:
s1, lifting and transporting an original three-in-one soil terrace by about 200mm, paving a sand and stone cushion layer with the thickness of 130mm, which is prepared in the embodiment 2, compacting and flattening the sand and stone cushion layer by using a compactor;
s2, crushing the clay sintered brick obtained in the example 1 to obtain clay sintered brick fine powder with the particle size of about 0.3mm, uniformly mixing 4 kg of clay sintered brick fine powder, 4 kg of water and 2 kg of cement to prepare a cement slurry water cement ratio bonding layer, paving the cement slurry water cement ratio bonding layer with the thickness of 15mm, and paving the clay sintered brick (soaked in water for 10min before paving the brick) prepared in the example 1 with the thickness of 5.5 cm;
s3, crushing the clay sintered bricks to obtain clay sintered brick fine powder with the particle size of about 0.3mm, and uniformly mixing the clay sintered brick fine powder with cement (6%) and a proper amount of water (in a water seepage-free state) to be used for pointing and filling the joint of the sintered bricks.
The fermentation bin terrace 1, the fermentation bin terrace 2 and the fermentation bin terrace 3 are manufactured by the method corresponding to the sand and stone cushion layer 1, the sand and stone cushion layer 2 and the sand and stone cushion layer 3.
Comparative example 11 investigation of the effect of absence of sand bedding on the results
The comparative example is based on the embodiment 3, and provides a method for manufacturing a white spirit starter propagation fermentation bin terrace, which is different from the embodiment 3 in that the step of laying a sand and stone cushion layer is omitted, and specifically comprises the following steps:
s1, lifting and transporting an original three-dimensional terrace by about 200mm, compacting by a rammer, and flattening;
s2, crushing the clay sintered brick to obtain clay sintered brick fine powder with the particle size of about 0.3mm, uniformly mixing 4 kg of clay sintered brick fine powder, 4 kg of water and 2 kg of cement to prepare a cement slurry water cement ratio bonding layer, paving a cement slurry water cement ratio bonding layer with the thickness of 15mm, and paving the clay sintered brick (soaked in water for 10min before brick paving) prepared in the embodiment 1 with the thickness of 5.5 cm;
s3, crushing the clay sintered bricks to obtain clay sintered brick fine powder with the particle size of less than 0.3mm, uniformly mixing the fine powder with cement (6%) and a proper amount of water (in a water seepage-free state), and using the mixture as pointing filling at the joint of the sintered bricks.
Comparative example 12 investigation of the Effect of different components and different proportions of the sandstone cushion layer on the results
The comparative example is based on example 3, and provides a method for manufacturing a white spirit starter propagation fermentation bin terrace, which is different from example 3 in that: the formulation of the sand cushion used was different, and the sand cushion used in this comparative example was: the sand cushion layer 4 is prepared by uniformly mixing 92% sand (the particle diameter of the sand is 0.2-0.5 mm) with 8% cement.
Comparative example 13 investigation of the Effect of two-stage missing of crushed stone in a gravel bed on results
The comparative example is based on example 3, and provides a method for manufacturing a white spirit starter propagation fermentation bin terrace, which is different from example 3 in that: the formulation of the sand cushion used was different, and the sand cushion used in this comparative example was: 66 kg of P.O42.5 cement, 88 kg of water, 495 kg of stone chips and 610 kg of crushed stone I are uniformly mixed to prepare the sand and stone cushion 5.
Comparative example 14 investigation of the effect of different particle size chips and stones in a gravel bed on the results
The comparative example is based on example 3, and provides a method for manufacturing a white spirit starter propagation fermentation bin terrace, which is different from example 3 in that: the formulation of the sand cushion used was different, and the sand cushion used in this comparative example was: 66 kg of P.O42.5 cement, 88 kg of water, 495 kg of stone dust with the particle size of 5mm, 610 kg of first crushed stone with the particle size of 3mm and 545 kg of second crushed stone with the particle size of 7mm are uniformly mixed to prepare the sand-stone cushion 6.
Comparative example 15 investigation of the effect of absence of chips in a gravel bed on the results
The comparative example is based on example 3, and provides a method for manufacturing a white spirit starter propagation fermentation bin terrace, which is different from example 3 in that: the formulation of the sand cushion used was different, and the sand cushion used in this comparative example was: 66 kg of P.O42.5 cement, 88 kg of water, 610 kg of first crushed stone and 545 kg of second crushed stone are uniformly mixed, so that the sand stone is easy to shake, unstable and cannot form a stable sand stone cushion.
Comparative example 16 explored the effect of absence of crushed stone in a gravel bed on the outcome
The comparative example is based on example 3, and provides a method for manufacturing a white spirit starter propagation fermentation bin terrace, which is different from example 3 in that: the formulation of the sand cushion used was different, and the sand cushion used in this comparative example was: 66 kg of P.O42.5 cement, 88 kg of water, 495 kg of stone scraps and 545 kg of crushed stone II are uniformly mixed, so that the sand stone cushion is easy to shake and unstable, and a stable sand stone cushion cannot be formed.
Comparative example 17 Triplex terrace
The comparative example is a method for manufacturing a three-in-one terrace, which comprises the following steps:
uniformly stirring the purple mud, lime and coal cinder according to the weight ratio of 1:3:6, fermenting for about 4 days, paving on a concrete terrace, tamping, and naturally airing for more than one month.
Effect example
1. The water absorption rates of the clay sintered bricks prepared in example 1 and comparative examples 1 to 10 were measured respectively, and the water absorption rate measurement standard of the clay sintered bricks was carried out according to GB/T8488-2008 "acid resistant brick", and the water permeability coefficient measurement standard was carried out according to GB/T25993-2010 "permeable pavement bricks and permeable pavement slabs". The results are shown in Table 2 below:
TABLE 2 Water absorption and Water permeability coefficients of ceramic sintered bricks
As can be seen from the above table, the water absorption of the resulting clay baked brick was far lower than that of the clay baked brick obtained when the aggregate particle size of comparative example 1 was 3mm, whereas the baked brick was inferior in molding and too rough in surface when the aggregate particle size of comparative example 2 was adjusted to 5 mm.
In comparative example 6, the green bricks were directly put into a drying room, dried at a high temperature of 400 c, then fired, and in comparative example 7, the temperature was gradually increased from room temperature to 300 c for 5 days, then dried, and then fired at 900 c for 24 hours, to obtain a clay sintered brick having a lower water absorption than that of the clay sintered brick obtained in example 1, which was gradually increased from room temperature to 100 c, dried at a temperature of 100 c for 3 days, then dried at 100 c for 2 days, and then fired at 950 c for 24 hours. In comparative example 8, the temperature was gradually increased to 50℃from room temperature, and as a result, the integral molding of the brick was poor and easy to break. In comparative examples 9 to 10, the water absorption of the obtained baked brick was smaller than that of example 1 by gradually increasing the room temperature to 150℃and 200℃during baking.
When the aggregate proportion of comparative example 3 was 20%, the water absorption of the obtained clay baked brick was much lower than that of the clay baked brick obtained when the aggregate proportion of comparative example 4 was 30% and the aggregate proportion of example 1 was 40%, whereas when the aggregate proportion of comparative example 5 was adjusted to 50%, the baked brick could not be molded.
Meanwhile, the invention discovers that the firing temperature of the aggregate can also influence the water absorption and other properties of the finally prepared clay sintered brick to a great extent. The comparison experiment result combined with the invention shows that in the preparation process of the clay sintered brick provided by the invention, parameters such as the particle size of the aggregate, the firing temperature of the aggregate, the addition proportion of the aggregate, the specific drying process, the firing process and the like in the step (4) all have different degrees of influence on performances such as the water absorption rate and the like of the finally obtained clay sintered brick.
2. Under laboratory conditions, simulated terraces were made using the clay baked bricks and the sand cushions of example 1, and the water absorption and water permeability coefficients of the simulated terraces obtained from the different sand cushions were measured.
The specific method for detecting the water absorption rate comprises the following steps: according to the fermentation bin terrace paving method, manufacturing a corresponding cushion layer, airing for 2 days, paving a clay brick to form a imitated terrace (the clay brick is dried to constant weight), and weighing the weight m of the imitated terrace 0 Adding water on the imitated terraces until the micro-seepage water comes out, and calculating the water absorption weight m under different imitated terraces 1 The water absorption W under different simulated floor conditions was estimated as follows:
W=(m 1 /m 0 )%
the specific method for detecting the water permeability coefficient comprises the following steps: according to the fermentation bin terrace laying method, corresponding cushion layers are manufactured, the cushion layers are dried for 2 days, the clay bricks are laid to form imitated terraces (the clay bricks are dried to constant weight), the imitated terraces are put into a container with holes, enough water (the adding amount of each terrace is the same) is added, the penetrating time is 2 hours, a hole plug is opened, the penetrating water weight Q is collected and weighed, and the water permeability coefficient under different imitated terraces is estimated according to the following mode:
k=QL/At
q-the amount of water exuded in ml;
l-terrace thickness in cm;
a-floor surface area in cm 2
T-time, in s;
table 3 floor water absorption and permeability coefficients
Terrace class Water absorption percentage% Coefficient of water permeability cm/s
Analog terrace 1 21.2% 0.49*10 -3
Analog terrace 2 18.6% 0.47*10 -3
Simulation terrace 3 17.2% 0.43*10 -3
Analog terrace 4 11.6% 0.3*10 -3
Simulation terrace 5 14.2% 0.36*10 -3
Analog terrace 6 15.8% 0.40*10 -3
Analog terrace 7 15.4% 0.39*10 -3
Note that: (1) The sand and stone cushion layers in the simulated terraces 1, 2 and 3 correspond to the sand and stone cushion layer 1, the sand and stone cushion layer 2 and the sand and stone cushion layer 3 in the embodiment 2 respectively.
(2) The simulated terrace 4 corresponds to comparative example 11, 4 kg of clay sintered brick fine powder, 4 kg of water and 2 kg of cement are uniformly mixed to prepare a cement slurry cement ratio bonding layer, a cement slurry cement ratio bonding layer with the thickness of 15mm is paved, and then clay sintered bricks with the thickness of 5.5cm are paved.
(3) The sand cushions in the simulated terraces 5, 6, 7 correspond to those described in comparative examples 12, 13, 14, respectively.
As a result, as shown in the above table, the step of laying the sand and stone cushions was omitted from comparative example 11, and the proportions of the sand and stone cushions 4 to 6 of comparative examples 12 to 14 were different, and the water absorption rates of the simulated terraces without sand and stone cushions and the simulated terraces with sand and stone cushions 4 to 6 were smaller than those of the simulated terraces with sand and stone cushions 1 to 3 of example 3.
In addition, when the stone chips and the crushed stones are absent in comparative examples 15 and 16, respectively, the obtained mixture is easy to shake when being piled up, is unstable, cannot form a stable sand and stone cushion, cannot prepare a corresponding terrace, and therefore, the water absorption test experiment is not performed.
That is, the comparative experiments further show that in the preparation process of the sand and stone cushion, parameters such as different particle diameters, different adding proportions and the like of the second and first broken stones and the stone scraps can influence the related performance of the sand and stone cushion.
3. The clay sintered brick prepared in example 1 and the bentonite sintered brick prepared in comparative example 17 were each tested for 5 indexes of water absorption, water permeability coefficient, flexural strength, wear resistance and acid resistance, and the test results are shown in table 4.
The detection standard for detecting the water permeability coefficient, the flexural strength, the wear resistance and the acid resistance is implemented by referring to relevant indexes of GB/T25993-2010 'water permeable pavement bricks and water permeable pavement boards', GB/T2542-2012 'wall brick experiment method', JT/G3450-2019 'highway subgrade and pavement field test procedure', GB/T12988-2009 'inorganic ground material wear resistance test method'.
The water absorption rate detection standard of the clay sintered brick is implemented according to GB/T8488-2008 acid-proof brick, and the water permeability coefficient detection standard is implemented according to GB/T25993-2010 water permeable pavement brick and water permeable pavement slab.
TABLE 4 comparison of physical Properties index of Clay baked brick and Trinity
Note that: the flexural strength refers to the ultimate breaking stress of the material when the unit area of the material bears bending moment, also called bending strength and breaking modulus, and the larger the flexural strength is, the less likely the material is broken; the wear resistance is characterized by the length of the grinding pit formed under a certain friction force, and the larger the grinding pit length is, the worse the wear resistance is.
It is seen that although the water absorption and water permeability coefficient of the clay sintered brick are smaller than those of the tri-clay, the wear resistance, breaking strength and acid resistance are higher than those of the tri-clay, in order to obtain the integral water absorption and water permeability coefficient of the clay sintered terrace consistent with those of the tri-clay terrace, a sand and stone cushion layer with better water absorption and air permeability is manufactured, but the sand and stone cushion layer is not suitable for the shoveling process operation in a fermentation bin and cannot be directly used as the terrace of the fermentation bin. Therefore, the sand and stone cushion layer and the clay sintered brick paved above the sand and stone cushion layer are integrally used as the fermentation bin terrace, so that the water absorption rate of the fermentation bin terrace can be improved, and meanwhile, the conventional process in the building industry is met, and the terrace is more stable and durable. By comparing the air temperature and the air relative humidity of the fermentation bin when the two terraces are turned over once, whether the physical characteristics of the two terraces, such as water absorption and the like, are consistent is verified.
4. Based on the result in the above "3", the water absorption and the water permeability coefficient of the clay baked brick are different from those of the clay itself to a certain extent, so that in order to make the indexes such as the overall water absorption and the water permeability coefficient of the terrace paved by the clay baked brick consistent with the related parameters of the terrace paved by the existing clay, the preparation of the terrace is carried out by combining the clay baked brick with the sand and stone cushion, as shown in the embodiment 2, the preparation of the curved terrace is carried out by combining the sand and stone cushion with better water absorption and air permeability with the clay baked brick (the embodiment 3). Based on the above, the air humidity during primary turning, the air temperature during primary turning, the primary turning temperature of the terrace and the secondary turning temperature of the terrace of the starter making fermentation bin terrace 2 prepared in example 3 and the fermentation bin terrace prepared in comparative example 17 are further detected respectively, and specifically are as follows:
and (3) detecting air humidity: and detecting the air humidity in the fermentation bin by using a hygrothermograph for scientific research. Before one-time turning, the fermentation bin is always in a closed state, the relative humidity of air in the fermentation bin reflects the water absorption and water permeability of the terrace to a certain extent during one-time turning, and the relative humidity of the two terraces during one-time turning is compared. As shown in figure 1, the air relative humidity of the two terraces is extremely poor and is 2.0, the air relative humidity of the two terraces is 82.7 in 1 to 7 rounds of starter propagation, and the air relative humidity of the two terraces is uniform as a whole, namely, the air humidity of the terrace fermentation bin can meet the air humidity requirement of the fermentation bin of the three-layer terrace.
And (3) detecting the air temperature: and detecting the air temperature in the fermentation bin by using an electronic thermometer. Before primary turning, the fermentation bin is always in a closed state, the temperature in the fermentation bin reflects the fermentation condition of the yeast block to a certain extent during primary turning, and the temperature change of the fermentation bin is compared with that of two terraces during primary turning. As shown in figure 2, the air temperature difference of the two terrace fermentation bins is 0.4 ℃, the temperature difference average value is 0.26 ℃, the whole terrace fermentation bins are consistent, and the terrace fermentation bin temperature can meet the requirements of primary turning temperature and secondary turning temperature of the three-layer terrace fermentation bin.
Detecting the primary turning temperature of the terrace: and detecting the fermentation temperature of the yeast block when the yeast block turns over for one time by using an electronic thermometer. The high-temperature Daqu fermentation of Maotai-flavor liquor is mainly characterized in that the primary turning temperature is higher than 60 ℃. The detection result is shown in figure 3, the primary bending temperature of the clay sintered brick terrace meets the process requirement, the primary bending temperature of the two terraces is extremely poor by 0.7 ℃, the temperature difference average value is 0.38 ℃, and the terraces are integrally consistent.
Detecting the secondary turning temperature of the terrace: and detecting the fermentation temperature of the yeast blocks during secondary yeast turning by using an electronic thermometer. The high-temperature Daqu fermentation of Maotai-flavor liquor is mainly characterized in that the secondary turning temperature is 50-55 ℃. The detection result is shown in figure 4, the secondary turning temperature of the clay sintered brick terrace meets the process requirement, the secondary turning temperature of the two terraces is extremely poor by 0.8 ℃, the temperature difference average value is 0.44 ℃, and the terraces are integrally consistent. The primary turning temperature and the secondary turning temperature of the terrace fermentation bin paved by the method can meet the requirements of the primary turning temperature and the secondary turning temperature of the tri-compound terrace fermentation bin.
4. The result of comparing the clay baked brick with the three-dimensional clay is shown in figure 5, the clay baked brick has strong granular sense and pores, and the water permeable and water absorbing textures are equivalent to the three-dimensional clay effect except for different colors.
5. The technical diagram of the clay baked brick terrace laying process is shown in fig. 6, the clay baked brick and sand cushion layer laying site diagram is shown in fig. 7, the sand cushion layer is tamped and leveled, the clay baked brick has a flat ground, the pointing is neat, the baked brick does not shake, and the whole terrace is flush with the fermentation bin aisle terrace.
It will be understood that the invention has been described in terms of several embodiments, and that various changes and equivalents may be made to these features and embodiments by those skilled in the art without departing from the spirit and scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.

Claims (10)

1. The preparation method of the clay sintered brick is characterized in that the clay sintered brick is used for paving a starter propagation fermentation bin, and comprises the following steps:
(1) Preparing powder: pulverizing the dried ceramic mud into powder to obtain powder;
(2) Preparing aggregate: adding equal volume of water into part of the powder, stirring uniformly, kneading into blocks, firing and forming, and crushing to obtain the aggregate; the particle size of the aggregate is 3.8-4.2mm;
(3) And (3) forming: mixing the aggregate and the powder with water, stirring uniformly, making into green bricks, and airing; the addition amount of the aggregate is 30% -50% and the addition amount of the powder accounts for 50% -70% based on 100% of the weight of the aggregate and the powder;
(4) And (3) baking and firing: placing the dried green bricks into a drying room, and drying and firing to obtain the clay sintered bricks; wherein, the stoving parameter includes: gradually increasing the temperature to 95-105 ℃ from room temperature, increasing the temperature for 2-4 days, and continuously drying for 1-3 days after reaching 95-105 ℃; the firing parameters include: firing at 900-1000 deg.C for 20-25 hr.
2. The method according to claim 1, wherein in the step (2), the firing forming method comprises: firing at 1100-1300 ℃ for 20-26 hours to form; in the crushing step, the particle size of the crushed aggregate is 3.9-4.1mm.
3. A clay sintered brick prepared by the preparation method according to any one of claims 1 to 2.
4. The clay sintered brick according to claim 3, wherein said clay sintered brick has a water absorption rate of: 11.3 to 11.5 percent; the water absorption rate of the clay sintered brick is as follows: water permeability coefficient 0.3 x 10 -3 ~0.5*10 -3 cm/s。
5. The use of the clay sintered brick according to any one of claim 4 in preparing a soy sauce flavor type white spirit starter propagation fermentation bin terrace.
6. The laying method of the white spirit starter making fermentation bin terrace is characterized by comprising the following steps of:
s1, lifting an original terrace, paving a sand stone cushion layer, compacting, and flattening;
s2, manufacturing a cement paste cement ratio bonding layer, and paving a clay sintered brick;
and S3, uniformly mixing the fine powder of the clay sintered bricks, cement and a proper amount of water, and filling the pointing joint of the sintered brick joints.
7. The laying method according to claim 6, wherein in step S1, the lift thickness is 180-220mm; preferably, in the step S1, the thickness of the sand and stone cushion layer is 120-140mm;
preferably, in the step S2, the thickness of the cement paste cement ratio bonding layer is 10-20mm;
preferably, in the step S2, the thickness of the cement paste cement ratio bonding layer is 12-15mm;
preferably, in the step S2, the thickness of the clay sintered brick is 5-6cm.
8. A paving method according to claim 6, further comprising: s2, soaking the clay sintered bricks with water for 8-12min before the clay sintered bricks are paved;
preferably, in the step S3, the addition weight ratio of the fine clay sintered brick powder to cement and water is as follows: 3-5 parts of clay sintered brick fine powder, 3-5 parts of water and 1-3 parts of cement;
preferably, in the step S3, the cement content is 4-7%;
preferably, in the step S2, the cement paste cement ratio bonding layer includes the following components in parts by weight: 3-5 parts of clay sintered brick fine powder, 3-5 parts of water and 1-3 parts of cement;
preferably, in step S2, the clay sintered brick is a clay sintered brick according to claim 5.
9. The laying method according to claim 6, wherein the sand cushion comprises the following components in parts by weight: 66-132 parts of cement, 88-104 parts of water, 480-500 parts of stone dust, 600-620 parts of broken stone 1 and 530-600 parts of broken stone 2;
preferably, the particle size of the stone chips is less than 4mm;
preferably, the particle size of the crushed stone 1 is 4-8mm;
preferably, the particle size of the crushed stone 2 is 8-12mm.
10. A white spirit starter making fermentation bin terrace, which is characterized by being prepared by the laying method of any one of claims 6-9; preferably, the method comprises the steps of,the water absorption rate of the white spirit fermentation bin terrace is 21-22%, and the water permeability coefficient of the white spirit fermentation bin terrace is 0.4 x 10 -3 -0.5*10 -3 cm/s。
CN202311794278.6A 2023-12-25 2023-12-25 Ceramic sintered brick and terrace manufacturing method Pending CN117843339A (en)

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CN117843339A true CN117843339A (en) 2024-04-09

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