CN117841098A - Automatic cutter arranging mechanism - Google Patents

Automatic cutter arranging mechanism Download PDF

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Publication number
CN117841098A
CN117841098A CN202410004652.6A CN202410004652A CN117841098A CN 117841098 A CN117841098 A CN 117841098A CN 202410004652 A CN202410004652 A CN 202410004652A CN 117841098 A CN117841098 A CN 117841098A
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CN
China
Prior art keywords
knife
cutter
upper cutter
bed
bed knife
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Pending
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CN202410004652.6A
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Chinese (zh)
Inventor
邱佩洪
王磊
李钰
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Jiangyin Katai Machinery Equipment Co ltd
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Jiangyin Katai Machinery Equipment Co ltd
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Application filed by Jiangyin Katai Machinery Equipment Co ltd filed Critical Jiangyin Katai Machinery Equipment Co ltd
Priority to CN202410004652.6A priority Critical patent/CN117841098A/en
Publication of CN117841098A publication Critical patent/CN117841098A/en
Pending legal-status Critical Current

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Abstract

The invention discloses an automatic cutter arranging mechanism, which relates to the technical field of dividing and cutting machines and comprises a support frame, a first conveying roller, a second conveying roller and a razor frame, wherein an upper cutter arranging mechanism is arranged at the top end of the support frame, a bottom cutter mechanism is fixedly arranged at the bottom end of the support frame, and an upper cutter swinging mechanism is arranged at the top of the support frame. According to the invention, the upper cutter is arranged through the upper cutter arranging mechanism, the number of required cutter holders in the width of the slitting specification unit can be automatically calculated by the cutter arranging mechanism to fill the neutral position, the cutter can be quickly and accurately adjusted according to the slitting size requirement, the problem of low cutter adjusting efficiency can be effectively solved, the dimensional precision of slitting materials is improved, the safety problem existing in the traditional slitting and adjusting is solved, the safety is improved, and meanwhile, in the upper cutter arranging mechanism, the upper cutter or the razor frame can be arranged on the upper cutter air expansion shaft, the circular cutter and the razor device can be automatically adjusted in the same mechanism, so that the same device can adapt to slitting of more materials.

Description

Automatic cutter arranging mechanism
Technical Field
The invention relates to the technical field of splitting machines, in particular to an automatic cutter arranging mechanism.
Background
Along with the increasingly strong market competition, safety, high efficiency and zero error become the primary conditions for each enterprise to select production equipment, and the film splitting machine is no exception, and consists of an unreeling mechanism, a cutting mechanism, a reeling mechanism, each functional roller and a tension control deviation correction control and detection device, and the working principle of the film splitting machine is as follows: the metallized film raw material discharged from the unreeling mechanism enters the cutting mechanism through the flattening roller, the tension detecting roller, the energizing roller and the deviation correcting system, and after the raw material is cut, the raw material is respectively reeled into film rolls meeting the standard through the reeling mechanism.
At present, the conventional slitting knife of the existing slitting machine comprises two types of circular knives and razors:
(1) Round knife: the method comprises the steps that an operator combines spacers and bottom knife holders of various specifications according to cutting specifications and then sleeves the cutter shafts, a shaft end nut is adopted to fix the bottom knife holders and the spacers on the bottom cutter shafts, an upper circular knife holder is sleeved on the upper circular cutter shafts, and an upper circular knife blade and the bottom knife are meshed through a worm and gear swing arm mechanism, so that materials are cut; however, the existing circular cutter mechanism needs to be provided with a large number of spacers with various specifications, so that the input cost is increased, an operator needs to resort to special tools when adjusting the size between the circular cutters, the spacers are rearranged after being detached from the cutter shaft, the cutter arrangement time is long, the equipment precision is reduced due to frequent detachment, the occupied time is too long when the cutting specifications are changed, and the circular cutter mechanism is not suitable for cutting small-batch products with multiple specifications;
(2) Razor: the razor knife rest is fixed on a knife shaft by an operator, the knife rest is fixed after the required cutting size is measured by measuring measures such as a tape measure or a steel rule, and then a knife rest blade is rotated to penetrate into a material by a worm and gear swing arm mechanism to cut the material; however, when an operator arranges the tool rest, the manual measurement is adopted to cut the dimension, the accuracy and uniformity of the cut dimension cannot be ensured, the tool arrangement time is long, the arrangement accuracy is low, and the risks of cutting fingers and the like of the operator exist.
Aiming at the problems, an automatic cutter arranging mechanism is provided.
Disclosure of Invention
The invention aims to provide an automatic cutter arranging mechanism so as to solve the problems set forth in the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions: the automatic cutter arranging mechanism comprises a support frame, a first conveying roller, a second conveying roller and a razor frame, wherein an upper cutter arranging mechanism is arranged at the top end of the support frame, a bottom cutter mechanism is fixedly arranged at the bottom end of the support frame, an upper cutter swinging mechanism is arranged at the top of the support frame, the upper cutter arranging mechanism comprises an upper cutter arranging electric cylinder, an upper cutter air expanding shaft, an upper cutter servo motor, an upper cutter clamping mechanism and an upper moving frame, one end of the upper moving frame is slidably arranged with the outer wall of the upper cutter arranging electric cylinder, the other end of the upper moving frame is fixedly arranged with the top of the upper cutter clamping mechanism, an upper cutter sensor is fixedly connected with one end of the upper cutter clamping mechanism, and a plurality of upper cutters are arranged on the outer side of the upper cutter air expanding shaft;
the upper cutter swinging mechanism comprises a mounting plate, a swinging servo motor, a transverse cutter leaning cylinder, a gear, a photoelectric switch and a swinging rod, wherein the output end of the swinging servo motor is fixedly connected with one end of the gear, one end of the swinging rod is fixedly installed with one end of the gear, the other end of the swinging rod is rotatably installed with one end of a supporting frame, one end of the photoelectric switch is fixedly installed with the outer side of the supporting frame, two swinging arms are symmetrically and fixedly installed at two ends of the swinging rod, and one end of each swinging arm is fixedly installed with two ends of an upper cutter air expansion shaft;
the utility model provides a dead knife mechanism includes dead knife air-expanding shaft, dead knife row sword electricity jar, dead knife fixture, dead knife servo motor, removes frame and dead knife clutch mechanism down, the outer wall of dead knife air-expanding shaft is provided with a plurality of dead knives, the outer wall slidable mounting of the one end of removing the frame and dead knife row sword electricity jar down, just the other end of removing the frame and the one end fixed mounting of dead knife fixture down, dead knife fixture's one end is provided with the dead knife sensor.
Preferably, one end of the upper cutter row cutter electric cylinder is fixedly arranged with one end of the upper cutter servo motor, and the other end of the upper cutter row cutter electric cylinder is fixedly arranged with one end of the supporting frame.
Preferably, one end of the mounting plate is fixedly mounted with the outer side of the supporting frame, and the other end of the mounting plate is fixedly connected with one end of the swing servo motor.
Preferably, one end of the bed knife row knife electric cylinder is fixedly connected with one end of the bed knife servo motor, and the other end of the bed knife row knife electric cylinder is fixedly installed with one end of the supporting frame.
Preferably, both ends of the bed knife air expansion shaft are fixedly installed with both ends of the supporting frame, and the two ends of the supporting frame are symmetrically provided with mounting holes.
Preferably, the inner sides of the two mounting holes are fixedly mounted with the two ends of the first conveying roller, and the two ends of the supporting frame are fixedly mounted with the two ends of the second conveying roller.
Preferably, the number of the upper cutters is equal to that of the bed cutters, and one end of the bed cutter clutch mechanism is movably mounted with one end of the bed cutter air expansion shaft.
Preferably, the method for using the same further comprises the following steps:
s1, firstly, enabling one end of a film to be cut on an unreeling mechanism to sequentially pass through a first conveying roller and a second conveying roller, finally fixing one end of the film on a reeling mechanism, and arranging a bottom cutter and an upper cutter to a set position through a PLC program instruction;
s2, clamping the bed knife by using a bed knife clamping mechanism, driving the bed knife clamping mechanism and the bed knife to move by combining a bed knife arranging electric cylinder with a bed knife servo motor, sensing by a bed knife sensor, accurately placing the bed knife to a program appointed position by the bed knife clamping mechanism, and fixing a plurality of bed knives by automatically inflating a bed knife inflatable shaft after the bed knife is placed;
s3, holding the upper cutter holder through an upper cutter holding mechanism, driving an upper cutter arranging electric cylinder through the upper cutter servo motor, enabling an upper moving frame to drive the upper cutter holding mechanism and the upper cutter to move, sensing through an upper cutter sensor, accurately placing the upper cutter to a program appointed position through the upper cutter holding mechanism, and fixing the upper cutter through automatic inflation of an upper cutter inflatable shaft after the upper cutter is placed;
s4, after the bed knife and the upper knife are fixed, a gear is driven to rotate by a swing servo motor, the gear drives a swing rod and a swing arm to rotate, the swing arm drives an upper knife air-inflation shaft to swing and rotate, the rotation depth is set by a PLC program, meanwhile, the occlusion depth of the upper knife and the bed knife is sensed by a photoelectric switch, and finally, the upper knife and the bed knife are transversely attached by a transverse knife leaning cylinder, so that a shearing function is realized;
s5, when the razor is used for cutting, the upper cutter is replaced by a razor frame, the razor frame is clamped by the upper cutter clamping mechanism through a PLC program instruction, the upper cutter arranging cylinder is driven by the upper cutter servo motor, the upper moving frame drives the upper cutter clamping mechanism and the razor frame to move, and meanwhile, the razor frame is accurately placed to a program appointed position through sensing of the upper cutter sensor;
and S6, after the razor frame is placed, automatically inflating by the upper cutter inflation shaft to fix the razor frame, and finally driving the gear by the swing servo motor to swing and rotate the swing arm to a set position to realize cutting.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the upper cutter arranging mechanism is combined with the bottom cutter mechanism, the upper cutter arranging mechanism is used for arranging the upper cutters, the bottom cutter mechanism can automatically calculate the number of cutter holders needed in the width of a slitting specification unit to fill the neutral space, the bottom cutter is arranged by the bottom cutter mechanism, the cutter can be quickly and accurately adjusted according to the slitting size requirement, the problem of low cutter adjusting efficiency commonly existing in the industry at present can be effectively solved, the occupied time is short when the slitting specification is replaced, the slitting specification is suitable for slitting of a plurality of small-batch products, the slitting quality is ensured, the slitting size is accurate and uniform, the cutter arranging mechanism can be used for adjusting the cutter holder precision to be within 0.05mm, and the dimensional error of the cutter holder is manually adjusted to be at least 0.1-0.3mm, so that the dimensional precision of slit materials can be effectively improved, the problem of injuring the cutter holders caused by operators who slit the conventional cutter adjusting is solved, and the safety is increased.
2. According to the invention, when the upper cutter is used for cutting, the upper cutter is arranged by the upper cutter arranging mechanism through a PLC program instruction, the upper cutter and the lower cutter are arranged by the lower cutter arranging mechanism to be accurately arranged to the program appointed position, after the lower cutter and the upper cutter are fixed, the upper cutter is driven to rotate by the swinging servo motor, the gear drives the swinging rod and the swinging arm to rotate, the swinging arm drives the upper cutter air expansion shaft to swing and rotate, the rotating depth is set by the PLC program, meanwhile, the meshing depth of the upper cutter and the lower cutter is sensed by the photoelectric switch, and finally, the upper cutter and the lower cutter are transversely attached by the transverse cutter leaning cylinder to realize the cutting function.
Drawings
FIG. 1 is a schematic view of an automatic cutter arranging mechanism according to the present invention;
FIG. 2 is an enlarged detail view of the automatic knife arranging mechanism of the present invention at A in FIG. 1;
FIG. 3 is an enlarged detail view of the automatic knife arranging mechanism of the present invention at B in FIG. 1;
FIG. 4 is a side view of an upper and lower circular knife bite of an automatic knife array mechanism according to the present invention;
fig. 5 is a side view of a razor cartridge of an automatic blade discharge mechanism of the present invention in a occluded state.
In the figure: 1. a support frame; 2. an upper cutter arranging mechanism; 3. a bed knife mechanism; 4. an upper cutter swing mechanism; 5. a mounting hole; 6. a first conveying roller; 7. a second conveying roller; 8. a razor cartridge; 21. a cutter feeding and arranging electric cylinder; 22. feeding a cutter; 23. an upper cutter air expansion shaft; 24. a cutter feeding servo motor; 25. a tool holding mechanism; 26. an upper cutter sensor; 27. an upper moving frame; 31. a bed knife air expansion shaft; 32. a bed knife row knife cylinder; 33. a bed knife; 34. a bed knife clamping mechanism; 35. a bed knife sensor; 36. a bed knife servo motor; 37. a lower moving frame; 38. a bed knife clutch mechanism; 41. a mounting plate; 42. a swing servo motor; 43. a transverse cutter leaning cylinder; 44. a gear; 45. an optoelectronic switch; 46. a swinging rod; 47. and (5) swinging the arm.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1, 2 and 4, there is shown: the utility model provides an automatic row sword mechanism, including support frame 1, carry roller one 6, carry roller two 7 and razor frame 8, the top of support frame 1 is provided with row sword mechanism 2, and the bottom fixed mounting of support frame 1 has bed knife mechanism 3, the top of support frame 1 is provided with upper cutter swing mechanism 4, row sword mechanism 2 includes row sword jar 21 of upper cutter, upper cutter air-feed shaft 23, upper cutter servo motor 24, upper cutter clamping mechanism 25 and last movable frame 27, the outer wall slidable mounting of row sword jar 21 of upper cutter of one end of upper movable frame 27, and the top fixed mounting of the other end of upper movable frame 27 and upper cutter clamping mechanism 25, the one end fixedly connected with upper cutter sensor 26 of upper cutter clamping mechanism 25, the outside of upper cutter air-feed shaft 23 is provided with a plurality of upper cutters 22, the one end of row sword jar 21 and the one end fixed mounting of upper cutter servo motor 24 of upper cutter row sword jar 21, and the other end fixed mounting of support frame 1.
In this embodiment, the upper knives 22 can be sequentially clamped by the upper knife clamping mechanism 25, the upper knife arranging cylinder 21 is combined with the upper knife servo motor 24 to drive the upper moving frame 27 to drive the upper knife clamping mechanism 25 and the upper knives 22 to move, and meanwhile, the upper knife clamping mechanism 25 sequentially and accurately places the upper knives 22 to the program appointed position through the upper knife sensor 26 in a sensing manner, and after the placing of the plurality of upper knives 22 is completed, the upper knives 22 are fixed by automatic inflation of the upper knife inflatable shaft 23.
Example two
As shown in fig. 1 to 3, the bed knife mechanism 3 includes a bed knife air-expanding shaft 31, a bed knife row knife cylinder 32, a bed knife clamping mechanism 34, a bed knife servo motor 36, a lower moving frame 37 and a bed knife clutch mechanism 38, the outer wall of the bed knife air-expanding shaft 31 is provided with a plurality of bed knives 33, one end of the lower moving frame 37 is slidably mounted with the outer wall of the bed knife row knife cylinder 32, the other end of the lower moving frame 37 is fixedly mounted with one end of the bed knife clamping mechanism 34, one end of the bed knife clamping mechanism 34 is provided with a bed knife sensor 35, one end of the bed knife row knife cylinder 32 is fixedly connected with one end of the bed knife servo motor 36, the other end of the bed knife row knife cylinder 32 is fixedly mounted with one end of the support frame 1, two ends of the bed knife air-expanding shaft 31 are fixedly mounted with two ends of the support frame 1, two ends of the support frame 1 are symmetrically provided with mounting holes 5, the inner sides of the two mounting holes 5 are fixedly mounted with two ends of the first conveying roller 6, two ends of the support frame 1 are fixedly mounted with two ends of the second conveying roller 7, the upper knife 22 and the number of the bed knife 33 is equal, one end of the bed knife clutch mechanism 38 is fixedly mounted with one end of the bed knife air-expanding shaft 31.
In this embodiment, the bed knife 33 is sequentially clamped by the bed knife clamping mechanism 34, the bed knife arranging cylinder 32 is combined with the bed knife servo motor 36 to drive the lower moving frame 37 to drive the bed knife clamping mechanism 34 and the bed knife 33 to move, and meanwhile, the bed knife clamping mechanism 34 sequentially and accurately places the bed knife 33 to a program designated position through the induction of the bed knife sensor 35, and after the placing of a plurality of bed knives 33 is completed, the bed knife 33 is automatically inflated by the bed knife inflatable shaft 31 to fix the plurality of bed knives 33.
Example III
According to fig. 1, 4 and 5, the upper blade swinging mechanism 4 comprises a mounting plate 41, a swinging servo motor 42, a transverse blade leaning cylinder 43, a gear 44, a photoelectric switch 45 and a swinging rod 46, wherein the output end of the swinging servo motor 42 is fixedly connected with one end of the gear 44, one end of the swinging rod 46 is fixedly mounted with one end of the gear 44, the other end of the swinging rod 46 is rotatably mounted with one end of the support frame 1, one end of the photoelectric switch 45 is fixedly mounted with the outer side of the support frame 1, two swinging arms 47 are symmetrically and fixedly mounted at two ends of the swinging rod 46, one end of the two swinging arms 47 is fixedly mounted with two ends of the upper blade ballooning shaft 23, one end of the mounting plate 41 is fixedly mounted with the outer side of the support frame 1, and the other end of the mounting plate 41 is fixedly connected with one end of the swinging servo motor 42.
In this embodiment, after the bed knife 33 and the upper knife 22 are fixed, the gear 44 is driven by the swing servo motor 42 to rotate, the gear 44 drives the swing rod 46 and the swing arm 47 to rotate, the swing arm 47 drives the upper knife air-expanding shaft 23 to swing and rotate, the rotation depth is set by a PLC program, meanwhile, the photoelectric switch 45 senses the engagement depth of the upper knife 22 and the bed knife 33, and finally, the upper knife 22 and the bed knife 33 are transversely attached by the transverse leaning knife cylinder 43, so that the shearing function is realized.
Example IV
As shown in fig. 1-5, the method also comprises the following steps:
firstly, enabling one end of a film to be cut on an unreeling mechanism to sequentially pass through a first conveying roller 6 and a second conveying roller 7, finally fixing one end of the film on a reeling mechanism, and arranging a bottom cutter 33 and an upper cutter 22 to a set position through a PLC program instruction;
step two, clamping the bed knife 33 by using a bed knife clamping mechanism 34, driving the bed knife clamping mechanism 34 and the bed knife 33 to move by a bed knife arranging electric cylinder 32 combined with a bed knife servo motor 36, and simultaneously sensing by a bed knife sensor 35, accurately placing the bed knife 33 to a program appointed position by the bed knife clamping mechanism 34, and automatically inflating by a bed knife inflatable shaft 31 to fix a plurality of bed knives 33 after the bed knife 33 is placed;
step three, clamping an upper cutter 22 by an upper cutter clamping mechanism 25, driving an upper cutter arranging cylinder 21 by combining an upper cutter servo motor 24, enabling an upper moving frame 27 to drive the upper cutter clamping mechanism 25 and the upper cutter 22 to move, simultaneously sensing by an upper cutter sensor 26, accurately placing the upper cutter 22 to a program appointed position by the upper cutter clamping mechanism 25, and automatically inflating by an upper cutter air expansion shaft 23 to fix the upper cutter 22 after the upper cutter 22 is placed;
step four, after the bed knife 33 and the upper knife 22 are fixed, a gear 44 is driven to rotate by a swing servo motor 42, the gear 44 drives a swing rod 46 and a swing arm 47 to rotate, the swing arm 47 drives the upper knife air-expanding shaft 23 to swing and rotate, the rotation depth is set by a PLC program, meanwhile, the occlusion depth of the upper knife 22 and the bed knife 33 is sensed by a photoelectric switch 45, and finally, the upper knife 22 and the bed knife 33 are transversely attached by a transverse knife leaning cylinder 43, so that a shearing function is realized;
step five, when razor cutting is adopted, the upper cutter 22 is replaced by a razor frame 8, the razor frame 8 is clamped by an upper cutter clamping mechanism 25 through a PLC program instruction, an upper cutter arranging cylinder 21 is combined with an upper cutter servo motor 24 to drive an upper moving frame 27 to drive the upper cutter clamping mechanism 25 and the razor frame 8 to move, and meanwhile, the razor frame 8 is accurately placed to a program appointed position through sensing of an upper cutter sensor 26;
and step six, after the razor frame 8 is placed, the razor frame 8 is fixed by automatic inflation of the upper cutter air expansion shaft 23, and finally the swing servo motor 42 drives the gear 44 to swing and rotate the swing arm 47 to a set position to realize cutting.
The application method and the working principle of the device are as follows: firstly, one end of a film to be cut on an unreeling mechanism sequentially passes through a first conveying roller 6 and a second conveying roller 7, finally, one end of the film is fixed on a reeling mechanism, a bottom cutter 33 and an upper cutter 22 are arranged at a set position (the bottom cutter 33 is arranged on a bottom cutter air-expanding shaft 31, the upper cutter 22 is arranged on the upper cutter air-expanding shaft 23) through PLC program instructions, the bottom cutter 33 is sequentially clamped by a bottom cutter clamping mechanism 34, a bottom cutter arranging cylinder 32 is combined with a bottom cutter servo motor 36 to drive a lower moving frame 37 to drive the bottom cutter clamping mechanism 34 and the bottom cutter 33 to move, meanwhile, the bottom cutter clamping mechanism 34 sequentially and accurately places the bottom cutters 33 at a program appointed position through a bottom cutter sensor 35 in a sensing mode, and after the placement of a plurality of bottom cutters 33 is completed, the bottom cutters 33 are automatically inflated by the bottom cutter air-expanding shaft 31 to fix the bottom cutters 33; the upper cutters 22 are sequentially clamped by the upper cutter clamping mechanism 25, the upper cutter arranging cylinder 21 is combined with the upper cutter servo motor 24 to drive the upper moving frame 27 to drive the upper cutter clamping mechanism 25 and the upper cutters 22 to move, meanwhile, the upper cutter clamping mechanism 25 sequentially and accurately places the upper cutters 22 to a program appointed position through sensing of the upper cutter sensor 26, and after a plurality of upper cutters 22 are placed, the upper cutters 22 are automatically inflated by the upper cutter inflatable shaft 23 to be fixed; the upper cutter arranging mechanism 2 and the bottom cutter mechanism 3 are combined, the upper cutter arranging mechanism 2 is used for arranging cutters 22, meanwhile, the bottom cutter mechanism 3 can be used for automatically calculating how many cutters are needed to fill the gap in the width of a slitting specification unit, the bottom cutter 33 is arranged through the bottom cutter mechanism 3, the cutters can be quickly and accurately adjusted according to the slitting size requirement, the problem of low cutter adjusting efficiency commonly existing in the industry at present can be effectively solved, the slitting quality is ensured, the slitting size is accurate and uniform, and through testing, the cutter arranging mechanism accurately adjusts thirty cutters for only 5.5min, an operator manually accurately adjusts the thirty cutters for at least 40min, the cutter arranging mechanism can be used for adjusting the cutter cutters within 0.05mm, the occupied time is short when the slitting specification is replaced, the cutter arranging mechanism is suitable for slitting of multi-specification small-batch products, the size error of the cutter cutters is manually adjusted by at least 0.1-0.3mm, and the risk of contact injury of operators in the conventional slitting cutter adjusting can be effectively solved;
as shown in fig. 4, after the bed knife 33 and the upper knife 22 are fixed, the gear 44 is driven to rotate by the swing servo motor 42, the gear 44 drives the swing rod 46 and the swing arm 47 to rotate, the swing arm 47 drives the upper knife air-expanding shaft 23 to swing and rotate, the rotation depth is set by a PLC program, meanwhile, the photoelectric switch 45 senses the occlusion depth of the upper knife 22 and the bed knife 33, and finally, the upper knife 22 and the bed knife 33 are transversely attached by the transverse leaning knife cylinder 43, so that the shearing function is realized;
as shown in fig. 5, when the razor is used for cutting, the upper blade 22 is replaced by the razor frame 8, the razor frame 8 is clamped by the upper blade clamping mechanism 25 through the instruction of the PLC program, the upper blade row blade cylinder 21 is combined with the upper blade servo motor 24 to drive the upper blade clamping mechanism 25 and the razor frame 8 to move by the upper moving frame 27, and meanwhile, the razor frame 8 is accurately placed to the program designated position through the induction of the upper blade sensor 26; after the razor frame 8 is placed, the razor frame 8 is fixed by the automatic inflation of the upper cutter air expansion shaft 23, and finally the swing servo motor 42 drives the gear 44 to swing and rotate the swing arm 47 to a set position to realize cutting; in the upper cutter arranging mechanism 2, an upper cutter 22 (circular cutter) or a razor frame 8 can be arranged on the upper cutter air-expanding shaft 23, and the circular cutter and the razor device can be automatically adjusted in the same mechanism, so that the same device can adapt to cutting of more materials.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.

Claims (8)

1. The utility model provides an automatic row sword mechanism, includes support frame (1), conveying roller one (6), conveying roller two (7) and razor frame (8), its characterized in that: the automatic cutter feeding device is characterized in that an upper cutter discharging mechanism (2) is arranged at the top end of the supporting frame (1), a bottom cutter mechanism (3) is fixedly arranged at the bottom end of the supporting frame (1), an upper cutter swinging mechanism (4) is arranged at the top of the supporting frame (1), the upper cutter discharging mechanism (2) comprises an upper cutter discharging electric cylinder (21), an upper cutter air expanding shaft (23), an upper cutter servo motor (24), an upper cutter clamping mechanism (25) and an upper moving frame (27), one end of the upper moving frame (27) is slidably arranged on the outer wall of the upper cutter discharging electric cylinder (21), the other end of the upper moving frame (27) is fixedly arranged on the top of the upper cutter clamping mechanism (25), an upper cutter sensor (26) is fixedly connected to one end of the upper cutter clamping mechanism (25), and a plurality of upper cutters (22) are arranged on the outer side of the upper cutter air expanding shaft (23).
The upper cutter swinging mechanism (4) comprises a mounting plate (41), a swinging servo motor (42), a transverse cutter leaning cylinder (43), a gear (44), a photoelectric switch (45) and a swinging rod (46), wherein the output end of the swinging servo motor (42) is fixedly connected with one end of the gear (44), one end of the swinging rod (46) is fixedly installed with one end of the gear (44), the other end of the swinging rod (46) is rotatably installed with one end of the supporting frame (1), one end of the photoelectric switch (45) is fixedly installed with the outer side of the supporting frame (1), two swinging arms (47) are symmetrically and fixedly installed at two ends of the swinging rod (46), and one ends of the two swinging arms (47) are fixedly installed with two ends of the upper cutter air-expanding shaft (23);
the utility model provides a bed knife mechanism (3) is including bed knife air-expanding shaft (31), bed knife row sword jar (32), bed knife fixture (34), bed knife servo motor (36), lower movable frame (37) and bed knife clutch mechanism (38), the outer wall of bed knife air-expanding shaft (31) is provided with a plurality of bed knives (33), the one end of lower movable frame (37) and the outer wall slidable mounting of bed knife row sword jar (32), just the other end of lower movable frame (37) and the one end fixed mounting of bed knife fixture (34), the one end of bed knife fixture (34) is provided with bed knife sensor (35).
2. An automatic knife arranging mechanism as claimed in claim 1, wherein: one end of the upper cutter row cutter electric cylinder (21) is fixedly arranged with one end of the upper cutter servo motor (24), and the other end of the upper cutter row cutter electric cylinder (21) is fixedly arranged with one end of the support frame (1).
3. An automatic knife arranging mechanism as claimed in claim 2, wherein: one end of the mounting plate (41) is fixedly mounted with the outer side of the supporting frame (1), and the other end of the mounting plate (41) is fixedly connected with one end of the swing servo motor (42).
4. An automatic knife arranging mechanism according to claim 3, wherein: one end of the bed knife row knife electric cylinder (32) is fixedly connected with one end of the bed knife servo motor (36), and the other end of the bed knife row knife electric cylinder (32) is fixedly arranged with one end of the supporting frame (1).
5. An automatic knife arranging mechanism as claimed in claim 4, wherein: the two ends of the bed knife air expansion shaft (31) are fixedly arranged at two ends of the supporting frame (1), and the two ends of the supporting frame (1) are symmetrically provided with mounting holes (5).
6. An automatic knife arranging mechanism as claimed in claim 5, wherein: the inner sides of the two mounting holes (5) are fixedly mounted with the two ends of the first conveying roller (6), and the two ends of the supporting frame (1) are fixedly mounted with the two ends of the second conveying roller (7).
7. An automatic knife arranging mechanism as claimed in claim 6, wherein: the number of the upper cutters (22) is equal to that of the bed cutters (33), and one end of the bed cutter clutch mechanism (38) is movably arranged with one end of the bed cutter air expansion shaft (31).
8. An automatic knife arranging mechanism as claimed in claim 7, wherein: the method also comprises the following steps:
s1, firstly, enabling one end of a film to be cut on an unreeling mechanism to sequentially pass through a first conveying roller (6) and a second conveying roller (7), finally fixing one end of the film on a reeling mechanism, and arranging a bottom knife (33) and an upper knife (22) to a set position through a PLC program instruction;
s2, clamping a bed knife (33) by using a bed knife clamping mechanism (34), driving a lower moving frame (37) to drive the bed knife clamping mechanism (34) and the bed knife (33) to move by combining a bed knife arranging electric cylinder (32) with a bed knife servo motor (36), and simultaneously sensing by a bed knife sensor (35), accurately placing the bed knife (33) to a program appointed position by the bed knife clamping mechanism (34), and automatically inflating by a bed knife air expansion shaft (31) to fix a plurality of bed knives (33) after the placing of the bed knife (33) is completed;
s3, clamping an upper cutter (22) through an upper cutter clamping mechanism (25), driving an upper cutter arranging electric cylinder (21) by combining an upper cutter servo motor (24), enabling an upper moving frame (27) to drive the upper cutter clamping mechanism (25) and the upper cutter (22) to move, sensing through an upper cutter sensor (26), accurately placing the upper cutter (22) to a program appointed position through the upper cutter clamping mechanism (25), and automatically inflating by an upper cutter air expansion shaft (23) to fix the upper cutter (22) after the upper cutter (22) is placed;
s4, after the bed knife (33) and the upper knife (22) are fixed, a gear (44) is driven to rotate by a swinging servo motor (42), the gear (44) drives a swinging rod (46) and a swinging arm (47) to rotate, the swinging arm (47) drives the upper knife inflation shaft (23) to swing and rotate, the rotating depth is set by a PLC program, meanwhile, the photoelectric switch (45) senses the meshing depth of the upper knife (22) and the bed knife (33), and finally, the upper knife (22) and the bed knife (33) are transversely attached by a transverse knife leaning cylinder (43), so that a shearing function is realized;
s5, when the razor is used for cutting, the upper cutter (22) is replaced by the razor frame (8), the razor frame (8) is clamped by the upper cutter clamping mechanism (25) through a PLC program instruction, the upper cutter arranging electric cylinder (21) is combined with the upper cutter servo motor (24) to drive the upper moving frame (27) to drive the upper cutter clamping mechanism (25) and the razor frame (8) to move, and meanwhile, the razor frame (8) is accurately placed to a program appointed position through sensing of the upper cutter sensor (26);
s6, after the razor frame (8) is placed, the razor frame (8) is fixed by automatic inflation of the upper cutter air expansion shaft (23), and finally the swing servo motor (42) drives the gear (44) to swing and rotate the swing arm (47) to a set position to realize cutting.
CN202410004652.6A 2024-01-03 2024-01-03 Automatic cutter arranging mechanism Pending CN117841098A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410004652.6A CN117841098A (en) 2024-01-03 2024-01-03 Automatic cutter arranging mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410004652.6A CN117841098A (en) 2024-01-03 2024-01-03 Automatic cutter arranging mechanism

Publications (1)

Publication Number Publication Date
CN117841098A true CN117841098A (en) 2024-04-09

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410004652.6A Pending CN117841098A (en) 2024-01-03 2024-01-03 Automatic cutter arranging mechanism

Country Status (1)

Country Link
CN (1) CN117841098A (en)

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