CN117840644A - Micro-control rolling welding integrated device and control system - Google Patents
Micro-control rolling welding integrated device and control system Download PDFInfo
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- CN117840644A CN117840644A CN202311805831.1A CN202311805831A CN117840644A CN 117840644 A CN117840644 A CN 117840644A CN 202311805831 A CN202311805831 A CN 202311805831A CN 117840644 A CN117840644 A CN 117840644A
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- 238000005096 rolling process Methods 0.000 title claims abstract description 60
- 238000003466 welding Methods 0.000 title claims abstract description 53
- 239000000523 sample Substances 0.000 claims abstract description 13
- 238000010030 laminating Methods 0.000 claims description 2
- 238000012545 processing Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 239000000463 material Substances 0.000 abstract description 7
- 230000001360 synchronised effect Effects 0.000 abstract description 6
- 239000002184 metal Substances 0.000 abstract description 5
- 229910052751 metal Inorganic materials 0.000 abstract description 5
- 239000000654 additive Substances 0.000 abstract description 2
- 230000000996 additive effect Effects 0.000 abstract description 2
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 230000008520 organization Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005266 casting Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000013507 mapping Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
The invention provides a micro-control rolling welding integrated device and a control system, which relate to the technical fields of additive manufacturing and high-end intelligent welding, and comprise a shell, wherein an external temperature probe is arranged on the outer side wall of the shell, a cavity structure is formed in the shell and a base is arranged in the shell, an X-direction motor and a Y-direction motor are respectively arranged on one side of the base, wherein an X-direction rotating wheel is connected to the output end of the X-direction motor, the X-direction rotating wheel is connected to an X shaft positioned on the other side of the base through an X-direction synchronous belt, a Y-direction motor adjusting plate is arranged on the side of the base facing the X-direction motor, the Y-direction motor is assembled on the Y-direction motor adjusting plate, the output end of the Y-direction motor is connected with a Y shaft through a Y-direction synchronous belt, the Y-direction motor is connected with a moving structure through a pressure sensor, micro-control rolling of a constant impact load and a constant temperature interval is realized according to the pressure sensor and the temperature probe, and according to the processed material, the structure is different, the optimal rolling temperature and the best metal deformation degree of various material welding are achieved.
Description
Technical Field
The invention relates to the technical field of additive manufacturing and high-end intelligent welding, in particular to a micro-control rolling welding integrated device and a control system.
Background
The mechanization and automation of the welding process is an important development of modern welding technology, which not only marks higher welding production efficiency and better welding quality, but also greatly improves production labor conditions. The automatic welding device in the prior art can not automatically further process the welding seam after the welding is finished, so that the welded welding seam is of an incomplete structure in the aspects of performance, organization state and stress, namely, the current welding seam organization state is cast state, and the organization and performance of a welded joint and a forged state parent metal are inconsistent. The weld is of far different quality from the original sheet metal component, and the service life will also fail and fracture at the weld with long-term loading of the structural component. The welding quality in the important industrial equipment manufacturing fields (such as national defense, department, vehicles, ships, spaceflight, petrifaction, maritime work and the like), especially in the severe environment application scene, has put forward the requirements of higher fatigue life and comprehensive strength for the welded structure, and the traditional welding has no subversion breakthrough in the aspect, so that the equipment accident loss is huge.
Therefore, the invention provides a micro-control roll welding integrated device and a control system.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a micro-control rolling welding integrated device and a control system.
In order to achieve the above purpose, the present invention adopts the following technical scheme: the utility model provides a micro-control welding integrated device, includes the casing, casing lateral wall is equipped with external temperature probe, becomes cavity structure in the casing and is provided with the base, base one side is equipped with X respectively to motor and Y to the motor, and wherein X is connected with X to the motor output to the runner, and this X is to the runner to the X axle that is located the base opposite side through X to hold-in range, and the base is towards this side of X motor and still is provided with Y to the motor adjustment board, Y is assembled in this Y to the motor adjustment board, and this Y is to the motor output to be connected with the Y axle through Y to the hold-in range, and this Y axle outside cover is equipped with the same nut and passes in the pillow support, Y is equipped with Y board to motor adjustment board mid-portion connection, Y board below is equipped with accuse rolling module, laminating there is pressure sensor between this accuse rolling module and the pillow support.
As a preferred embodiment, the two sides of the shell are provided with electromagnet supports, the lower ends of the electromagnet supports are fixedly provided with magnets, and a handle is arranged above the electromagnet supports and is fixed to the two sides of the base inside the shell.
As a preferable implementation mode, the lower end of the base is fixedly provided with an X-direction guide rail which is connected with a Y plate, one side of the lower end of the Y plate is connected with a Y-direction guide rail, a sliding block is connected to the Y-direction guide rail, and the rolling control module is assembled on the sliding block.
As a preferred embodiment, the upper side of the housing is equipped with a top plate.
As a preferred embodiment, the side wall inside the shell is also provided with a built-in temperature probe and a built-in sensor.
As a preferred embodiment, an X-axis nut bracket is disposed at one side of the X-axis.
As a preferred embodiment, the rolling control module end is provided with a temperature sensor, and the rolling control module can adopt a mechanical rolling control module or an ultrasonic rolling control module.
As a preferred embodiment, an insertion groove is formed at one side of the pillow holder, and a sensor holder is installed in the insertion groove and a temperature sensor for recognizing temperature is installed in the insertion groove.
The invention also discloses a micro-control rolling welding control system which comprises the micro-control rolling welding integrated device and a control unit for acquiring and processing data of the pressure sensor and the temperature sensor, wherein the control unit controls the rolling control module.
Compared with the prior art, the invention has the advantages and positive effects that,
the micro-control rolling module is connected with the moving structure through the pressure sensor, constant impact load can be realized according to the pressure sensor and the temperature probe, micro-control rolling of a constant temperature interval can be realized, according to processed materials and different structures, the impact load and the interval temperature are matched, the optimal control rolling temperature and the optimal metal deformation degree of welding of various materials are achieved, the first-proposed concept of 'integrity manufacturing technology' is realized, the welding joint is changed from a casting state to a forging state, and tensile stress is changed to a compressive stress, so that the traditional definition concept of the welding joint is changed, the consistency of a base material and the welding joint is formed, the welding connection concept is changed, the structure of the welding joint is improved, the comprehensive performance of the welding joint is remarkably improved, the huge loss caused by failure accidents of the welding structure is greatly reduced, the micro-control rolling welding integrated device can be installed on all automatic welding equipment, the micro-control rolling welding function of the traditional intelligent manufacturing welding device is realized, the application of the welding device for the welding manufacturing structure of equipment is wider, particularly aviation, aerospace, high iron, ships and other fields with strict requirements on fatigue strength and service life are greatly improved, the fatigue resistance is greatly improved, and the safety life is greatly prolonged, and the safety is ensured. The manufacturing of equipment in some low-temperature environments is also changed, such as welded structures operated by underwater low-temperature operation, welded low-temperature storage containers, ships, submarines, chemical industry, marine structures, various vehicles operated in alpine regions, industry, pipelines and other welded structure equipment.
Drawings
FIG. 1 is an exploded view of the present invention;
FIG. 2 is a partially exploded view of the pillow bracket of the present invention;
FIG. 3 is a schematic flow chart of the present invention;
fig. 4 is a flow chart of a control unit of the present invention.
Wherein: 100. a housing; 110. a top plate; 200. a base; 300. y-direction motor adjusting plate; 310. y-direction synchronous belt; 320. a Y-direction motor; 330. a Y axis; 340. a Y plate; 350. a Y-direction guide rail; 400. an X-direction motor; 410. an X-axis nut bracket; 420. an X axis; 430. an X-direction guide rail; 440. an X-direction synchronous belt; 450. an X-direction rotating wheel; 500. an external temperature probe; 600. a rolling control module; 700. a nut; 800. a slide block; 900. a pillow support; 901. an embedding groove; 1000. a magnet; 1100. an electromagnet bracket; 2000. a handle; 3000. a pressure sensor; 4000. a temperature sensor; 4001. a sensor holder; 5000. and a control unit.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1, the present invention provides a technical solution: the micro-control rolling welding integrated device comprises a shell 100, wherein an external temperature probe 500 is arranged on the outer side wall of the shell 100, the external temperature probe 500 is an external laser temperature scanning and mapping probe, a cavity structure is formed in the shell 100, a base 200 is arranged on one side of the base 200, an X-direction motor 400 and a Y-direction motor 320 are respectively arranged on one side of the base, an upper part of the device can move in X, Y, Z, an X-direction rotating wheel 450 is connected to the output end of the X-direction motor 400, the X-direction rotating wheel 450 is connected to an X-axis 420 positioned on the other side of the base 200 through an X-direction synchronous belt 440, a Y-direction motor adjusting plate 300 is arranged on the side of the base 200 facing the X-direction motor 400, the Y-direction motor 320 is assembled on the Y-direction motor adjusting plate 300, and the output end of the Y-direction motor 320 is connected with a Y-axis 330 through the Y-direction synchronous belt 310, the same screw 700 is sleeved outside the Y shaft 330 and penetrates through the pillow support 900, the Y plate 340 is connected and assembled in the middle of the Y motor adjusting plate 300, the control rolling module 600 is assembled below the Y plate 340, the pressure sensor 3000 is attached between the control rolling module 600 and the pillow support 900, the X direction and the Y direction actions of the control rolling module 600 are realized through the setting of the Y shaft 330 and the X shaft 420, the control rolling module 600 is matched to realize multidirectional actions, the control rolling module 600 is connected with a moving structure through the pressure sensor 3000, the whole mechanism can realize constant impact load according to the pressure sensor 3000 and a temperature probe, micro control rolling of a constant temperature interval can be realized, according to processed materials, different structures are matched with the impact load and interval temperature, and the optimal control rolling temperature and the optimal metal deformation degree of welding of various materials are achieved.
Further, two sides of the housing 100 are provided with an electromagnet 1000 support, a magnet 1000 is fixedly mounted at the lower end of the electromagnet 1000 support, a handle 2000 is arranged above the electromagnet 1000 support, the handle 2000 is fixed to two sides of the base 200 inside the housing 100, and the integrated device is driven to act by adsorption of the electromagnet 1000.
Further, an X-direction guide rail 430 is fixed at the lower end of the base 200, the X-direction guide rail 430 is connected to the Y-plate 340, one side of the lower end of the Y-plate 340 is connected to the Y-direction guide rail 350, a slider 800 is connected to the Y-direction guide rail 350, the rolling control module 600 is assembled to the slider 800, and the X-direction guide rail 430 and the Y-direction guide rail 350 are provided, so that the rolling control module 600 can realize multi-directional motion.
Further, a top plate 110 is assembled on the upper side of the housing 100, the top plate 110 is fixed on the housing 100 through screws, and the top plate and the housing are matched to form a whole, so that the inner fittings are effectively prevented from falling out.
Further, the side wall inside the housing 100 is further provided with a built-in temperature probe and a built-in sensor, so that the integrated device has a temperature detection function.
Further, an X-axis nut bracket 410 is disposed at one side of the X-axis 420, and the X-axis 420 is fixed to the base 200 by the X-axis nut bracket 410, so as to further embody a function of firm assembly.
Further, the temperature sensor 4000 is arranged at the end of the rolling control module 600, and the rolling control module 600 can adopt a mechanical rolling control module 600 or an ultrasonic rolling control module 600, and the temperature sensor 4000 is arranged at the end of the rolling control module 600, so that the temperature of the position of the rolling control module 600 can be effectively acquired and fed back, and meanwhile, the rolling control module 600 has two mechanical and ultrasonic control modes, so that the adaptability is wider.
Further, an embedded groove 901 is formed on one side of the pillow bracket 900, a sensor bracket 4001 is assembled in the embedded groove 901, a temperature sensor 4000 for identifying temperature is assembled, the temperature sensor 4000 is calibrated to the rolling control module 600, and the temperature at the position of the rolling control module 600 is obtained, so that further actions of the rolling control module 600 are facilitated.
In addition, as shown in fig. 3-4, the invention further provides a technical scheme: a micro-control rolling welding control system is arranged in the micro-control rolling welding integrated device and comprises a control unit 5000, when the micro-control rolling welding integrated device is used for preparing control rolling, a temperature sensor 4000 is used for identifying the temperature of a molten pool and feeding back the molten pool to the control unit 5000, the control unit 5000 is used for calculating the coordinate which is required to be displaced and comparing the current coordinate of an X/Y axis 330 with the target coordinate respectively, the control rolling module 600 is driven to shift forwards when the coordinate is smaller, conversely, the control rolling module 600 is driven to shift backwards when the coordinate is larger, meanwhile, the pressure sensor 3000 and the temperature sensor 4000 are used for synchronously identifying the current pressure value, the control rolling module 600 is controlled to shift downwards when the pressure value is smaller, otherwise, the control rolling module 600 is controlled to shift upwards when the pressure value is larger, and the movement of the control rolling module 600 is controlled more conveniently through the control system, so that the control rolling welding is facilitated.
The above description is not intended to limit the invention in any way, but is applicable to other fields in which any equivalent embodiment of the invention can be changed or modified to equivalent variations using the technical matters disclosed above, but any simple modification, equivalent variation and modification of the above embodiment according to the technical matters of the invention is still within the scope of the technical matters of the invention 。
Claims (9)
1. A micro-control rolling welding integrated device is characterized in that:
including the casing, casing lateral wall is equipped with external temperature probe, becomes cavity structure in the casing and is provided with the base, base one side is equipped with X to motor and Y respectively to the motor, and wherein X is connected with X to the runner to the motor output, and this X is connected to the X axle that is located the base opposite side through X to hold-in range, and the base is towards this side of X to the motor still being provided with Y to motor adjustment board, Y is assembled in this Y to motor adjustment board, and this Y is connected with the Y axle through Y to the hold-in range to the motor output, and this Y axle outside cover is equipped with the same nut and passes in the pillow support, Y is equipped with Y board to motor adjustment board mid-portion connection, Y board below is equipped with accuse rolling module, and laminating has pressure sensor between this accuse rolling module and the pillow support.
2. The micro-controlled roll welding integrated unit of claim 1, wherein: the shell is characterized in that electromagnet brackets are arranged on two sides of the shell, a magnet is fixedly assembled at the lower end of each electromagnet bracket, a handle is arranged above each electromagnet bracket, and the handles are fixed on two sides of a base inside the shell.
3. The micro-controlled roll welding integrated unit of claim 1, wherein: the X-direction guide rail is fixed at the lower end of the base, the X-direction guide rail is connected to the Y plate, one side of the lower end of the Y plate is connected with the Y-direction guide rail, the Y-direction guide rail is connected with the sliding block, and the rolling control module is assembled on the sliding block.
4. The micro-controlled roll welding integrated unit of claim 1, wherein: the upper side of the shell is provided with a top plate.
5. The micro-controlled roll welding integrated unit of claim 4, wherein: the side wall inside the shell is also provided with a built-in temperature probe and a built-in sensor.
6. The micro-controlled roll welding integrated unit of claim 1, wherein: an X-axis nut bracket is arranged on one side of the X-axis.
7. The micro-controlled roll welding integrated unit of claim 1, wherein: one end of the rolling control module is provided with a temperature sensor, and the rolling control module can adopt mechanical or ultrasonic rolling control.
8. The micro-controlled roll welding integrated unit of claim 1, wherein: an embedded groove is formed in one side of the pillow support, and a sensor support and a temperature sensor for identifying temperature are assembled in the embedded groove.
9. A micro-control welding control system is characterized in that: micro-control roll welding integrated device comprising the above claims 1-8, further comprising a control unit for acquiring and processing data of the pressure sensor and the temperature sensor, the control unit controlling the roll control module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311805831.1A CN117840644A (en) | 2023-12-26 | 2023-12-26 | Micro-control rolling welding integrated device and control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311805831.1A CN117840644A (en) | 2023-12-26 | 2023-12-26 | Micro-control rolling welding integrated device and control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117840644A true CN117840644A (en) | 2024-04-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311805831.1A Pending CN117840644A (en) | 2023-12-26 | 2023-12-26 | Micro-control rolling welding integrated device and control system |
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| Country | Link |
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| CN (1) | CN117840644A (en) |
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| CN210908518U (en) * | 2019-07-31 | 2020-07-03 | 广东工业大学 | Marine crane base destressing concentration movable laser impact forging welding device |
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| CN214079767U (en) * | 2020-11-27 | 2021-08-31 | 中国船舶重工集团公司第十二研究所 | Laser-electric arc hybrid welding synchronous ultrasonic stress relief device |
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| CN113828801A (en) * | 2021-09-23 | 2021-12-24 | 中南大学 | Electric arc additive and cryogenic rolling forming composite manufacturing device and method |
| CN116900335A (en) * | 2023-08-28 | 2023-10-20 | 西安交通大学 | Additive rolling composite manufacturing equipment and method for ribbed plate-containing thin-wall rotary body shell |
-
2023
- 2023-12-26 CN CN202311805831.1A patent/CN117840644A/en active Pending
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| CN101683701A (en) * | 2008-09-27 | 2010-03-31 | 中国海洋石油总公司 | Welding technique of submerged arc welding of mechanical controlled rolling and controlled cooling structural steel |
| CN108398161A (en) * | 2018-03-21 | 2018-08-14 | 江苏盛仕铭科技有限公司 | A kind of temperature, pressure one transmitter |
| WO2020232630A1 (en) * | 2019-05-20 | 2020-11-26 | 华南理工大学 | Adjustable contact force type ultrasonic guided wave damage detection system |
| CN210908518U (en) * | 2019-07-31 | 2020-07-03 | 广东工业大学 | Marine crane base destressing concentration movable laser impact forging welding device |
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