CN117826717A - Machine-added workshop equipment management system and method - Google Patents

Abstract

The invention discloses a system and a method for managing equipment in an locomotive, wherein the system comprises the following steps: the data processing module is used for collecting capacity information, state information and task information of each device in the machining workshop, analyzing and counting based on the collected information to obtain corresponding monitoring information and displaying the corresponding monitoring information; the task report module is used for providing information collected by the data processing module and the monitoring information and realizing the functions of newly adding, inquiring, editing and deleting task report; and the planning operation module is used for distributing tasks to the equipment in the machining workshop based on the information acquired by the data processing module and the monitoring information. The capacity condition, the running state and the task completion condition of the equipment in the machine-to-workshop can be monitored in real time, the equipment can be effectively monitored and managed, the reliable, safe and stable running of the equipment is guaranteed, and task report and task allocation can be enabled to accord with the real-time condition of the equipment, so that the machine-to-workshop equipment is more flexible and reasonable.

Description

Machine-added workshop equipment management system and method

Technical Field

The invention relates to the technical field of equipment management, in particular to a system and a method for managing equipment in an mechanically-added workshop.

Background

More and more enterprises begin to apply intelligent manufacturing to production to realize workshop intellectualization, machining workshops are an important department in manufacturing industry, related equipment needs to be managed and monitored in the equipment production process so as to know and master various parameters and operation conditions of the equipment in real time, reliable, safe and stable operation of the equipment is guaranteed, and a technical scheme capable of achieving the purposes is lacking at present.

Disclosure of Invention

The invention aims to provide a management system and method for equipment in an machine-added workshop, which can monitor the capacity condition, the running state and the task completion condition of the equipment in the machine-added workshop in real time, realize the effective monitoring and management of the equipment and ensure the reliable, safe and stable operation of the equipment.

In order to achieve the above object, the present invention provides the following technical solutions:

an equipment management system of an machine-added workshop comprises a data processing module, a task report module and a planning operation module; wherein:

the data processing module is used for: acquiring capacity information, state information and task information of each device in the machining workshop, analyzing and counting based on the acquired information to obtain corresponding monitoring information and displaying the corresponding monitoring information;

the task report module is used for: providing information collected based on the data processing module and the monitoring information, and realizing the functions of newly adding, inquiring, editing and deleting task report;

the planning operation module is used for: and performing task allocation on equipment in the machining workshop based on the information acquired by the data processing module and the monitoring information.

Preferably, the data processing module further comprises a data acquisition module, and the data acquisition module is used for: and acquiring appointed parameter information of each device in the machining workshop, wherein the appointed parameter information comprises spindle speed, spindle temperature, spindle load, cutting speed, main path sequence number, working mode and alarm information.

Preferably, the data processing module includes a device operation billboard module, and the device operation billboard module is configured to: determining the number of devices and the daily yield of the devices in different states based on the state information and the productivity information, and providing the specified parameter information, the daily yield of the devices and the checking function of the number of the devices in different states; wherein the monitoring information includes daily throughput of the device and the number of devices in different states.

Preferably, the data processing module includes a task state query module, where the task state query module is configured to: counting the number of in-out stations and the number of scrapps of tasks issued by different devices, starting time, finishing time and finishing state of the tasks based on the task information, and providing corresponding inquiry functions; wherein the monitoring information comprises various data obtained based on the task information statistics.

Preferably, the data processing module includes a yield statistics module for: counting the yield of the equipment in the machining workshop based on the productivity information to obtain the number of orders, the input number and the completed number of each work order, the number of orders, the number of input, the number of completed and the number of scrapps of each equipment; the monitoring information comprises various data obtained by counting the yield of the equipment in the machining workshop based on the yield information.

Preferably, the data processing module includes a utilization rate statistics module, and the utilization rate statistics module is configured to: analyzing the time utilization rate, the shift time utilization rate and the equipment time utilization rate of the equipment based on the state information; the monitoring information comprises time utilization rate, shift time utilization rate and equipment time utilization rate.

An add-on workshop equipment management method, comprising:

acquiring capacity information, state information and task information of each device in the machining workshop, and analyzing and counting based on the acquired information to obtain corresponding monitoring information;

providing a function of realizing new addition, inquiry, editing and deletion of task report based on the acquired information and the monitoring information;

and performing task allocation on equipment in the machining workshop based on the acquired information and the monitoring information.

Preferably, after collecting the capacity information, the state information and the task information of each device in the machining workshop, the method further comprises:

and constructing a corresponding physical model according to the physical structure of the equipment in the machining workshop, binding and correlating the constructed physical model with point location information of the corresponding equipment, and adding all acquired information to the physical model of the corresponding equipment.

The invention provides a system and a method for managing equipment in an locomotive addition room, wherein the system comprises a data processing module, a task report module and a planning operation module; wherein: the data processing module is used for: acquiring capacity information, state information and task information of each device in the machining workshop, analyzing and counting based on the acquired information to obtain corresponding monitoring information and displaying the corresponding monitoring information; the task report module is used for: providing information collected based on the data processing module and the monitoring information, and realizing the functions of newly adding, inquiring, editing and deleting task report; the planning operation module is used for: and performing task allocation on equipment in the machining workshop based on the information acquired by the data processing module and the monitoring information. According to the technical scheme, corresponding monitoring information is obtained based on analysis and statistics of the capacity information, the state information and the task information of each device in the machine processing workshop, so that the capacity condition, the running state and the task completion condition of the devices in the machine processing workshop can be monitored in real time, effective monitoring and management of the devices are achieved, reliable, safe and stable operation of the devices is guaranteed, task report work and planning work are achieved based on the collected information and the monitoring information, and task report work and task allocation can be enabled to accord with the real-time condition of the devices, and the device is flexible and reasonable.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only embodiments of the present invention, and that other drawings can be obtained according to the provided drawings without inventive effort for a person skilled in the art.

Fig. 1 is a schematic structural diagram of an equipment management system for an add-on vehicle according to an embodiment of the present invention;

fig. 2 is an exemplary diagram of a definition of attributes of an add-on vehicle device in a system and a method for managing an add-on vehicle device according to an embodiment of the present invention;

FIG. 3 is an exemplary diagram of an attribute value of an add-on vehicle device in an add-on vehicle device management system and method according to an embodiment of the present invention;

fig. 4 is an exemplary diagram of data in an add-on vehicle device management system and a method according to an embodiment of the present invention;

FIG. 5 is a Gantt chart of equipment operation in an equipment management system and method for an machine-added workshop according to an embodiment of the present invention;

FIG. 6 is a chart of the time duration of each equipment operation state in the system and method for managing equipment in an added workshop according to the embodiment of the invention;

fig. 7 is an exemplary diagram of an operation state of an add-on vehicle device in the add-on vehicle device management system and method according to the embodiment of the present invention;

fig. 8 is an exemplary diagram of an operation state duration of an add-on vehicle device in the add-on vehicle device management system and method according to the embodiment of the present invention;

FIG. 9 is a diagram illustrating an exemplary monitoring of a machining process of a machining center device in a system and method for managing a machining center device according to an embodiment of the present invention;

FIG. 10 is an exemplary diagram of machine-added workshop appliance data acquisition parameter monitoring in a machine-added workshop appliance management system and method according to an embodiment of the present invention;

FIG. 11 is a diagram illustrating a daily throughput of machine-added workshop apparatus in a system and method for managing machine-added workshop apparatus according to an embodiment of the present invention;

FIG. 12 is a graph illustrating daily output trends of machine-added workshop apparatuses in a machine-added workshop apparatus management system and method according to an embodiment of the present invention;

FIG. 13 is a schematic diagram illustrating the present invention for managing capacity of each device in a machine-added workshop according to the present invention;

FIG. 14 is an exemplary diagram of an alarm condition of each device in an add-on vehicle device management system and method according to an embodiment of the present invention;

FIG. 15 is an exemplary graph of daily utilization statistics in an add-on workshop appliance management system and method according to an embodiment of the present invention;

FIG. 16 is an exemplary diagram of a query task report in an add-on vehicle device management system and method according to an embodiment of the present invention;

FIG. 17 is an exemplary diagram of a newly added task bulletin in a system and method for managing equipment in an add-on vehicle according to an embodiment of the present invention;

FIG. 18 is an exemplary diagram of a query device plan job in an add-on vehicle device management system and method according to an embodiment of the present invention;

fig. 19 is an exemplary diagram of an additional equipment planning operation in an equipment management system and method for an add-on vehicle according to an embodiment of the present invention.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

Referring to fig. 1, a schematic structural diagram of an equipment management system for an add-on vehicle provided in an embodiment of the present invention may include a data processing module 11, a task report module 12, and a planning operation module 13; wherein:

the data processing module 11 is configured to: acquiring capacity information, state information and task information of each device in the machining workshop, analyzing and counting based on the acquired information to obtain corresponding monitoring information and displaying the corresponding monitoring information;

the task newspaper worker module 12 is configured to: providing information collected by the data processing module 11 and the monitoring information, and realizing the functions of newly adding, inquiring, editing and deleting task report;

the planning job module 13 is configured to: and performing task allocation on equipment in the machining workshop based on the information acquired by the data processing module 11 and the monitoring information.

The capacity information includes at least one item of information capable of representing a capacity condition, the status information includes at least one item of information capable of representing a status of the device, and the task information includes at least one item of information capable of representing a task allocation, completion, and the like; correspondingly, the data processing module can acquire the capacity information, the state information and the task information of each device in the machining workshop in real time, so that monitoring information such as the capacity condition, the running state condition and the task completion condition of the devices can be obtained by analysis and statistics based on the information, and the monitoring information is displayed, so that external workers can realize real-time monitoring of the devices in the machining workshop, and further realize management and other operations of the devices.

The task report module can support the operations of task report new addition, inquiry, editing, deletion and the like. Specifically, the task can be reported by a mode of adding a button and uploading a file, and editing and deleting the existing task report are supported; meanwhile, the method supports screening and inquiring the order quantity, input quantity, finishing quantity, scrapping quantity, working procedure starting time, working procedure finishing time, task issuing time, task finishing time and the like of the working procedure required to be finished by the current equipment according to the task number, the project number, the equipment number, the operator, the working procedure starting time, the working procedure finishing time, the task issuing time and the task finishing time. The process start time and the process completion time can be included in the capacity information or the state information, the task issuing time and the task completion time can be included in the task information, and the number of orders, the input number, the completion number and the scrapping number of the processes required to be completed by the current equipment obtained by screening and inquiring can be included in the monitoring information.

The planning operation module can reasonably distribute the existing tasks according to the equipment state, and ensure the full and effective operation of the equipment under the condition of no faults. Specifically, setting the starting time and the ending time of the equipment by means of a new adding button and an uploading file, selecting equipment numbers, and performing job allocation on equipment corresponding to the selected equipment numbers; supporting editing and deleting of the existing job; support is provided for querying scheduled jobs by date and device number in support of time and device number. The device status may be included in status information, the existing job may be included in task information or capacity information, and the queried planning job may be included in monitoring information.

According to the technical scheme, corresponding monitoring information is obtained based on analysis and statistics of the capacity information, the state information and the task information of each device in the machine processing workshop, so that the capacity condition, the running state and the task completion condition of the devices in the machine processing workshop can be monitored in real time, effective monitoring and management of the devices are achieved, reliable, safe and stable operation of the devices is guaranteed, task report work and planning work are achieved based on the collected information and the monitoring information, and task report work and task allocation can be enabled to accord with the real-time condition of the devices, and the device is flexible and reasonable.

The system for managing the equipment in the machine-added workshop provided by the embodiment of the invention, the data processing module can further comprise a data acquisition module, and the data acquisition module is used for: and acquiring appointed parameter information of each device in the machining workshop, wherein the appointed parameter information comprises spindle speed, spindle temperature, spindle load, cutting speed, main path sequence number, working mode and alarm information.

It should be noted that, the data collected by the data collection module may include: spindle speed, spindle temperature, spindle load, cutting speed, main path number, operating mode, alarm information, etc. The spindle speed refers to the rotating speed of the spindle per minute during machining of the machine tool; the temperature of the main shaft is the working temperature of the main shaft when the machine tool is used for machining; the spindle load refers to the load acting on the spindle during the machining of the machine tool, and is usually matched with the feeding speed by the rotating speed of the spindle; cutting speed refers to the running speed of a tool when the tool of the equipment cuts a certain material, and is usually expressed by the distance travelled by the tool in unit time; the main program number refers to the program number operated during the processing of the equipment; the working mode refers to what mode the device runs through when running, and mainly comprises a JOG mode, an AUTO mode, an MD I mode, an MPG mode and a MEM mode; the alarm information is abnormal information collected when the equipment is abnormal in the running state. The data collected by the data collection module is parameter information appointed in advance according to actual needs, and part of the data can be assigned to state information, production energy information or task information according to the actual needs, for example, alarm information can be assigned to the state information.

The data processing module may include a device operation billboard module, where the device operation billboard module is used to: determining the number of devices and the daily yield of the devices in different states based on the state information and the productivity information, and providing the specified parameter information, the daily yield of the devices and the checking function of the number of the devices in different states; wherein the monitoring information includes daily throughput of the device and the number of devices in different states.

The equipment running billboard module can check the equipment numbers of all the equipment in different equipment states in real time, and the equipment numbers, the equipment types, the today's output and the running states of each equipment and all the information acquired by the data acquisition module. The equipment state can be acquired based on state information and mainly comprises five states of operation, standby, off-line, alarm and abnormality; the present output is the present output of the equipment, and can be obtained based on the productivity information; the running state refers to the current state of the device.

The data processing module may include a task state query module, where the task state query module is configured to: counting the number of in-out stations and the number of scrapps of tasks issued by different devices, starting time, finishing time and finishing state of the tasks based on the task information, and providing corresponding inquiry functions; wherein the monitoring information comprises various data obtained based on the task information statistics.

It should be noted that, the task state query module may count the number of the tasks sent by different devices, such as the number of the tasks sent by the different devices, the time of starting the task, the time of finishing the task, and the state of finishing the task, and display the counted information or provide a query function when the information is needed outside. Wherein, each item of information obtained by statistics of the task state query module is contained in the monitoring information; the task information can comprise product inbound time, outbound time and waste product information, so that the various information can be obtained through statistics based on the task information, the task information comprises screening according to the issuing time of a task number, counting the inbound product quantity and the outbound product quantity of the task list according to the inbound time and the outbound time of the product under the task list, and summarizing the products judged to be waste to obtain the corresponding waste quantity.

The data processing module may include a yield statistics module, where the yield statistics module is configured to: counting the yield of the equipment in the machining workshop based on the productivity information to obtain the number of orders, the input number and the completed number of each work order, the number of orders, the number of input, the number of completed and the number of scrapps of each equipment; the monitoring information comprises various data obtained by counting the yield of the equipment in the machining workshop based on the yield information.

The yield statistics module in the embodiment of the invention can summarize and count the yield through the time, the work order and the dimension of the equipment. The method specifically comprises the steps of screening and inquiring the order quantity, the input quantity and the finished quantity of each work order according to the start time of the work orders, issuing the planned finished product quantity in the work orders to different devices according to the resource task list numbers, and summarizing the order quantity, the input quantity, the finished quantity and the scrapped quantity of each device according to the device statistics. The work order start time may be included in the capacity information.

The data processing module may include a utilization rate statistics module, where the utilization rate statistics module is configured to: analyzing the time utilization rate, the shift time utilization rate and the equipment time utilization rate of the equipment based on the state information; the monitoring information comprises time utilization rate, shift time utilization rate and equipment time utilization rate.

The utilization statistics module may be based on the proportion of time occupied by the facility to produce the product during the time available. Specifically, the time utilization, the shift time utilization and the equipment time utilization are analyzed through time, shift and equipment dimension; time utilization = run time/(run time + alarm time + wait time-planned stop time); the time utilization rate of the shift is the time utilization rate of each shift after being divided according to the shift; the facility time utilization is a time utilization at which each facility is divided by facility. The running time, the alarm time, the waiting time and the planned stop time can be contained in the state information or the task information according to actual needs, and are all within the protection scope of the invention.

The equipment management system for the machining workshop can comprise a data acquisition module, an equipment operation signboard module, a task state query module, a yield statistics module, a utilization rate statistics module, a task report module and a planning operation module, so that real-time digital monitoring can be realized on the machining workshop more comprehensively and in real time, and real-time monitoring can be carried out on equipment capacity conditions, operation state conditions and task completion conditions in the machining workshop.

The embodiment of the invention also provides a management method of the equipment of the machine-added workshop, which specifically comprises the following steps:

acquiring capacity information, state information and task information of each device in the machining workshop, and analyzing and counting based on the acquired information to obtain corresponding monitoring information;

providing a function of realizing new addition, inquiry, editing and deletion of task report based on the acquired information and the monitoring information;

and performing task allocation on equipment in the machining workshop based on the acquired information and the monitoring information.

The method for managing equipment in an machining workshop provided by the embodiment of the invention, after collecting capacity information, state information and task information of each equipment in the machining workshop, can further comprise:

and constructing a corresponding physical model according to the physical structure of the equipment in the machining workshop, binding and correlating the constructed physical model with point location information of the corresponding equipment, and adding all acquired information to the physical model of the corresponding equipment.

It should be noted that, in the embodiment of the present invention, a corresponding physical model may be constructed based on a physical mechanism of a device, and the physical model is bound and associated with point location information (location, etc.) of the corresponding device, so that each item of collected information is added to the physical model of the device, so that the physical model may be linked based on an actual situation of the device, and operations such as effective monitoring and control of the corresponding device may be implemented based on the physical model.

In a specific implementation manner, when the method for managing equipment in an add-on vehicle provided by the embodiment of the present invention is applied to a corresponding management system, the method specifically may include:

main process data (namely appointed parameter information) of the equipment is acquired through a data acquisition module, wherein the main process data comprise spindle speed, spindle temperature, spindle load, cutting speed, running program, working mode and the like; before the data acquired by the data acquisition module are accessed, the attribute definition is carried out on the equipment numbers of different equipment types, then the data acquired by the data acquisition module are accessed to an equipment management system of the machine-added workshop through an MQTT message queue, and in the process of accessing the data, the data are processed according to the data types and analysis rules which are defined in advance and then are uniformly stored in a time sequence database of the management system. The attribute definition of the equipment in the machine-added workshop may be shown in fig. 2, the values corresponding to the attribute identifiers, attribute names and data types of the equipment in different types may be different, the data form in the equipment management system in the machine-added workshop may be shown in fig. 3, and the data form in the equipment management system in the machine-added workshop may be shown in fig. 4.

After the data acquired by the data acquisition module is accessed into the machine-workshop equipment management system, continuously monitoring the running state of the equipment according to the acquired data, and particularly displaying the running state in a Gantt chart form, as shown in fig. 5; meanwhile, the time length proportion of each equipment in each day operation state in the inquiry time can be counted, and the proportion trend is displayed in a line graph form, as shown in fig. 6; thus, the running state and the operation duration of the equipment can be monitored more intuitively.

The device running state mainly can be to monitor the device running parameters in different device states, and check how much devices are in the operation, standby, alarm, shutdown and off-line states and the time length of each device in different states in the current workshop in real time, which can be shown in fig. 7 and 8 respectively.

After the running state of the equipment is acquired, the acquired equipment processing program and main parameters can be further analyzed; the data collection of the machining program may include information of a main program number, a program state, an operation mode, etc., as shown in fig. 9, and the main parameters may mainly include information of a spindle speed, a spindle temperature, a spindle load, a cutting speed, etc., of the apparatus, as shown in fig. 10.

Besides the attribute definition of the equipment, the equipment in the machining workshop can further count the production tasks corresponding to the worksheets in the production process of the equipment, and the productivity condition of each equipment can be intuitively monitored by screening the starting time inquiry time, the shift number and the daily output of the equipment dimension of the worksheets, as shown in fig. 11. Meanwhile, daily output trend of the equipment and the today's productivity of each equipment can be displayed on a large screen of the machining workshop, as shown in fig. 12 and 13 respectively.

The equipment has different conditions such as different workpieces, production environments, process requirements and the like, and when the equipment has abnormal problems, corresponding alarm information is sent out, and the performance and the state of the equipment under different working conditions are different, so that the alarm types and the alarm information of different equipment need to be displayed; as shown in fig. 14.

The time utilization, the shift time utilization and the equipment time utilization can be analyzed according to the date, the shift, the running time of the equipment, the standby time, the alarm time, the shutdown time and the planning time, and the ratio of the planning time and the running time of the actual production objects provided by various equipment in the machine shop is analyzed according to the result, as shown in fig. 15.

The task report module can check report conditions in real time, including task number, task order time, task completion time, project number, equipment number, order number, completion number, scrapping number, working procedure starting time and working procedure completion time, as shown in fig. 16; in order to track and record information such as man-hour, yield, quality, etc. in the production process, an operator can newly add a job task through a task job function, as shown in fig. 17.

The planning operation module can check the operation condition of the equipment in real time, including equipment number, planning start time and planning end time, as shown in fig. 18; meanwhile, reasonable production time can be allocated to the equipment through 'newly added' planning operation, as shown in fig. 19, so that various equipment in the machining workshop can be reasonably and efficiently utilized.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (8)

1. The equipment management system of the machine-added workshop is characterized by comprising a data processing module, a task report module and a planning operation module; wherein:

the data processing module is used for: acquiring capacity information, state information and task information of each device in the machining workshop, analyzing and counting based on the acquired information to obtain monitoring information and displaying the monitoring information;

the task report module is used for: providing information collected based on the data processing module and the monitoring information, and realizing the functions of newly adding, inquiring, editing and deleting task report;

the planning operation module is used for: and performing task allocation on equipment in the machining workshop based on the information acquired by the data processing module and the monitoring information.

2. The system of claim 1, wherein the data processing module further comprises a data acquisition module for: and acquiring appointed parameter information of each device in the machining workshop, wherein the appointed parameter information comprises spindle speed, spindle temperature, spindle load, cutting speed, main path sequence number, working mode and alarm information.

3. The system of claim 2, wherein the data processing module comprises a device running billboard module for: determining the number of devices and the daily yield of the devices in different states based on the state information and the productivity information, and providing the specified parameter information, the daily yield of the devices and the checking function of the number of the devices in different states; wherein the monitoring information includes daily throughput of the device and the number of devices in different states.

4. A system according to claim 3, wherein the data processing module comprises a task state query module for: counting the number of in-out stations and the number of scrapps of tasks issued by different devices, starting time, finishing time and finishing state of the tasks based on the task information, and providing corresponding inquiry functions; wherein the monitoring information comprises various data obtained based on the task information statistics.

5. The system of claim 4, wherein the data processing module comprises a yield statistics module for: counting the yield of the equipment in the machining workshop based on the productivity information to obtain the number of orders, the input number and the completed number of each work order, the number of orders, the number of input, the number of completed and the number of scrapps of each equipment; the monitoring information comprises various data obtained by counting the yield of the equipment in the machining workshop based on the yield information.

6. The system of claim 5, wherein the data processing module comprises a utilization statistics module configured to: analyzing the time utilization rate, the shift time utilization rate and the equipment time utilization rate of the equipment based on the state information; the monitoring information comprises time utilization rate, shift time utilization rate and equipment time utilization rate.

7. An add-on vehicle equipment management method, comprising:

acquiring capacity information, state information and task information of each device in the machining workshop, and analyzing and counting based on the acquired information to obtain corresponding monitoring information;

providing a function of realizing new addition, inquiry, editing and deletion of task report based on the acquired information and the monitoring information;

and performing task allocation on equipment in the machining workshop based on the acquired information and the monitoring information.

8. The method of claim 7, further comprising, after collecting capacity information, status information, and task information for each device in the machining shop:

and constructing a corresponding physical model according to the physical structure of the equipment in the machining workshop, binding and correlating the constructed physical model with point location information of the corresponding equipment, and adding all acquired information to the physical model of the corresponding equipment.