CN117825511A - Welding fan tower section of thick bamboo quality testing device with adjustable - Google Patents
Welding fan tower section of thick bamboo quality testing device with adjustable Download PDFInfo
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- CN117825511A CN117825511A CN202410251474.7A CN202410251474A CN117825511A CN 117825511 A CN117825511 A CN 117825511A CN 202410251474 A CN202410251474 A CN 202410251474A CN 117825511 A CN117825511 A CN 117825511A
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- 238000003466 welding Methods 0.000 title claims abstract description 121
- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims description 16
- 235000017491 Bambusa tulda Nutrition 0.000 title claims description 16
- 241001330002 Bambuseae Species 0.000 title claims description 16
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims description 16
- 239000011425 bamboo Substances 0.000 title claims description 16
- 238000012372 quality testing Methods 0.000 title claims description 5
- 238000009434 installation Methods 0.000 claims abstract description 146
- 230000007246 mechanism Effects 0.000 claims abstract description 55
- 238000004140 cleaning Methods 0.000 claims description 41
- 230000000670 limiting effect Effects 0.000 claims description 34
- 238000007689 inspection Methods 0.000 claims description 11
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- 230000001105 regulatory effect Effects 0.000 claims 3
- 238000001514 detection method Methods 0.000 abstract description 33
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- 238000010248 power generation Methods 0.000 description 4
- 238000007667 floating Methods 0.000 description 3
- 238000012806 monitoring device Methods 0.000 description 3
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- 239000000428 dust Substances 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
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- 230000008439 repair process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The invention relates to the technical field of welding of fan tower cylinders, and particularly discloses an adjustable welding fan tower cylinder quality detection device, which comprises: the ultrasonic detector comprises a supporting driving piece, a mounting mechanism and ultrasonic detectors, wherein one side of the mounting mechanism is provided with the supporting driving piece, and a plurality of groups of ultrasonic detectors are mounted on the mounting mechanism; the installation mechanism comprises a first installation ring plate, a first driving piece, a second installation ring plate and an installation adjusting mechanism, and an ultrasonic detector is arranged on the outer side of the second installation ring plate through the installation adjusting mechanism; according to the invention, the ultrasonic detector can be installed and driven to rotate through the installation mechanism, so that the ultrasonic detector can be favorably rotated close to a welding position and quality detection can be performed, the installation mechanism and the ultrasonic detector can be driven to move in the welding fan tower by the support driving piece, the welding position can be conveniently detected by the ultrasonic detector, and the installation mechanism can be supported and adjusted by the support adjusting mechanism, so that the quality detection of the fan tower is facilitated.
Description
Technical Field
The invention belongs to the technical field of welding of fan tower cylinders, and particularly relates to an adjustable welding fan tower cylinder quality detection device.
Background
The wind power generation tower drum is used as a tower pole of wind power generation, mainly plays a supporting role in a wind power generator set, has a role of absorbing vibration of the set to a certain extent, and generally needs to be used for carrying out damage detection on a welding seam by means of a quality detection device after the wind power generation tower drum is produced and processed, so that safety accidents caused by damage and looseness of the welding seam during installation are avoided.
Through retrieving, chinese patent with patent publication No. CN218396565U discloses a tower circumferential weld welding quality's on-line monitoring device, this quality on-line monitoring device is through welding detection to the tower through welder around the design and front and back laser sensor, but because fan tower is as the power generation tower pole, its structure size is great, be convenient for carry out high regulation when detecting, and then be inconvenient for detecting the welding fan tower of equidimension, and this quality on-line monitoring device is through front and back laser sensor to the welding condition real-time scanning of welding bead, and show welding seam width, height, size parameters such as wrong limit volume again in real time through system analysis, but can't detect a flaw to welding seam inner structure, quality detection scope is limited, be inconvenient for fan tower quality detection uses.
Disclosure of Invention
The invention aims to provide an adjustable welding fan tower quality detection device so as to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
an adjustable welding blower tower quality inspection device, comprising:
the device comprises a supporting driving piece, a mounting mechanism and an ultrasonic detector, wherein one side of the mounting mechanism is provided with the supporting driving piece and can be used for driving the mounting mechanism to stably move in a cylinder of a welding fan tower, the device is a driving device in the prior art, the driving device is omitted in the drawing, a plurality of groups of ultrasonic detectors are mounted on the mounting mechanism and can be used for detecting ultrasonic quality of a welding part of the welding fan tower, and the ultrasonic detectors comprise ultrasonic probes;
the installation mechanism comprises a first installation ring plate, a first driving part, a second installation ring plate and an installation adjusting mechanism, wherein one side of the first installation ring plate is provided with the second installation ring plate, the first driving part can drive the second installation ring plate to rotate, further the first installation ring plate is driven to rotate and circumferentially rotate along the position of a welding position close to a welding fan tower drum, ultrasonic quality detection is conducted on the welding position of the whole annular shape, the second installation ring plate is installed through the installation adjusting mechanism, the ultrasonic detector can be installed by the aid of the second installation adjusting mechanism, the ultrasonic detector can be driven to move by the aid of the installation adjusting mechanism, ultrasonic quality detection is conducted on the welding position close to the welding fan tower drum, adjustment is facilitated, the first installation ring plate is further provided with a support adjusting mechanism, the first installation ring plate can be supported and adjusted in position along the welding position, ultrasonic quality detection is conducted on the welding position of the welding fan tower drum, the second installation ring plate is further provided with a welding quality detection mechanism, welding quality detection is conducted on the welding position of the welding tower drum, and dust can be accurately cleaned.
Preferably, the first driving piece comprises a driving motor, a connecting sleeve, a gear block and a first rack, the driving motor is arranged on the inner side of the first mounting ring plate through a motor bracket, an output shaft of the driving motor is connected with the connecting sleeve, the gear block is arranged on the outer side of the connecting sleeve, the gear block is meshed with the inner side of the second mounting ring plate, and the driving motor is controlled to operate through an external controller when the ultrasonic detector is in operation, so that the output end of the driving motor drives the connecting sleeve and the gear block to rotate, the gear block and the first rack are meshed to rotate, the second mounting ring plate is driven to rotate, the ultrasonic detector on the outer side of the second mounting ring plate is driven to perform circular motion, and ultrasonic quality detection on a welding part of the whole ring shape is facilitated.
Preferably, the second installation ring plate is close to one side of the first installation ring plate and is connected with a plurality of groups of connection limiting rods, the first installation ring plate is close to one side of the second installation ring plate and is provided with a connection limiting groove matched with the connection limiting rods, the connection limiting rods are beneficial to rotating in the connection limiting groove, the end portions of the connection limiting rods are connected with limiting blocks, the first installation ring plate is internally provided with grooves matched with the limiting blocks, limiting effect can be achieved, installation of the second installation ring plate is facilitated, and rotation of the second installation ring plate on one side of the first installation ring plate is facilitated.
Preferably, the installation and adjustment mechanism comprises a first installation plate, a second adjustment assembly and a second installation plate, the outer side of the second installation ring plate is connected with the first installation plate, one side of the first installation plate is provided with the second adjustment assembly, the second adjustment assembly is provided with a second cylinder, one side of the second adjustment assembly is connected with the second installation plate, the ultrasonic detector is installed on the second installation plate, when the position of the ultrasonic detector needs to be adjusted, the starting of the second cylinder is controlled through an external controller, so that the output end of the second cylinder can drive the ultrasonic detector to move through the second installation plate and carry out quality detection near the welding position of the welding fan tower, and further quality detection is carried out on the welding position of the welding fan tower with different diameters, and the adjustment is facilitated;
the first mounting plate that sets up to two sets of and be the symmetry setting each other, can further improve detection efficiency through the multiunit ultrasonic detector that sets up, avoid some positions to be unable to be detected, still install the camera on the first mounting plate, be favorable to the ultrasonic detector to accurately remove to the welding department of welding fan tower section of thick bamboo and carry out quality testing.
Preferably, the cleaning mechanism comprises a mounting cylinder, a gear plate, an adjusting component III, a mounting plate III, a pushing connecting piece and a cleaning plate, wherein a plurality of groups are arranged on the outer side of a mounting ring plate II, the mounting cylinder is arranged to be capable of further improving working efficiency, one side of the mounting cylinder is provided with the gear plate, the adjusting component III is arranged to be a cylinder III, the cleaning plate can be driven to approach to a welding position in a certain diameter size range, the cleaning mechanism is suitable for welding fan towers with different sizes, the adjusting component III is arranged to drive the cleaning plate to be attached to the welding position of the welding fan towers, the cleaning plate is favorable for adjusting the position of the cleaning plate, one end of the adjusting component III is connected with the mounting plate III, one side of the mounting plate III is connected with the cleaning plate through the pushing connecting piece, one side of the cleaning plate is provided with hard bristles, and the cleaning plate can be driven to move circumferentially along the welding position of the welding fan towers when the mounting ring plate II is driven to rotate, so that impurities and the like can be conveniently detected at the welding position of the welding fan towers.
Preferably, the pushing connecting piece comprises an upper pushing connecting rod, a lower pushing connecting rod and a connecting spring, the upper end of the upper pushing connecting rod is connected with the mounting plate in a three-way mode, the lower end of the upper pushing connecting rod is located in the lower pushing connecting rod, the upper pushing connecting rod is slidably connected with the lower pushing connecting rod, the connecting spring is arranged in the lower pushing connecting rod, one end of the connecting spring is connected with the lower end of the upper pushing connecting rod, the lower end of the lower pushing connecting rod is connected with the cleaning plate, further, the cleaning plate can be detachably connected with the lower pushing connecting rod, and further, the cleaning plate can be detached and replaced after long-term use through the elastic action of the connecting spring, the upper pushing connecting rod always has pushing force on the lower pushing connecting rod through the connecting spring, and further, the cleaning plate lower end of the hard brush hair is favorably clung to a welding position of a fan tower drum, and cleaning efficiency is favorably improved.
Preferably, the outside of gear board is provided with a plurality of groups tooth, installation crown block be close to one side of gear board be provided with tooth engaged with tooth is second, rack second sets up to the annular, the gear board with the installation section of thick bamboo rotates to be connected, and during operation, when installation crown block rotates relative to installation crown block, through the tooth and the two engaged with racks in the outside of gear board, and then can drive the gear board and rotate, further realize driving the clearance board and rotate, when installation crown block second drives the clearance board and rotates along the welding position of welding fan tower section of thick bamboo promptly, also can make the clearance board rotation, and then can further improve cleaning efficiency, be favorable to quality testing accuracy.
Preferably, the gear plate is close to one side of the installation cylinder and is fixedly connected with a connecting shaft, the outer end of the connecting shaft is connected with a limiting fixed block, the limiting fixed block is positioned in the installation cylinder and is beneficial to limiting the installation of the connecting shaft, one end of the connecting shaft extends to the inside of the installation cylinder and is provided with a fan blade, the outer end of one side of the installation cylinder, which is close to the gear plate, is provided with a plurality of groups of absorption holes, the outer end of one side of the installation cylinder, which is close to the gear plate, is provided with a flow hole, the end of the installation cylinder, which is far away from the gear plate, is provided with a further flow hole, which is arranged at the edge position of the installation cylinder, and is beneficial to the internal gas circulation of the installation cylinder, the diameter of the further installation cylinder is larger than the width of the installation ring plate II, and the installation ring plate II is prevented from shielding the flow hole when the installation cylinder is installed, and when the installation cylinder is operated, teeth on the outer side of the gear plate are meshed with the two-phase racks, and the gear plate can be driven to rotate, and the connection shaft can be driven to rotate, so that the installation cylinder can rotate, and the installation cylinder can be driven to rotate, and the installation cylinder can form negative pressure to form the absorption holes, and the floating particles can be prevented from scattering and scattering particles;
the inside of the installation cylinder is also provided with a filter screen, the filter screen is positioned on one side close to the gear plate, and can filter absorbed fine particles, so that the fine particles are prevented from leaking out from the circulation holes.
Preferably, the outer pot head of connecting axle is equipped with the connecting block, one side of connecting block is connected with the dwang, the dwang sets up to the L shape, the upper end of dwang has the rotation through spring coupling to scrape the piece, can make the rotation scrape the piece and hug closely the lower terminal surface of filter screen through the setting of spring, the rotation is scraped the piece and is set up to the smooth column of upper end, the rotation is scraped the piece and is located the lower extreme of filter screen, during operation drives the connecting block through the connecting axle and rotates, and then makes the rotation scrape the piece and rotate and clear up along the lower terminal surface of filter screen, avoids too much absorbing tiny particle to block up the filter screen and influences the absorbing effect.
Preferably, the support adjustment mechanism includes adjusting part one, erection bracing frame and removal wheel, install through the mount pad the outside of installation crown plate one adjusting part one, adjusting part one sets up to cylinder one, can drive erection bracing frame and removal wheel and remove, is favorable to removing the wheel and roll along the inner wall of welding fan tower section of thick bamboo, the one end of adjusting part one is connected with the erection bracing frame, install the lower extreme of erection bracing frame remove the wheel, the adjustment part one that sets up, erection bracing frame and removal wheel all set up to four groups, and all use the centre of a circle of installation crown plate one to be the array setting as the center, when placing this device in the inside of welding fan tower section of thick bamboo, control the output extension of adjusting part one simultaneously, and then drive erection bracing frame and removal wheel simultaneously and remove towards the centre of a circle direction of keeping away from installation crown plate one, and be in same horizontal line until four sets of removal wheels, be favorable to installation crown plate one at the inside of welding fan tower section of thick bamboo the welding quality of thick bamboo, be favorable to carrying out the butt welding of welding crown plate one and detect and can realize this device again.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, the ultrasonic detector can be installed and driven to rotate through the installation mechanism, so that the ultrasonic detector is beneficial to rotating near a welding position and detecting quality, the installation mechanism and the ultrasonic detector can be driven to move in the welding fan tower barrel by the support driving piece, the welding position can be conveniently detected by the ultrasonic detector, the installation mechanism can be supported and adjusted by the support adjusting mechanism, the support adjusting mechanism is suitable for fan tower barrels with different diameters, the height is favorably adjusted, the cleaning function can be realized by the cleaning mechanism, the quality detection efficiency is improved, and the quality detection of the fan tower barrel is favorably used.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the connection of a first mounting ring plate and a second mounting ring plate according to the present invention;
FIG. 3 is a schematic view of the installation of an ultrasound probe of the present invention;
FIG. 4 is an enlarged partial schematic view of the present invention;
FIG. 5 is a schematic view of the installation of the gear plate and the purge plate of the present invention;
FIG. 6 is a cross-sectional view of a push link of the present invention;
FIG. 7 is a schematic view showing the internal structure of the mounting cylinder of the present invention;
FIG. 8 is a schematic view of another view of the present invention;
in the figure: 10. installing a first annular plate; 101. an ultrasound probe; 11. an adjusting component I; 12. installing a supporting frame; 13. a moving wheel; 14. connecting a limiting rod; 15. the connecting limit groove;
20. installing a second annular plate; 21. a driving motor; 22. connecting sleeves; 23. a gear block; 24. a first rack; 25. a first mounting plate; 26. an adjusting component II; 27. a second mounting plate;
30. a mounting cylinder; 301. a connecting shaft; 302. limiting fixed blocks; 303. fan blades; 304. an absorption hole; 305. a flow hole; 306. a filter screen; 307. a connecting block; 308. a rotating lever; 309. rotating the scraping block;
31. a gear plate; 32. an adjusting component III; 33. a third mounting plate; 34. pushing the connecting piece; 341. an upper pushing connecting rod; 342. a lower pushing connecting rod; 343. a connecting spring; 35. a cleaning plate; 36. and a second rack.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Examples: referring to fig. 1-8, an adjustable welding blower tower quality inspection device includes:
the device comprises a supporting driving piece, a mounting mechanism and an ultrasonic detector 101, wherein the supporting driving piece is arranged on one side of the mounting mechanism, and is a device capable of driving the mounting mechanism to stably move in a cylinder of a welding fan tower, the device is a driving device in the prior art, the device is omitted in the figure, a plurality of groups of ultrasonic detectors 101 are mounted on the mounting mechanism, ultrasonic quality detection can be carried out on welding positions of the welding fan tower, and the ultrasonic detectors 101 comprise ultrasonic probes, so that the effect of monitoring the internal structure of the welding positions can be realized;
the installation mechanism comprises a first installation ring plate 10, a first driving part, a second installation ring plate 20 and an installation adjusting mechanism, wherein the first installation ring plate 20 is arranged on one side of the first installation ring plate 10 through the first driving part, the first installation ring plate 20 can be driven to rotate by the first driving part, the ultrasonic detector 101 is driven to rotate and circumferentially rotate along the position, close to the welding position, of the welding fan tower, ultrasonic quality detection is conducted on the welding position of the whole annular shape, the ultrasonic detector 101 is installed on the outer side of the second installation ring plate 20 through the installation adjusting mechanism, the ultrasonic detector 101 can be installed by the installation adjusting mechanism, the ultrasonic detector 101 can be driven to move by the installation adjusting mechanism, ultrasonic quality detection is conducted on the welding position, close to the welding fan tower, of the ultrasonic detector 101, adjustment is facilitated, the outer side of the first installation ring plate 10 is provided with a supporting adjusting mechanism, the first installation ring plate 10 can be supported and adjusted in the inner side of the welding fan tower, the welding tower is further facilitated, the welding quality of the welding tower is further improved, the welding tower is cleaned up, and dust cleaning quality is improved.
Further, a welding gun is further arranged on the outer side of the second installation ring plate 20, and repair welding can be further performed on the place where welding is not in place.
It should be noted that: the invention detects the quality of the fan tower with the same diameter at each part of the tower body.
Referring to fig. 1-8, the first driving member includes a driving motor 21, a connecting sleeve 22, a gear block 23 and a first rack 24, the inner side of the first mounting ring plate 10 is provided with the driving motor 21 through a motor bracket, an output shaft of the driving motor 21 is connected with the connecting sleeve 22, the outer side of the connecting sleeve 22 is provided with the first gear block 23, the inner side of the second mounting ring plate 20 is provided with the first rack 24 meshed with the gear block 23, and in operation, the driving motor 21 is controlled by an external controller to operate, so that an output end of the driving motor 21 drives the connecting sleeve 22 and the first rack 23 to rotate, the first rack 24 is meshed to rotate, and then the second mounting ring plate 20 is driven to rotate, which is beneficial to driving the ultrasonic detector 101 at the outer side of the second mounting ring plate 20 to perform circular motion, and ultrasonic quality detection on a welding part of the whole ring shape is facilitated.
Referring to fig. 1-8, a plurality of groups of connection limiting rods 14 are connected to one side of a second installation ring plate 20, which is close to a first installation ring plate 10, a connection limiting groove 15 matched with the connection limiting rods 14 is formed in one side of the first installation ring plate 10, which is beneficial to the rotation of the plurality of groups of connection limiting rods 14 in the connection limiting groove 15, the end of the connection limiting rod 14 is connected with a limiting block, a groove matched with the limiting block is formed in the first installation ring plate 10, limiting effect can be achieved, installation of the second installation ring plate 20 is facilitated, and rotation of the second installation ring plate 20 on one side of the first installation ring plate 10 is facilitated.
Referring to fig. 1-8, the installation and adjustment mechanism comprises a first installation plate 25, a second adjustment assembly 26 and a second installation plate 27, the outer side of the second installation ring plate 20 is connected with the first installation plate 25, the second adjustment assembly 26 is installed on one side of the first installation plate 25, the second adjustment assembly 26 is arranged as a second cylinder, one side of the second adjustment assembly 26 is connected with the second installation plate 27, the ultrasonic detector 101 is installed on the second installation plate 27, when the position of the ultrasonic detector 101 needs to be adjusted, the starting of the second cylinder is controlled through an external controller, so that the output end of the second cylinder can drive the ultrasonic detector 101 to move through the second installation plate 27 and perform quality detection near the welding position of the welding fan tower, and further quality detection is conveniently performed on the welding positions of welding fan towers with different diameters, and adjustment is facilitated;
the first mounting plate 25 is arranged into two groups and symmetrically arranged, detection efficiency can be further improved through the plurality of groups of ultrasonic detectors 101, certain parts can not be detected, and the first mounting plate 25 is also provided with a camera, so that the ultrasonic detectors 101 can be accurately moved to the welding position of the welding fan tower and quality detection can be facilitated.
Referring to fig. 1-8, the cleaning mechanism includes a mounting section of thick bamboo 30, gear plate 31, adjusting part three 32, mounting plate three 33, push away connecting piece 34 and clearance board 35, the outside of installation ring plate two 20 is provided with multiunit mounting section of thick bamboo 30, set up to multiunit and can further improve work efficiency, one side of mounting section of thick bamboo 30 is provided with gear plate 31, adjusting part three 32 is installed to one side of gear plate 31, adjusting part three 32 sets up to the cylinder three, can drive clearance board 35 and be close to the welded site, in certain diameter size range, be applicable to the welded blower tower section of thick bamboo of equidimension, the adjusting part three 32 of setting can drive clearance board 35 laminating at the welded site of welded blower tower section of thick bamboo, be favorable to adjusting clearance board 35's position, the one end of adjusting part three 32 is connected with mounting plate three 33, one side of mounting plate three 33 is connected with clearance board 35 through push away from connecting piece 34, one side of clearance board 35 is provided with the stereoplasm brush hair, the omission has been carried out in the figure, when the installation ring plate two 20 that set up drives ultrasonic transducer 101 and rotated, also can drive clearance board 35 and carry out the welded site along the welded site of blower tower section of thick bamboo circular motion, the quality of welding is convenient for avoid impurity such as quality to remove impurity.
Referring to fig. 1-8, the pushing connection piece 34 includes an upper pushing connection rod 341, a lower pushing connection rod 342 and a connection spring 343, the upper end of the upper pushing connection rod 341 is connected with the mounting plate three 33, the lower end of the upper pushing connection rod 341 is located inside the lower pushing connection rod 342, the upper pushing connection rod 341 and the lower pushing connection rod 342 are in sliding connection, the connection spring 343 is arranged inside the lower pushing connection rod 342, one end of the connection spring 343 is connected with the lower end of the upper pushing connection rod 341, the lower end of the lower pushing connection rod 342 is connected with the cleaning plate 35, further, the cleaning plate 35 can be detachably connected with the lower pushing connection rod 342, and further, the cleaning plate 35 can be detached and replaced after long-term use, through the elastic force of the connection spring 343, the upper pushing connection rod 341 always has a pushing force on the lower pushing connection rod 342 through the connection spring 343, and further, the cleaning efficiency is facilitated to be improved, and the hard bristles at the lower end of the cleaning plate 35 are clung to the welding position of the welding fan tower.
Referring to fig. 1-8, a plurality of sets of teeth are arranged on the outer side of the gear plate 31, a second rack 36 meshed with the teeth is arranged on one side, close to the gear plate 31, of the first installation ring plate 10, the second rack 36 is in a ring shape, the gear plate 31 is rotationally connected with the installation cylinder 30, when the second installation ring plate 20 rotates relative to the first installation ring plate 10 in operation, the teeth on the outer side of the gear plate 31 are meshed with the second rack 36, and then the gear plate 31 can be driven to rotate, the cleaning plate 35 is driven to rotate further, namely, the second installation ring plate 20 drives the cleaning plate 35 to rotate along a welding position of a welding fan tower cylinder, and meanwhile the cleaning plate 35 rotates, so that the cleaning efficiency can be further improved, and the quality detection accuracy is facilitated.
Referring to fig. 1-8, a connecting shaft 301 is fixedly connected to one side of a gear plate 31, which is close to a mounting cylinder 30, a limiting fixed block 302 is connected to the outer end of the connecting shaft 301, the limiting fixed block 302 is located inside the mounting cylinder 30, the mounting limiting of the connecting shaft 301 is facilitated, one end of the connecting shaft 301 extends to the inside of the mounting cylinder 30 and is provided with a fan blade plate 303, a plurality of groups of absorbing holes 304 are formed in the outer end of one side of the mounting cylinder 30, which is close to the gear plate 31, of the mounting cylinder 30, the cleaned floating fine particles can be absorbed, a flow hole 305 is formed in one end, which is far away from the gear plate 31, of the mounting cylinder 30, the further flow hole 305 is formed in the edge position of the mounting cylinder 30, the blocking of the inner gas of the mounting cylinder 30 is facilitated, the diameter of the further mounting cylinder 30 is larger than the width of a second mounting ring plate 20, the second mounting ring plate 20 is prevented from blocking the flow hole 305 when the mounting cylinder 30 is operated, and when the second mounting ring plate 31 is operated, teeth on the outer side of the gear plate 31 are meshed with the second rack 36, and the second rack blade plate 36 can be driven to rotate, and the connecting shaft 301 can be driven to rotate, so that the fine particles which are cleaned, and the fine particles can be absorbed by the inner side of the floating particles can be prevented from being absorbed;
the inside of the mounting cylinder 30 is also provided with a filter screen 306, and the filter screen 306 is positioned at one side close to the gear plate 31, so that fine particles absorbed can be filtered, and leakage of the fine particles from the circulation holes 305 is avoided.
Furthermore, the first mounting ring plate 10 may be further provided with a device 9 having a suction function, such as a vacuum cleaner, and the mounting cylinder 30 and the flow hole 305, which are cooperatively provided, can further enhance the suction function.
Referring to fig. 1-8, a connecting block 307 is sleeved at the outer end of the connecting shaft 301, a rotating rod 308 is connected to one side of the connecting block 307, the rotating rod 308 is in an L shape, the upper end of the rotating rod 308 is connected with a rotating scraping block 309 through a spring, the rotating scraping block 309 can be tightly attached to the lower end face of the filter screen 306 through the arrangement of the spring, the rotating scraping block 309 is a cylindrical body with a smooth upper end, the surface of the filter screen 306 is prevented from being damaged during rotation, the rotating scraping block 309 is located at the lower end of the filter screen 306, and during operation, the connecting block 307 is driven to rotate through the connecting shaft 301, so that the rotating scraping block 309 rotates along the lower end face of the filter screen 306 and is cleaned, and the effect that the filter screen 306 is blocked by too many absorbed tiny particles is prevented from affecting the absorption effect.
It should be noted that, in order to further improve the cleaning effect, when the second installation ring plate 20 moves to a position close to the welding position, the second installation ring plate 20 may first drive the cleaning plate 35 to rotate and perform the cleaning operation, and then perform the quality detection process.
Referring to fig. 1-8, the supporting and adjusting mechanism comprises an adjusting component 11, an installing support frame 12 and a moving wheel 13, the adjusting component 11 is installed on the outer side of the installing annular plate 10 through an installing seat, the adjusting component 11 is arranged to be a cylinder one, the installing support frame 12 and the moving wheel 13 can be driven to move, the moving wheel 13 can roll along the inner wall of the welding fan tower, one end of the adjusting component 11 is connected with the installing support frame 12, the moving wheel 13 is installed at the lower end of the installing support frame 12, the adjusting component 11, the installing support frame 12 and the moving wheel 13 are all arranged in four groups, the circle centers of the installing annular plate 10 are taken as the center to be arranged in an array, when the device is placed in the welding fan tower, the output end of the adjusting component 11 is simultaneously controlled to stretch through an external controller, and then the installing support frame 12 and the moving wheel 13 are driven to move towards the direction away from the circle center of the installing annular plate 10 until the four groups of the moving wheel 13 are tightly attached to the inner wall of the welding fan tower, the circle center of the welding fan tower is located on the same horizontal line, the circle center of the welding fan tower is beneficial to the fact that the circle center of the installing annular plate 10 is located at the circle center of the welding fan tower, and the welding quality of the welding fan tower can be detected, and the welding quality of the welding device can be further achieved.
When the device works, the device is placed in a welding fan tower barrel which is to be detected and is placed in a lying mode, the first adjusting component 11 is controlled by the external controller to operate, the four groups of moving wheels 13 are tightly attached to the inner wall of the welding fan tower barrel, namely, the installation is realized, the first installation ring plate 10 and the second installation ring plate 20 are driven to move by the supporting driving piece, and the ultrasonic detector 101 on the outer side of the second installation ring plate 20 is moved to a welding position; the restarting driving motor 21 is restarted, so that the driving motor 21 drives the gear block 23 to rotate, the gear block 23 is meshed with the first rack 24 to drive the second mounting ring plate 20 to rotate, and the ultrasonic detector 101 at the outer side of the mounting ring plate can rotate around a welding position and detect quality; further, the second mounting ring plate 20 rotates and drives the cleaning plate 35 and the hard bristles on one side of the cleaning plate to rotate along the welding position, impurities and the like at the position are cleaned, and the mounting cylinder 30 can absorb scattered fine particles to avoid scattering around; after finishing the quality detection of a welding place, the first installation ring plate 10 and the second installation ring plate 20 are driven by the support driving piece to continuously move to the next welding place, and the above actions are repeated, so that the quality detection procedure of the whole welding fan tower can be realized, and the use is facilitated.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. An adjustable welding fan tower section of thick bamboo quality testing device, its characterized in that includes: the ultrasonic probe comprises a supporting driving piece, a mounting mechanism and an ultrasonic probe (101), wherein one side of the mounting mechanism is provided with the supporting driving piece, a plurality of groups of ultrasonic probes (101) are mounted on the mounting mechanism, and the ultrasonic probe (101) comprises an ultrasonic probe;
the installation mechanism comprises an installation annular plate I (10), a driving piece I, an installation annular plate II (20) and an installation adjusting mechanism, wherein one side of the installation annular plate I (10) is provided with the installation annular plate II (20) through the driving piece I, the outer side of the installation annular plate II (20) is provided with the ultrasonic detector (101) through the installation adjusting mechanism, the outer side of the installation annular plate I (10) is provided with a supporting adjusting mechanism, and the outer side of the installation annular plate II (20) is also provided with a cleaning mechanism.
2. The adjustable welding blower tower quality inspection device of claim 1, wherein: the first driving piece comprises a driving motor (21), a connecting sleeve (22), a gear block (23) and a first rack (24), wherein the driving motor (21) is installed on the inner side of the first mounting ring plate (10) through a motor bracket, an output shaft of the driving motor (21) is connected with the connecting sleeve (22), the gear block (23) is arranged on the outer side of the connecting sleeve (22), and the first rack (24) meshed with the gear block (23) is arranged on the inner side of the second mounting ring plate (20).
3. The adjustable welding blower tower quality inspection device of claim 2, wherein: one side of the second installation ring plate (20) close to the first installation ring plate (10) is connected with a plurality of groups of connection limiting rods (14), one side of the first installation ring plate (10) close to the second installation ring plate (20) is provided with a connection limiting groove (15) matched with the connection limiting rods (14), the end part of the connection limiting rods (14) is connected with a limiting block, and the inside of the first installation ring plate (10) is provided with a groove matched with the limiting block.
4. An adjustable welding blower tower quality inspection device according to claim 3, wherein: the installation and adjustment mechanism comprises a first installation plate (25), a second adjustment assembly (26) and a second installation plate (27), the first installation plate (25) is connected to the outer side of the second installation ring plate (20), the second adjustment assembly (26) is installed on one side of the first installation plate (25), the second adjustment assembly (26) is arranged as a second cylinder, the second installation plate (27) is connected to one side of the second adjustment assembly (26), and the ultrasonic detector (101) is installed on the second installation plate (27);
the first mounting plates (25) are arranged in two groups and are symmetrically arranged with each other.
5. The adjustable welding blower tower quality inspection device of claim 4, wherein: the cleaning mechanism comprises a mounting cylinder (30), a gear plate (31), a regulating assembly III (32), a mounting plate III (33), a pushing connecting piece (34) and a cleaning plate (35), wherein a plurality of groups of the mounting cylinder (30) are arranged on the outer side of a mounting ring plate II (20), the working efficiency can be further improved by the aid of the plurality of groups of the mounting cylinder, the gear plate (31) is arranged on one side of the mounting cylinder (30), the regulating assembly III (32) is arranged as a cylinder III, one end of the regulating assembly III (32) is connected with the mounting plate III (33), one side of the mounting plate III (33) is connected with the cleaning plate (35) through the pushing connecting piece (34), and hard bristles are arranged on one side of the cleaning plate (35).
6. The adjustable welding blower tower quality inspection device of claim 5, wherein: the pushing connection piece (34) comprises an upper pushing connection rod (341), a lower pushing connection rod (342) and a connection spring (343), wherein the upper end of the upper pushing connection rod (341) is connected with the mounting plate III (33), the lower end of the upper pushing connection rod (341) is located inside the lower pushing connection rod (342), the upper pushing connection rod (341) is in sliding connection with the lower pushing connection rod (342), the connection spring (343) is arranged inside the lower pushing connection rod (342), one end of the connection spring (343) is connected with the lower end of the upper pushing connection rod (341), and the lower end of the lower pushing connection rod (342) is connected with the cleaning plate (35).
7. The adjustable welding blower tower quality inspection device of claim 6, wherein: the outer side of the gear plate (31) is provided with a plurality of groups of teeth, one side of the first installation ring plate (10) close to the gear plate (31) is provided with a second rack (36) meshed with the teeth, the second rack (36) is in a ring shape, and the gear plate (31) is rotationally connected with the installation cylinder (30).
8. The adjustable welding blower tower quality inspection device of claim 7, wherein: one side of the gear plate (31) close to the mounting cylinder (30) is fixedly connected with a connecting shaft (301), the outer end of the connecting shaft (301) is connected with a limiting fixed block (302), the limiting fixed block (302) is positioned in the mounting cylinder (30), one end of the connecting shaft (301) extends to the inside of the mounting cylinder (30) and is provided with a fan blade plate (303), one side of the mounting cylinder (30) close to the gear plate (31) is provided with a plurality of groups of absorbing holes (304), and one end of the mounting cylinder (30) far away from the gear plate (31) is provided with a flow hole (305);
a filter screen (306) is further arranged in the mounting cylinder (30), and the filter screen (306) is located on one side, close to the gear plate (31).
9. The adjustable welding blower tower quality inspection device of claim 8, wherein: the outer pot head of connecting axle (301) is equipped with connecting block (307), one side of connecting block (307) is connected with dwang (308), dwang (308) set up to L shape, the upper end of dwang (308) is connected with through the spring and rotates scrapes piece (309), rotate and scrape piece (309) and set up to the smooth column in upper end, rotate and scrape piece (309) and be located the lower extreme of filter screen (306).
10. The adjustable welding blower tower quality inspection device of claim 9, wherein: the support adjusting mechanism comprises an adjusting component I (11), an installing support frame (12) and a moving wheel (13), wherein the adjusting component I (11) is arranged on the outer side of the installing annular plate I (10) through an installing seat, the adjusting component I (11) is arranged to be a cylinder I, one end of the adjusting component I (11) is connected with the installing support frame (12), and the lower end of the installing support frame (12) is provided with the moving wheel (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410251474.7A CN117825511B (en) | 2024-03-06 | Welding fan tower section of thick bamboo quality testing device with adjustable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410251474.7A CN117825511B (en) | 2024-03-06 | Welding fan tower section of thick bamboo quality testing device with adjustable |
Publications (2)
| Publication Number | Publication Date |
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| CN117825511A true CN117825511A (en) | 2024-04-05 |
| CN117825511B CN117825511B (en) | 2024-06-07 |
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