CN117825199A - Circular saw blade cutting performance testing machine - Google Patents
Circular saw blade cutting performance testing machine Download PDFInfo
- Publication number
- CN117825199A CN117825199A CN202410244545.0A CN202410244545A CN117825199A CN 117825199 A CN117825199 A CN 117825199A CN 202410244545 A CN202410244545 A CN 202410244545A CN 117825199 A CN117825199 A CN 117825199A
- Authority
- CN
- China
- Prior art keywords
- cutting
- fixedly connected
- plate
- workbench
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 108
- 238000012360 testing method Methods 0.000 title claims abstract description 35
- 238000003825 pressing Methods 0.000 claims abstract description 27
- 239000000463 material Substances 0.000 claims description 9
- 229920002635 polyurethane Polymers 0.000 claims description 4
- 239000004814 polyurethane Substances 0.000 claims description 4
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000000691 measurement method Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 238000007906 compression Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 229920001342 Bakelite® Polymers 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 2
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 2
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 2
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000004637 bakelite Substances 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 229910003460 diamond Inorganic materials 0.000 description 2
- 239000010432 diamond Substances 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 238000007619 statistical method Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- -1 ferrous metals Chemical class 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000036651 mood Effects 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/58—Investigating machinability by cutting tools; Investigating the cutting ability of tools
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/02—Details
Landscapes
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Sawing (AREA)
Abstract
The invention discloses a circular saw blade cutting performance testing machine which comprises a workbench, a cutting device, a measuring system, a vertical pressing device, a transverse feeding device and a controller, wherein the workbench is connected with the cutting device; the cutting device comprises a guide shaft, a sliding block, a sliding plate and a cutting machine; the cutting machine is used for cutting an object to be cut; the measuring system comprises a measuring system tension sensor, a pull rope, a guide wheel, a weight tray, a photoelectric switch, a first limiting plate and a second limiting plate; the vertical pressing device comprises a portal frame, a fixed block, a pressing cylinder, a fixed disc and a pressing disc; the invention has the beneficial effects that: the most direct, simple, accurate and reliable measurement method is used for the whole cutting test equipment to obtain the cutting time and the tension parameters, so that the cutting performance parameters are more accurate. The whole equipment has low cost, reliable performance and convenient popularization.
Description
Technical Field
The invention belongs to the technical field of saw blade cutting test equipment, and particularly relates to a circular saw blade cutting performance testing machine.
Background
The circular saw blade is a tool for cutting materials and is widely used for cutting materials such as wood, metal, building materials and the like. According to the cutting materials, the diamond-diamond saw blade mainly comprises a hard alloy circular saw blade and a diamond circular saw blade. The hard alloy circular saw blade mainly cuts wood from the past to be capable of cutting nonferrous metals, ferrous metals, high polymer materials and inorganic nonmetallic materials;
the cutting performance of a circular saw blade can be summarized in the following four aspects: cutting efficiency, saw blade life, cutting quality, security. The circular saw blade cutting performance tests are all manual cutting. Because no mature professional detection equipment exists at home at present, one imported detection equipment needs four and one hundred thousand yuan, and small and medium enterprises cannot bear the detection equipment; only on hand-held saws; hand-held cutting suffers from the following disadvantages:
1, because of manual cutting, subjective tendencies are unavoidably generated;
2, the individual difference, the physical ability of each operator is different, the force is different, and the cutting speed is inevitably influenced; even if the same person operates, the force level varies with the duration of the cutting time. The mood and external influence of the operator can also influence the force magnitude;
3, part of the test only felt, no specific data;
4, no explicit lifetime criteria. The test is terminated as soon as the operator feels that the saw blade is dulled;
therefore, it is urgent to develop a device capable of reflecting the real cutting performance of the saw blade.
Disclosure of Invention
The invention aims to solve the technical problems of providing the circular saw blade cutting performance testing machine, which can accurately measure the cutting speed and the cutting life of a saw blade by adopting special testing equipment and avoid the problems of inaccurate and objectivity of the original manual cutting.
In order to solve the problems, the invention adopts the following technical scheme:
the circular saw blade cutting performance testing machine comprises a workbench, a cutting device arranged on the workbench, a measuring system for measuring the cutting speed of the cutting device, a vertical pressing device for vertically pressing an object to be cut, a transverse feeding device for transversely feeding the object to be cut, and a controller respectively connected with the cutting device and the measuring system in a signal manner;
the cutting device comprises a guide shaft fixedly connected to the workbench, a sliding block in sliding connection with the guide shaft, a sliding plate fixedly connected with the sliding block and a cutting machine fixedly connected with the sliding plate; the cutting machine is used for cutting an object to be cut; the cutting machine is in signal connection with the controller;
the guide shafts are two in parallel arrangement; both ends of the guide shaft are fixed with the table top of the workbench through the support.
Buffer sleeves for preventing the sliding plate from colliding with the support are arranged at two ends, close to the support, of the guide shaft;
the measuring system comprises a tension sensor, a pull rope, a guide wheel and a weight tray, wherein one end of the tension sensor is fixedly connected with the sliding plate, one end of the pull rope is fixedly connected with the other end of the tension sensor, the guide wheel is rotationally connected with the workbench, and the weight tray is fixedly connected with the other end of the pull rope; the weight tray is provided with weights; one end of the pull rope, which is close to the weight tray, is guided by the guide wheel.
Further, the measuring system also comprises a cutter resetting device; the cutting machine resetting device comprises a resetting cylinder with a cylinder body fixedly connected with the workbench and a push plate fixedly connected with a cylinder rod of the resetting cylinder; the push plate is used for resetting the sliding plate; and the reset cylinder is in signal connection with the controller.
Further, the measuring system further comprises a photoelectric switch fixedly connected with the sliding plate, a first limiting plate fixedly connected with the front end of the workbench and a second limiting plate fixedly connected with the rear end of the workbench; the photoelectric switch is in signal connection with the controller;
a time module is arranged in the controller; the photoelectric switch is used for detecting the position between the first limiting plate and the second limiting plate.
Further, the vertical pressing device is fixedly connected with the portal frame, a fixed block detachably connected with the portal frame, a pressing cylinder fixedly connected with the fixed block, a fixed disc fixedly connected with a cylinder rod of the pressing cylinder and a pressure disc fixedly connected with the fixed disc; the pressing plate vertically compacts the object to be tested on a workbench; the pressure plate is made of polyurethane material; the dragon board frame is provided with a wing plate, a reinforcing rib and a base; the wing plate is provided with a lifting hole; the compressing cylinder is in signal connection with the controller; the fixed block is provided with a rectangular groove; the rectangular groove of the fixed block can slide along the portal frame and can be fixed with the portal frame by bolts.
Further, the transverse feeding device comprises a feeding electric cylinder fixedly connected with the workbench and a feeding plate fixedly connected with a cylinder rod of the feeding electric cylinder; the feeding plate comprises a first pushing plate fixedly connected with a cylinder rod of the feeding electric cylinder and a second pushing plate detachably connected with the first pushing plate through a pin; the first push plate is provided with a guide groove and a pin hole; after the pin is loosened, the second push plate can slide along the guide groove; the feeding electric cylinder is in signal connection with the controller; the second push plate is provided with a chamfering structure.
Compared with the prior art, the invention has the remarkable beneficial effects that:
1, the cutting time and the tension parameters are obtained by the most direct, simple, accurate and reliable measuring method for the whole cutting test equipment, so that the cutting performance parameters are more accurate. The whole equipment has low cost, reliable performance and convenient popularization;
the tension adopts weight gravity, so that the accuracy and stability of the tension are improved;
the cylindrical guide shaft is adopted as a linear slide rail, so that friction of a kinematic pair is greatly reduced, and the influence of friction force on tension is avoided.
2, the invention has high degree of automation and reduces the physical consumption of operators. And the data recording and statistical analysis functions enable the data recording and statistical analysis to be more convenient and quicker.
And 3, the lengthened push plate structure of the feeding system shortens the size of the feeding electric cylinder and provides convenience for plate tests with various lengths. The size of the electric cylinder can be reduced, the cost of the electric cylinder is reduced, the occupied area of equipment is reduced, and convenience is provided for manufacturers with limited field areas. The chamfer structure of the lengthened push plate improves the strength of the chamfering structure.
And 4, the adoption of the feeding electric cylinder facilitates the setting and adjustment of the feeding step distance and improves the accuracy of the feeding amount.
And 5, the setting of the portal frame for pressing ensures the cutting stability and prevents the influence on the cutting performance of the saw blade due to the unstable fixation of the plate. The arrangement of the two pressing cylinders ensures the stability of pressing, and the fixing mode on the cross beam creates conditions for plate tests of various sizes of plates. The polyurethane pressure plate avoids the problem that the plate is pressed and deformed.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a partial perspective structure of the present invention;
FIG. 3 is a schematic view of another perspective view of the present invention;
FIG. 4 is a schematic perspective view of a bracket;
FIG. 5 is a schematic perspective view of a compression structure;
FIG. 6 is a schematic perspective view of a second pusher plate;
fig. 7 is a schematic perspective view of a first push plate.
In the accompanying drawings
1-workbench, 2-cut object, 3-cutting device, 4-controller, 5-measuring system, 6-vertical compressing device and 7-transverse feeding device;
21-portal frames, 22-compression cylinders, 23-fixed discs, 24-fixed blocks, 25-pressure plates, 211-reinforcing ribs, 212-wing plates, 213-lifting holes and 214-bases;
31-supporting seats, 32-buffer sleeves, 33-guide shafts, 34-cutters, 35-sliding plates, 36-sliding blocks, 37-photoelectric switches, 38-first limiting plates and 39-second limiting plates;
51-tension sensor, 52-stay cord, 53-guide wheel, 54-weight tray and 55-reset cylinder;
71-second push plate, 72-first push plate, 73-feeding cylinder, 74-pin, 710-guide end, 711-push head, 721-pin hole, 722-guide groove.
Detailed Description
The following description of the embodiments of the present application will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all, of the embodiments of the present application. The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the application, its application, or uses. All other embodiments, which can be made by one of ordinary skill in the art based on the embodiments herein without making any inventive effort, are intended to be within the scope of the present application.
In addition, the terms "first", "second", etc. are used to define the components, and are merely for convenience of distinguishing the corresponding components, and unless otherwise stated, the terms have no special meaning, and thus should not be construed as limiting the scope of the present application.
Example 1
The left, right, front, and rear indications in fig. 1 are for convenience in describing the working process, and have no other special meaning, as shown in fig. 1 to 7.
The circular saw blade cutting performance testing machine comprises a workbench 1, a cutting device 3 arranged on the workbench 1, a measuring system 5 for measuring the cutting speed of the cutting device 3, a vertical pressing device 6 for vertically pressing an object 2 to be cut, a transverse feeding device 7 for transversely feeding the object 2 to be cut, and a controller 4 respectively connected with the cutting device 3 and the measuring system 5 in a signal mode.
The detailed structure is that the height of the workbench 1 is 90-120cm, the length in the left-right direction is 1.7-2 m, and the width in the front-back direction is 1-1.2 m. The working table surface is preferably made of ABS (Acrylonitrile butadiene styrene) plates and bakelite plates (also called bakelite and phenolic plastics).
The cutting device 3 comprises a guide shaft 33 fixedly connected to the workbench 1, a sliding block 36 in sliding connection with the guide shaft 33, a sliding plate 35 fixedly connected with the sliding block 36 and a cutting machine 34 fixedly connected with the sliding plate 35; the cutter 34 is used for cutting the cut object 2; the cutter 34 is in signal connection with the controller 4. The cutting machine 34 is a multipurpose handheld cutting machine of the brand name doctor, pastoral, etc.
The guide shafts 33 are two in parallel arrangement; both ends of the guide shaft 33 are fixed with the surface of the workbench 1 through the support 31. Two sliding blocks 36 are arranged on each guide shaft 33; the four sliding blocks 36 are fixed with the sliding plate 35 through bolts;
the two ends of the guide shaft 33, which are close to the support 31, are respectively provided with a buffer sleeve 32 for preventing the sliding plate 35 from colliding with the support 31. The buffer cover 32 is arranged, so that damage caused by collision of the sliding plate 35 and the support 31 can be avoided.
The measuring system 5 comprises a tension sensor 51 with one end fixedly connected with the sliding plate 35, a pull rope 52 with one end fixedly connected with the other end of the tension sensor 51 and a weight tray, a guide wheel 53 rotatably connected with the workbench 1 and a weight tray 54 fixedly connected with the other end of the pull rope 52; the weight tray 54 is provided with weights; one end of the pull rope 52, which is close to the weight plate 54, is guided by the guide wheel 53. The pull cord 52 is a steel wire rope, so that errors of tension measurement caused by rapid abrasion and elasticity due to the adoption of the rope are avoided.
The tension of the cutter 34 adopts weight gravity, so that the accuracy and stability of the tension are improved; the experimental inaccuracy caused by inconsistent pushing or pulling force of people is avoided.
The measuring system 5 further comprises a cutter resetting device; the cutting machine resetting device comprises a resetting cylinder 55 with a cylinder body fixedly connected with the workbench 1 and a push plate fixedly connected with a cylinder rod of the resetting cylinder 55; the push plate is used for resetting the sliding plate 35; the reset cylinder 55 is in signal connection with the controller 4.
The measuring system 5 further comprises a photoelectric switch 37 fixedly connected with the sliding plate 35, a first limiting plate 38 fixedly connected with the front end of the workbench 1 and a second limiting plate 39 fixedly connected with the rear end of the workbench 1;
the positions of the first limit plate 38 and the second limit plate 39 are adapted to the width of the cut object 2.
The photoelectric switch 37 is in signal connection with the controller 4; the photoelectric switch 37 is used for detecting the position between the first limit plate 38 and the second limit plate 39 and sending out a switch signal. A time module is arranged in the controller 4 and is used for measuring the time when the photoelectric switch 37 detects the first limit plate 38 and the second limit plate 39; the distance between the second limiting plates 39 of the first limiting plates 38 divided by the time is the cutting speed.
The vertical pressing device 6 is fixedly connected with the workbench 1, a portal frame 21, a fixed block 24 detachably connected with the portal frame 21, a pressing cylinder 22 fixedly connected with the fixed block 24, a fixed disc 23 fixedly connected with a cylinder rod 22 of the pressing cylinder 22 and a pressure disc 25 fixedly connected with the fixed disc 23; the pressing plate 25 vertically compacts the object 2 to be tested on the workbench 1; the pressure plate 25 is made of polyurethane material; the keel frame 21 is provided with a wing plate 212, a reinforcing rib 211 and a base 214;
the wing plate 212 is provided with a lifting hole 213; the base 214 is fixedly connected with the workbench 1 through bolts.
The pressing cylinder 22 is in signal connection with the controller 4. The fixed block 24 is provided with a rectangular groove; the rectangular groove of the fixing block 24 is slidable along the gantry 21, and can be fixed to the gantry 21 with bolts.
Such an arrangement allows the hold-down cylinder 22 to be adjusted to a suitable position according to the width of the material 2 to be cut.
The application adopts constant force input, measures cutting speed, and the fast person confirms that sharpness is high.
The cutting performance test of the circular saw blade is two modes, 1. Inputting constant cutting thrust, measuring the cutting speed under the condition of constant thrust, and judging the sharpness of the circular saw blade according to the cutting speed; 2, inputting a constant cutting speed, measuring the cutting thrust, and judging the sharpness of the circular saw blade according to the cutting thrust.
The constant cutting speed makes it difficult to accurately measure the feeding force of the cut, so the present application adopts a constant force mode.
In the application, the saw blade service life judging standard is defined; the basic criteria for determining the life of a circular saw blade are as follows:
the service life is one-time service life, namely the service life after the cutter teeth are repaired, repaired in the middle and the teeth are removed and re-welded is not included. The lifetime is in units of the extension of the cut object by meters. The cutting test should be continuous cutting, prohibiting more than one minute of stopping during the process. When any of the following occurs, the life test ends, cutting the life to find the total number of linear meters cut before the situation as the life of the saw blade.
1, saw blade integrity, stability.
Tooth dropping: when the number of missing teeth reaches 15% of the total number of teeth, the life test is ended.
Tooth collapse: when the number of broken teeth reaches 15% of the total number of teeth, the life test is ended.
Cracking of the matrix: when the substrate is visually inspected to have cracks, the life test is ended.
Deformation of the matrix: the life test is ended when deformation of the substrate is visually observed, or flatness deformation results in exceeding 20% of normal.
2 saw blade safety
Abnormal temperature rise: and (3) measuring the temperature rise of the matrix near the cutter head by using a temperature measuring instrument, and ending the life test when the temperature is more than or equal to 200 degrees.
Noise, vibration anomalies: when significant abnormal noise or vibration occurs during the cutting process, the life test ends.
3, cutting quality:
different cutting section quality requirements are set for cutting sections with different purposes. The basic items are as follows: scratch, section straightness, burrs and edge breakage. When the set standard is exceeded, the life test is ended.
4, cutting efficiency: when the cutting speed was reduced by 20%, the life test ended.
In the course of the operation of the present invention,
the test saw blade is mounted on a cutter 34. The weight tray 54 is additionally provided with a weight with proper weight according to the performance of the saw blade, and whether the indication value of the tension sensor 51 corresponds to the weight quality indication value is checked.
The measured material 2 is placed on the table top of the workbench 1, a guiding rule is arranged on the table top, the rear section of the plate is aligned with the guiding rule, and the distance between the left section of the plate and the left plane of the saw blade is determined according to the required cutting width.
The main switch of the testing machine is closed, and the main switch of the compressed air and the air passage switch of the compression cylinder 22 are connected. In the starting state, the cutter 34 is located on the front side, the hold-down cylinder 22 is located at the top dead center position, and the piston of the feed cylinder 73 is in the extended shortest state. The controller 4 is switched on, a cutting statistical analysis program is run, and the cutting length-the distance between the two baffle plates is input. And inputting the weight mass. The feed cylinder 73 step is entered.
And (3) switching on the power supply of the cutter 34, and closing a circulation cutting mode switch after the idle running check cutter 34 is in a normal state. First, the pressing cylinder 22 descends to fix the plate on the workbench 1, and the reset cylinder 55 is retracted to the rearmost end. The cutter 34 cuts backward under weight tension. When the photoelectric switch 37 on the cutter 34 senses the signal of the first baffle 38, the photoelectric switch 37 sends out a switch signal, and the time module starts to count. The cutter 34 continues to cut backwards, when the photoelectric switch 37 of the cutter 34 senses the signal of the second baffle 39, the photoelectric switch 37 sends out a switch signal, and the time module stops timing;
the controller 4 is provided with a display on which the cutting time-speed values, tension tables, are displayed.
After timing is finished, under program control, the piston of the reset cylinder 55 moves forward to drive the cutter 34 to return to the front end, and simultaneously the weight rises to always reset the front end limit position of the cylinder 55, trigger the proximity switch and send a signal. The reset cylinder 55 returns to the forefront end of the workbench 1;
after the proximity switch signals, the hold down cylinder 22 is raised. The feeding cylinder 73 is instructed, and the piston of the feeding cylinder 73 is extended leftward by one step distance, so that the plate is pushed to move leftward by one step distance. After the feeding action is completed, a signal is fed back. Upon receiving this signal, the hold down cylinder 22 is lowered and the above process is repeated until the entire sheet is cut.
The constant weight force is adopted to replace manual work, manual instability can be avoided, and a judgment basis is provided for obtaining the real cutting performance of the saw blade.
When testing the cutting performance of two kinds of saw blades, under the condition of constant weight force and the same cutting distance, record saw blade A's cutting time first, change saw blade B, record saw blade B's cutting time, the saw blade cutting speed of time weak point is fast, just so can the comparison experiment.
If the service life of the saw blade is tested, the total cutting length of the saw blade is recorded, and the service lives of the two saw blades can be compared.
Example 2
This embodiment is substantially the same in structure as embodiment 1,
the difference is that,
as shown in fig. 2, the infeed device 7 includes a feeding cylinder 73 fixedly connected to the table 1 and a feeding plate fixedly connected to a cylinder rod of the feeding cylinder 73; the feeding plate comprises a first pushing plate 72 fixedly connected with a cylinder rod of the feeding cylinder 73 and a second pushing plate 71 detachably connected with the first pushing plate 72 through a pin 74; the first push plate 72 is provided with a guide groove 722 and a pin hole 721; after releasing the pin 74, the second pushing plate 71 can slide along the guiding slot 722; the feed cylinder 73 is in signal connection with the controller 4.
The second pushing plate 71 is provided with a chamfer structure so as to be convenient to be matched with the first pushing plate 72.
In the course of operation of the present embodiment,
and determining whether to use according to the length of the plate in the left-right direction. If an extension plate is required, the relative positions of the two plates are adjusted according to the distance L3 between the right section of the plate and the feeding cylinder 73, so that the total length of the extension plate is smaller than or equal to L3, and the extension plate is closest to L3, and the pin holes of the first push plate 72 and the holes of the second push plate 71 are aligned. Then, the positioning pins 74 are inserted into the pin holes of the first push plate 72 and the second push plate 71 at the same time. Finally, the combined extension plate is placed on a workbench surface, and the extension plate is attached to the plate.
Lengthening the push plate structure shortens the size of the feeding cylinder 73 and provides convenience for testing boards of various lengths. The reduction of the size of the electric cylinder 73 reduces the cost of the electric cylinder and the occupied area of equipment, thereby providing convenience for manufacturers with limited field areas. The chamfer structure of the lengthened push plate improves the strength of the chamfering structure.
The adoption of the feeding cylinder 73 facilitates the setting and adjustment of the feeding step distance and improves the accuracy of the feeding amount.
Example 3
This embodiment is substantially identical in structure to embodiment 1,
the difference lies in that the controller 4 is internally provided with a delay cutting module of the cutter 34, the first limiting plate 38 and the second limiting plate 39 are not arranged at the end part of the cut object 2, but are arranged in the end part of the cut object 2, a distance of 5-10mm is arranged from the edge, the cutter 34 can cut forwards through delay setting, after the delay is finished, under the control of a program, the reset cylinder pushes the cutter 34 to move forwards to drive the cutter 34 to return to the front end, and meanwhile, the weight rises until the weight returns to the front end limit position of the reset cylinder to trigger the proximity switch, and the proximity switch sends a signal.
Through the time delay cutting module that sets up, can be when the experiment, in order to the accuracy of test, discharge the head and the tail both ends of cutting, the life-span of reaction saw bit that can more accurately.
The foregoing description of the embodiments of the present invention has been presented only to illustrate the technical spirit and features of the present invention, and it is intended to enable those skilled in the art to understand the present invention and to implement it, but not to limit the scope of the present invention only by the present embodiments, i.e. equivalent changes or modifications to the spirit of the present invention disclosed herein, and it is intended for those skilled in the art to make local improvements in the system and changes, variations between subsystems, etc. within the scope of the present invention without departing from the structure of the present invention.
Claims (5)
1. The circular saw blade cutting performance testing machine is characterized by comprising a workbench (1), a cutting device (3) arranged on the workbench (1), a measuring system (5) for measuring the cutting speed of the cutting device (3), a vertical pressing device (6) for vertically pressing an object (2) to be cut, an infeed device (7) for transversely feeding the object (2) to be cut, and a controller (4) respectively connected with the cutting device (3) and the measuring system (5) in a signal manner;
the cutting device (3) comprises a guide shaft (33) fixedly connected to the workbench (1), a sliding block (36) in sliding connection with the guide shaft (33), a sliding plate (35) fixedly connected with the sliding block (36) and a cutting machine (34) fixedly connected with the sliding plate (35); the cutter (34) is used for cutting the cut object (2); the cutting machine (34) is in signal connection with the controller (4);
the guide shafts (33) are two in parallel arrangement; both ends of the guide shaft (33) are fixed with the table top of the workbench (1) through the support (31);
the two ends of the guide shaft (33) close to the support (31) are respectively provided with a buffer sleeve (32) for preventing the sliding plate (35) from colliding with the support (31);
the measuring system (5) comprises a tension sensor (51) with one end fixedly connected with the sliding plate (35), a pull rope (52) with one end fixedly connected with the other end of the tension sensor (51), a guide wheel (53) rotationally connected with the workbench (1) and a weight disc (54) fixedly connected with the other end of the pull rope (52); the weight tray (54) is provided with weights; one end of the pull rope (52) close to the weight tray (54) is guided by the guide wheel (53).
2. The circular saw blade cutting performance testing machine according to claim 1, wherein: the measuring system (5) further comprises a cutter resetting device; the cutting machine resetting device comprises a resetting cylinder (55) fixedly connected with the workbench (1) and a push plate fixedly connected with a cylinder rod of the resetting cylinder (55); the push plate is used for resetting the sliding plate (35); the reset cylinder (55) is in signal connection with the controller (4).
3. The circular saw blade cutting performance testing machine according to claim 2, wherein the measuring system (5) further comprises a photoelectric switch (37) fixedly connected with the sliding plate (35), a first limiting plate (38) fixedly connected with the front end of the workbench (1) and a second limiting plate (39) fixedly connected with the rear end of the workbench (1); the photoelectric switch (37) is in signal connection with the controller (4); the photoelectric switch (37) is used for detecting the positions of the first limiting plate (38) and the second limiting plate (39).
4. The circular saw blade cutting performance testing machine according to claim 1, wherein: the vertical pressing device (6) comprises a portal frame (21) fixedly connected with the workbench (1), a fixed block (24) detachably connected with the portal frame (21), a cylinder body and the fixed block (24), a pressing cylinder (22) fixedly connected with the cylinder body, a fixed disc (23) fixedly connected with a cylinder rod (22) of the pressing cylinder (22) and a pressure disc (25) fixedly connected with the fixed disc (23); the pressing disc (25) vertically compacts the object (2) to be tested on the workbench (1); the pressure plate (25) is made of polyurethane material; a wing plate (212), a reinforcing rib (211) and a base (214) are arranged on the Long Banjia (21); a hoisting hole (213) is formed in the wing plate (212); the compressing cylinder (22) is in signal connection with the controller (4).
5. The circular saw blade cutting performance testing machine according to claim 1, wherein: the transverse feeding device (7) comprises a feeding electric cylinder (73) fixedly connected with the workbench (1) and a feeding plate fixedly connected with a cylinder rod of the feeding electric cylinder (73); the feeding plate comprises a first pushing plate (72) fixedly connected with a cylinder rod of the feeding electric cylinder (73) and a second pushing plate (71) detachably connected with the first pushing plate (72) through a pin (74); the first push plate (72) is provided with a guide groove (722) and a pin hole (721); after releasing the pin (74), the second push plate (71) can slide along the guide groove (722); the feeding electric cylinder (73) is in signal connection with the controller (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410244545.0A CN117825199B (en) | 2024-03-05 | 2024-03-05 | Circular saw blade cutting performance testing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410244545.0A CN117825199B (en) | 2024-03-05 | 2024-03-05 | Circular saw blade cutting performance testing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117825199A true CN117825199A (en) | 2024-04-05 |
| CN117825199B CN117825199B (en) | 2024-05-14 |
Family
ID=90523039
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410244545.0A Active CN117825199B (en) | 2024-03-05 | 2024-03-05 | Circular saw blade cutting performance testing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117825199B (en) |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103612273A (en) * | 2013-11-12 | 2014-03-05 | 武汉市源发新材料有限公司 | Automatic cutting machines and cutting method for nylon heat-insulation strip production line |
| CN104526519A (en) * | 2014-12-04 | 2015-04-22 | 泰兴市和庆机械配件厂 | Abrasive wheel cutting machine and control method thereof |
| CN206306205U (en) * | 2016-12-12 | 2017-07-07 | 北京华澳盛世家具有限公司 | A kind of double shielding device of automatic electronic computer cut-to-size saw |
| CN207556835U (en) * | 2017-12-21 | 2018-06-29 | 中山市中建电气有限公司 | A kind of saw blade cuts test environment |
| CN110501250A (en) * | 2019-07-04 | 2019-11-26 | 郑州磨料磨具磨削研究所有限公司 | A kind of automatic feeding |
| CN211416369U (en) * | 2019-12-28 | 2020-09-04 | 山东金利德机械股份有限公司 | Matched production line for producing fiber reinforced composite material flat belt |
| CN112757378A (en) * | 2020-12-30 | 2021-05-07 | 湖北广绅电器股份有限公司 | Online section bar cutting machine |
| CN113049387A (en) * | 2021-03-30 | 2021-06-29 | 温州思本德建筑工程有限公司 | Detection device for detecting stability of assembly steel and use method thereof |
| CN114166670A (en) * | 2021-12-24 | 2022-03-11 | 河北吉美达工具股份有限公司 | Saw bit hardness detector device |
| CN216559998U (en) * | 2021-10-19 | 2022-05-17 | 深圳市精恒工程检验有限公司 | Positioning device for measuring strength of concrete member |
| US20230073710A1 (en) * | 2021-03-26 | 2023-03-09 | Wuhan Construction Engineering Group Co., Ltd. | Intelligent test system and method for traffic load engineering detection of road construction |
| CN116038020A (en) * | 2023-02-28 | 2023-05-02 | 江苏以豪合金有限公司 | Nickel-based alloy bar cutting device |
-
2024
- 2024-03-05 CN CN202410244545.0A patent/CN117825199B/en active Active
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103612273A (en) * | 2013-11-12 | 2014-03-05 | 武汉市源发新材料有限公司 | Automatic cutting machines and cutting method for nylon heat-insulation strip production line |
| CN104526519A (en) * | 2014-12-04 | 2015-04-22 | 泰兴市和庆机械配件厂 | Abrasive wheel cutting machine and control method thereof |
| CN206306205U (en) * | 2016-12-12 | 2017-07-07 | 北京华澳盛世家具有限公司 | A kind of double shielding device of automatic electronic computer cut-to-size saw |
| CN207556835U (en) * | 2017-12-21 | 2018-06-29 | 中山市中建电气有限公司 | A kind of saw blade cuts test environment |
| CN110501250A (en) * | 2019-07-04 | 2019-11-26 | 郑州磨料磨具磨削研究所有限公司 | A kind of automatic feeding |
| CN211416369U (en) * | 2019-12-28 | 2020-09-04 | 山东金利德机械股份有限公司 | Matched production line for producing fiber reinforced composite material flat belt |
| CN112757378A (en) * | 2020-12-30 | 2021-05-07 | 湖北广绅电器股份有限公司 | Online section bar cutting machine |
| US20230073710A1 (en) * | 2021-03-26 | 2023-03-09 | Wuhan Construction Engineering Group Co., Ltd. | Intelligent test system and method for traffic load engineering detection of road construction |
| CN113049387A (en) * | 2021-03-30 | 2021-06-29 | 温州思本德建筑工程有限公司 | Detection device for detecting stability of assembly steel and use method thereof |
| CN216559998U (en) * | 2021-10-19 | 2022-05-17 | 深圳市精恒工程检验有限公司 | Positioning device for measuring strength of concrete member |
| CN114166670A (en) * | 2021-12-24 | 2022-03-11 | 河北吉美达工具股份有限公司 | Saw bit hardness detector device |
| CN116038020A (en) * | 2023-02-28 | 2023-05-02 | 江苏以豪合金有限公司 | Nickel-based alloy bar cutting device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN117825199B (en) | 2024-05-14 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110057698B (en) | Cylinder concrete test block splitting device and splitting method | |
| CN117825199B (en) | Circular saw blade cutting performance testing machine | |
| CN114152196A (en) | Motor rotor assembly quality comprehensive detection equipment | |
| CN215787056U (en) | Plate shearing machine | |
| CN211784753U (en) | Experimental centering device of concrete sample compressive strength | |
| CN220028881U (en) | Rod impact sample sawing fixture | |
| CN215832905U (en) | Multifunctional coating performance tester | |
| CN221134306U (en) | Sample saw cuts fixing device | |
| CN221056230U (en) | Simulation detection device for stress warpage of injection molding part | |
| CN218158277U (en) | Touch-sensitive lamp life test device | |
| CN220945583U (en) | Slicer with ration mechanism | |
| CN220062774U (en) | Front bumper assembly gauge for extruded profile | |
| CN215236030U (en) | Metal casting inspection device | |
| CN213318824U (en) | Detection control device for CNC machine probe | |
| CN221232723U (en) | Accurate board saw that cuts of timber panel processing | |
| CN219425569U (en) | Movable displacement measuring device of movable riveting machine | |
| CN218926084U (en) | Reinforcing bar size measuring device | |
| CN114310284B (en) | Rotor dynamic balance punching and screwing equipment | |
| CN217818456U (en) | Guide rail butt joint inspection device | |
| CN216350522U (en) | Aluminum material quality detection device | |
| CN214502379U (en) | Air bag cover blasting line detector | |
| CN210089531U (en) | Utensil is examined to car spare tyre cover | |
| CN213022261U (en) | Vertebral plate rongeur cutting edge life test tool | |
| CN220991886U (en) | Automatic marking and online detecting mechanism for door hinge | |
| CN212274860U (en) | Assembly section difference detection equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |