CN117817606A - Swing type torsion sensing and transmitting device - Google Patents

Swing type torsion sensing and transmitting device Download PDF

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Publication number
CN117817606A
CN117817606A CN202211181982.XA CN202211181982A CN117817606A CN 117817606 A CN117817606 A CN 117817606A CN 202211181982 A CN202211181982 A CN 202211181982A CN 117817606 A CN117817606 A CN 117817606A
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CN
China
Prior art keywords
sensing
torsion
swing
transmitting device
torque
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CN202211181982.XA
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Chinese (zh)
Inventor
朱育德
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Taiwan China Pneumatic Industry Co ltd
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Taiwan China Pneumatic Industry Co ltd
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Application filed by Taiwan China Pneumatic Industry Co ltd filed Critical Taiwan China Pneumatic Industry Co ltd
Priority to CN202211181982.XA priority Critical patent/CN117817606A/en
Publication of CN117817606A publication Critical patent/CN117817606A/en
Pending legal-status Critical Current

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Abstract

The invention provides a swing type torsion sensing and transmitting device which is arranged between a handle of a tool and a head group of a driving bolt or a driving nut to sense applied torsion and increase the elasticity in use. The battery cover plate is used for fixing the battery module on the second outer shell, and the circuit board module is arranged on the first outer shell. In the process of locking or releasing the spiral fastener in a swinging way, the deformation sensing value generated by bending caused by the thrust or the tension of the main shaft is sensed, amplified by the circuit board module, continuously operated and detected to apply torsion and rotation angle change, and when the target torsion or the angle displacement is reached, the result is displayed, recorded or uploaded by giving out warning by sound and light.

Description

Swing type torsion sensing and transmitting device
Technical Field
The present invention relates to a swing type torque force sensing and transmitting device, and more particularly to a device between a handle and various head sets of a head-exchanging torque wrench for sensing and transmitting locking torque force and angular displacement, thereby increasing the flexibility in use.
Background
The known digital display torque wrench mainly utilizes the characteristic that the strain gauge can generate resistance value change when being stressed to deform to measure the torque generated by the wrench so as to control and judge the locking torque of the spiral fastener by a user.
However, the digital display type torque wrench has high production cost, and the rotating head set is not replaceable in a fixed type, so that if a user needs to perform different types of locking operation, the user needs to purchase other types of hand tools with measured torque values, and the burden is increased. Therefore, the torque wrench of the replaceable head set has the advantages that a user can use the same handle to replace various types of head sets in a matching way according to the requirement of locking operation, and the design of digital torque sensing and displaying is also made on the handle of the torque wrench of the replaceable head set. However, the handle of each torsion wrench with replaceable head sets can only be used with a head set with a consistent 'combination structure', and still costs a lot.
Because of the wide variety of the type of the replaceable head set torque wrench in the market, the combination of the head set and the handle is high in price, and further, in the trend of industry 4.0 and industry internet of things, more and more manual torque wrench locking operations are required to record the applied torque data, so the wrench with the digital torque display function seems to be the only choice.
The conventional torque sensing and transmitting device is usually a rotary torque sensor (Rotary Torque Transducer) built in the tool body or externally hung on the output end of the tool, and is configured to detect the deformation of the spindle caused by the force, or to attach and fix the sensing components such as strain gauges to the fixed position of the torque tool handle, and to calculate the torque by detecting the deformation of the spindle caused by the force or the pulling force, and to calculate the angular displacement by using a gyroscope.
Various commercially available digital display type torque wrench with replaceable head set can only be used for the head set with the consistent type and size of the handle output end combination structure.
Various known digital display type wrenches or replaceable head group type torque wrenches with digital display function are used to fix the torque sensor assembly device on the handle.
The torque wrench with replaceable head set refers to various torque tools for locking or releasing screw fasteners (bolts or nuts) by manual swing force application, such as dial type, pointer type, fine adjustment type or sound type conventional torque wrench or digital display type torque wrench, which uses the same handle and replaces the head set with the same type but different type according to the requirement of locking operation.
The common combined structure of the torsion wrench with the replaceable head group is a dovetail type, a round type, a rectangular type and other special types, and is manufactured by adopting a male-female embedded structure, and the combined structure is provided with a positioning and orientation mechanism, so that the assembly is convenient for aligning the buckling connection and the force application direction.
Furthermore, after the torque force sensing devices are replaced by different head sets, the calculated torque force and angle value result are different due to the fact that the distances between the torque force sensing components attached and fixed on the tool handle and the rotation center of the bolt or the nut driven by the replaced head set are different. Before the use, operators need to check the torsion meter and the angle gauge respectively to obtain corresponding values, and the operation is tedious and time-consuming.
Disclosure of Invention
In view of the problems of the prior art, the present invention provides a swing type torque sensing and transmitting device, which is modularized, so that in a certain torque sensing interval, only through sensing the material and size change of the main shaft and the combination structure of the output end and the input end of the main shaft, the handle and the selected head group can be connected in a pluggable manner, so that the torque wrench of all the replaceable head groups is converted into a wrench with the torque sensing and displaying function, thereby facilitating the user to expand the types of the selected head groups through the swing type torque sensing and transmitting device, further increasing the flexibility and convenience in use, and greatly improving the quality of assembly operation.
The swing type torsion sensing and transmitting device of the invention calculates the applied torsion by sensing the linear relation between the deformation sensing value generated by the bending of the main shaft and the generated torsion value within the yield strength (yield strength) range.
The device of the invention can be used for manufacturing male-female switching mechanisms with the same size or different types by sensing the combined structures at the two ends of the main shaft, so that the swing type torsion sensing and transmitting device is inserted and pulled between handles and head groups with different combined structures, thereby increasing the elasticity in use.
The device of the invention can be inserted and plugged between the handles and the head groups of the same or even different torque tools with the same combined structure so as to increase the flexibility in use.
The device is suitable for the head group of various brands sold in the market, and the input end of the device is of a combined structure with various types of designs, such as steering designs of inner hexagons, polygonal edges, openings, square rods and the like.
The device can adopt a modularized mode to sense the main shaft covered in the outer shell with the same size so as to sense the changes of the material, the hardness and the like of the main shaft, so as to manufacture devices with different torsion sensing ranges, and the device uses the same torsion sensing assembly, a circuit board module, a power module and the like, and only forms a combined structure with the same size according to the combined handle or head group at the input end and the output end of the sensing main shaft.
The device of the invention can further manufacture the two ends of the sensing main shaft into the clamping mechanisms so as to facilitate the insertion and the extraction of the head group switching devices with various types and sizes, and the device is further combined between handles or head groups with various different combination structures so as to increase the elasticity in use.
In view of the above, the present inventors devised a swing type torque sensor and transmitter, which can be installed between the handle and the head set of any brand-name torque wrench with a replaceable head set, so as to increase the flexibility in use, and convert the torque wrench into a torque wrench with equivalent other digital torque sensor display functions. In addition, the device of the invention can further enable the combined structure of one handle to be matched with the head groups of other combined structures by sensing the type and the size changes of the input end and the output end of the main shaft. In addition, the device can effectively reduce the inventory variety and the production cost through modularization, thereby greatly improving the convenience in locking operation. In addition, the device can be used for a user to input or scan the codes of the matched tool handle and head set, and the torque force and the angle are checked in advance before the device is used, so that when the device is convenient for an operator to operate, the operation parameters of the tool handle and head set combination can be obtained only by inputting the relevant codes, and the operation is performed. The device can provide a wired or wireless data transmission access mode, thereby improving the industrial practicability.
According to the present invention, the swing torsion sensing and transmitting device includes a sensing spindle, a torsion sensing unit, a first housing, a second housing, a circuit board module, a battery cover plate and a battery module. The first outer shell and the second outer shell are made of metal or nonmetal materials. The sensing main shaft is made of metal or nonmetal materials, and different torsion sensing ranges are made by means of the change of the materials and the hardness of the sensing main shaft. The battery cover plate fixes the battery module in the second outer shell. The circuit board module is arranged in the first outer shell. The device is used for being assembled and disassembled between the handles and the head groups with the same or different assembly structures so as to increase the elasticity in use, and in the process of locking or loosening the bolt or the nut in a swinging way, the torsion sensing unit amplifies and processes deformation sensing signals generated by bending the main shaft caused by the pushing force or the pulling force through the circuit board module and calculates in real time, and when the target torsion or the angle displacement is reached, whether the target torsion or the angle displacement is within a preset precision tolerance range is judged, and meanwhile, the data is displayed, stored or uploaded by prompting with sound or a lamp signal. All the conventional torque wrench for swing type locking operation has the function of a digital display wrench, so as to realize the intellectualization of the assembling operation of the bolts.
According to the present invention, the sensing portion of the sensing spindle covered by the outer housing of the same size can be made of different sizes, materials, hardness, etc. to make different torque sensing ranges, and the input end and the output end of the sensing spindle are embedded in a combined manner, and the type and the size of the input end and the output end are made according to the 'combined structure' of the handle and the head set to be matched.
In one embodiment, the type size of the input end of the sensing spindle of the device of the present invention is designed and manufactured in accordance with the output end structure of the handle, and the type size of the output end is designed and manufactured according to the input end structure of the head set to be selected.
In one embodiment, the input and output of the sensing spindle of the device of the present invention may be a Dovetail (Dovetail), round (Round), rectangular (Rectangular) or Hexagonal (Hexagonal) or even any special type.
In one embodiment, the input and output of the sensing spindle of the device of the present invention may be configured in different types, such as circular, for example, while the output is configured to conform to a rectangular array of heads, so as to utilize various rectangular arrays of heads.
In one embodiment, the torsion sensing unit is attached to the direction of the stress of the sensing spindle and electrically connected to the circuit board module, so as to transmit the deformation sensing signal generated by the stress bending of the sensing spindle to the circuit board module.
In one embodiment, the axis of the sensing spindle of the device of the present invention is not in-line with the axis of rotation of the helical fastener to be locked and the sleeve.
In one embodiment, the torsion sensing unit may employ various deformation-sensing components such as a resistive strain gauge or a piezoelectric strain gauge.
In one embodiment, the circuit board module comprises a microprocessor, a signal amplifying unit, a transmission unit, a power circuit unit, a gyroscope, an output/input unit, a memory unit, a warning unit and a display unit.
In one embodiment, the input/output unit of the circuit board module is a universal serial bus for outputting or inputting signals or inputting power.
In one embodiment, the circuit board module includes a gyroscope to calculate the angular displacement.
In one embodiment, the circuit board module includes a power circuit unit, such as a charging circuit, a power switch, and the like.
In one embodiment, the circuit board module includes an input/output unit, such as Type C, UART, etc., where UART takes a wired output.
In one embodiment, the circuit board module contains a transmission unit, such as RF/BT/WIFI, antenna, etc.
In one embodiment, the circuit board module includes a memory unit to record the code and verification parameters of the associated handle and header set.
In one embodiment, the circuit board module includes a display unit that may be electrically connected to the circuit board module or displayed in real time on a peripheral mobile phone, tablet, pen or wearable device in a wired or wireless manner via the transmission unit.
In one embodiment, the circuit board module includes a warning unit, such as an LED light, a buzzer, or the like.
In one embodiment, the battery module is disposed in the second outer housing, is fixed to the battery cover plate by bolts, and is electrically connected to the circuit board module.
Embodiments of the swing torque sensing and transmitting device of the present invention will be described with reference to the drawings, wherein like elements are designated by like reference numerals for ease of understanding.
Drawings
Fig. 1 is a schematic view of an appearance of a swing type torque sensing and transmitting device according to an embodiment of the invention;
FIG. 2 is a second schematic diagram of an appearance of a swing torsion sensing and transmitting device according to an embodiment of the present invention;
FIG. 3 is a right side schematic view of FIG. 2;
FIG. 4 is an exploded view of FIG. 1;
FIG. 5 is a schematic cross-sectional view of FIG. 1;
fig. 6 is a schematic diagram of a circuit board module of the swing torsion sensing and transmitting device according to an embodiment of the invention;
FIG. 7 is a schematic exploded view of a swing torsion sensing and transmission device according to an embodiment of the present invention;
FIG. 8 is a schematic view of the swing torque sensor and transmitter according to FIG. 7;
FIG. 9 is a schematic diagram I of the swing torque sensor and transmitter device of FIG. 8 corresponding to FIG. 1A installed between the handle and the head set in accordance with the combination structure;
FIG. 10 is a second schematic diagram of the swing torque sensor and transmitter device of FIG. 8 corresponding to FIG. 1B installed between the handle and the head set according to the combination structure;
FIG. 11 is a third schematic view of the swing torque sensor and transmitter device of FIG. 8 corresponding to FIG. 1C installed between the handle and the head set in accordance with the combination structure;
FIG. 12 is a schematic diagram of the swing torque sensor and transmitter device of FIG. 8 mounted between the handle and the head set in accordance with the combination structure;
FIG. 13 is a schematic diagram showing a swing type torque sensor and transmitter according to an embodiment of the present invention, wherein the swing type torque sensor and transmitter can be the same input terminal and different output terminals;
fig. 14 is a schematic diagram showing a swing type torque sensing and transmitting device according to an embodiment of the present invention, wherein the swing type torque sensing and transmitting device can be the same input end and different output ends;
fig. 15 is a schematic diagram of a swing type torque sensing and transmitting device according to an embodiment of the present invention, which may be the same input end and different output ends;
fig. 16 is a schematic diagram showing that the swing type torsion sensing and transmitting device according to the embodiment of the present invention may be the same input end and different output ends;
FIG. 17 is a schematic diagram of a swing torsion sensing and transmission device according to an embodiment of the present invention, wherein an outer housing of the swing torsion sensing and transmission device has a display unit;
FIG. 18 is a schematic diagram showing a combined application of the swing type torque sensor and transmitter according to the embodiment of the present invention;
FIG. 19 is a second schematic diagram of a combined application of the swing torque sensor and transmitter according to the embodiment of the present invention;
FIG. 20 is a schematic view of a buckle-type structure of a swing-type torsion sensing and transmitting device and various head-set adapters matched with the buckle-type structure of the swing-type torsion sensing and transmitting device according to an embodiment of the present invention;
FIG. 21 is an exploded view of a snap-in structure of a swing torsion sensing and transmission device according to an embodiment of the present invention;
FIG. 22 is a schematic cross-sectional view of the swing torque sensing and transmitting device of FIG. 21;
FIG. 23 is a schematic diagram showing a combination of a snap-in structure of a swing type torque sensor and transmitter and a head adapter matched with the snap-in structure of the swing type torque sensor and transmitter according to an embodiment of the present invention;
FIG. 24 is a second schematic diagram of a combination of the snap-in structure of the swing type torsion sensing and transmitting device and the matched head set adapter according to the embodiment of the present invention;
fig. 25 is a schematic diagram showing a combination of a snap-in structure of a swing type torsion sensing and transmitting device and a head set adapter matched with the snap-in structure of the swing type torsion sensing and transmitting device according to an embodiment of the present invention;
fig. 26 is a schematic diagram showing a combination of a snap-in structure of a swing type torsion sensing and transmitting device and a head set adapter matched with the snap-in structure of the swing type torsion sensing and transmitting device according to an embodiment of the present invention;
fig. 27 is a schematic view and an exploded view of a combination of a sensing portion, an input end and an output end of a sensing spindle of a swing type torque sensing and transmitting device according to an embodiment of the present invention;
FIG. 28 is a schematic diagram of a swing torsion sensing and transmission device for torsion verification according to an embodiment of the present invention;
fig. 29 is a schematic diagram illustrating steps of a torque calibration method of a swing type torque sensing and transmitting device according to an embodiment of the invention;
FIG. 30 is a schematic diagram of an angle calibration device of a swing-type torque sensor and transmitter according to an embodiment of the present invention;
fig. 31 is a schematic diagram illustrating steps of an angle calibration method of a swing torsion sensing and transmitting device according to an embodiment of the invention.
Reference numerals illustrate:
1. 1A, 1AB, 1AC, 1AD swing type torsion sensing and transmitting device
1B, 1BA, 1BC, 1BD swing torque sensing and transmitting device
1C, 1CA, 1CB, 1CD swing type torsion sensing and transmitting device
1D, 1DA, 1DB, 1DC swing torque force sensing and transmitting device
1E swing type torsion sensing and transmitting device
10A, 10B, 10C, 10D, 10E, 10F sense spindles
101. 101F sensor
102A, 102B, 102C, 102D, 102E, 102F inputs
103A, 103B, 103C, 103D, 103E, 103F outputs
20 torsion sensing unit
202AM, 202BF, 202CF, 202D head group adapter
202AF, 202BM, 202CM header group adapter
202E adapter plug
30 circuit board module
301 microprocessor
302 signal amplifying unit
303 transfer unit
304 power supply circuit unit
305 gyroscopes
306 input/output unit
307 memory cell
308 warning unit
309 display unit
40 power supply module
50 battery cover plate
60 first outer casing
601 first container
70 second outer casing
701 second container
80 bolt
90 bolt
2 handle
3 head group
31-head group adapter
32 square shaft
4 extension rod
5 torsion meter
6A electronic angle gauge
6B mechanical angle gauge
Detailed Description
In order to facilitate understanding of the technical features, contents and advantages of the present invention and the effects achieved thereby, the present invention is described in detail below in terms of expressions of embodiments in conjunction with the accompanying drawings, and the gist of the drawings used herein is merely for illustration and assistance of the description, and not necessarily for true proportion and precise configuration after implementation of the present invention, so that the proportion and configuration of the accompanying drawings should not be interpreted to limit the scope of the present invention in practical implementation, and the description will be given earlier.
The swing type torsion sensing and transmitting device of the present invention applies torsion in a swing manner to lock a bolt or a nut, and is a device having torsion sensing and transmitting functions. The torque wrench is mainly applied to the torque wrench with the replaceable head group. Which will be described separately below.
Referring to fig. 1 to 6, the swing type torque sensing and transmitting device 1A of the present invention is illustrated with the sensing spindle 10A having an output 103A and an input 102A with rectangular combined structures. The swing type torque sensing and transmitting device 1A includes a sensing main shaft 10A, a torque sensing unit 20, a circuit board module 30, a power module 40, a battery cover 50, a first housing body 60 and a second housing body 70. The middle section of the shaft lever of the sensing main shaft 10A is recessed to form a sensing part 101, two ends of the shaft lever are respectively provided with an input end 102A and an output end 103A, a torsion sensing unit 20 is attached to the stress direction of the sensing part 101, deformation sensing signals generated when the sensing main shaft 10A is bent due to tensile force or pushing force are calculated through the circuit board module 30, the input end 102A of the shaft lever of the sensing main shaft 10A is made into a combined structure corresponding to a connected handle, and the output end 103A is made into a combined structure corresponding to a connected head group. The first housing 60 has a first receiving groove 601 in a concave manner, the circuit board module 30 is locked to a fixing screw hole in the first receiving groove 601 of the first housing 60 by a bolt 80, the second housing 70 has a second receiving groove 701 in a concave manner, the battery module 40 is locked to a fixing screw hole in the second receiving groove 701 of the second housing 70 by a bolt 80 and a battery cover 50, and the torsion sensing unit 20 and the battery module 40 are electrically connected to the circuit board module 30. Finally, the first casing 60 and the second casing 70 are locked and combined into a casing by bolts 90. The circuit board module 30 shown in fig. 6 may include a microprocessor 301, a signal amplifying unit 302, a transmission unit 303, a power circuit unit 304, a gyroscope 305, an output/input unit 306, a memory unit 307, a warning unit 308 and a display unit 309, and the circuit board module 30 may transmit torsion and angle sensing values through a wired or wireless manner. In addition, the gyroscope 305 calculates the angular displacement by the microprocessor 301 with the sensing signal when surrounding the locking object during the locking process. In addition, the swing type torsion sensing and transmitting device 1A of the invention can be used for pre-checking torsion by a torsion meter after combining the handle and the head group, and pre-checking angular displacement by an angle gauge, and stores the pre-checking parameters and codes of the handle and the head group for later use in operation.
Referring to fig. 7, when the swing type torque sensing and transmitting device of the present invention is modularized, the first casing 60 and the second casing 70 can cover the sensing portion 101 of one of the sensing spindles 10A to 10D, the internal structure size of the sensing portion 101 is designed according to different torque sensing capability ranges, and is made of metal materials with different materials or hardness, and only the structure type sizes of the input ends 102A to 102D and the output ends 103A to 103D are respectively made into the type sizes corresponding to the combined structure of the handle and the head set, as shown in fig. 7, the combined structure is integrally made of the sensing spindles 10A to 10D respectively connected with the handle and the head set with different combined structures. The swing type torsion sensing and transmitting device is a sensing device for detecting torsion by pushing force or pulling force, the input ends 102A-102D are detachably connected with the output shaft of a torsion tool, and the output ends 103A-103D are detachably connected with the input ends of the head set. All of the combined components of fig. 7, except for the sensing spindles 10A-10D, are identical to facilitate modular implementation.
Please refer to fig. 7 and 8, which are schematic diagrams illustrating several standard combination structures of the swing type torsion sensing and transmission device according to the present invention. The sensing portions 101 of the middle recessed portions of the sensing spindles 10A to 10D are identical, and the attached torsion sensing units 20 and other components are identical except for the size of the combined structural type at the two ends within the same torsion sensing capability. Therefore, the swing type torque sensing and transmitting device 1A with a rectangular combined structure can be manufactured in a modularized manner, and the swing type torque sensing and transmitting devices 1B-1D are only integrated torque sensing and transmitting devices with different types of input end and output end combined structures.
Please refer to fig. 9 to 12 and fig. 18, which are schematic views of the handle 2 and the head set 3 according to the above-mentioned connection combination structure of the swing type torque sensor and transmission device according to the present invention. Fig. 9 is a rectangular combined structure, fig. 10 is a circular combined structure, fig. 11 is a dovetail combined structure, fig. 12 is a rectangular hole formed in the front end of the handle 2 and through which the rectangular head of the swing type torque sensing and transmitting device 1AD of fig. 18 is inserted, and then the square shaft 32 on the left and lower sides of fig. 7 passes through the square hole formed in the output end 103D of the swing type torque sensing and transmitting device 1AD to connect the head set adapter 31 and the head set 3 (as shown on the left side of fig. 12) in different forms for performing the conversion of locking directions.
Referring to fig. 13 to 16, it is illustrated that the swing type torque sensing and transmitting device of the present invention is modularized by the same input terminal 102A, 102B, 102C or 102D to form different output terminals 103A, 103B, 103C or 103D respectively within a specific torque sensing capability range so that the handle of a certain combination structure can utilize the device of the present invention, and the head set of other combination structures can be used.
Please refer to fig. 17, which is a schematic diagram of a swing torsion sensing and transmission device of the present invention, wherein a display unit 309 (display screen) is provided on an outer housing. The device of the invention can also be transmitted to peripheral display equipment for display or storage through a wireless transmission unit.
Please refer to fig. 18, which is another schematic diagram illustrating a combined application of the swing torque sensor and transmitter according to the present invention. Taking fig. 13 as an example, the input end 102A of the handle 2 with a consistent output end combination structure can be inserted, in this example, the output end 103A of the sensing spindle 10A of the swing type torque sensing and transmitting device 1A of fig. 4 is connected with the input end of an extension rod 4 with the same combination structure, and then the output end of the extension rod 4 is connected with the input end of a head set 3 with the same rectangular combination structure. That is, the device of the present invention can use different head groups with different combination structures to increase the flexibility in use by changing the combination structure of the input end and the output end.
Please refer to fig. 19, which is a diagram illustrating another combined application of the swing torsion sensing and transmission apparatus of the present invention. Fig. 19 is a diagram showing that the output end 103A of the sensing spindle 10A of the swing type torque sensing and transmitting device 1A of fig. 13 is connected to a head set adaptor 31 having the same rectangular combination structure, and then, as shown in the lower diagram of fig. 19, the square shaft 32 of the lower left diagram of fig. 7 is connected to various vertical extension devices.
Please refer to fig. 20 to 22, which are a schematic diagram, a structural exploded view and a cross-sectional view of another modular structure of the swing torsion sensing and transmission device of the present invention for matching with various head set adapters. The sensing spindle 10E of the swing type torque sensing and transmitting device 1E of this embodiment is modularized as the aforementioned sensing spindles 10A to 10D. The same fastening mechanism is only manufactured at the input end 102E and the output end 103E of the sensing spindle 10E, so that various head set adapters at two ends of the swing type torque sensing and transmitting device 1E shown in fig. 20 can be optionally selected, and the same adapter plugs 202E can be inserted into the input end 102E and the output end 103E at two ends of the sensing spindle 10E of the swing type torque sensing and transmitting device 1E respectively for connecting handles or head sets with the same combined structure. Please refer to fig. 23-26, which are schematic diagrams illustrating the structure of the fastening type input end and the fastening type output end of the swing type torsion sensing and transmitting device and the combination variation of several adaptor sets matched with the structure of the fastening type input end and the fastening type output end of the swing type torsion sensing and transmitting device.
Referring to fig. 27, a combined structure of a swing type torque sensing and transmitting device sensing spindle according to the present invention is shown. Taking the snap-in sensing spindle 10F as an example, when the input end 102F and the output end 103F of the sensing spindle 10F maintain sufficient strength of steel, if modules such as an outer housing are to be shared, but smaller torsion areas are to be sensed, the sensing portion 101F of the shaft rod can only be made of low-strength alloy steel or aluminum alloy, and then be press-fit and combined into a whole with the input end 102F and the output end 103F.
Please refer to fig. 28 and 29, which are schematic diagrams illustrating a torque calibration method of the swing type torque sensor and transmitter according to the present invention. For convenience of use and management, the user can scan or input the codes of the handle 2 of the tool, the swing type torsion sensing and transmitting device 1 and the selected head set 3, then perform multi-point verification by the torsion meter 5, and record the parameters obtained by verification. The device can scan or input the codes of the handle, the device and the head group before use, and can acquire the parameters for locking.
Please refer to fig. 30 and 31, which are schematic diagrams illustrating an angle calibration method of the swing type torque sensor and transmitter according to the present invention. For convenience of use and management, the user may first scan or input the codes of the tool's handle, the device of the present invention and the selected head set, then perform multi-point calibration with the electronic angle gauge 6A or the mechanical angle gauge 6B, and then record the parameters obtained by the calibration. The device of the invention can scan or input the codes of the handle, the device of the invention and the head group before use, and can acquire the parameters for locking.
Referring to fig. 7 and 13-16, the modularized method of the present invention is to design the dimensions of the first and second housings 60 and 70 according to the dimensions of the sensing spindles 10A-10D and the circuit board module 30, the battery module 40 and the battery cover 50, respectively, and the dimensions 70 of the sensing spindles 10A-10D and the first and second housings 60 and 70 are different according to the capability range of sensing torsion, the sensing spindles 10A-10D are provided with the torsion sensing units 20 to externally transmit deformation sensing signals, the torsion sensing sections have different torsion sensing sections, each torsion sensing section uses the sensing spindles of the same material and dimensions, and only the input end and the output end of the shaft lever of the sensing spindle are different according to the combined structure of the connected handle and the head set, and the first and second housings 60 and 70, the torsion sensing units 20, the circuit board module 30, the battery cover 50 and the like are made in modularized. When manufacturing the swing type torsion sensing and transmitting device with larger torsion sensing section, only the material and size of the sensing main shaft and the combined structure of the input end and the output end of the shaft lever are required to be changed, and other components can be shared. Therefore, the structural design of the invention can simplify the manufacturing process in a modularized manner so as to manufacture the swinging type torsion sensing and transmitting device with various torsion sensing capabilities, thereby effectively reducing the cost of purchasing, producing and preparing materials and the like.
While the invention has been disclosed in terms of preferred embodiments, it will be understood by those skilled in the art that the embodiments are merely illustrative of the invention and should not be construed as limiting the scope of the invention. It should be noted that all changes and substitutions equivalent to the embodiment are intended to be included in the scope of the present invention. Accordingly, the scope of the invention is defined by the claims.

Claims (10)

1. A swing torsion sensing and transmitting device, detachably combined between a handle and a head set, comprising:
the sensing spindle is characterized in that the middle section of a shaft lever of the sensing spindle is concavely arranged to form a sensing part, and two ends of the shaft lever are respectively provided with an input end and an output end;
the torsion sensing unit is arranged on the sensing part and electrically connected with the circuit board module in the direction of stress, and the torsion sensing unit calculates torsion through the circuit board module by sensing deformation sensing signals generated when the main shaft is bent under the action of tensile force or pushing force;
a first outer shell, one surface of which is concavely provided with a first containing groove, wherein the first containing groove is provided with a fixed screw hole for locking the circuit board module; and
the second shell is provided with a second containing groove in a concave way on one surface, the second containing groove is provided with a fixing screw hole for locking the battery cover plate and the battery module, and the battery module is electrically connected with the circuit board module.
2. The swing torque sensor and transmitter according to claim 1, wherein the swing torque sensor and transmitter is a sensor for detecting torque by pushing or pulling, the input end is detachably connected to the output shaft of the torque tool, and the output end is detachably connected to the input end of the connector set.
3. The swing torsion sensing and transmitting device according to claim 1, wherein the sensing spindle is an integrated or combined sensing spindle according to a combined structural type and size of a handle or a head set to be connected and a capability range of sensing torsion, and the same first housing body, the second housing body, the torsion sensing unit, the circuit board module, the battery cover plate and the battery module are used.
4. The swing torque sensor and transmitter according to claim 1, wherein the input and output ends of the sensor spindle are of a combination structure corresponding to the type and size of the handle or the head set, which may be of the same type and size combination structure or of a combination structure of different types and sizes.
5. The swing torsion sensing and transmitting device according to claim 1, wherein the input end and the output end of the sensing spindle are of a snap-in structure, and the head set switching plugs of various types of head set switching heads are used for connecting the head sets and the handles of different combination structures.
6. The swing torsion sensing and transmitting device according to claim 1, wherein the sensing portion of the sensing spindle is made of the same material or is made of different materials, so that the sensing spindles with different sensing torsion capacities are covered by the first casing and the second casing of the same size.
7. The swing torsion sensing and transmitting device according to claim 1, wherein the circuit board module comprises a microprocessor, a signal amplifying unit, a transmitting unit, a power circuit unit, a gyroscope, an output/input unit, a memory unit, a warning unit and a display unit.
8. The swing torsion sensing and transmitting device according to claim 7, wherein the circuit board module is capable of transmitting the sensing data by wire or wireless.
9. The swing torque sensor and transmitter according to claim 1, wherein the swing torque sensor and transmitter combines the handle and the head set, pre-checks the torque with the torque meter, and stores the combined torque together with the checking parameters and the codes of the handle and the head set for use.
10. The swing torque sensor and transmitter according to claim 1, wherein the swing torque sensor and transmitter combines the handle and the head set, pre-checks the angular displacement with an angular gauge, and stores the combined angular displacement together with the check parameters and the codes of the handle and the head set for later use.
CN202211181982.XA 2022-09-27 2022-09-27 Swing type torsion sensing and transmitting device Pending CN117817606A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211181982.XA CN117817606A (en) 2022-09-27 2022-09-27 Swing type torsion sensing and transmitting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211181982.XA CN117817606A (en) 2022-09-27 2022-09-27 Swing type torsion sensing and transmitting device

Publications (1)

Publication Number Publication Date
CN117817606A true CN117817606A (en) 2024-04-05

Family

ID=90519577

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211181982.XA Pending CN117817606A (en) 2022-09-27 2022-09-27 Swing type torsion sensing and transmitting device

Country Status (1)

Country Link
CN (1) CN117817606A (en)

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