CN117800639A - Modifier preparation method, modifier and machine-made sand concrete preparation method - Google Patents

Modifier preparation method, modifier and machine-made sand concrete preparation method Download PDF

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Publication number
CN117800639A
CN117800639A CN202311607669.2A CN202311607669A CN117800639A CN 117800639 A CN117800639 A CN 117800639A CN 202311607669 A CN202311607669 A CN 202311607669A CN 117800639 A CN117800639 A CN 117800639A
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CN
China
Prior art keywords
component
machine
made sand
modifier
parts
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202311607669.2A
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Chinese (zh)
Inventor
汪丽
瞿威
潘瑞
朱琨
朱敏涛
卞成辉
顾伟宏
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Shanghai Caisi Technology Co ltd
Shanghai Construction Building Materials Technology Group Co Ltd
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Shanghai Caisi Technology Co ltd
Shanghai Construction Building Materials Technology Group Co Ltd
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Priority to CN202311607669.2A priority Critical patent/CN117800639A/en
Publication of CN117800639A publication Critical patent/CN117800639A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention relates to a modifier preparation method, a modifier and a machine-made sand concrete preparation method, wherein the modifier comprises the following components: 20-30 parts of hydrolyzed polymaleic anhydride, 20-30 parts of sodium polyacrylate grafted starch, 10-20 parts of polyvinyl alcohol, 5-10 parts of polyquaternary ammonium salt, 5-10 parts of sodium silicate, 1-10 parts of sodium hexametaphosphate, 5-10 parts of polyaspartic acid and 1-10 parts of L-ascorbic acid. The modifier is added when the machine-made sand concrete is prepared, is environment-friendly, can be chelated with metal ions in stone powder to form insoluble fine solid particles, and can neutralize trace positive and negative charges generated in the crushing process of the machine-made sand so as to reduce the adsorption effect of the modifier on the water reducer, and meanwhile, has a better dispersing effect, can uniformly disperse the stone powder in a concrete system and prevent stone powder from holding and settling.

Description

Modifier preparation method, modifier and machine-made sand concrete preparation method
Technical Field
The invention relates to the field of building materials, in particular to a modifier preparation method, a modifier and a machine-made sand concrete preparation method.
Background
With the continuous development of urban construction in recent twenty years, the yield of concrete is continuously increased, and the natural sand resources are extremely deficient due to the huge consumption of concrete, so that machine-made sand becomes main construction sand.
The machine-made sand is produced by crushing broken stone, stone powder is inevitably generated during crushing and shaping, and the stone powder in the machine-made sand can cause larger adsorptivity to the water reducer, so that the problems of high viscosity and poor fluidity of the water reducer, insignificant effect after the water reducer is added, bleeding and the like are caused.
Disclosure of Invention
In order to solve the technical problems, the invention provides a modifier preparation method, a modifier and a machine-made sand concrete preparation method, and the modifier can form a complex with a plurality of metal ions in mud powder and stone powder of sand and stone aggregate, reduce the surface energy of high-adsorptivity powder and fine particles in concrete, reduce the interference and adsorption on a water reducer, and improve the action effect of the water reducer.
The technical purpose of the invention is realized by the following technical scheme:
a preparation method of a machine-made sand powder modifier comprises the steps of processing an A component and a B component respectively;
when the component A is processed, according to the mass portion ratio, 20 to 30 portions of sodium polyacrylate grafted starch, 5 to 10 portions of polyquaternium, 5 to 10 portions of sodium silicate, 1 to 10 portions of sodium hexametaphosphate and 1 to 10 portions of L-ascorbic acid are uniformly mixed to form the component A;
when the component B is processed, 10-20 parts of polyvinyl alcohol, 20-30 parts of hydrolyzed polymaleic anhydride and 5-10 parts of polyaspartic acid are prepared according to the mass part ratio; adding polyvinyl alcohol into deionized water according to the mass ratio of 1:11.5 under the stirring state, dispersing uniformly, heating to above 75 ℃, mechanically stirring until the polyvinyl alcohol is completely dissolved in the deionized water, cooling to 30 ℃, adding hydrolyzed polymaleic anhydride and polyaspartic acid, and stirring uniformly to obtain a component B.
Further, the mass ratio of the component A to the component B is 1:12.5.
The invention also provides a machine-made sand powder modifier, which is prepared by the method.
The invention also provides a preparation method of the machine-made sand concrete, wherein the component A and the component B of the machine-made sand powder modifier are respectively added, and the method comprises the following steps:
step 1, mixing cement, an admixture, machine-made sand and a component A to form a mixture C;
step 2, adding the component B and the water reducer into water, and uniformly mixing to form an additive D;
step 3, uniformly stirring the additive D and the mixture C to obtain a mixture E;
and step 4, adding coarse aggregate into the mixed material E and stirring to obtain machine-made sand concrete.
Further, according to the weight percentage, the cement content is 14.9-38.9%, the admixture content is 0-21.9%, the fine aggregate content is 32.1-71.7%, the coarse aggregate content is 0-45.7%, and the water reducer content is 0.3-0.53%; the content of the machine-made sand powder modifier is 0.0073 per mill-0.011 per mill of the mass of the fine aggregate; the residual content of the concrete is water.
Further, the admixture is at least one of fly ash and slag micropowder.
Further, the water reducer is a polycarboxylic acid water reducer, and the water reducing rate is 30% -40%.
Further, the cement is Portland cement.
Further, in step 2, the additive D is formulated with water added in an amount of total water content minus the water content in the B component.
Compared with the prior art, the invention has the beneficial effects that:
1. the machine-made sand powder modifier can form a complex with a plurality of metal ions in mud powder and stone powder of sand aggregate, reduce the surface energy of high-adsorption powder and fine particles in concrete, reduce the interference and adsorption on a water reducer, and improve the action effect of the water reducer.
2. The machine-made sand powder modifier can neutralize trace positive and negative charges generated in the machine-made sand crushing process, so that the adsorption effect on the water reducer is reduced, and meanwhile, the machine-made sand powder modifier has a better dispersing effect, so that stone powder can be uniformly dispersed in a concrete system, and stone powder agglomeration settlement is prevented.
3. The modifier can effectively improve the workability of machine-made sand concrete, improve the water retention property and reduce bleeding and segregation.
4. The modified material is wide in application, easy to obtain, nontoxic and harmless, most of the modified material can be degraded by microorganisms, and the modification process is environment-friendly and does not have negative influence on the environment.
Detailed Description
The technical scheme of the invention is further described below with reference to the specific embodiments:
example 1
A preparation method of a machine-made sand powder modifier comprises the steps of processing an A component and a B component respectively;
when the component A is processed, 20-30 parts of sodium polyacrylate grafted starch, 5-10 parts of polyquaternium, 5-10 parts of sodium silicate, 1-10 parts of sodium hexametaphosphate and 1-10 parts of L-ascorbic acid are uniformly mixed according to the mass parts to form the component A, wherein the component A is powder, and a grinding mixing method or a mechanical stirring mixing method can be adopted for mixing to ensure uniform mixing.
When the component B is processed, 10-20 parts of polyvinyl alcohol, 20-30 parts of hydrolyzed polymaleic anhydride and 5-10 parts of polyaspartic acid are prepared according to the mass part ratio; adding 10-20 parts of polyvinyl alcohol into deionized water according to the mass part ratio of 1:11.5 under the stirring state to be uniformly dispersed, then heating to more than 75 ℃, mechanically stirring until the polyvinyl alcohol is completely dissolved in the deionized water, cooling to 30 ℃, then adding 20-30 parts of hydrolyzed polymaleic anhydride and 5-10 parts of polyaspartic acid, and uniformly stirring to obtain a component B, wherein the component B is a solution. Preferably, the mass ratio of the component A to the component B is 1:12.5, the component A and the component B are respectively stored in a sealed and light-proof mode, and the component A and the component B are respectively added when modification is needed. Because of the physicochemical properties of L-ascorbic acid and sodium silicate, the prepared powder a is easy to absorb water and wet and is not suitable for long-term storage; before using, the solution b should be checked whether the system is uniform or not, and whether sedimentation occurs or not.
The hydrolyzed polymaleic anhydride, sodium hexametaphosphate and L-ascorbic acid belong to metal ion chelating agents, can be chelated with metal ions carried in machine-made sand powder to form stable metal salts which exist in a concrete system, so that the absorption of stone powder to calcium ions in a solution is reduced, and meanwhile, the double absorption of the water reducer is reduced.
The polyquaternary ammonium salt and the polyaspartic acid are dispersing agents, so that the stone powder can be uniformly dispersed in a concrete system, and the condition of agglomeration and sedimentation is avoided. The polyquaternary ammonium salt has good solubility in water, good clay stripping effect and certain dispersing and penetrating effects, and various products, such as a 4 th-generation product which is a double-long-chain quaternary ammonium salt, are in various combination forms such as dioctyl, didecyl, didodecyl, octyl decyl and the like: bis (sunflower-based) dimethyl ammonium bromide, bis (sunflower-based) dimethyl ammonium chloride, dimethyl benzyl ammonium chloride, bis (dodecyl dimethyl) ethylene diammonium bromide, 2-mono (2-phenoxyethoxy) ethyl trimethyl ammonium chloride, and mixtures of alkyl dimethyl benzyl ammonium chloride and octyl sunflower-based dimethyl ammonium chloride, etc., can be selected according to the type of concrete and the price budget; polyaspartic Acid (PASP) is a pure natural green polypeptide compound, and the molecular structure of the PASP contains a large number of carboxyl groups and peptide bonds, and is commonly used for water treatment, fertilizer slow release agents, drilling fluid viscosity reducers, coal water slurry dispersants, washing synergists and the like, and has good dispersing effect.
The sodium polyacrylate grafted starch is prepared by the reaction of sodium polyacrylate and starch, has good water absorption and water retention effects, can be well compounded with a chelating agent and a water reducing agent, effectively enhances the water retention and working performance of concrete, has good biodegradability, and is an environment-friendly additive.
Sodium silicate and polyvinyl alcohol are used as viscosity regulator in the system, the polyvinyl alcohol cannot be dissolved in water at normal temperature, the aqueous solution can be dissolved when the temperature is raised to 75 ℃ or above, the 8% polyvinyl alcohol aqueous solution system has stable viscosity, and the viscosity of the concrete can be obviously increased.
Example 2
A preparation method of a machine-made sand powder modifier comprises the steps of processing an A component and a B component respectively;
when the component A is processed, 20-30 parts of sodium polyacrylate grafted starch, 5-10 parts of polyquaternium, 5-10 parts of sodium silicate, 1-10 parts of sodium hexametaphosphate and 1-10 parts of L-ascorbic acid are uniformly mixed according to the mass parts to form the component A, wherein the component A is powder, and a grinding mixing method or a mechanical stirring mixing method can be adopted for mixing to ensure uniform mixing.
When the component B is processed, 10-20 parts of polyvinyl alcohol, 20-30 parts of hydrolyzed polymaleic anhydride and 5-10 parts of polyaspartic acid are prepared according to the mass part ratio; adding 10-20 parts of polyvinyl alcohol into deionized water according to the mass part ratio of 1:11.5 under the stirring state to be uniformly dispersed, then heating to above 90 ℃, mechanically stirring until the polyvinyl alcohol is completely dissolved in the deionized water, then adding 20-30 parts of hydrolyzed polymaleic anhydride and 5-10 parts of polyaspartic acid after the temperature is reduced to 30 ℃, and uniformly stirring to obtain a component B, wherein the component B is a solution. Preferably, the mass ratio of the component A to the component B is 1:12.5, the component A and the component B are respectively stored in a sealed and light-proof mode, and the component A and the component B are respectively added when modification is needed.
Example 3
A preparation method of machine-made sand concrete is characterized in that an A component and a B component of the machine-made sand powder modifier in the embodiment 1 are respectively added, and the method comprises the following steps:
step 1, adding cement, admixture, machine-made sand and component A into a mixer, and pre-mixing to form a mixed material C, wherein the cement is Portland cement, and the admixture is at least one of fly ash and slag micropowder;
step 2, the component B and the water reducing agent are put into water and mixed uniformly to form an additive D, wherein the content of the additive D is the water content obtained by subtracting the water content of the component B from the total water content; the water reducer is a polycarboxylic acid water reducer, and the water reducing rate is 30% -40%;
step 3, adding the additive D into a stirrer, and uniformly stirring with the mixture C to obtain a mixture E;
and step 4, adding coarse aggregate into the mixed material E and stirring to obtain machine-made sand concrete.
Preferably, the cement content is 14.9-38.9%, the admixture content is 0-21.9%, the fine aggregate content is 32.1-71.7%, the coarse aggregate content is 0-45.7%, and the water reducer content is 0.3-0.53% by weight; the content of the machine-made sand powder modifier is 0.0073 per mill-0.011 per mill of the mass of the fine aggregate; the residual content of the concrete is water.
The present embodiment is further illustrative of the present invention and is not to be construed as limiting the invention, and those skilled in the art can make no inventive modifications to the present embodiment as required after reading the present specification, but only as long as they are within the scope of the claims of the present invention.

Claims (9)

1. The preparation method of the machine-made sand powder modifier is characterized in that the modifier comprises a component A and a component B, and the component A and the component B are respectively processed;
when the component A is processed, according to the mass portion ratio, 20 to 30 portions of sodium polyacrylate grafted starch, 5 to 10 portions of polyquaternium, 5 to 10 portions of sodium silicate, 1 to 10 portions of sodium hexametaphosphate and 1 to 10 portions of L-ascorbic acid are uniformly mixed to form the component A;
when the component B is processed, 10-20 parts of polyvinyl alcohol, 20-30 parts of hydrolyzed polymaleic anhydride and 5-10 parts of polyaspartic acid are prepared according to the mass part ratio; adding polyvinyl alcohol into deionized water according to the mass ratio of 1:11.5 under the stirring state, dispersing uniformly, heating to above 75 ℃, mechanically stirring until the polyvinyl alcohol is completely dissolved in the deionized water, cooling to 30 ℃, adding hydrolyzed polymaleic anhydride and polyaspartic acid, and stirring uniformly to obtain a component B.
2. The method for preparing the machine-made sand powder modifier according to claim 1, wherein the mass ratio of the component A to the component B is 1:12.5.
3. A machine-made sand powder modifier, characterized in that the modifier is prepared according to the method of claim 1 or 2.
4. A method for preparing machine-made sand concrete, characterized in that component a and component B of a machine-made sand powder modifier are added separately, the machine-made sand powder modifier is as claimed in claim 3, the method comprises:
step 1, mixing cement, an admixture, machine-made sand and a component A to form a mixture C;
step 2, adding the component B and the water reducer into water, and uniformly mixing to form an additive D;
step 3, uniformly stirring the additive D and the mixture C to obtain a mixture E;
and step 4, adding coarse aggregate into the mixed material E and stirring to obtain machine-made sand concrete.
5. The preparation method of machine-made sand concrete according to claim 4, wherein the cement content is 14.9-38.9%, the admixture content is 0-21.9%, the fine aggregate content is 32.1-71.7%, the coarse aggregate content is 0-45.7%, and the water reducing agent content is 0.3-0.53% by weight; the content of the machine-made sand powder modifier is 0.0073-0.011 per mill of the mass of the fine aggregate; the residual content of the concrete is water.
6. The method for preparing machine-made sand concrete according to claim 5, wherein the admixture is at least one of fly ash and slag micropowder.
7. The method for preparing machine-made sand concrete according to claim 5, wherein the water reducer is a polycarboxylic acid water reducer, and the water reducing rate is 30% -40%.
8. The method for preparing machine-made sand concrete according to claim 5, wherein the cement is Portland cement.
9. The method according to claim 5, wherein in the step 2, the additive D is prepared by subtracting the water content of the component B from the total water content.
CN202311607669.2A 2023-11-29 2023-11-29 Modifier preparation method, modifier and machine-made sand concrete preparation method Pending CN117800639A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311607669.2A CN117800639A (en) 2023-11-29 2023-11-29 Modifier preparation method, modifier and machine-made sand concrete preparation method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311607669.2A CN117800639A (en) 2023-11-29 2023-11-29 Modifier preparation method, modifier and machine-made sand concrete preparation method

Publications (1)

Publication Number Publication Date
CN117800639A true CN117800639A (en) 2024-04-02

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