CN117799231A - Wave buffer plate and production method and equipment thereof - Google Patents
Wave buffer plate and production method and equipment thereof Download PDFInfo
- Publication number
- CN117799231A CN117799231A CN202410057322.3A CN202410057322A CN117799231A CN 117799231 A CN117799231 A CN 117799231A CN 202410057322 A CN202410057322 A CN 202410057322A CN 117799231 A CN117799231 A CN 117799231A
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- Prior art keywords
- unit
- plate body
- wave
- wave buffer
- drying
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- 239000000872 buffer Substances 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000001035 drying Methods 0.000 claims abstract description 34
- 238000005520 cutting process Methods 0.000 claims abstract description 20
- 238000005507 spraying Methods 0.000 claims abstract description 18
- 239000002655 kraft paper Substances 0.000 claims abstract description 17
- 238000010073 coating (rubber) Methods 0.000 claims abstract description 12
- 238000010030 laminating Methods 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims description 10
- 238000000465 moulding Methods 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 8
- 239000000123 paper Substances 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000004026 adhesive bonding Methods 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 6
- 238000003860 storage Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 3
- 239000005022 packaging material Substances 0.000 abstract description 3
- 239000006173 Good's buffer Substances 0.000 abstract description 2
- 238000003825 pressing Methods 0.000 description 4
- 239000007921 spray Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000002984 plastic foam Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000011359 shock absorbing material Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
Landscapes
- Buffer Packaging (AREA)
Abstract
The application belongs to the technical field of packaging materials, and discloses a wave buffer board and production method and equipment thereof, the buffer board includes by the laminating of at least two-layer kraft paper and the wave board plate body that the roll-in formed, and production equipment is including the material loading unit, the rubber coating unit, laminating unit, spraying unit, roll-in unit, primary drying unit and the cutting unit that set gradually. The wave buffer plate prepared by the invention has good buffer effect and a certain Ping Yaneng force, and the weight and the volume are much lower than those of the honeycomb plates in the prior art under the same area, and the wave buffer plate is convenient to stack and place, small in storage occupation, low in production and manufacturing cost and storage and transportation cost, and has good market application prospect.
Description
Technical Field
The present application relates to the technical field of packaging materials, and more particularly, to a wave buffer plate and a method and apparatus for producing the same.
Background
With the continuous development of the transportation industries such as express delivery, people usually carry out regional or trans-regional transportation on goods, and in the transportation process, the goods are required to be packaged, so that a buffer protection effect is achieved on the goods, and the goods are kept intact in the long transportation process.
In the related art, when fragile goods are transported, shock absorbing materials such as plastic foam paper are generally filled in an outer package to reduce damage caused by jolt during transportation
At present, honeycomb plates are mostly used as cushioning packaging materials in the market, the flattening effect is good, but the cushioning effect is poor, and the honeycomb plates occupy a very large space when stacked, so that the storage and transportation cost is high.
Disclosure of Invention
In order to solve the above problems, the present application provides a wave buffer plate, and a method and apparatus for producing the same.
The application provides a wave buffer board and production method and equipment thereof adopts following technical scheme:
the wave buffer board comprises a wave board body formed by bonding and rolling at least two layers of kraft paper, wherein the thickness of the board body is 1-1.2 mm, the molding length of the board body along the wave parallel direction is 2350-2500 mm, the width is 1500-1800 mm, the single wave section of the board body is trapezoid, the length of the upper bottom of the trapezoid is 22-25 mm, and the length of the lower bottom of the trapezoid is 54-60 mm.
A method of producing a wave buffer board, comprising the steps of:
s1, gluing and laminating two layers of kraft paper with the weight of 337 g to form a double-layer plate body;
s2, spraying and humidifying the plate body after the bonding is completed;
s3, conveying the humidified plate body into a molding roller for roll forming;
s4, carrying out preliminary heating and drying on the formed plate body;
s5, quantitatively cutting the plate body after preliminary drying;
s6, conveying the cut plate body into a drying chamber for secondary drying.
Furthermore, the spraying and humidifying in the step S2 needs to enable the humidity of the plate body to reach more than 95%.
In addition, the roller body needs to be heated during the roller press molding in the step S3, and the heating temperature is 115-125 ℃.
Further, the preliminary heating and drying temperature in S4 is 120 ℃.
Further, in the step S6, the set temperature of the secondary drying chamber is 80 ℃, and the drying time is 30 minutes.
The utility model provides a production facility of wave buffer board, includes feeding unit, rubber coating unit, laminating unit, spraying unit, roll-in unit, primary stoving unit and the cutting unit that sets gradually, feeding unit includes two kraft paper feed rolls that distribute from top to bottom, the rubber coating unit includes gluey case and rubber coating roller for carry out the rubber coating to one of them layer kraft paper body, laminating unit includes two pressure rollers that pressfitting set up each other for pressfitting two-layer kraft paper, the roll-in unit includes two profile of tooth mould pressing rollers of gomphosis each other, the tooth portion of profile of tooth mould pressing roller all imbeds and is provided with the heater strip.
Further, the spraying unit comprises a spraying row and a water pump, wherein the spraying row is transversely arranged above the paper body and is connected with the water pump through a water supply pipeline.
Further, the primary drying unit comprises a drying box, an inlet and an outlet which can accommodate the passing of the plate body are formed in the bottoms of the front end and the rear end of the drying box, and a hot air component is arranged in the drying box.
Further, the cutting unit comprises an electric linear slide rail and an electric cutting tool, wherein the electric linear slide rail and the electric cutting tool are arranged perpendicular to the paper advancing direction, and the electric cutting tool is fixedly arranged on one side of a sliding block part of the electric linear slide rail.
In summary, the present application includes at least one of the following beneficial technical effects:
the wave buffer plate prepared by the invention has good buffer effect and a certain Ping Yaneng force, and the weight and the volume are much lower than those of the honeycomb plates in the prior art under the same area, and the wave buffer plate is convenient to stack and place, small in storage occupation, low in production and manufacturing cost and storage and transportation cost, and has good market application prospect.
Drawings
FIG. 1 is a schematic view of the structure of a wave buffer plate of the present application;
fig. 2 is a schematic structural view of a production apparatus of the wave buffer plate of the present application.
The reference numerals in the figures illustrate:
1. kraft paper feed rolls; 21. a glue box; 22. a glue spreading roller; 3. a pressure roller; 41. spraying and arranging; 42. a water pump; 5. tooth-shaped molding rolls; 6. a drying box; 71. an electric linear slide rail; 72. an electric cutting tool.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application; it is apparent that the described embodiments are only a part of the embodiments of the present application, not all of the embodiments, and all other embodiments obtained by a person having ordinary skill in the art without making creative efforts based on the embodiments in the present application are within the scope of protection of the present application.
In the description of the present application, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "top/bottom", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of description of the present application and to simplify the description, and do not indicate or imply that the devices or elements to be referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present application, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "configured to," "engaged with," "connected to," and the like are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the terms in this application will be understood by those of ordinary skill in the art in a specific context.
Example 1:
the present application is described in further detail below in conjunction with figures 1-2.
The embodiment of the application discloses wave buffer board, include the wave board template body that is formed by the laminating of two-layer kraft paper and roll-in, the thickness of plate body is 1mm, and the shaping length of plate body along wave parallel direction is 2350mm, and the width is 1500mm, and the single wave cross-section of plate body is trapezoidal, and the length of trapezoidal upper end is 22mm, and the length of trapezoidal lower end is 54mm.
The embodiment of the application also discloses a production method of the wave buffer plate, which comprises the following steps:
s1, gluing and laminating two layers of kraft paper with the weight of 337 g to form a double-layer plate body;
s2, spraying and humidifying the laminated plate body to enable the humidity of the plate body to reach more than 95%;
s3, conveying the humidified plate body into a molding roller for rolling forming, wherein the roller body is required to be heated during rolling forming, and the heating temperature is kept at 115-125 ℃;
s4, carrying out preliminary heating and drying on the formed plate body;
s5, quantitatively cutting the plate body after preliminary drying;
s6, conveying the cut plate body into a drying chamber for secondary drying, wherein the set temperature of the drying chamber is 80 ℃, and the drying time is 30 minutes.
The embodiment of the application also discloses production facility of wave buffer board, including the material loading unit, rubber coating unit, laminating unit, spraying unit, roll-in unit, first stoving unit and the cutting unit that set gradually, the material loading unit includes two kraft paper feed rollers that distribute from top to bottom, the rubber coating unit includes gluey case and rubber coating roller for carry out the rubber coating to one of them layer kraft paper body, laminating unit includes two pressure rollers that pressfitting each other set up for pressfitting two-layer kraft paper, spraying unit includes sprays row and water pump, spray row's horizontal in paper top, spray row and be connected with the water pump through water supply pipe, the roll-in unit includes two profile mould pressing rollers that gomphosis each other, the tooth portion of profile mould pressing roller all imbeds and is provided with the heater strip. The primary drying unit comprises a drying box, an inlet and an outlet which can accommodate the passing of the plate body are arranged at the bottoms of the front end and the rear end of the drying box, and a hot air component is arranged in the drying box. The cutting unit comprises an electric linear slide rail and an electric cutting tool, wherein the electric linear slide rail and the electric cutting tool are perpendicular to the paper advancing direction, and the electric cutting tool is fixedly installed on one side of a sliding block part of the electric linear slide rail.
The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.
Claims (10)
1. The wave buffer board is characterized by comprising a wave board plate body formed by bonding and rolling at least two layers of kraft paper, wherein the thickness of the plate body is 1-1.2 mm, the molding length of the plate body along the wave parallel direction is 2350-2500 mm, the width is 1500-1800 mm, the single wave section of the plate body is trapezoid, the length of the upper bottom of the trapezoid is 22-25 mm, and the length of the lower bottom of the trapezoid is 54-60 mm.
2. A method of producing a wave buffer board, comprising the steps of:
s1, gluing and laminating two layers of kraft paper with the weight of 337 g to form a double-layer plate body;
s2, spraying and humidifying the plate body after the bonding is completed;
s3, conveying the humidified plate body into a molding roller for roll forming;
s4, carrying out preliminary heating and drying on the formed plate body;
s5, quantitatively cutting the plate body after preliminary drying;
s6, conveying the cut plate body into a drying chamber for secondary drying.
3. A method of producing a wave buffer plate according to claim 2, characterized in that: and the humidity of the plate body needs to reach more than 95% by spraying and humidifying in the step S2.
4. A method of producing a wave buffer plate according to claim 2, characterized in that: and in the step S3, the roller body is required to be heated during roller press molding, and the heating temperature is 115-125 ℃.
5. A method of producing a wave buffer plate according to claim 2, characterized in that: the primary heating and drying temperature in the step S4 is 120 ℃.
6. A method of producing a wave buffer plate according to claim 2, characterized in that: and S6, setting the temperature of the secondary drying chamber to 80 ℃ and drying for 30 minutes.
7. The utility model provides a production facility of wave buffer board, its characterized in that, including feeding unit, rubber coating unit, laminating unit, spraying unit, roll-in unit, first stoving unit and the cutting unit that sets gradually, feeding unit includes kraft paper feed roller (1) that two distributes from top to bottom, the rubber coating unit includes gluey case (21) and rubber coating roller (22) for glue coating is carried out to one of them layer kraft paper body, laminating unit includes two pressure rollers (3) that pressfitting set up each other for pressfitting is carried out two-layer kraft paper, the roll-in unit includes two profile molding rollers (5) of jogging each other, the tooth portion of profile molding rollers (5) all imbeds and is provided with the heater strip.
8. The apparatus for producing a wave buffer plate according to claim 7, wherein: the spraying unit comprises a spraying row (41) and a water pump (42), wherein the spraying row (41) is transversely arranged above the paper body, and the spraying row (41) is connected with the water pump (42) through a water supply pipeline.
9. The apparatus for producing a wave buffer plate according to claim 7, wherein: the primary drying unit comprises a drying box (6), an inlet and an outlet which can accommodate the passing of the plate body are formed in the bottoms of the front end and the rear end of the drying box (6), and a hot air component is arranged in the drying box (6).
10. The apparatus for producing a wave buffer plate according to claim 7, wherein: the cutting unit comprises an electric linear slide rail (71) and an electric cutting tool (72), wherein the electric linear slide rail (71) and the electric cutting tool (72) are arranged perpendicular to the paper advancing direction, and the electric cutting tool (72) is fixedly arranged on one side of a sliding block part of the electric linear slide rail (71).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410057322.3A CN117799231A (en) | 2024-01-16 | 2024-01-16 | Wave buffer plate and production method and equipment thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410057322.3A CN117799231A (en) | 2024-01-16 | 2024-01-16 | Wave buffer plate and production method and equipment thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117799231A true CN117799231A (en) | 2024-04-02 |
Family
ID=90434633
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410057322.3A Pending CN117799231A (en) | 2024-01-16 | 2024-01-16 | Wave buffer plate and production method and equipment thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117799231A (en) |
-
2024
- 2024-01-16 CN CN202410057322.3A patent/CN117799231A/en active Pending
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