CN117797966A - Ultralow-volume intelligent tobacco leaf protective agent applicator - Google Patents
Ultralow-volume intelligent tobacco leaf protective agent applicator Download PDFInfo
- Publication number
- CN117797966A CN117797966A CN202211161110.7A CN202211161110A CN117797966A CN 117797966 A CN117797966 A CN 117797966A CN 202211161110 A CN202211161110 A CN 202211161110A CN 117797966 A CN117797966 A CN 117797966A
- Authority
- CN
- China
- Prior art keywords
- spraying frame
- spraying
- frame
- protection casing
- fixed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 241000208125 Nicotiana Species 0.000 title claims abstract description 37
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 37
- 239000003223 protective agent Substances 0.000 title abstract description 15
- 238000005507 spraying Methods 0.000 claims abstract description 56
- 238000005070 sampling Methods 0.000 claims abstract description 16
- 239000007788 liquid Substances 0.000 claims abstract description 14
- 239000003814 drug Substances 0.000 claims description 14
- 238000003860 storage Methods 0.000 claims description 11
- 230000000007 visual effect Effects 0.000 claims description 7
- 238000009826 distribution Methods 0.000 claims description 5
- 239000007921 spray Substances 0.000 abstract description 60
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000000575 pesticide Substances 0.000 abstract description 4
- 230000008859 change Effects 0.000 abstract description 2
- 238000009434 installation Methods 0.000 abstract description 2
- 230000001681 protective effect Effects 0.000 description 12
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/04—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge
- B05B7/0416—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/10—Roasting or cooling tobacco
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B9/00—Control of the moisture content of tobacco products, e.g. cigars, cigarettes, pipe tobacco
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/24—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device
Landscapes
- Catching Or Destruction (AREA)
Abstract
The invention discloses an intelligent pesticide applicator for ultralow-volume tobacco leaf protective agents, which comprises a main machine component, a first conveying belt, a guide plate, a first spraying frame, a first rear spray head, a second spraying frame, a second rear spray head, a third spraying frame, a first front spray head, a fourth spraying frame, a sampling frame and a sampling ring, compared with the existing pesticide applicators for tobacco leaf protective agents, the invention does not change or influence the layout of the original production line of tobacco leaf redrying, realizes ultralow-volume automatic spraying, can automatically start and stop according to the existence of tobacco leaf flow, has accumulated pesticide application amount counting function, is even and fine in spraying, is not easy to block, and realizes accurate control of spraying amount; the host component designed by the invention has the functions of alarming the lower limit of the liquid contact amount, alarming faults and lack of liquid and automatically stopping the machine, thereby saving the labor cost and improving the production efficiency; the front and rear spray heads designed by the invention are easy to assemble and disassemble due to the adoption of the screw installation, and are convenient to overhaul and replace.
Description
Technical Field
The invention relates to the technical field of tobacco processing, in particular to an intelligent tobacco protectant applicator with ultralow volume.
Background
The tobacco redrying process refers to redrying the primary tobacco which is prepared preliminarily, and has the main effects of adjusting the moisture of the tobacco, spraying a protective agent on the tobacco after redrying so as to be convenient for safe storage, and most of the existing tobacco protective agent applicators on the market need manual operation to control the start and stop of pesticide application, cannot automatically meter and add liquid medicine, wastes a large amount of manpower and has low production efficiency; the existing tobacco leaf protective agent applicator is not fine and uniform in spraying, and the phenomenon that tobacco leaves are not protected in place easily occurs; the existing tobacco leaf protective agent applicator is easy to cause the condition of nozzle blockage, and influences the working efficiency and the application effect; the existing tobacco leaf protective agent applicator is not easy to disassemble and assemble, and is not beneficial to overhauling and replacement of the spray head.
Disclosure of Invention
The invention aims to provide an ultralow-volume intelligent tobacco leaf protective agent applicator so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides an ultralow volume tobacco leaf protective agent intelligence ware of applying medicine, includes the host computer subassembly, one side of host computer subassembly is provided with first conveyer belt, and first protection casing is installed on the top of first conveyer belt, and the inside of first protection casing is provided with the third spraying frame, and the fourth spraying frame is installed to the both ends symmetry of third spraying frame, and one side of first protection casing is provided with the deflector, installs first spraying frame on the deflector, and the both ends symmetry of first spraying frame is fixed with the second spraying frame, and one side of deflector is provided with the second conveyer belt, and the second protection casing is installed on the top of second conveyer belt.
Preferably, the host assembly comprises an upper box body, a control panel is arranged on one side of the upper box body, a storage plate is arranged in the upper box body, a transparent filter is arranged on the storage plate, a medicine box is arranged on one side of the transparent filter, a spraying diaphragm pump is arranged on one side of the storage plate, a liquid feeding diaphragm pump is arranged on one side of the spraying diaphragm pump, a lower box body is arranged at the bottom end of the upper box body, and an air compressor is arranged in the lower box body.
Preferably, the second connecting pieces are symmetrically fixed at two ends of the third spraying frame, the second connecting pieces are fixedly connected to one side of the fourth spraying frame, the third fixing plates are symmetrically arranged at two ends of the fourth spraying frame, the fourth fixing plates are arranged on one side of the third fixing plates, and the fourth fixing plates are fixedly connected to one side inner wall of the first protective cover.
Preferably, a third mounting plate is symmetrically fixed on one side of the third spray frame, a first front spray head is mounted on the third mounting plate, a fourth mounting plate is fixedly connected on one side of the fourth spray frame, and a second front spray head is mounted on the fourth mounting plate.
Preferably, the first connecting piece is symmetrically fixed at two ends of the first spraying frame, the first connecting piece is fixedly connected to one side of the second spraying frame, the first fixing plate is symmetrically arranged at two ends of the second spraying frame, the second fixing plate is arranged on one side of the first fixing plate, and the second fixing plate is fixedly connected to the outer wall of one side of the guide plate.
Preferably, a first mounting plate is symmetrically fixed on one side of the first spraying frame, a first rear spray head is mounted on the first mounting plate, a second mounting plate is fixedly connected on one side of the second spraying frame, and a second rear spray head is mounted on the second mounting plate.
Preferably, the bottom of first conveyer belt is provided with the support, has distributed the visual window of having seted up on the first protective cover, and the both ends symmetry of first protective cover is provided with shelves curtain, and the sample frame is installed to one side of first protective cover, and the last distribution of sample frame is provided with the sample ring, and the sample ring cup joints in the inside of visual window.
The ultralow-volume intelligent tobacco leaf protective agent applicator provided by the invention has the advantages that: compared with the existing tobacco leaf protective agent applicator, the invention does not change and influence the layout of the original tobacco leaf redrying production line, realizes ultra-low capacity automatic spraying, can automatically start and stop according to the existence of tobacco leaf flow, has the function of accumulated application amount counting, has even and fine spraying, is not easy to block a spray head, and realizes accurate control of spraying amount; the designed host assembly has the functions of alarming the lower limit of the liquid contact amount, alarming faults and lack of liquid and automatically stopping, so that the labor cost can be saved, and the production efficiency can be improved; the front and rear spray heads designed by the invention are easy to assemble and disassemble due to the adoption of the screw installation, and are convenient to overhaul and replace.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic overall perspective view of the present invention;
FIG. 2 is an enlarged view of the structure of area A in FIG. 1;
FIG. 3 is a schematic view of the internal structure of the first shield according to the present invention;
FIG. 4 is an enlarged view of the structure of the area B in FIG. 3;
FIG. 5 is an enlarged view of the structure of region C in FIG. 3;
FIG. 6 is a schematic diagram of the internal structure of the host assembly according to the present invention.
In the figure: 1. a host component; 11. an upper case; 12. a control panel; 13. a lower box body; 14. an air compressor; 15. a storage plate; 16. a transparent filter; 17. a medicine box; 18. a spray diaphragm pump; 19. a liquid feeding diaphragm pump; 2. a first conveyor belt; 21. a bracket; 3. a first shield; 31. a visual window; 32. a curtain; 4. a guide plate; 41. a second conveyor belt; 42. a second shield; 5. a first spray rack; 51. a first mounting plate; 52. a first rear shower head; 53. a first connector; 6. a second spray rack; 61. a second mounting plate; 62. a second rear shower nozzle; 63. a first fixing plate; 64. a second fixing plate; 7. a third spray rack; 71. a third mounting plate; 72. a first front nozzle; 73. a second connector; 8. a fourth spray rack; 81. a fourth mounting plate; 82. a second front nozzle; 83. a third fixing plate; 84. a fourth fixing plate; 9. a sampling frame; 91. and a sampling ring.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by one of ordinary skill in the art without inventive faculty, are intended to be within the scope of the present invention, based on the embodiments of the present invention.
Referring to fig. 1-6, an embodiment of the present invention is provided: the intelligent tobacco leaf protective agent applicator with the ultra-low capacity comprises a main machine component 1, a first conveying belt 2, a first protective cover 3, a guide plate 4, a first spray frame 5, a second spray frame 6, a third spray frame 7, a fourth spray frame 8 and a sampling frame 9, wherein the first conveying belt 2 is arranged on one side of the main machine component 1, the first protective cover 3 is arranged at the top end of the first conveying belt 2, the third spray frame 7 is arranged in the first protective cover 3, the fourth spray frame 8 is symmetrically arranged at two ends of the third spray frame 7, the guide plate 4 is arranged on one side of the first protective cover 3, the first spray frame 5 is symmetrically fixed with the second spray frame 6 at two ends of the first spray frame 5, the second conveying belt 41 is arranged on one side of the guide plate 4, and the second protective cover 42 is arranged at the top end of the second conveying belt 41; the main host assembly 1 comprises an upper box body 11, a control panel 12 is arranged on one side of the upper box body 11, a storage plate 15 is arranged in the upper box body 11, a transparent filter 16 is arranged on the storage plate 15, a medicine box 17 is arranged on one side of the transparent filter 16, a spraying diaphragm pump 18 is arranged on one side of the storage plate 15, a liquid feeding diaphragm pump 19 is arranged on one side of the spraying diaphragm pump 18, a lower box body 13 is arranged at the bottom end of the upper box body 11, and an air compressor 14 is arranged in the lower box body 13; the second connecting pieces 73 are symmetrically fixed at the two ends of the third spraying frame 7, the second connecting pieces 73 are fixedly connected to one side of the fourth spraying frame 8, the third fixing plates 83 are symmetrically arranged at the two ends of the fourth spraying frame 8, the fourth fixing plate 84 is arranged at one side of the third fixing plate 83, and the fourth fixing plate 84 is fixedly connected to the inner wall of one side of the first protective cover 3; a third mounting plate 71 is symmetrically fixed on one side of the third spray frame 7, a first front spray head 72 is mounted on the third mounting plate 71, a fourth mounting plate 81 is fixedly connected on one side of the fourth spray frame 8, and a second front spray head 82 is mounted on the fourth mounting plate 81; the first connecting pieces 53 are symmetrically fixed at the two ends of the first spraying frame 5, the first connecting pieces 53 are fixedly connected to one side of the second spraying frame 6, the first fixing plates 63 are symmetrically arranged at the two ends of the second spraying frame 6, the second fixing plates 64 are arranged on one side of the first fixing plates 63, and the second fixing plates 64 are fixedly connected to the outer wall of one side of the guide plate 4; a first mounting plate 51 is symmetrically fixed on one side of the first spray frame 5, a first rear spray head 52 is mounted on the first mounting plate 51, a second mounting plate 61 is fixedly connected on one side of the second spray frame 6, and a second rear spray head 62 is mounted on the second mounting plate 61; the bottom of first conveyer belt 2 is provided with support 21, and visual window 31 has been seted up to the last distribution of first protection casing 3, and the both ends symmetry of first protection casing 3 is provided with shelves curtain 32, and sampling frame 9 is installed to one side of first protection casing 3, and the last distribution of sampling frame 9 is provided with sampling ring 91, and sampling ring 91 cup joints in the inside of visual window 31.
Working principle: when the invention is used for spraying medicines, firstly tobacco leaf flows are sent into the first protective cover 3 along the guide plate 4 through the second conveying belt 41, after the tobacco leaf flows are sensed, a host PLC control system sends out instructions, and an air compressor 14 in the host assembly 1 provides air flow into the inner cavity of the nozzle; the upper liquid diaphragm pump 19 sends the liquid medicine into the medicine box 17, then the spraying diaphragm pump 18 pumps the liquid medicine into the inner cavity of the nozzle through the transparent filter 16, after the gas and the liquid are mixed in the inner cavity of each nozzle, the first rear spray head 52, the second rear spray head 62, the first front spray head 72 and the second front spray head 82 spray the tobacco leaf protective agent onto the tobacco leaves, then the tobacco leaves are put down on the first conveying belt 2 on the bracket 21 and sent out, when sampling and observing are needed, the sampling frame 9 is pushed to make the sampling ring 91 go deep into the visible window 31, the tobacco leaves after the medicine application are directly observed and the medicine application condition is observed, wherein the upper box 11 and the lower box 13 are used for protecting the internal parts, the control panel 12 is used for operating the control equipment, the object placing plate 15 is used for installing the transparent filter 16 and the medicine box 17, the baffle curtain 32 is used for preventing the liquid medicine from being sprayed out, the second protective cover 42 is used for protecting the second conveying belt 41, the first connecting piece 53 is used for fixing the first spray frame 5, the first spray frame 5 and the first mounting plate 51 are used for mounting the first rear spray head 52, the first fixing plate 63 and the second fixing plate 64 are used for fixing the second spray frame 6, the second spray frame 6 and the second mounting plate 61 are used for mounting the second rear spray head 62, the second connecting piece 73 is used for fixing the third spray frame 7, the third mounting plate 7 and the third mounting plate 71 are used for mounting the first front spray head 72, the third fixing plate 83 and the fourth fixing plate 84 are used for fixing the fourth spray frame 8, the fourth spray frame 8 and the fourth mounting plate 81 are used for mounting the second front spray head 82, the spacing between the adjacent front spray head and the rear spray head along the direction of the first conveying belt 2 is 400mm, the leftmost second front spray head 82 is 400mm away from the left end of the fourth spray frame 8, the rightmost second rear spray head 62 is 400mm away from the right end of the second spray frame 6, the spray flow rate of the single spray head is 0.00241-0.00482L/min.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The apparatus embodiments described above are merely illustrative, wherein the elements illustrated as separate elements may or may not be physically separate, and the elements shown as elements may or may not be physical elements, may be located in one place, or may be distributed over a plurality of network elements. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art will understand and implement the present invention without undue burden.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (7)
1. The utility model provides an ultralow volume tobacco leaf protectant intelligence applicator, includes host computer subassembly (1), its characterized in that: one side of host computer subassembly (1) is provided with first conveyer belt (2), first protection casing (3) are installed on the top of first conveyer belt (2), the inside of first protection casing (3) is provided with third spraying frame (7), fourth spraying frame (8) are installed to the both ends symmetry of third spraying frame (7), one side of first protection casing (3) is provided with deflector (4), install first spraying frame (5) on deflector (4), the both ends symmetry of first spraying frame (5) is fixed with second spraying frame (6), one side of deflector (4) is provided with second conveyer belt (41), second protection casing (42) are installed on the top of second conveyer belt (41).
2. The ultra-low volume intelligent tobacco protectant applicator of claim 1, wherein: the host assembly (1) comprises an upper box body (11), a control panel (12) is arranged on one side of the upper box body (11), a storage plate (15) is arranged in the upper box body (11), a transparent filter (16) is arranged on the storage plate (15), a medicine box (17) is arranged on one side of the transparent filter (16), a spraying diaphragm pump (18) is arranged on one side of the storage plate (15), a liquid feeding diaphragm pump (19) is arranged on one side of the spraying diaphragm pump (18), a lower box body (13) is arranged at the bottom end of the upper box body (11), and an air compressor (14) is arranged in the lower box body (13).
3. The ultra-low volume intelligent tobacco protectant applicator of claim 1, wherein: the two ends symmetry of third spraying frame (7) are fixed with second connecting piece (73), and second connecting piece (73) fixed connection is in one side of fourth spraying frame (8), and the both ends symmetry of fourth spraying frame (8) is provided with third fixed plate (83), and fourth fixed plate (84) are installed to one side of third fixed plate (83), and fourth fixed plate (84) fixed connection is on the inner wall of one side of first protection casing (3).
4. An ultra-low volume intelligent tobacco protectant applicator according to claim 3, wherein: one side symmetry of third spraying frame (7) is fixed with third mounting panel (71), installs first preceding shower nozzle (72) on third mounting panel (71), and one side fixedly connected with fourth mounting panel (81) of fourth spraying frame (8), installs preceding shower nozzle (82) of second on fourth mounting panel (81).
5. The ultra-low volume intelligent tobacco protectant applicator of claim 1, wherein: the two ends symmetry of first spraying frame (5) are fixed with first connecting piece (53), and first connecting piece (53) fixed connection is in one side of second spraying frame (6), and the both ends symmetry of second spraying frame (6) is provided with first fixed plate (63), and second fixed plate (64) are installed to one side of first fixed plate (63), and second fixed plate (64) fixed connection is on the outer wall of one side of deflector (4).
6. The ultra-low volume intelligent tobacco protectant applicator of claim 5, wherein: one side symmetry of first spraying frame (5) is fixed with first mounting panel (51), installs first back shower nozzle (52) on first mounting panel (51), and one side fixedly connected with second mounting panel (61) of second spraying frame (6), installs second back shower nozzle (62) on second mounting panel (61).
7. The ultra-low volume intelligent tobacco protectant applicator of claim 1, wherein: the bottom of first conveyer belt (2) is provided with support (21), and visual window (31) have been seted up to the last distribution of first protection casing (3), and both ends symmetry of first protection casing (3) is provided with shelves curtain (32), and sampling frame (9) are installed to one side of first protection casing (3), and the last distribution of sampling frame (9) is provided with sampling ring (91), and sampling ring (91) cup joints in the inside of visual window (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211161110.7A CN117797966A (en) | 2022-09-23 | 2022-09-23 | Ultralow-volume intelligent tobacco leaf protective agent applicator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211161110.7A CN117797966A (en) | 2022-09-23 | 2022-09-23 | Ultralow-volume intelligent tobacco leaf protective agent applicator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117797966A true CN117797966A (en) | 2024-04-02 |
Family
ID=90427186
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211161110.7A Pending CN117797966A (en) | 2022-09-23 | 2022-09-23 | Ultralow-volume intelligent tobacco leaf protective agent applicator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117797966A (en) |
-
2022
- 2022-09-23 CN CN202211161110.7A patent/CN117797966A/en active Pending
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