CN117777809A - Epoxy coating with high corrosion resistance and high transparency and preparation method thereof - Google Patents

Epoxy coating with high corrosion resistance and high transparency and preparation method thereof Download PDF

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Publication number
CN117777809A
CN117777809A CN202311607019.8A CN202311607019A CN117777809A CN 117777809 A CN117777809 A CN 117777809A CN 202311607019 A CN202311607019 A CN 202311607019A CN 117777809 A CN117777809 A CN 117777809A
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China
Prior art keywords
byk
component
corrosion resistance
auxiliary agent
coating
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Pending
Application number
CN202311607019.8A
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Chinese (zh)
Inventor
田继斌
谈珍
李博文
马艳青
王进忠
宋欢欢
陈小庆
张剑飞
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CHC NORTH PAINT & COATINGS INDUSTRY RESEARCH AND DESIGN INSTITUTE
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CHC NORTH PAINT & COATINGS INDUSTRY RESEARCH AND DESIGN INSTITUTE
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Priority to CN202311607019.8A priority Critical patent/CN117777809A/en
Publication of CN117777809A publication Critical patent/CN117777809A/en
Pending legal-status Critical Current

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Abstract

The invention discloses an epoxy coating with high corrosion resistance and high transparency and a preparation method thereof. The coating prepared by the invention can form a continuous and uniform high-crosslinking-degree protective coating on the surface of a metal substrate, and under the condition of not adding any antirust pigment, the corrosion resistance of the coating is enhanced by compounding the corrosion inhibitor, and the coating has good resistance to acid-base special media, salt mist, damp heat and the like, and can provide a long-time protective effect for the metal substrate under a severe corrosion environment; the paint film prepared by the paint has smooth surface and high transparency, can keep the original appearance of a base material, and simultaneously prevents oxidation and corrosion and plays a role in protection. The paint can be cured at normal temperature, and the salt fog resistance can reach more than 2000 hours through a neutral salt fog performance test, so that the paint has excellent corrosion resistance.

Description

Epoxy coating with high corrosion resistance and high transparency and preparation method thereof
Technical Field
The invention relates to the field of paint, in particular to an epoxy paint with high corrosion resistance and high transparency and a preparation method thereof.
Background
In order to develop abundant ocean resources, ocean engineering equipment must have strong durability and stability to withstand the harsh corrosive environment of the ocean. Therefore, improving the corrosion resistance of equipment in extremely corrosive environments has been the focus of research. Metal base materials such as alloy steel and carbon steel are widely applied to various industries; however, they are also susceptible to corrosion. To ensure optimal protection of the metal substrate, a suitable surface barrier, such as an organic coating, must be applied. The application of organic coatings is an effective method for solving the problem of corrosion of the steel structure in the atmospheric environment. The durability and lifetime of these coatings depends on various factors including the coating chemistry, the density of the crosslinks within the coating, and its adhesion to the metal surface, etc. Among the numerous coatings, epoxy coatings have a broad application potential due to their high crosslink density and affinity for metal surfaces. However, corrosive materials diffuse into the epoxy coating through inherent pores or scratches and penetrate the metal/coating interface, initiating corrosion reactions at the anode and cathode sites, severely damaging the coating, reducing the useful life of the metal substrate. The flaky anti-corrosion pigment and filler can be added to effectively block water molecules and oxygen molecules from entering the coating and delay corrosion reaction, so that the anti-corrosion capability of the coating is improved and the service life of metal is prolonged; in addition, the introduction of various corrosion inhibitors can also improve the corrosion resistance of the coating. Corrosion inhibitors slow corrosion primarily by depositing or adsorbing on metal substrates. Therefore, the corrosion resistance of the metal matrix can be remarkably improved by adopting different types of corrosion inhibitors to cooperate with each other.
Disclosure of Invention
The invention aims to provide an epoxy coating with high corrosion resistance and high transparency and a preparation method thereof: the epoxy coating and the preparation method thereof not only solve the technical problems of poor corrosion resistance, easy corrosion, long normal-temperature curing time and poor impact resistance and chemical resistance of the high-transparency coating in the prior art, but also solve the problems of excellent corrosion resistance but low transparency of the coating.
The invention provides an epoxy coating with high corrosion resistance and high transparency, which comprises the following components in percentage by mass: 0.5 to 1; the component A consists of the following components in parts by weight:
the component B consists of the following components in parts by weight:
60 to 70 parts of polyamide
Solvent 2-40 parts
Wherein the compound corrosion inhibitor is a mixture of an organic corrosion inhibitor and an inorganic corrosion inhibitor, and the mass ratio of the organic corrosion inhibitor to the inorganic corrosion inhibitor is 1:1 to 5.
The epoxy resin is one or more of E21, E44 and E51.
The phenolic resin is one or more of F44 and F51.
The inorganic corrosion inhibitor in the compound corrosion inhibitor is one or more of sodium phosphate, ammonium molybdate, sodium molybdate and zinc acetate; the organic corrosion inhibitor is one or more of benzotriazole and 2-mercaptobenzimidazole.
The auxiliary agent package comprises a defoaming agent, a leveling agent, a surface auxiliary agent, an adhesion promoter and a mildew-proof auxiliary agent; the defoamer in the auxiliary agent packet is at least one of BYK-054, BYK-A530, BYK-1790 and BYK-1799; the leveling agent in the auxiliary agent packet is at least one of BYK-306, BYK-323 and BYK-378; at least one of the surface auxiliary agents BYK-410 and BYK-430 in the auxiliary agent packet; the adhesion promoter in the auxiliary agent package is at least one of BYK-4011, BYK-4012, EDL-6015 and EDL-6017; the mildew-proof auxiliary agent in the auxiliary agent packet is at least one of BCO-2 and SCO-2000; the solvent 1 is one or a mixture of cyclohexanone, dimethylbenzene, butyl acetate, butanol and propylene glycol methyl ether acetate.
The polyamide is one or a mixture of more than two of polyamide 650, polyamide D-3014 and polyamide 2353 in any proportion; the solvent 2 is one or a mixture of cyclohexanone, dimethylbenzene, butyl acetate and butanol.
A preparation method of an epoxy coating with high corrosion resistance and high transparency comprises the following steps:
and (3) preparing a component A: adding a solvent 1 into epoxy resin, adding phenolic resin, stirring at a high speed for 10min, adding a compound corrosion inhibitor, sequentially adding a defoaming agent, a leveling agent, a mildew inhibitor and an adhesion promoter, grinding, dispersing, filtering and discharging; adding a surface auxiliary agent into the mixed solution under high-speed stirring, stirring for 10 minutes, filtering and discharging to obtain a component A;
and (2) preparing a component B: adding a solvent 2 into polyamide, stirring for 20 minutes, and filtering and discharging to obtain a component B;
the epoxy paint with high corrosion resistance and high transparency can be obtained by mixing the component A and the component B according to the proportion.
The beneficial effects of the invention are as follows:
the epoxy paint prepared by the invention effectively blocks corrosive medium from entering into a coating film through the cooperation of the doped resin and the compound corrosion inhibitor, and improves the corrosion resistance of the coating film and the transparency of the coating film. Not only solves the problems of poor corrosion resistance and long normal-temperature curing time of the high-transparency epoxy coating, but also solves the problem of high transparency of the coating by screening the corrosion inhibitor with high spectral transparency under visible light and the proportion thereof. The epoxy paint disclosed by the invention has the advantages of simple preparation method, low cost, high paint film curing speed, high paint film transparency, excellent mechanical properties, salt spray resistance, and humidity resistance (more than 100 d), and no paint film bubbling and falling.
Detailed Description
The following description of the technical solutions in the embodiments of the present invention will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, based on the examples herein, which are within the scope of the invention, will be within the purview of one of ordinary skill in the art without the exercise of inventive faculty.
Embodiment one:
(1) Preparing an epoxy coating A component: adding 35g of dimethylbenzene, 25g of cyclohexanone, 15g of n-butanol and 35g of propylene glycol methyl ether acetate into 100g of E51 resin, adding 20g of F44 resin, stirring at high speed (1500 r/min) for 10min, adding 4g of sodium phosphate, 8g of benzotriazole and 0.05g of zinc gluconate, sequentially adding 0.8g of defoamer BYK-1790, 0.6g of flatting agent BYK-378, 1.0g of mildew preventive BCO-2 and 4g of adhesion promoter BYK-4512, grinding, dispersing, filtering and discharging; 200g of the mixed solution is weighed, 0.6g of surface auxiliary agent BYK-410 is added under high-speed stirring (1500 r/min), and the mixture is stirred for 10 minutes, filtered and discharged to obtain the component A.
(2) And (3) preparing an epoxy coating component B: 17.62g of cyclohexanone, 24.66g of dimethylbenzene and 10.57g of butanol are added into 123.31g of polyamide 650 resin, and after stirring for 20 minutes, the mixture is filtered and discharged to obtain a component B.
(3) And mixing the prepared component A and the prepared component B to obtain the epoxy coating with high corrosion resistance and high transparency.
Embodiment two:
(1) Preparing an epoxy coating A component: adding 28.64g of dimethylbenzene, 20.45g of cyclohexanone, 12.27g of n-butanol and 28.64g of propylene glycol methyl ether acetate into 100g of E44 resin, adding 25g of F44 resin, stirring at high speed (1500 r/min) for 10min, adding 4g of sodium molybdate, 8.5g of benzotriazole and 0.05g of zinc acetate, sequentially adding 0.91g of defoamer BYK-054, 0.68g of flatting agent BYK-306 and 1.14g of mildew preventive BCO-2, and 4g of adhesion promoter BYK-4511, grinding, dispersing, filtering and discharging; 200g of the mixed solution is weighed, 0.6g of surface auxiliary agent BYK-430 is added under high-speed stirring (1500 r/min), and the mixture is stirred for 10 minutes, filtered and discharged to obtain the component A.
(2) And (3) preparing an epoxy coating component B: 24.5g of dimethylbenzene and 10.5g of butanol are added into 65g of polyamide 2353, and after stirring for 20 minutes, the mixture is filtered and discharged to obtain the component B.
(3) And mixing the prepared component A and the prepared component B to obtain the epoxy coating with high corrosion resistance and high transparency.
Embodiment III:
(1) Preparing an epoxy coating A component: adding 34.79g of dimethylbenzene, 14.91g of n-butanol and 34.79g of propylene glycol methyl ether acetate into 100g of E44 resin, adding 30g of F51 resin, stirring at high speed (1500 r/min) for 10min, adding 5g of sodium molybdate, 8g of 2-mercaptobenzimidazole and 0.06g of zinc acetate, sequentially adding 0.91g of defoamer BYK-054, 0.68g of flatting agent BYK-306 and 1.13g of mildew preventive BCO-2,4g of adhesion promoter EDL-6015, grinding, dispersing, filtering and discharging; 200g of the mixed solution is weighed, 0.6g of surface auxiliary agent BYK-430 is added under high-speed stirring (1500 r/min), and the mixture is stirred for 10 minutes, filtered and discharged to obtain the component A.
(2) And (3) preparing an epoxy coating component B: mixing polyamide 650 and polyamide 2353 (according to the active hydrogen equivalent ratio of 1:1), weighing 106.10g of mixed solution, adding 15.16g of cyclohexanone, 21.22g of dimethylbenzene and 9.09g of butanol, stirring for 20 minutes, and filtering and discharging to obtain the component B.
(3) And mixing the prepared component A and the prepared component B to obtain the epoxy coating with high corrosion resistance and high transparency.
According to the invention, the paint is sprayed on a carbon steel plate according to the national standard, and dried at room temperature, and the relevant properties, such as salt spray resistance, moist heat resistance, mechanical properties and the like of a paint film are tested.
The adhesion of the coating was tested according to GB/T1720-1979;
the flexibility of the coating was tested according to GB/T1731-1993 standard;
the impact resistance of the coating was tested according to GB/T1732-1993;
testing the wet heat property of the paint according to GB/T1740-2007 standard;
the salt spray resistance of the paint is tested according to GB/T1771-2007 standard;
the performance test results of the obtained coating were as follows:
the present disclosure has been described with respect to the above-described embodiments, however, the above-described embodiments are merely examples of implementation of the present disclosure. It must be noted that the disclosed embodiments do not limit the scope of the present disclosure. Rather, the foregoing is considered to be illustrative, and it is to be understood that the invention is not limited to the specific details disclosed herein.

Claims (7)

1. An epoxy coating with high corrosion resistance and high transparency, which is characterized in that: consists of a component A and a component B according to the mass ratio of 1:0.5-1; the component A consists of the following components in parts by weight:
the component B consists of the following components in parts by weight:
60 to 70 parts of polyamide
Solvent 2-40 parts
Wherein the compound corrosion inhibitor is a mixture of an organic corrosion inhibitor and an inorganic corrosion inhibitor, and the mass ratio of the organic corrosion inhibitor to the inorganic corrosion inhibitor is 1:1-5.
2. The epoxy paint with high corrosion resistance and high transparency according to claim 1, wherein: the epoxy resin is one or more of E21, E44 and E51.
3. The epoxy paint with high corrosion resistance and high transparency according to claim 1, wherein: the phenolic resin is one or two of F44 and F51.
4. The epoxy paint with high corrosion resistance and high transparency according to claim 1, wherein: the organic corrosion inhibitor is one or more of benzotriazole and 2-mercaptobenzimidazole, and the inorganic corrosion inhibitor is one or more of sodium phosphate, ammonium molybdate, sodium molybdate and zinc acetate.
5. The epoxy paint with high corrosion resistance and high transparency according to claim 1, wherein: the auxiliary agent package comprises a defoaming agent, a leveling agent, a surface auxiliary agent, an adhesion promoter and a mildew-proof auxiliary agent; the defoamer in the auxiliary agent packet is at least one of BYK-054, BYK-A530, BYK-1790 and BYK-1799; the leveling agent in the auxiliary agent packet is at least one of BYK-306, BYK-323 and BYK-378; at least one of the surface auxiliary agents BYK-410 and BYK-430 in the auxiliary agent packet; the adhesion promoter in the auxiliary agent package is at least one of BYK-4011, BYK-4012, EDL-6015 and EDL-6017; the mildew-proof auxiliary agent in the auxiliary agent packet is at least one of BCO-2 and SCO-2000; the solvent 1 is one or a mixture of cyclohexanone, dimethylbenzene, butyl acetate, butanol and propylene glycol methyl ether acetate.
6. The epoxy paint with high corrosion resistance and high transparency according to claim 1, wherein: the polyamide is one or a mixture of more than two of polyamide 650, polyamide D-3014 and polyamide 2353 in any proportion; the solvent 2 is one or a mixture of cyclohexanone, dimethylbenzene, butyl acetate and butanol.
7. The method for producing an epoxy paint having high corrosion resistance and high transparency according to any one of claims 1 to 6, characterized in that: the method comprises the following steps:
and (3) preparing a component A: adding a solvent 1 into epoxy resin, adding phenolic resin, stirring at a high speed for 10min, adding a compound corrosion inhibitor, sequentially adding a defoaming agent, a leveling agent, a mildew inhibitor and an adhesion promoter, grinding, dispersing, filtering and discharging; adding a surface auxiliary agent into the mixed solution under high-speed stirring, stirring for 10 minutes, filtering and discharging to obtain a component A;
and (2) preparing a component B: adding a solvent 2 into polyamide, stirring for 20 minutes, and filtering and discharging to obtain a component B; the epoxy paint with high corrosion resistance and high transparency can be obtained by mixing the component A and the component B according to the proportion.
CN202311607019.8A 2023-11-28 2023-11-28 Epoxy coating with high corrosion resistance and high transparency and preparation method thereof Pending CN117777809A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311607019.8A CN117777809A (en) 2023-11-28 2023-11-28 Epoxy coating with high corrosion resistance and high transparency and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311607019.8A CN117777809A (en) 2023-11-28 2023-11-28 Epoxy coating with high corrosion resistance and high transparency and preparation method thereof

Publications (1)

Publication Number Publication Date
CN117777809A true CN117777809A (en) 2024-03-29

Family

ID=90399029

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202311607019.8A Pending CN117777809A (en) 2023-11-28 2023-11-28 Epoxy coating with high corrosion resistance and high transparency and preparation method thereof

Country Status (1)

Country Link
CN (1) CN117777809A (en)

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