CN117776933A - Aliphatic amine modified epoxy curing agent and preparation method thereof - Google Patents

Aliphatic amine modified epoxy curing agent and preparation method thereof Download PDF

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Publication number
CN117776933A
CN117776933A CN202311753391.XA CN202311753391A CN117776933A CN 117776933 A CN117776933 A CN 117776933A CN 202311753391 A CN202311753391 A CN 202311753391A CN 117776933 A CN117776933 A CN 117776933A
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China
Prior art keywords
curing agent
modified epoxy
fatty amine
epoxy curing
mass
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CN202311753391.XA
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Chinese (zh)
Inventor
仓业超
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Jiangsu Sanmu Chemical Co Ltd
Jiangsu Sanmu Group Corp
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Jiangsu Sanmu Chemical Co Ltd
Jiangsu Sanmu Group Corp
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Priority to CN202311753391.XA priority Critical patent/CN117776933A/en
Publication of CN117776933A publication Critical patent/CN117776933A/en
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Abstract

The invention discloses an epoxy curing agent modified by epoxy and a preparation method thereof, which is prepared from 10-20% by mass of low molecular fatty amine, 15-30% by mass of formaldehyde, 35-55% by mass of monophenol and 15-20% by mass of organic alcohol. Through performance detection, the cured product has the characteristics of quick drying and high hardness, has toughness and impact resistance similar to those of polyamide curing agents, and has good curing performance under the condition of normal-temperature curing and also suitable for northern temperature below 0 ℃, and is mainly suitable for epoxy floor coatings, building structural adhesives and the like.

Description

Aliphatic amine modified epoxy curing agent and preparation method thereof
Technical Field
The invention relates to an aliphatic amine modified epoxy curing agent which has good workability, moderate viscosity, low-temperature environment curing characteristic, good compatibility with most curing agents and epoxy products, low product toxicity, high glossiness of a cured film and wide proportioning range with epoxy resin, and can be adjusted by customers according to different requirements. The paint is mainly used for anticorrosive paint, epoxy glass fiber reinforced plastic, concrete mortar, construction performance improver, deep-color epoxy solvent floor surface coating, adhesive, epoxy dry coating glue and pouring sealant, and belongs to the technical field of high polymer materials.
Background
The double-component system composed of the epoxy resin and the epoxy resin curing agent is widely used in the fields of floor coatings, anticorrosive coatings, adhesives, composite materials and the like due to the characteristics of small curing shrinkage, good cohesiveness, heat resistance, chemical resistance, mechanical properties and electrical properties.
With the increasing importance of human society on environmental protection, primary polyethylene polyamine and aromatic amine curing agents have been replaced by non-toxic or low-toxic modified amines. During the use of the curing agent, extreme weather conditions, such as low air temperatures, are encountered. The common curing agent is difficult to realize, and only partial accelerator is needed to be added to achieve the effect. However, the addition of the accelerator in excess causes the cured epoxy resin to become brittle.
Disclosure of Invention
The invention aims to: the invention aims to provide the epoxy curing agent which has excellent performances such as appearance, flexibility, impact strength and the like, is cured at low temperature, has moderate curing time and good construction performance, is mainly used for bottom coating in floor coating and building structural adhesive, and can meet the use requirements of most customers; the invention also aims at providing a preparation method of the epoxy curing agent.
The technical scheme is as follows: in order to achieve the above purpose, the invention adopts the following technical scheme:
the fatty amine modified epoxy curing agent is prepared from the following raw materials in percentage by mass: 10% -20% of low molecular fatty amine, 15% -30% of formaldehyde, 35% -55% of monohydric phenol and 15% -20% of organic alcohols.
Preferably, the fatty amine modified epoxy curing agent is ethylene diamine.
Preferably, the fatty amine modified epoxy curing agent is the formaldehyde solution with the concentration of 37%.
Preferably, the aliphatic amine modified epoxy curing agent is phenol and cardanol.
The invention provides a preparation method of an epoxy resin modified epoxy curing agent, which comprises the following steps:
(1) Adding monohydric phenols and aliphatic amine into a reaction kettle according to mass percent, and stirring to uniformly mix the materials;
(2) Then introducing nitrogen or carbon dioxide protective gas, removing air in the kettle, and then starting to heat up to 50-60 ℃;
(3) Pouring the metered formaldehyde solution into an overhead tank;
(4) Dripping formaldehyde solution in the elevated tank into the reaction kettle in a specified time, and controlling the temperature to be 60-80 ℃;
(5) After the formaldehyde solution is dripped, the temperature is kept between 70 ℃ and 80 ℃ for 2 to 3 hours;
(6) And after the heat preservation is finished, vacuum dehydration is carried out until the mixture is clear and transparent.
(7) After complete dehydration, cooling to below 65 ℃, adding metered methanol, and fully stirring for 30 minutes to obtain the fatty amine modified epoxy hardener.
The beneficial effects are that: compared with the prior art, the invention has the following advantages:
the invention is synthesized by Mannich reaction according to the performance requirement of application occasions, and has low-temperature solidification performance because of containing phenolic hydroxyl.
The invention discovers that the dosage of each raw material is very critical in the experimental process. When the amount of the aliphatic amine is less than the amount of the present invention, the curing speed becomes slow. When the amount of the long-chain cardanol is smaller than the amount of the present invention, the flexibility of the cured product is deteriorated. Therefore, the invention obtains the optimal composition and dosage ratio of each raw material through a large number of experimental screening. The performance test shows that the epoxy curing agent prepared by the invention has excellent performance indexes such as hardness, flexibility and the like, and is also suitable for curing at about 0 ℃ in the north under the condition of normal-temperature curing, and has good curing performance. Can meet the application requirements of floor coating and building structural adhesive in the terrace, and achieves very good technical effects.
Drawings
FIG. 1 is a flow chart of the reaction equation of the present invention.
Detailed Description
Example 1
1. The fatty amine modified epoxy curing agent is prepared from the following raw materials in percentage by mass:
10% ethylenediamine (99.8% from Nanjing Le Xuan), 30% phenol, 25% cardanol, 15% formaldehyde (37%), 20% methanol.
2. A method for preparing an aliphatic amine modified epoxy hardener, comprising the steps of:
(1) Adding phenol, cardanol and ethylenediamine into a reaction kettle according to the mass percentages, and stirring to uniformly mix the materials;
(2) Then introducing nitrogen protection gas, discharging air in the kettle, and starting to heat up to 50-60 ℃;
(3) Pouring the metered formaldehyde solution with the volume concentration of 37% into an overhead tank;
(4) Dripping formaldehyde solution in the elevated tank into the reaction kettle in a specified time, and controlling the temperature to be 60-80 ℃;
(5) After the formaldehyde solution is dripped, the temperature is kept between 70 and 80 ℃ for 3 hours;
(6) And after the heat preservation is finished, vacuum dehydration is carried out until the mixture is clear and transparent.
(7) After complete dehydration, cooling to below 65 ℃, adding metered methanol, and fully stirring for 30 minutes to obtain the fatty amine modified epoxy hardener.
Example 2
1. The fatty amine modified epoxy curing agent is prepared from the following raw materials in percentage by mass:
15% ethylenediamine (99.8% content available from Nanjing Le Xuan Co.), 25% phenol, 20% cardanol, 20% formaldehyde (37% concentration by volume) and 20% methanol.
2. A method for preparing an aliphatic amine modified epoxy hardener, comprising the steps of:
(1) Adding phenol, cardanol and ethylenediamine into a reaction kettle according to the mass percentages, and stirring to uniformly mix the materials;
(2) Then introducing nitrogen protection gas, discharging air in the kettle, and starting to heat up to 50-60 ℃;
(3) Pouring the metered formaldehyde solution with the volume concentration of 37 percent into an overhead tank;
(4) Dripping formaldehyde solution in the elevated tank into the reaction kettle in a specified time, and controlling the temperature to be 60-80 ℃;
(5) After the formaldehyde solution is dripped, the temperature is kept between 70 and 80 ℃ for 3 hours;
(6) And after the heat preservation is finished, vacuum dehydration is carried out until the mixture is clear and transparent.
(7) After complete dehydration, cooling to below 65 ℃, adding metered methanol, and fully stirring for 30 minutes to obtain the fatty amine modified epoxy hardener.
Example 3
1. The fatty amine modified epoxy curing agent is prepared from the following raw materials in percentage by mass:
20% ethylenediamine (99.8% content available from Nanjing Le Xuan Co., ltd.), 15% phenol, 20% cardanol, 30% formaldehyde (37% concentration by volume) and 15% methanol.
2. A method for preparing an aliphatic amine modified epoxy hardener, comprising the steps of:
(1) Adding phenol, cardanol and ethylenediamine into a reaction kettle according to the mass percentages, and stirring to uniformly mix the materials;
(2) Then introducing nitrogen protection gas, discharging air in the kettle, and starting to heat up to 50-60 ℃;
(3) Pouring the metered formaldehyde solution (37% volume concentration) into an overhead tank;
(4) Dripping formaldehyde solution in the elevated tank into the reaction kettle in a specified time, and controlling the temperature to be 60-80 ℃;
(5) After the formaldehyde solution is dripped, the temperature is kept between 70 and 80 ℃ for 3 hours;
(6) And after the heat preservation is finished, vacuum dehydration is carried out until the mixture is clear and transparent.
(7) After complete dehydration, cooling to below 65 ℃, adding metered methanol, and fully stirring for 30 minutes to obtain the fatty amine modified epoxy hardener.
Example 4 Performance test
According to the following table 1, an epoxy resin (828 from Jiangsu Sanmu chemical Co., ltd.), a diluent, a filler, an auxiliary agent and an aliphatic amine modified epoxy curing agent were mixed in proportion to prepare an epoxy floor middle-coating mortar layer, and uniformly coated on the epoxy seal primer. The basic properties measured after curing are shown in table 2 below.
Table 1: experimental formulation
Table 2: results of test of Performance of examples of fatty amine modified curing agents with different formulation ratios
The performance of example 2 was optimized by comprehensive analysis of the three examples.
Table 3: example 2 Low temperature Cure Performance comparison
Curing at 0 ℃ for 72h Curing at 10 ℃ for 72h Curing at 25 ℃ for 72h
Adhesion force 1-2 grade 1-2 grade 1-2 grade
Flexibility of the product 1 1 1
Hardness (Shore) 76 79 81
Impact 50 positive and negative directions 50 positive and negative directions 50 positive and negative directions
The performance detection results show that the modified epoxy curing agent prepared from different raw materials through a large number of experimental screening has excellent performance indexes such as appearance, hardness, flexibility and the like, the curing time is moderate, the application requirements of most customers are met, and a very good technical effect is achieved.
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.

Claims (7)

1. The fatty amine modified epoxy curing agent is characterized by being prepared from the following raw materials in percentage by mass:
10% -20% of low molecular fatty amine, 15% -30% of formaldehyde, 35% -55% of monohydric phenol and 15% -20% of organic alcohols.
2. The fatty amine-modified epoxy curing agent according to claim 1, characterized in that: the low molecular weight fatty amines used include ethylenediamine.
3. The fatty amine modified epoxy curing agent of claim 1, wherein the formaldehyde is 37% formaldehyde solution or paraformaldehyde.
4. The fatty amine-modified epoxy curing agent according to claim 1, characterized in that: the monophenols used are phenol and cardanol.
5. The fatty amine-modified epoxy curing agent according to claim 1, characterized in that: the organic alcohol is methanol or ethanol.
6. The method for preparing the fatty amine modified epoxy curing agent according to any one of claims 1 to 5, comprising the steps of:
(1) According to the mass percentage, the monophenols and the low molecular fatty amine are put into a reaction kettle and stirred, so that the materials are uniformly mixed;
(2) Then introducing nitrogen or carbon dioxide protective gas, removing air in the kettle, and then starting to heat up to 50-60 ℃;
(3) Pouring the metered formaldehyde solution into an overhead tank;
(4) Dripping formaldehyde solution in the elevated tank into the reaction kettle in a specified time, and controlling the temperature to be 60-80 ℃;
(5) After the formaldehyde solution is dripped, the temperature is kept between 70 and 80 ℃ for 2 to 3 hours;
(6) After the heat preservation is finished, vacuum dehydration is carried out until the mixture is clear and transparent;
(7) After complete dehydration, cooling to below 65 ℃, adding metered organic alcohols, and fully stirring for 30 minutes to obtain the fatty amine modified epoxy curing agent.
7. Use of the fatty amine modified epoxy hardener of any one of claims 1 to 5 as an epoxy resin hardener.
CN202311753391.XA 2023-12-19 2023-12-19 Aliphatic amine modified epoxy curing agent and preparation method thereof Pending CN117776933A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311753391.XA CN117776933A (en) 2023-12-19 2023-12-19 Aliphatic amine modified epoxy curing agent and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311753391.XA CN117776933A (en) 2023-12-19 2023-12-19 Aliphatic amine modified epoxy curing agent and preparation method thereof

Publications (1)

Publication Number Publication Date
CN117776933A true CN117776933A (en) 2024-03-29

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Family Applications (1)

Application Number Title Priority Date Filing Date
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CN (1) CN117776933A (en)

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