CN117774369A - Integral super large bore butterfly solar energy condensing lens processing equipment - Google Patents
Integral super large bore butterfly solar energy condensing lens processing equipment Download PDFInfo
- Publication number
- CN117774369A CN117774369A CN202311781823.8A CN202311781823A CN117774369A CN 117774369 A CN117774369 A CN 117774369A CN 202311781823 A CN202311781823 A CN 202311781823A CN 117774369 A CN117774369 A CN 117774369A
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- China
- Prior art keywords
- mold core
- inflatable
- large caliber
- butterfly solar
- rail
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000012545 processing Methods 0.000 title claims abstract description 26
- 239000003973 paint Substances 0.000 claims abstract description 21
- 238000005507 spraying Methods 0.000 claims abstract description 17
- 239000004744 fabric Substances 0.000 claims description 24
- 239000003365 glass fiber Substances 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 2
- 230000001070 adhesive effect Effects 0.000 claims description 2
- 238000003825 pressing Methods 0.000 abstract description 13
- 239000000463 material Substances 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 238000002310 reflectometry Methods 0.000 abstract description 3
- 239000012528 membrane Substances 0.000 description 8
- 238000004140 cleaning Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 230000007480 spreading Effects 0.000 description 3
- 238000003892 spreading Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Abstract
The invention discloses integral super-large caliber butterfly type solar condenser processing equipment, which comprises an inflatable film house; the inflatable mold core is arranged in the inflatable film house; the spraying device is arranged on the inflatable mold core; a driving device for driving the spraying device to move; the inflatable mold core comprises a base plate, an annular pressing plate and a mold core body, wherein the base plate is arranged on the ground in the inflatable film house, the annular pressing plate is arranged on the base plate, the mold core body is identical to a to-be-processed condensing lens in shape, the concave surface of the mold core body faces downwards, the edge of the mold core body is fixedly connected with the annular pressing plate, the spraying device comprises a working platform, a paint tank and a material distribution frame, the paint tank is arranged on the working platform, and the material on the material distribution frame is paved on the mold core body through paint in the paint tank. The invention is provided with the spraying device on the inflatable mold core, and the device can conveniently and rapidly process the condensing lens with high reflectivity, light weight and low cost.
Description
Technical Field
The invention relates to the technical field of solar energy, in particular to integral super-large caliber butterfly type solar condenser processing equipment.
Background
The solar heat collector is a device for absorbing solar radiation and transferring generated heat energy to a heat transfer working medium, and is a key component for forming various medium-high temperature solar heat utilization systems. Solar collectors generally include a collection mirror. At present, most of the condensing lenses of the solar heat collector have the defects of large solar energy weight, high cost, inconvenient processing and the like, so that processing equipment with high processing reflectivity, light weight, low cost and convenient processing is urgently needed at present.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides integral type super-large caliber butterfly solar condenser processing equipment.
The invention discloses integral super-large caliber butterfly type solar condenser processing equipment, which comprises:
inflating the film house;
the inflatable mold core is arranged in the inflatable film room;
the spraying device is arranged on the inflatable mold core; and
the driving device is used for driving the spraying device to move on the inflatable mold core;
the spraying device comprises a working platform and a paint tank and a cloth frame which are arranged on the working platform, wherein cloth on the cloth frame is paved on the mold core body through paint in the paint tank.
Preferably, the cloth on the cloth rack is glass fiber cloth, and the paint in the paint tank is adhesive.
Preferably, the driving device comprises a truss crossing over the inflatable mould core, a first track arranged on the truss and a working vehicle matched and connected with the first track, and the working platform is fixedly connected with the working vehicle through a connecting piece, so that the working platform can move along with the working vehicle.
Preferably, the truss is semicircular.
Preferably, the wheels of the working vehicle are connected with the first rail in a matching way.
Preferably, the driving device further comprises bases arranged at two ends of the truss and annular driving tracks connected with the bases in a matched mode.
Preferably, the annular driving track comprises an annular seat and a second track sleeved on the outer side of the annular seat, and a roller matched with the second track is arranged on the surface, opposite to the second track, of the base.
Preferably, a driver for driving the roller to move is arranged in the base.
Preferably, the driving device further comprises an annular track arranged below the base.
Preferably, a hot air pipe, a laser range finder and the pressure sensor are arranged in the mold core main body.
Compared with the prior art, the invention has the beneficial effects that:
the middle die core main body is a tension film and is used as the inner die of the butterfly solar collecting lens, and the spraying device is arranged on the die core main body, so that the collecting lens with high reflectivity, light weight and low cost can be conveniently and rapidly processed by the device.
Drawings
FIG. 1 is a block diagram of an integrated ultra-large caliber butterfly type solar condenser processing device of the invention;
FIG. 2 is a diagram showing the internal structure of the integral ultra-large caliber butterfly solar condenser processing equipment;
fig. 3 is a view of another view angle inside the integral ultra-large caliber butterfly type solar condenser processing equipment.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention is described in further detail below with reference to the attached drawing figures:
referring to fig. 1, the invention discloses an integral ultra-large caliber butterfly type solar condenser processing device, which comprises:
the inflatable membrane house 1 is not sealed in order to show the internal structure in the figure, and the steel structure factory building is replaced by the inflatable membrane house 1, so that the inflatable membrane house 1 is more convenient and can be used for construction site processing;
the inflatable mold core 2 is arranged in the inflatable film house 1;
the spraying device 3 is arranged on the inflatable mold core 2; and
a driving device 4 for driving the spraying device 3 to move on the inflatable mold core 2;
the inflatable mold core comprises a base plate 21, an annular pressing plate 22 and a mold core main body 23, wherein the base plate 21 is arranged on the ground in the inflatable film room 1, the annular pressing plate 22 is arranged on the base plate 21, the mold core main body 23 is the same as a condensing lens to be processed in shape and is a stretch-draw film, the concave surface of the mold core main body 21 faces downwards, the edge of the mold core main body is fixedly connected with the annular pressing plate 22, the spraying device 3 comprises a working platform 31, a paint tank 32 and a cloth rack 33, the cloth on the cloth rack 33 is paved on the mold core main body 23 through paint in the paint tank 32, and one end of the paint tank 32 penetrates through the working platform 31 and is provided with a spraying opening 321 on the end face.
In this embodiment, a cloth guide is further provided on the working platform 31 for drawing cloth.
Specifically, constructing the inflatable membrane house 1, firstly, leveling a field, hardening the ground, installing the inflatable membrane house 1 on the ground, and cleaning the inflatable membrane house 1. The mold core body 23 of a corresponding size is selected based on the diameter of the condenser, and the mold core body 23 is fixedly connected through the annular pressing plate 22. Namely, in order to ensure that the annular pressing plate 22 is leveled and is provided with the base plate 21 on the bottom surface, the annular pressing plate 22 is of a layer structure, namely, is formed by a plurality of annular pressing blocks, the die core main body 23 is placed at the joint of the layer structure of the annular pressing plate 22 during fixing, the annular pressing blocks are connected through screws, bolts and the like, and in order to ensure sealing, the interfaces of the upper annular block and the lower annular block are installed in a staggered mode.
Further, according to the design of the condenser, the diameter of the opening is generally between 3 and 20 meters, the depth of the opening is 3 to 5 meters, the inflation pressure of the mold core main body 23 is between 15 and 50Kpa, that is, a constant pressure controller is arranged in the mold core main body 23, and in order to monitor the air pressure, the air pressure in the mold core main body 23 is ensured to be stable, and the mold core main body 23 is provided with a pressure sensor 6. In order to ensure the machining precision, the laser range finder 7 is arranged on the die core main body 23, and the dimensional change of the die core main body 23 is monitored in real time to ensure the machining precision.
Referring to fig. 2, the driving device 4 includes a truss 41 crossing over the mold core body 23, a first rail 42 provided on the truss 41, and a work vehicle 47 cooperatively connected with the first rail 42, and the work platform 31 is fixedly connected with the work vehicle 47 through a connection member, so that the work platform can move along with the work vehicle 47. The wheels of the working vehicle 47 are cooperatively connected with the first rail 42.
In this embodiment, the work vehicle 47 is provided with a drive motor for driving the wheel movement. The truss 41 has a semicircular shape, i.e. the spraying device 3 can move along the truss 41.
Referring to fig. 3, the driving device 4 further includes a base 43 provided at both ends of the truss 41 and an annular driving rail 45 cooperatively connected with the base 43.
Further, the annular driving rail 45 includes an annular seat 451 and a second rail 452 sleeved on the outer side of the annular seat 451, and a roller 44 matched with the second rail 452 is disposed on a surface of the base 43 opposite to the second rail 452. A driver for driving the roller 44 to move is provided in the base 43. The driving device 4 further comprises an annular track 46 arranged below the base 43, and wheels matched with the annular track 46 are arranged below the base 43. By this arrangement the truss 41 can be rotated through 360 deg., i.e. this ensures that the painting device 3 covers the core body 23 perfectly.
In this embodiment, the first track 42, the second track 452, and the endless track 46 may be other conveying tracks such as a chain, a rack, and the like, and the corresponding wheels and rollers are other driving wheels such as sprockets and gears.
The processing method of the processing equipment comprises the following steps:
mounting the mold core body 23 to the annular pressing plate 22, starting a constant pressure controller, and monitoring the size of the mold core body 23 according to the laser range finder;
cleaning the surface of the mold core main body 23, and coating a release agent on the surface of the mold core main body 23;
then the paint (the paint can be resin) in the paint tank 32 is coated on the surface of the mold core main body 23 through the spray opening 321;
uniformly spreading the glass fiber cloth on the cloth rack 53 to the surface of the mold core main body 23;
repeating the steps of coating and cloth spreading after laying one layer so that at least two layers of cloth are laid on the surface of the die core main body 23;
uniformly installing electric heating belts in the glass fiber cloth;
after the installation, uniformly spreading the glass fiber cloth on an electric heating belt and at least two layers of glass fiber cloth are paved;
in the laying process, a connecting seat is arranged at a preset position of the die core main body 23;
after the laying is completed, the umbrella-shaped warp frames are connected with the connecting seats through bolts, and the annular weft frames are arranged on the umbrella-shaped warp frames;
stretching the stretched membrane material on the warp and weft frameworks;
the inflatable mold core 23 is fixedly connected with the stretch-draw membrane material, and is connected with the glue through bolts, and the gap is filled with light glue;
lifting and overturning to enable the concave surface of the inflatable mold core 23 to face upwards;
cleaning;
spraying the mold core main body 23;
and (5) drying is completed.
In this embodiment, for the additional laying process, an annular hot air pipe 5 is provided in the mold core body 23, and the hot air pipe 5 is used for generating hot air at 35-40 ℃ to accelerate the curing speed of the coating.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. An integral super large bore butterfly solar collector processing equipment, characterized in that includes:
inflating the film house;
the inflatable mold core is arranged in the inflatable film room;
the spraying device is arranged on the inflatable mold core; and
the driving device is used for driving the spraying device to move on the inflatable mold core;
the spraying device comprises a working platform and a paint tank and a cloth frame which are arranged on the working platform, wherein cloth on the cloth frame is paved on the mold core body through paint in the paint tank.
2. The processing device for the integral ultra-large caliber butterfly solar condenser according to claim 1, wherein the cloth on the cloth rack is glass fiber cloth, and the paint in the paint tank is adhesive.
3. The integral ultra-large caliber butterfly solar condenser processing device according to claim 1, wherein the driving device comprises a truss crossing over the inflatable mold core, a first track arranged on the truss and a working vehicle in matched connection with the first track, and the working platform is fixedly connected with the working vehicle through a connecting piece, so that the working platform can move along with the working vehicle.
4. The integrated ultra-large caliber butterfly solar collector processing apparatus of claim 3 wherein the truss is semi-circular.
5. The integrated ultra-large caliber butterfly solar condenser processing apparatus of claim 4, wherein the wheels of the work vehicle are cooperatively connected with the first rail.
6. The integrated ultra-large caliber butterfly solar condenser processing apparatus of claim 5, wherein the driving device further comprises bases arranged at two ends of the truss and an annular driving rail cooperatively connected with the bases.
7. The integrated ultra-large caliber butterfly solar condenser processing device according to claim 6, wherein the annular driving rail comprises an annular seat and a second rail sleeved on the outer side of the annular seat, and a roller matched with the second rail is arranged on the surface, opposite to the second rail, of the base.
8. The integrated ultra-large caliber butterfly solar condenser processing apparatus of claim 7, wherein a driver for driving the roller to move is provided in the base.
9. The integral ultra-large caliber butterfly solar collector processing apparatus of claim 8, wherein the drive further comprises an annular rail disposed below the base.
10. The integral ultra-large caliber butterfly solar condenser processing apparatus of claim 9, wherein the mold core body is internally provided with a hot air pipe, a laser range finder and the pressure sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311781823.8A CN117774369A (en) | 2023-12-22 | 2023-12-22 | Integral super large bore butterfly solar energy condensing lens processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311781823.8A CN117774369A (en) | 2023-12-22 | 2023-12-22 | Integral super large bore butterfly solar energy condensing lens processing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117774369A true CN117774369A (en) | 2024-03-29 |
Family
ID=90393729
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311781823.8A Pending CN117774369A (en) | 2023-12-22 | 2023-12-22 | Integral super large bore butterfly solar energy condensing lens processing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117774369A (en) |
-
2023
- 2023-12-22 CN CN202311781823.8A patent/CN117774369A/en active Pending
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