CN117771046A - Multilayer structure absorption core and disposable sanitary article - Google Patents
Multilayer structure absorption core and disposable sanitary article Download PDFInfo
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- CN117771046A CN117771046A CN202311848517.1A CN202311848517A CN117771046A CN 117771046 A CN117771046 A CN 117771046A CN 202311848517 A CN202311848517 A CN 202311848517A CN 117771046 A CN117771046 A CN 117771046A
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Landscapes
- Absorbent Articles And Supports Therefor (AREA)
Abstract
The invention discloses a multi-layer structure absorption core body and a disposable sanitary article. Comprising the following steps: the spacer fabric weaves a liquid absorbing layer and a liquid storing layer composed of super absorbent resin and a non-woven material; the spacer fabric textile liquid absorbing layer consists of upper layer textile yarns, lower layer textile yarns and supporting layer textile yarns; the upper textile yarns are anticoagulation hydrophilic polyester yarns; the lower layer textile yarns are yarns of terylene, viscose, cotton or a combination thereof; the supporting layer textile yarns are anticoagulation polyester yarns or a composition of anticoagulation polyester yarns and anticoagulation polyester monofilaments; wherein, moisture regain: the upper layer textile yarns are the supporting layer textile yarns and the lower layer textile yarns; diameter of polyester single fiber: support layer textile fibers < upper layer textile fibers.
Description
Technical Field
The present invention relates to a multi-layer absorbent core.
Background
The sanitary towel is easy to feel foreign bodies when being worn, and the repeated absorption is influenced due to the blood coagulation and blockage after the blood is sucked, so that the use experience is influenced.
Disclosure of Invention
In order to overcome the defects, the invention aims to provide the multi-layer structure absorbent core body with the characteristics of good touch feeling, rapid liquid seepage and dryness.
To achieve the above object, the multi-layered absorbent core of the present invention comprises: a spacer fabric textile liquid-absorbing layer positioned on the upper layer and a liquid-storing layer positioned on the lower layer and composed of super absorbent resin and a non-woven material; the spacer fabric textile liquid absorbing layer consists of upper layer textile yarns, lower layer textile yarns and supporting layer textile yarns;
the upper textile yarns are anticoagulation hydrophilic polyester yarns;
the lower layer textile yarns are yarns of terylene, viscose, cotton or a combination thereof;
the supporting layer textile yarns are anticoagulation polyester yarns or a composition of anticoagulation polyester yarns and anticoagulation polyester monofilaments;
moisture regain: the upper layer textile yarns are the supporting layer textile yarns and the lower layer textile yarns;
diameter of polyester single fiber: support layer textile fibers < upper layer textile fibers.
Further, the processing method of the anticoagulation polyester yarn comprises the following steps: mixing an anticoagulant and a hydrophilic auxiliary agent with PET slices, performing melt coextrusion, water cooling, granulating and drying by a double-screw extruder to obtain anticoagulant PET master batch, and performing spinning to obtain the anticoagulant PET master batch.
Further, the anticoagulant is sodium citrate or disodium edetate.
Further, each fiber of the anticoagulant polyester yarn in the textile yarns of the supporting layer is a cross-shaped or Y-shaped or T-shaped or W-shaped fiber with grooves.
Further, the supporting layer is a composition of polyester yarns and polyester monofilaments, and the fineness of the polyester monofilaments is as follows: fineness of polyester yarn=0.5 to 2:1.
further, the liquid storage layer is of a four-layer structure;
the first layer is a nonwoven material;
the second layer is the super absorbent resin prepared by a method of polymerization crosslinking and then neutralization and low-temperature synthesis; has a roughened surface, constructs a multiple blood flow channel;
the third layer is the super absorbent resin prepared by a high-temperature synthesis method of neutralization and polymerization crosslinking;
the fourth layer is a nonwoven material.
Further, the liquid storage layer has a five-layer structure:
the first layer is a nonwoven material;
the second layer is the super absorbent resin prepared by a method of polymerization crosslinking and then neutralization and low-temperature synthesis, and has a rough surface and a multi-blood flow channel structure;
the third layer is a nonwoven material;
the fourth layer is the super absorbent resin prepared by the high-temperature synthesis method of neutralization and polymerization crosslinking
The fifth layer is a nonwoven material.
Further, the supporting layer textile yarn is formed by hydrophilic finishing of polyether modified, epoxy polyether modified or amino polyether modified polysiloxane, and the moisture regain is controlled to be 0.8% -4.0%.
In order to achieve the above object, the disposable sanitary article of the present invention comprises at least a top layer, an absorbent core and a bottom layer, wherein the absorbent core is the multi-layer absorbent core.
The bottom layer is a porous material odor-absorbing and breathable film.
The spacer fabric textile liquid absorbing layer consists of three layers, so that the touch feeling is good; the supporting layer polyester yarns are special-shaped fibers, grooves are formed in the surfaces of the fibers, so that capillary channels among the fibers can be prevented from being blocked by coagulated blood, infiltration is rapid, and dryness is good; can alleviate the blockage of capillary channels caused by the solidification of blood on the surface of the fiber. The diameter of each fiber of the polyester yarn in the support layer textile yarns is smaller than the diameter of each fiber of the hydrophilic polyester yarn in the upper layer textile yarns, and the liquid absorption speed is high. The supporting layer is composed of polyester yarns and nylon monofilaments, has good elastic feel, high absorption speed and good reverse osmosis resistance.
Drawings
FIG. 1 is a graph comparing filaments and yarns of the present invention with filaments and yarns as a support layer.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
In the description of the present invention, it should be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present invention and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
The terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Example 1
The multilayered absorbent core of this embodiment includes a spacer textile liquid absorbent layer on the upper layer and a liquid storage layer composed of superabsorbent resin and nonwoven material on the lower layer.
Wherein the spacer textile liquid absorbing layer is composed of upper textile filaments, lower textile filaments and supporting layer textile filaments.
The upper layer textile yarn is yarn with the diameter of 35-500 um; each yarn consists of 7-30 fibers, each fiber being about 5-35um. In order to improve the liquid infiltration effect, polyester yarns are treated by sodium hydroxide, partial ester bonds of polyester yarns are opened, the hydrophilic effect is realized, and the moisture regain is controlled to be 0.4% -2.0%.
The lower layer textile yarn is yarns of terylene, viscose or cotton or a combination thereof, and the moisture regain is controlled to be more than or equal to 3 percent.
The supporting layer textile yarn is polyester yarn or a composition of polyester yarn and polyester monofilament, and in order to improve the liquid infiltration effect, the supporting layer textile yarn can be subjected to hydrophilic finishing by polyether modification, epoxy polyether modification or amino polyether modification polysiloxane, and the moisture regain is controlled to be 0.8% -4.0%.
Mixing an anticoagulant and a hydrophilic auxiliary agent with PET slices, performing melt coextrusion by a double-screw extruder, performing water cooling, granulating, drying to obtain hydrophilic anticoagulant PET master batch, and performing spinning to prepare the polyester yarn.
The anticoagulant is sodium citrate or disodium ethylenediamine tetraacetate, and the dosage is generally 1-5% of the total weight percentage.
In the three-layer structure, the moisture regain of the upper layer textile yarns is less than that of the support layer textile yarns and less than that of the lower layer textile yarns; the diameter of each fiber of the polyester yarns in the support layer textile yarns is smaller than the diameter of each fiber of the polyester yarns in the upper layer textile yarns; ensures the liquid to infiltrate downwards, and the upper liquid layer has small diffusion.
Each fiber of the polyester yarn of the supporting layer is special-shaped fiber, such as cross-shaped fiber, Y-shaped fiber, T-shaped fiber or W-shaped fiber, grooves are formed on the surface of the special-shaped fiber, capillary channels among the fibers are prevented from being blocked by solidified blood to lose capillary effect, blood cannot infiltrate downwards, repeated use is caused, liquid is diffused on the upper layer, and dryness is affected.
The anticoagulation master batch and the profiled fiber with grooves are adopted to cooperatively function, so that the capillary channel blockage caused by the coagulation of blood on the fiber surface is relieved.
Further, the supporting layer may be a composition of polyester yarns and polyester monofilaments, and the fineness of the polyester monofilaments is: fineness of polyester yarn=0.5 to 2:1, for example 0.5: 1. 1:1. 1.5:1 or 2:1, etc. The terylene monofilaments and the terylene yarns are arranged at regular intervals, the terylene monofilaments provide a supporting elastic structure, and the terylene yarns promote liquid infiltration.
The liquid storage layer is of a four-layer structure, the first layer is made of a non-woven material, the second layer is made of a super absorbent resin prepared by a polymerization crosslinking method and then a neutralization low-temperature synthesis method, the super absorbent resin has a rough surface, a multi-blood flow channel is constructed, the hemoglobin is prevented from being blocked, the third layer is made of a super absorbent resin prepared by a polymerization crosslinking method and then a neutralization high-temperature synthesis method, the super absorbent resin has high absorption capacity, and the fourth layer is made of a non-woven material.
The spacer fabric was subjected to a panel compression performance test to characterize its springiness according to GB/T10807-2006 determination of hardness of Soft foam Polymer Material (indentation method). The monofilament and yarn scheme has obviously improved stress relative to the yarn, and the elastic feeling of the material can be effectively improved by adopting the monofilament as a supporting layer; as shown in fig. 1.
Test method (one):
1. regulating the temperature of pig blood to 23+/-1 ℃;
2. spreading the sanitary towel on a tabletop, taking the longitudinal center as a liquid adding point, and marking.
3. 5ml of pig blood is put into the liquid adding point by a pipette, and the time required by the pig blood after the surface layer is absorbed (namely, the absorption time s) is started to be counted;
4. covering a filter paper with known weight (diameter of 110 mm) at the liquid adding point after 5min, putting 2.5kg of pressing block (diameter of 110 mm), weighing the weight W2 of the filter paper after 2min, and calculating the added weight (namely rewet W) of the filter paper;
5. repeating step 3 again after 1min for 2 times to complete the liquid adding for 3 times.
Test method 2
1. Regulating the temperature of pig blood to 23+/-1 ℃;
2. spreading the sanitary towel on a tabletop, taking the longitudinal center as a liquid adding point, and marking.
3. 5ml of pig blood is put into the liquid adding point by a pipette, and the time required by the pig blood after the surface layer is absorbed (namely, the absorption time s) is started to be counted;
4. covering a filter paper with known weight (diameter of 110 mm) at the liquid adding point after 5min, putting 2.5kg of pressing block (diameter of 110 mm), weighing the weight W2 of the filter paper after 2min, and calculating the added weight (namely rewet W) of the filter paper;
5. after 30min (blood clotting) step 3 was repeated 2 more times to complete 3 additional injections.
Investigation of the Effect of different modes of treatment of yarn on absorption and rewet
Investigation of the Effect of different SAP combinations on absorption and rewet
Example 2
Based on the above embodiments, the liquid storage layer has a five-layer structure: the first layer is a non-woven material, the second layer is a super absorbent resin prepared by a polymerization crosslinking method and then a neutralization low-temperature synthesis method, the super absorbent resin has a rough surface, a multi-blood flow channel is constructed, the hemoglobin is prevented from being blocked, the third layer is a non-woven material, the fourth layer is a super absorbent resin prepared by a polymerization crosslinking high-temperature synthesis method after the neutralization, the super absorbent resin has high absorption capacity, and the fifth layer is a non-woven material.
Example 3
Based on the above embodiments, the liquid storage layer has a five-layer structure: the first layer is made of non-woven materials, and the second layer is a plant composite core body; the third layer is a non-woven material, the fourth layer is a super absorbent resin prepared by a method of polymerization crosslinking and then neutralization and low-temperature synthesis, the super absorbent resin has a rough surface, a multi-blood flow channel is constructed, the hemoglobin is prevented from being blocked, and the fifth layer is a non-woven material.
The plant-based absorbent core is divided into three layers, wherein the upper layer and the lower layer are composite non-woven fabric absorbent cover layers prepared from alginate fibers and acid plant ash; the middle absorption layer is a liquid storage layer composed of acid plant ash absorption materials and fluffy cotton. The preparation method of the plant composite core body comprises the following steps:
1) Preparing acid plant ash; the preparation method of the acid plant ash comprises the following steps: adding hydrochloric acid solution into plant ash powder for dissolution, wherein the hydrochloric acid content is 1% -10%, the mass ratio of the hydrochloric acid solution to the plant ash is 10:1, and carrying out acid-base neutralization reaction to adjust the acid-base of the plant ash; stirring the reaction by using a stirrer for 1-2h; drying at 40-50deg.C; sieving with 120 meshes to obtain acidic plant ash particles;
2) Preparing modified alginate fibers; the preparation method of the modified alginate fiber comprises the following steps: using alginate fiber as a base material and deionized water solution as a solvent; dispersing alginate fiber in a beater, adding acid plant ash, stirring at high speed and low temperature at 30-40deg.C for 3-6min, and mixing the alginate fiber with plant ash.
After the rapidly stirred and dispersed alginate fibers are mixed with acid plant ash, under the acid condition, the ggg-box eggshell structure of the alginate fibers is damaged, a crystallization area is damaged, meanwhile, calcium alginate of the alginate fibers and the plant ash contain various microelements, potassium ions/sodium ions undergo an example exchange reaction to form calcium alginate/potassium alginate, calcium alginate/sodium alginate hydrogel fibers and promote the fibers to slightly swell, cross-linking points are reduced, acting force is weakened, moisture accessibility areas are enhanced, and hygroscopicity and breaking strength are improved.
3) Preparing composite non-woven fabrics; the preparation method of the composite non-woven fabric comprises the following steps: lapping the modified seaweed fiber; spreading acid plant ash between two layers of seaweed fiber net spreading; compounding two layers of fiber webs after spreading acid plant ash, coating and bonding the acid plant ash by using gelatinous alginate fibers, slowly reinforcing the acid plant ash at a low speed by using a needling process, pressing the acid plant ash into a sheet, dehydrating, drying, finishing and forming the acid plant ash, and preparing a compound non-woven fabric;
the absorption capacity of the alginate fiber and plant ash composite non-woven fabric is increased, and after moisture absorption, water molecules and fiber molecules form a three-dimensional network structure through the action force of hydrogen bonds, so that the alginate fiber and plant ash composite non-woven fabric is converted into gel, and the breaking strength of the non-woven fabric in a wet state is enhanced; the plant ash particles are used for improving gel blocking property of the alginate fiber moisture-absorbing paste, the alginate fiber can be used for generating gelation after absorbing blood rapidly and is more fit with the body and skin-friendly, and the plant ash can be used for absorbing and infiltrating the blood, so that rewet is improved, and dryness is improved.
4) Preparing a vegetable liquid storage layer; the plant liquid storage layer is formed by combining acid plant ash and fluffy cotton as a fixed layer; the fluffy cotton is divided into a plurality of layers; spreading acid plant ash on each layer of fluffy cotton;
the plant ash is ash powder obtained by burning various plant medicines, wherein the content of the plant ash is at most potassium, phosphorus, calcium, magnesium, silicon, iron, zinc and other trace elements, and the plant ash has the effects of mild property, cold dispelling, detumescence, sterilization and bacteriostasis, and can effectively promote the health of females.
The acidic plant ash is used as an absorption substrate to prepare an absorption material, and is distributed on the fluffy non-woven fabric according to different proportions to replace water-absorbent resin, so that the dry and wet degree can be adjusted to reduce the damp feeling, and the effects of natural bacteriostasis, cold dispelling, detumescence, smell removing and the like are improved under the condition of guaranteeing the absorption performance.
The method comprises the steps that (1) fluffy cotton of a fixed layer is of a three-dimensional reticular structure and provided with a plurality of gaps, acid plant ash is distributed and scattered at different positions according to different proportions, the upper layer of the fluffy cotton is scattered in a candy type mode, the proportion is 3:1, the middle part of the fluffy cotton adopts an acid plant ash layer to concentrate, and the acid plant ash is scattered from the middle part to the two sides; meanwhile, the fluffy cotton at the middle position is subjected to a conical hole opening mode, and a grass and wood ash layer is scattered in the middle of the lower part to prepare a liquid absorbing layer.
5) And a layer of composite non-woven fabrics is respectively arranged on the upper part and the lower part of the prepared liquid storage layer to coat the liquid storage layer.
When the core body is compounded, the upper and lower layers of seaweed composite non-woven fabrics are wrapped on the middle absorption layer, and at the same time, under the alkaline condition of plant ash, seaweed fibers and cotton fibers generate gelation characteristics, and the plant ash is used as an adhesive to bond the wrapping layer and the absorption layer to prepare the composite core body.
The plant composite core body is prepared by using natural plant materials such as alginate fibers and plant ash as base materials, so that the natural, safe and degradable materials are ensured, the upper and lower base fabrics can be prepared by using the gelation characteristics of various microelements in the plant ash and the alginate fibers, and meanwhile, the plant ash is used for regulating the dry and wet functions to improve the rewet and the dryness of the base fabrics; the fluffy cotton and the plant ash are used as the absorption layer, and the plant ash is used as the plant ash powder, so that the dryness and humidity can be adjusted to reduce the damp feeling, and the effects of natural bacteriostasis, cold dispelling, detumescence, smell dispelling and the like are improved; the prepared composite core body is not easy to break and delaminate, and meanwhile, the functions of bacteriostasis, smell removal and the like are added, so that inflammation is reduced.
Example 4
Disposable sanitary articles comprising a top layer, an absorbent core and a bottom layer; the absorbent core adopts the multi-layer structure absorbent core of the embodiment.
Example 5
On the basis of the embodiment 4, the surface layer is a non-woven fabric reinforced by a double-layer fiber net; wherein,
the upper fiber web is a sheath-core structure bicomponent fiber composed of a sheath layer of PBAT and a core layer of PLA, the fiber denier is 0.6D-1.5D, the sheath layer provides soft touch for the PBAT, and the core layer provides good rigidity for the PLA. Or the upper fiber web is a sheath-core structure bicomponent fiber composed of a sheath layer and a core layer, wherein the sheath layer is PBS, the core layer is PLA, the fiber denier is 0.6D-1.5D, the sheath layer provides soft touch for the PBS, and the core layer provides good rigidity for the PLA.
The lower fiber web is a sheath-core structure high-low melting point fiber which is formed by a sheath layer of low melting point PLA (melting point 127-133 ℃) and a core layer of high melting point PLA (160-180 ℃) and the fiber denier is 1.5-6.0D.
The sheath-core structure bicomponent fiber of the upper fiber web consists of two kinds of fibers of water repellency and hydrophilicity, and the two kinds of fibers are uniformly mixed and carded, wherein the water repellency fiber: hydrophilic fiber = 1:0.2 to 5; for example: 1:0.4;1:0.5;1:0.7;1:0.9;1:1.5;1:2;1:2.5;1:3, a step of; 1:4, a step of; 1:5, etc. The hydrophilic fiber and the water-repellent fiber are mutually surrounded and divided to block the diffusion of the liquid on the upper fiber net and ensure the infiltration of the liquid on the upper fiber net.
The sheath-core structure high-low melting point fiber of the lower fiber web consists of eccentric fiber and hollow fiber, and the two fibers are uniformly mixed and carded. The eccentric fiber forms three-dimensional natural curl, which is beneficial to providing the three-dimensional thickness of the product and reducing rewet. The hollow fiber has the characteristics of moisture absorption, light weight and softness, and is favorable for liquid conduction. Core-spun fiber: hollow fiber = 1:0.5 to 2. For example: 1:0.4;1:0.5;1:0.7;1:0.9;1:1.5;1:2;1:2.5;1:3, a step of; 1:4, a step of; 1:5, etc
Contact angle θ of surface wettable liquid drop of upper fiber net and solid surface 1 Equivalent radius r of interfiber voids 1 The method comprises the steps of carrying out a first treatment on the surface of the Contact angle θ of droplets with surface wettability of underlying web to solid surface 2 Equivalent radius r of interfiber voids 2 Full of all that isFoot theta 2 <θ 1 <90 DEG and cos theta 1 /r 1 <cosθ 2 /r 2 . In the production process, the regulation and control of the contact angle theta between the liquid drop and the solid surface is realized by controlling the hydrophilic strength of the fiber oiling agent, such as EO number of polyoxyethylene ether in the oiling agent; the equivalent radius r of the gaps among the fibers is controlled by adjusting the process and the fiber fineness in the fiber carding process.
The upper layer fiber web fiber disorder degree is greater than the lower layer fiber web fiber disorder degree, and hot air penetrates from the lower layer fiber web to the upper layer fiber web to strengthen the double-layer fiber web. The lower layer fiber web has low fiber disorder degree, and the longitudinal flow guide of liquid is improved; the fiber disorder degree of the upper layer fiber net is high, the difference of the longitudinal and transverse strength of the upper layer fiber net is reduced, and the wear resistance (difficult fuzzing and softness) of the upper layer is improved.
As a further improvement of the invention, tiO is added into the PBAT or PBS 2 Acetyl tributyl citrate and TiO 2 Preparing filling TiO with PBAT or PBS by extruding materials by a screw extruder 2 Or PBS. Due to TiO 22 Different from the resin in refractive index to light, the fiber has the function of whitening the fiber, and the color superposition principle is utilized to realize the red or dark red menstrual blood desalination.
The invention utilizes the characteristics of softness, rigidity and melting point of PBAT (PBS) and high-low melting point PLA fibers to prepare the unidirectional diversion biodegradable hot air non-woven fabric consisting of an upper soft fine denier fiber web and a lower rigid coarse denier fiber web. The relationship between the surface energy and the capillary performance of the upper and lower fiber layers is constructed, the rapid infiltration of liquid is realized, and the three-dimensional fluffy structure formed by the lower eccentric fiber layer and the hollow fiber layer is combined to prevent the liquid from rewetting. Meanwhile, the technology of blocking the liquid diffusion of the upper fiber net and whitening the fiber color and desalting is adopted, so that the prepared non-woven fabric has the characteristics of softness, small surface layer diffusion, menstrual blood shielding, rapid liquid infiltration and low rewet.
According to GB/T24218.2-2009 part 2 of the textile nonwoven test method: determination of thickness, part 13 of the test method for GB/T24218.13-2010 textile nonwoven fabrics: determination of multiple penetration time of liquid section 14 of the GB/T24218.14-2010 textile nonwoven test method: determination of cover Material rewet the 30gsm nonwoven (15 gsm for both upper and lower webs) was tested to characterize its bulk, liquid penetration time, rewet.
The performance of the sanitary napkins was tested using a 30gsm nonwoven (15 gsm for both the upper and lower webs) as the sanitary napkin facing material as follows:
1. regulating the temperature of pig blood to 23+/-1 ℃;
2. spreading the sanitary towel on a tabletop, taking the longitudinal center as a liquid adding point, and marking.
3. 5ml of pig blood is put into the liquid adding point by a pipette, and the time required by the pig blood after the surface layer is absorbed (namely, the absorption time s) is started to be counted;
4. covering a filter paper with known weight (diameter of 110 mm) at the liquid adding point after 5min, putting 2.5kg of pressing block (diameter of 110 mm), weighing the weight W2 of the filter paper after 2min, and calculating the added weight (namely rewet W) of the filter paper;
5. repeating the step 3 again after 1min for 2 times to finish 3 times of liquid adding;
6. and testing the diffusion length of the surface layer and the core body, and observing the color of the surface layer.
Example 6
As an improvement of the embodiment, the bottom film is an antibacterial deodorizing breathable bottom film and is prepared by three layers of co-extrusion and stretching of a first film layer, a second film layer and a third film layer;
an antibacterial porous material and/or a deodorizing porous material with a first diameter are arranged in the first film layer;
the second film layer is provided with a deodorizing porous material and/or an antibacterial porous material with a second diameter;
a third filler with a third diameter is arranged in the third film layer raw material;
wherein,
the first diameter > the second diameter > the third diameter;
the thickness of the first film layer in the co-extrusion film is greater than the thickness of the second film layer and greater than the thickness of the third film layer;
the weight ratio of the first filler to the first resin raw material in the first film layer raw material is 1.5-2.5:1, a step of;
the weight ratio of the second filler to the second resin raw material in the second film layer raw material is 1-2:1, a step of;
the weight ratio of the third filler to the second resin raw material in the third film layer raw material is 0.8-1:1.
the porous material is adopted to replace the traditional calcium carbonate, has the characteristics of light weight and multiple ventilation channels, and is beneficial to improving the ventilation quantity. The porous material is modified by deodorizing functional groups to eliminate various peculiar smells; the surface activation treatment technology endows the porous particles with good dispersibility and hydrophobicity; the addition of the antibacterial agent can inhibit bacterial growth in the use process, and further improve the deodorizing effect. In conclusion, the invention provides the antibacterial deodorizing and ventilating bottom film of the sanitary article, which integrates the functions of light weight, high ventilation capacity, antibacterial and deodorizing.
Deodorizing modification of porous materials (average particle diameter 1-5 μm) includes:
1) Ionic liquid/acidification modification (containing acidic components such as amino acid, sulfonic acid, carboxylic acid, sulfuric acid, etc.)
2) Metal ion load (Fe, mn, zn, cu, ag, na etc.)
For example: loading a metal ion-zeolite material by adopting an impregnation method; the impregnation method is to soak solid powder or shaped solid (carrier or catalyst containing main body) with certain shape and size in soluble compound solution containing active component (main and auxiliary catalytic components), contact for certain time, separate residual liquid, and adhere the active component to the solid in ion or compound form. The method is mainly used for preparing Fe, mn, cu, ag, ce, al, la, zn and Na-loaded zeolite, and comprises the main steps of soaking, drying and roasting, wherein the Fe, mn and Na-loaded zeolite has a good adsorption effect on ammonia nitrogen and has an ion exchange effect.
For another example, a sol-gel process is used to support the metal ion-zeolite material; the sol-gel method is to use a compound containing high chemical active components as a precursor, uniformly mix the raw materials in a liquid phase, carry out hydrolysis and condensation chemical reaction to form a stable transparent sol system in the solution, slowly polymerize the sol among aged colloid particles to form gel with a three-dimensional network structure, and fill the gel network with a solvent losing fluidity to form the gel. The method is mainly used for preparing the zeolite loaded with Ti, and the zeolite is natural zeolite. For example, the antibacterial porous material may be prepared by loading silver, zinc or nano silver into the porous material by a sol-gel method.
3) Adding 1-5 parts of deodorizing modifier: such as acidic materials, zinc ricinoleate, plant extracts, etc.
Plant extracts have many bioactive components including flavonoids, phenolic acids, alkaloids, etc. The ortho-position and meta-position active phenolic hydroxyl groups can be condensed and compounded with SH and NH2 of ammonia gas and hydrogen sulfide gas, so that the plant extract containing flavone and phenolic hydroxyl groups has certain deodorizing performance on ammonia gas and hydrogen sulfide gas.
Lemon extract-active ingredients are: polyphenols, phenolic glycosides, alkaloids, etc.;
the tea extract-active ingredients are: polyphenols, catechins, and the like;
wintergreen eucalyptus oil-active ingredients are: polyphenols, catechins, etc
The porous material of the present invention may be activated by various methods including supported metal modification, metal oxide modification compounds, modified surfaces, activator modification, acidification modification, adsorbent composite modification, ultrasonic/microwave modification, etc.
Examples of porous material deodorization activation:
and (3) powder modification: 100 parts of silica was immersed in 150 parts of a 10wt% dilute hydrochloric acid solution of 2-amino-3-p-hydroxyphenylpropionic acid, mixed and stirred for 30 minutes, and then filtered, followed by washing with deionized water. 10 parts of Zn (NO 3) 6H2O are added, stirred for 10 minutes and filtered; adding appropriate amount of 10 parts of AgNO3, filtering, drying at 110deg.C for 12 hr, controlling water content below 600ppm, taking out, grinding, sieving, grading, and packaging in sealed bags.
And (3) antibacterial and surface activation: 100 parts of the powder in the step (1) are added into a high-speed mixer with a heating function, stirred, and stirred at a high speed for 2 minutes after the temperature reaches 85 ℃,1 part of benzalkonium chloride and 1 part of polyhexamethylene biguanide are added. And adding 2% stearic acid for activation treatment to ensure that the activation degree is more than 95%.
Yet another example of pore material deodorizing activation: and (3) powder modification: 100 parts of zeolite is immersed in 120 parts of 8wt% alpha-imino aqueous solution, mixed and stirred for 20min, filtered, 6 parts of Fe (SO 4) 7H2O is added, stirred for 10 min and filtered; adding 2 parts of didecyldimethyl chloride and 6 parts of MnSO4, filtering, drying at 110 ℃ for 12 hours, controlling the water content below 600ppm, taking out, grinding, sieving, grading, and filling into a sealed bag for standby.
And (3) antibacterial and surface activation: 100 parts of the powder in the step (1) are added into a high-speed mixer with a heating function, stirred, and stirred at a high speed for 2 minutes after the temperature reaches 85 ℃,1 part of benzalkonium chloride and 1 part of polyhexamethylene biguanide are added. And adding a proper amount of stearic acid for activation treatment so that the activation degree is more than 95%.
The present invention has been described in detail with reference to the drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present invention. Many other changes and modifications may be made without departing from the spirit and scope of the invention and should be considered as within the scope of the invention.
In the description of the present specification, a particular feature, structure, material, or characteristic may be combined in any suitable manner in one or more embodiments or examples.
The foregoing is merely illustrative of the present invention, and the present invention is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. A multi-layer structured absorbent core comprising: a spacer fabric textile liquid-absorbing layer positioned on the upper layer and a liquid-storing layer positioned on the lower layer and composed of super absorbent resin and a non-woven material; the spacer fabric textile liquid absorbing layer consists of upper layer textile yarns, lower layer textile yarns and supporting layer textile yarns;
the upper textile yarns are anticoagulation hydrophilic polyester yarns;
the lower layer textile yarns are yarns of terylene, viscose, cotton or a combination thereof;
the supporting layer textile yarns are anticoagulation polyester yarns or a composition of anticoagulation polyester yarns and anticoagulation polyester monofilaments;
the moisture regain of the upper layer textile yarns is less than the moisture regain of the supporting layer textile yarns and less than the moisture regain of the lower layer textile yarns;
the diameter of each fiber of the anticoagulation polyester yarn in the support layer textile yarns is smaller than the diameter of each fiber of the anticoagulation polyester yarn in the upper layer textile yarns.
2. The multi-layer absorbent core of claim 1, wherein the method for processing the anticoagulation polyester yarn comprises the following steps: mixing an anticoagulant and a hydrophilic auxiliary agent with PET slices, performing melt coextrusion, water cooling, granulating and drying by a double-screw extruder to obtain anticoagulant PET master batch, and performing spinning to obtain the anticoagulant PET master batch.
3. The multi-layered absorbent core of claim 1, wherein the anticoagulant is sodium citrate or disodium edetate.
4. The absorbent core of claim 1, wherein each fiber of the anticoagulant polyester yarn in the support layer textile is a cross-shaped or Y-shaped or T-shaped or W-shaped fiber having grooves.
5. The multi-layered absorbent core of claim 1, wherein the support layer textile filaments are a combination of anti-coagulant polyester yarns and anti-coagulant polyester monofilaments, wherein the fineness of the anti-coagulant polyester monofilaments: fineness of anticoagulant polyester yarn=0.5-2: 1.
6. the multi-layered absorbent core of claim 1 wherein said liquid storage layer is a four-layer structure;
the first layer is a nonwoven material;
the second layer is the super absorbent resin prepared by a method of polymerization crosslinking and then neutralization and low-temperature synthesis; has a roughened surface, constructs a multiple blood flow channel;
the third layer is the super absorbent resin prepared by a high-temperature synthesis method of neutralization and polymerization crosslinking;
the fourth layer is a nonwoven material.
7. The multi-layered absorbent core of claim 6 wherein said liquid storage layer has a five-layer structure:
the first layer is a nonwoven material;
the second layer is the super absorbent resin prepared by a method of polymerization crosslinking and then neutralization and low-temperature synthesis, and has a rough surface and a multi-blood flow channel structure;
the third layer is a nonwoven material;
the fourth layer is the super absorbent resin prepared by the high-temperature synthesis method of neutralization and polymerization crosslinking
The fifth layer is a nonwoven material.
8. The absorbent core of claim 1, wherein the support layer textile filaments are hydrophilically finished with polyether-modified, epoxy polyether-modified or aminopolyether-modified polysiloxanes with a moisture regain of from 0.8% to 4.0%.
9. A disposable sanitary article comprising at least a top layer, an absorbent core and a bottom layer, wherein said absorbent core is the multi-layered absorbent core of claim 1.
10. The disposable sanitary article of claim 9 wherein said backsheet is a porous, odor-absorbing breathable film.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311848517.1A CN117771046A (en) | 2023-12-29 | 2023-12-29 | Multilayer structure absorption core and disposable sanitary article |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311848517.1A CN117771046A (en) | 2023-12-29 | 2023-12-29 | Multilayer structure absorption core and disposable sanitary article |
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| CN117771046A true CN117771046A (en) | 2024-03-29 |
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| CN202311848517.1A Pending CN117771046A (en) | 2023-12-29 | 2023-12-29 | Multilayer structure absorption core and disposable sanitary article |
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| Country | Link |
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| CN (1) | CN117771046A (en) |
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