CN117758333A - Vertical oxidation production line for aluminum profile of solar photovoltaic panel frame assembly and processing method thereof - Google Patents
Vertical oxidation production line for aluminum profile of solar photovoltaic panel frame assembly and processing method thereof Download PDFInfo
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- CN117758333A CN117758333A CN202311656109.6A CN202311656109A CN117758333A CN 117758333 A CN117758333 A CN 117758333A CN 202311656109 A CN202311656109 A CN 202311656109A CN 117758333 A CN117758333 A CN 117758333A
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 86
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 86
- 230000003647 oxidation Effects 0.000 title claims abstract description 56
- 238000007254 oxidation reaction Methods 0.000 title claims abstract description 56
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 51
- 238000003672 processing method Methods 0.000 title claims abstract description 6
- 230000007246 mechanism Effects 0.000 claims abstract description 133
- 230000005540 biological transmission Effects 0.000 claims description 36
- 238000012546 transfer Methods 0.000 claims description 25
- 230000000712 assembly Effects 0.000 claims description 19
- 238000000429 assembly Methods 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 17
- 238000004804 winding Methods 0.000 claims description 14
- 238000013519 translation Methods 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 10
- 230000007306 turnover Effects 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 9
- 238000005096 rolling process Methods 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 3
- 230000002265 prevention Effects 0.000 claims 2
- 238000004904 shortening Methods 0.000 abstract 1
- 229910000838 Al alloy Inorganic materials 0.000 description 6
- 230000001590 oxidative effect Effects 0.000 description 6
- 238000012545 processing Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- -1 electricity Substances 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 238000006056 electrooxidation reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The invention provides a vertical oxidation production line of an aluminum profile of a solar photovoltaic panel frame assembly and a processing method thereof, wherein the vertical oxidation production line of the aluminum profile of the solar photovoltaic panel frame assembly comprises a profile conveying mechanism, a hanging beam conveying mechanism, a lifting mechanism and a hanging mechanism; the profile conveying mechanism is used for conveying a plurality of aluminum profiles to a position to be assembled along a first conveying direction; the hanging beam conveying mechanism is used for conveying the hanging beam to a position to be assembled along a second conveying direction, so that the hanging beam is arranged at the end part of the aluminum profile so as to fix the end part of the aluminum profile on the hanging beam to form a frame to be processed; the lifting mechanism is used for lifting the frame to be processed to a position to be lifted; the hoisting mechanism is used for hoisting the frame to be processed to a vertical state. The vertical oxidation production line for the aluminum profiles of the solar photovoltaic panel frame component has the advantages of simple and efficient structure, reasonable and compact layout, small occupied space, capability of effectively shortening the feeding time and improvement of production efficiency.
Description
Technical Field
The invention relates to the technical field of vertical oxidation of aluminum profiles, in particular to a vertical oxidation production line of an aluminum profile of a solar photovoltaic panel frame component and a method for oxidizing and processing the aluminum profile of the solar photovoltaic panel frame component by adopting the vertical oxidation production line of the aluminum profile of the solar photovoltaic panel frame component.
Background
The aluminum profile oxidation treatment is taken as a common material surface treatment technology, the main principle is electrochemical oxidation, the surface of the aluminum profile is subjected to passivation treatment and then is placed into electrolyte containing an oxidant, and a layer of compact and uniform oxide film is formed on the surface of the aluminum profile under the action of current, so that the corrosion resistance, wear resistance and oxidation resistance of the aluminum profile are improved, the surface of the aluminum profile can be beautified, and the decorative effect of the aluminum profile is enhanced.
At present, a horizontal oxidation production line or a vertical oxidation production line is generally adopted for carrying out oxidation treatment on aluminum profiles, and the vertical oxidation production line has the advantages of low tank liquor carrying-out amount, low unit consumption of chemical industry, water, electricity, gas and the like, high continuous batch production efficiency and the like, so that the vertical oxidation production line is widely used. However, the existing vertical oxidation production line has a complex structure and a huge volume, for example, the vertical oxidation production line equipment for aluminum profiles provided by Chinese patent No. CN111621828A comprises a carrying mechanism, a feeding mechanism, a discharging mechanism, a lifting mechanism, a conveying mechanism and a processing tank mechanism, wherein the layout of each mechanism is relatively dispersed, the whole structure is complex, and each procedure is independently carried out to influence the production efficiency.
Disclosure of Invention
The invention aims at providing a vertical oxidation production line for aluminum profiles of a solar photovoltaic panel frame component, which has a simple and compact structure and can improve production efficiency.
The invention further aims to provide a solar photovoltaic panel frame assembly aluminum profile oxidation processing method adopting the solar photovoltaic panel frame assembly aluminum profile vertical oxidation production line.
In order to achieve the above object, the present invention provides the following technical solutions:
as a first aspect, the invention provides a vertical oxidation production line for aluminum profiles of a solar photovoltaic panel frame assembly, which is used for fixing a plurality of aluminum profiles on a hanging beam side by side along a horizontal direction to form a frame to be processed and hanging the frame to be processed to a vertical state, wherein the vertical oxidation production line for aluminum profiles of the solar photovoltaic panel frame assembly comprises a profile conveying mechanism, a hanging beam conveying mechanism, a lifting mechanism and a hanging mechanism;
the profile conveying mechanism is used for conveying a plurality of aluminum profiles to a position to be assembled along a first conveying direction;
the hanging beam conveying mechanism is used for conveying the hanging beam to the position to be assembled along a second conveying direction, the second conveying direction is vertical to the first conveying direction, and then the hanging beam is placed at the end part of the aluminum profile so as to fix the end part of the aluminum profile on the hanging beam to form the frame to be processed;
the lifting mechanism is arranged below the position to be assembled and is used for lifting the frame to be processed to the position to be lifted;
the lifting mechanism comprises a lifting frame, a first guide rail, a second guide rail and a lifting assembly, wherein a hook driving assembly and a hook connected with the hook driving assembly are arranged on the lifting frame, the hook driving assembly is used for driving the hook to hook and pull the frame to be processed from a position to be lifted, the lifting assembly is arranged above the position to be lifted, the first guide rail is arranged along the lifting assembly in a connecting line direction of the position to be lifted, the second guide rail comprises a straight line section which is parallel to the first guide rail and an arc section which is connected with the straight line section, one end of the arc section, far away from the straight line section, is arranged along the horizontal direction and is parallel to the bottom end of the first guide rail, the first end of the lifting frame is arranged on the first guide rail and used for moving along the first guide rail, the second end of the lifting frame is arranged on the second guide rail and used for moving along the second guide rail, and the lifting assembly is connected with the lifting frame through a traction rope.
Preferably, the linear segment is arranged at intervals relative to the first guide rail and forms a chute through a gap between the linear segment and the first guide rail, and the first end of the hoisting frame is provided with a roller which is embedded in the chute and used for sliding along the chute.
Preferably, the second end of the lifting frame is provided with a roller, the roller is arranged on the second guide rail and used for rolling along the second guide rail, the lifting mechanism further comprises an anti-falling plate, and the anti-falling plate is arranged towards the splicing position of the straight section and the arc section and used for pressing the roller on the second guide rail.
Preferably, the lifting assembly comprises a lifting motor, a transfer case connected with the lifting motor, and two lifting transmission assemblies which are respectively arranged on two opposite sides of the lifting frame and are respectively connected with the transfer case, the lifting transmission assemblies comprise reels which are used for being driven to rotate by the transfer case, the reels are provided with first winding clamping positions and second winding clamping positions along the axial intervals of the reels, and the traction ropes comprise first traction ropes which are arranged on the first winding clamping positions and are connected with the first end of the lifting frame, and second traction ropes which are arranged on the second winding clamping positions and are connected with the second end of the lifting frame.
Preferably, the profile conveying mechanism comprises a first conveying motor, a first transmission assembly connected with the first conveying motor, and a plurality of conveying belts connected with the first transmission assembly respectively, wherein the conveying belts are mutually parallel and are distributed at intervals, and the lifting mechanism is arranged between two adjacent conveying belts.
Preferably, the lifting mechanism is provided with a plurality of lifting mechanisms, the lifting mechanisms are arranged in a plurality of gaps between the conveyor belts in a one-to-one correspondence manner, the lifting mechanism comprises a lifting assembly and a lifting frame which is connected with the lifting assembly and is used for being driven to lift by the lifting assembly, a translation motor which is respectively arranged on the lifting frame, a rolling shaft which is connected with the translation motor and is used for being driven to rotate by the translation motor, and the rolling shaft is used for supporting the frame to be processed and driving the frame to be processed to move along the second conveying direction through a rotating action.
Preferably, the hanging beam conveying mechanism comprises a second conveying motor, a second transmission assembly connected with the second conveying motor, and a conveying chain connected with the second transmission assembly, wherein a plurality of supporting wheels are arranged on the conveying chain at intervals along the length direction of the conveying chain, and the supporting wheels are hinged with the conveying chain and used for supporting the hanging beam.
Preferably, the hanging beam conveying mechanism further comprises a material taking clamping jaw arranged at the output end of the conveying chain and a turnover assembly connected with the material taking clamping jaw, wherein the material taking clamping jaw is used for grabbing a hanging beam on the conveying chain, and the turnover assembly is used for driving the material taking clamping jaw to turn over and driving the hanging beam on the material taking clamping jaw to move to the position to be assembled.
Preferably, the solar photovoltaic panel frame assembly aluminum profile vertical oxidation production line further comprises a transfer mechanism and a lifting crane, wherein the transfer mechanism is used for transferring a frame to be processed on the lifting mechanism to the lifting crane, and the lifting crane is used for lifting the frame to be processed into an oxidation pond;
the transfer mechanism comprises a circulating conveying rail connected end to end, a plurality of lifting hooks arranged on the circulating conveying rail at intervals, and a transfer driving assembly connected with the circulating conveying rail and used for driving the circulating conveying rail to move circularly, wherein the height of a feeding end of the circulating conveying rail is higher than that of a discharging end of the circulating conveying rail, so that a frame to be processed on the lifting hooks can be automatically and downwards hung on the lifting crane in the process of moving along the feeding end towards the discharging end;
the hook driving assembly is further used for driving the hooks to be separated from the frame to be processed at the feeding end of the circulating conveying track and enabling the frame to be processed to fall onto the hooks.
As a second aspect, the present invention further provides a method for oxidizing and processing an aluminum profile of a solar photovoltaic panel frame assembly, which adopts the vertical oxidation production line for an aluminum profile of a solar photovoltaic panel frame assembly, and the method for oxidizing and processing an aluminum profile of a solar photovoltaic panel frame assembly comprises the following steps:
s100: conveying a plurality of aluminum profiles to a position to be assembled through a profile conveying mechanism, and conveying a hanging beam to the position to be assembled through a hanging beam conveying mechanism;
s200: fixing a plurality of aluminum profiles on a hanging beam side by side along the horizontal direction to form a frame to be treated;
s300: lifting the frame to be treated to a position to be lifted by a lifting mechanism;
s400: the frame to be processed is hung by the hanging mechanism, then the frame to be processed is hung to be vertical along the first guide rail and the second guide rail respectively, and the step S100 and the step S200 of the next round are executed in the hanging process.
Compared with the prior art, the scheme of the invention has the following advantages:
according to the vertical oxidation production line for the aluminum profiles of the solar photovoltaic panel frame component, the plurality of aluminum profiles are conveyed to the position to be assembled along the first conveying direction through the profile conveying mechanism, the hanging beams are conveyed to the position to be assembled along the second conveying direction through the hanging beam conveying mechanism, the end positions of the plurality of aluminum profiles which are arranged side by side can be quickly fixed on the hanging beams to form a frame to be processed in the horizontal direction, then the frame to be processed is lifted to the position to be lifted through the lifting mechanism, finally the frame to be processed is hung by the lifting frame and lifted to the vertical state, and as the first guide rail is arranged along the connecting line direction of the lifting component and the position to be lifted, the second guide rail comprises the linear sections which are arranged in parallel relative to the first guide rail and the arc sections which are connected with the linear sections, so that the first end of the hanging frame can be lifted and moved on the first guide rail, the second end of the hanging frame can be adjusted to the vertical state through the rotation of the arc sections, and then the linear sections are lifted and moved upwards, the frame to be processed can be rotated from the horizontal state which is more convenient to the vertical state to be assembled, finally the frame to be processed is hung to the vertical state through the lifting mechanism, the lifting frame is arranged, the position is compact, the position to be assembled, the position is compact, and the assembly time is compact, and the production position is easy, and the assembly process is easy, and the production position is required to be assembled, and the production station is shortened.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The foregoing and/or additional aspects and advantages of the invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings, in which:
fig. 1 is a schematic structural diagram of a vertical oxidation production line for aluminum profiles of a solar photovoltaic panel frame assembly according to an embodiment of the present invention;
FIG. 2 is a perspective view of the solar photovoltaic panel frame assembly aluminum profile vertical oxidation production line shown in FIG. 1;
FIG. 3 is a perspective view of a lifting frame in the solar photovoltaic panel frame assembly aluminum profile vertical oxidation production line shown in FIG. 2;
FIG. 4 is a perspective view of a lifting assembly in the solar photovoltaic panel frame assembly aluminum profile vertical oxidation production line shown in FIG. 2;
FIG. 5 is a perspective view of a profile conveying mechanism in the solar photovoltaic panel frame assembly aluminum profile vertical oxidation production line shown in FIG. 2;
FIG. 6 is a perspective view of a lifting mechanism in the solar photovoltaic panel frame assembly aluminum profile vertical oxidation production line shown in FIG. 2;
FIG. 7 is a perspective view of the associated structure of the conveyor chain in the hoist beam transport mechanism shown in FIG. 2;
fig. 8 is a perspective view of the associated structure of the take-out jaw of the hanging beam transport mechanism of fig. 2.
Legend description:
1000. vertical oxidation production line of solar photovoltaic panel frame component aluminum profile; 1. a section bar conveying mechanism; 11. a first conveying motor; 12. a first transmission assembly; 13. a conveyor belt; 2. a hanging beam conveying mechanism; 21. a second conveying motor; 22. a second transmission assembly; 23. a conveyor chain; 231. a support wheel; 24. a material taking clamping jaw; 25. a flip assembly; 26. a translation mechanism; 27. a lifting mechanism; 3. a lifting mechanism; 31. a lifting assembly; 311. lifting a motor; 312. a feed screw nut assembly; 32. lifting the frame; 33. a translation motor; 34. a roller; 4. a hoisting mechanism; 41. hoisting the frame; 411. a hook drive assembly; 412. a hook; 413. a roller; 414. a roller; 415. a support assembly; 42. a first guide rail; 43. a second guide rail; 431. a straight line segment; 432. an arc segment; 44. a lifting assembly; 441. lifting a motor; 442. a transfer case; 443. a transmission assembly; 4431. a reel; 5. a transfer mechanism; 51. a circulating conveying track; 6. lifting travelling crane; 100. an aluminum profile; 200. and (5) a frame to be processed.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
It will be understood by those skilled in the art that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. It will be understood that when an element/component is referred to as being "connected" to another element/component, it can be directly connected to the other element/component or intervening elements/components may also be present. The term "and/or" as used herein includes all or any element and all combination of one or more of the associated listed items.
Fig. 1 to 8 together show a vertical oxidation production line for aluminum profiles of solar photovoltaic panel frame assemblies, which is provided by the embodiment of the invention, and is used for fixing aluminum profiles of a plurality of solar photovoltaic panel frame assemblies on a hanging beam side by side along the horizontal direction to form a frame to be processed and hanging the frame to be processed to a vertical state, so that vertical oxidation working procedures are carried out on the aluminum profiles, the vertical oxidation production line is simple and efficient in structure, the feeding time can be shortened, and the production efficiency is improved.
As shown in fig. 1 and 2, the vertical oxidation production line 1000 for aluminum profiles of the solar photovoltaic panel frame assembly comprises a profile conveying mechanism 1, a hanging beam conveying mechanism 2, a lifting mechanism 3 and a hanging mechanism 4, wherein the profile conveying mechanism 1 is used for conveying a plurality of aluminum profiles 100 to a position to be assembled along a first conveying direction; the hanging beam conveying mechanism 2 is used for conveying the hanging beam to the position to be assembled along a second conveying direction, and the second conveying direction is perpendicular to the first conveying direction, so that the hanging beam is placed at the end position of the aluminum profile 100 to fix the end of the aluminum profile 100 on the hanging beam to form a frame 200 to be processed; the lifting mechanism 3 is arranged below the position to be assembled and used for lifting the frame 200 to be lifted to the position to be lifted, and the lifting mechanism 4 is used for lifting the frame 200 to be lifted to a vertical state.
Preferably, the lifting mechanism 4 includes a lifting frame 41, a first guide rail 42, a second guide rail 43 and a lifting assembly 44, the lifting frame 41 is provided with a hook driving assembly 411 and a hook 412 connected with the hook driving assembly 411, the hook driving assembly 411 is used for driving the hook 412 to hook and pull the frame 200 to be processed from the position to be lifted, the lifting assembly 44 is arranged above the position to be lifted, the first guide rail 42 is arranged along the connecting line direction of the lifting assembly 44 and the position to be lifted, the second guide rail 43 includes a straight line segment 431 parallel to the first guide rail 42 and an arc segment 432 connected with the straight line segment 431, one end of the arc segment 432 away from the straight line segment 431 is arranged along the horizontal direction and is parallel to the bottom end of the first guide rail 42, the first end of the lifting frame 41 is arranged on the first guide rail 42 and is used for moving along the first guide rail 42, the second end of the lifting frame 41 is arranged on the second guide rail 43 and is used for moving along the second guide rail 43 and the lifting assembly 44 is connected with the lifting assembly 41 through the lifting rope.
Specifically, firstly, through section bar conveying mechanism 1 carries many aluminium alloy 100 to wait the equipment position along first direction of conveyance, and pass through hanging beam conveying mechanism 2 is along the second direction of conveyance with hanging beam carry to wait the equipment position, can be in the horizontal direction with the tip position fixing of many aluminium alloy 100 side by side constitute wait to handle frame 200 on hanging beam, then rethread lifting mechanism 3 will wait to handle frame 200 lifts to wait the hoist position, finally pass through lifting frame 41 articulates wait to handle frame 41 and in will wait to handle frame 200 hoist to vertical state under the drive of lifting component 44, because first guide rail 42 is followed lifting component 44 with wait the link direction setting of hoist position, second guide rail 43 include relative first guide rail 42 parallel arrangement's sharp section 431 and with the arc section 432 that sharp section 431 is connected, thereby make lifting frame 41's first end can go up and down the lift movement of first guide rail 42, lifting frame 41's second end can be through the section 432 can be in the vertical section frame that the vertical section is adjusted to the vertical section is through the frame is in the vertical section, can be in the equipment position is more convenient for the equipment position, and the equipment position is more need to carry out to rotate the frame 200 to the equipment position, and the equipment position is more convenient for the equipment position to the vertical position, and the frame is more vertical position is required to be rolled over to the frame that can be assembled to the equipment position to the vertical position, and the equipment position is more convenient for the equipment position is required to the frame to be equipped with the frame to the vertical position to rotate, the frame that can be more rotate the vertical position to the frame is required to be assembled to the vertical position to the frame to can be just to the vertical position to be just the vertical.
Referring to fig. 2 and 3, preferably, the linear section 431 is spaced relative to the first rail 42, so as to form a chute through a gap between the linear section 431 and the first rail 42, and the first end of the lifting frame 41 is provided with a roller 413, and the roller 413 is embedded in the chute and is used for sliding along the chute. The roller 413 is guided and limited by the cooperation of the linear section 431 and the first guide rail 42, that is, the back surface of the linear section 431 is abutted against the roller 413, so that the opposite surfaces of the linear section 431 can respectively guide and limit the first end and the second end of the lifting frame 41, the stability of the roller 413 can be enhanced without additional limiting structures, and the guiding precision is improved.
Preferably, a roller 414 is disposed at the second end of the lifting frame 41, the roller 414 is disposed on the second guide rail 43 and is used for rolling along the second guide rail 43, the lifting mechanism 4 further includes a drop-preventing plate 45, and the drop-preventing plate 45 is disposed towards the splicing position of the linear segment 431 and the arc segment 432 and is used for pressing the roller 414 onto the second guide rail 43.
Further, the first end of the lifting frame 41 is located under the lifting assembly 44, and the second end of the lifting frame 41 extends in the horizontal direction, that is, the horizontal distance between the second end of the lifting frame 41 and the lifting assembly 44 is greater than the horizontal distance between the first end of the lifting frame 41 and the lifting assembly 44, so that the moving path of the second end of the lifting frame 41 is longer in the lifting process of the lifting frame 41, and the second end of the lifting frame 41 is driven to roll on the second guide rail 43 by the roller 414, so that the lifting frame 41 can be dragged more smoothly, the moving speed of the first end and the moving speed of the second end are matched, and the applicability is stronger. Secondly, the splicing position of the linear section 431 and the arc section 432 is protected by the anti-falling plate 45, so that the roller 414 is prevented from being separated from the second guide rail 43 at the splicing position of the linear section 431 and the arc section 432, and the stability of the roller 414 is effectively enhanced.
Preferably, the lifting frame 41 further includes a supporting component 415, the supporting component 415 and the hooks 412 are separately disposed at opposite ends of the lifting frame 41, and the supporting component 415 is used for supporting the bottom of the frame to be processed 200 when the frame to be processed 200 is lifted to a vertical state, and reinforcing and supporting the frame to be processed 200.
As shown in fig. 4, the lifting assembly 44 includes a lifting motor 441, a transfer case 442 connected to the lifting motor 441, and two lifting transmission assemblies 443 respectively disposed on opposite sides of the lifting frame 41 and respectively connected to the transfer case 442, the lifting transmission assemblies 443 include a winding shaft 4431 driven to rotate by the transfer case 442, the winding shaft 4431 is provided with a first winding clamping position and a second winding clamping position along an axial interval thereof, and the traction rope includes a first traction rope disposed on the first winding clamping position and connected to a first end of the lifting frame 41, and a second traction rope disposed on the second winding clamping position and connected to a second end of the lifting frame 42. The two lifting transmission components 443 respectively lift the two opposite sides of the lifting frame 41, and simultaneously pull the first end and the second end of the lifting frame 41 through the reel 4431, so that the four corner ends of the lifting frame 41 can be pulled and lifted, and the connection strength and the stability are effectively improved.
As shown in fig. 5, the profile conveying mechanism 1 includes a first conveying motor 11, a first transmission assembly 12 connected to the first conveying motor 11, and a plurality of conveying belts 13 connected to the first transmission assembly 12, where the plurality of conveying belts 13 are parallel to each other and arranged at intervals, the conveying belts 13 are used for supporting the aluminum profile 100, and the first conveying motor 11 is used for driving the plurality of conveying belts 13 to move simultaneously through the first transmission assembly 12, so that the plurality of conveying belts 13 drive the aluminum profile 100 together to be conveyed to a position to be assembled along a first conveying direction.
Further, the first transmission assembly 12 includes a transmission shaft connected with the first conveying motor 11 and a plurality of transmission wheels arranged on the transmission shaft at intervals, and the plurality of transmission belts 13 are wound on the plurality of transmission wheels in a one-to-one correspondence manner, so that when the first conveying motor 11 drives the transmission shaft to rotate, the plurality of transmission belts 13 can be driven to synchronously move through the plurality of transmission wheels, conveying synchronism is ensured, and two adjacent transmission belts 13 can be arranged at intervals, and an installation space is formed through a gap between the two adjacent transmission belts 13.
Preferably, the lifting mechanism 3 is disposed in the installation space, that is, the lifting mechanism 3 is disposed between two adjacent conveyor belts 13, and the lifting mechanism 3 is disposed through a gap between two adjacent conveyor belts 13, so that the lifting mechanism 3 can be installed below the position to be assembled and does not interfere with the conveying action of the profile conveying mechanism 1.
As shown in fig. 6, the lifting mechanisms 3 are provided with a plurality of lifting mechanisms 3, the lifting mechanisms 3 are arranged in a plurality of gaps between the conveyor belts 13 in a one-to-one correspondence manner, namely, the gaps between the conveyor belts 13 form a plurality of installation spaces respectively, the lifting mechanisms 3 are arranged in the installation spaces in a one-to-one correspondence manner, and the frame 200 to be processed is lifted together through the lifting mechanisms 3, so that the stability is better.
Preferably, the lifting mechanism 3 includes a lifting assembly 31, a lifting frame 32 connected to the lifting assembly 31 and used for being lifted by the lifting assembly 31, a translation motor 33 respectively disposed on the lifting frame 32, and a roller 34 connected to the translation motor 33 and used for being rotated by the translation motor 33, wherein the roller 34 is used for supporting the frame 200 to be processed and driving the frame 200 to be processed to move along the second conveying direction through a rotation action. Therefore, after the lifting mechanism 3 lifts the frame 200 to be processed, the frame 200 to be processed can be driven to move into the hook 412 through the rotation action of the roller 34, so as to ensure the smooth on-hook.
Secondly, can also carry many aluminium alloy 100 to wait the equipment position along first direction of delivery in section bar conveying mechanism 1, through lifting mechanism 3 is along the adjustment of second direction of delivery aluminium alloy 100's position is right aluminium alloy 100 pinpoints, more conveniently will aluminium alloy 100 installs and is fixed in on the hanging beam.
Further, the lifting assembly 31 includes a lifting motor 311 and a plurality of screw-nut assemblies 312 arranged along the length direction of the lifting frame 32 at intervals, the screw-nut assemblies 312 include nuts connected with the output shafts of the lifting motor 311 and screws connected with the nuts in a threaded manner, and the screws are arranged along the vertical direction and connected with the lifting frame 32, so that the lifting motor 311 can synchronously drive the plurality of nuts to rotate and drive the plurality of screws to move in a lifting manner through the plurality of nuts, and further drive the lifting frames 32 to move in different positions, thereby improving stability.
Optionally, the lifting mechanism 3 further includes a plurality of separation strips (not shown in the drawings, and the same applies below) that are arranged on the lifting frame 32 at intervals along the arrangement direction of the plurality of aluminum profiles 100, and the separation strips are used for synchronously lifting along with the lifting frame 32 and penetrating between two adjacent aluminum profiles 100 when lifting, so that the plurality of aluminum profiles 100 are rapidly separated by the separation strips, so that the plurality of aluminum profiles 100 are arranged at equal intervals, and the subsequent oxidation treatment effect is improved.
As shown in fig. 7, the hanging beam conveying mechanism 2 includes a second conveying motor 21, a second transmission assembly 22 connected to the second conveying motor 21, and a conveying chain 23 connected to the second transmission assembly 22, where the conveying chain 23 is provided with a plurality of supporting wheels 231 at intervals along a length direction thereof, and the supporting wheels 231 are hinged to the conveying chain 23 and are used for supporting the hanging beam.
Specifically, the second transmission assembly 22 includes a sprocket connected to the second conveying motor 21, and the conveying chain 23 is wound on the sprocket and can be driven by the sprocket to move, so as to drive the hanging beam to move. Secondly, since the rotatable supporting wheels 231 are provided on the conveyor chain 23, the hanging beam is supported by the supporting wheels 231, and the hanging beam can slide on the supporting wheels 231, so that the hanging beam can be conveniently taken and placed.
As shown in fig. 8, the hanging beam conveying mechanism 2 further includes a material taking clamping jaw 24 disposed at an output end of the conveying chain 23 and a turnover assembly 25 connected with the material taking clamping jaw 24, the material taking clamping jaw 24 is used for grabbing hanging beams on the conveying chain 23, and the turnover assembly 25 is used for driving the material taking clamping jaw 24 to turn over and driving the hanging beams on the material taking clamping jaw 24 to move to the position to be assembled, so that a plurality of hanging beams on the conveying chain 23 can be sequentially transferred to the position to be assembled through cooperation of the material taking clamping jaw 24 and the turnover assembly 25, thereby realizing automatic operation.
Please combine fig. 1, the hanging beam conveying mechanism 2 further includes a translation mechanism 26 and a lifting mechanism 27, the second conveying motor 21, the second transmission assembly 22 and the conveying chain 23 form a supporting mechanism together, the translation mechanism 26 is connected with the supporting mechanism and is used for driving the supporting mechanism to translate, the lifting mechanism 27 is connected with the supporting mechanism and is used for driving the supporting mechanism to lift and move, so as to respectively adjust the transverse position and the longitudinal position of the supporting mechanism, so that the supporting mechanism can be accurately adapted to the relevant hanging beam guiding device, and the applicability is stronger.
As shown in fig. 1, preferably, the vertical oxidation production line 1000 for aluminum profiles of solar photovoltaic panel frame assemblies further includes a transfer mechanism 5 and a lifting crane 6, the transfer mechanism 4 is disposed between the lifting mechanism 4 and the lifting crane 6, the transfer mechanism 5 is used for transferring the frame 200 to be processed on the lifting mechanism 4 to the lifting crane 6, and the lifting crane 6 is used for lifting the frame 200 to be processed into an oxidation pond for oxidation treatment.
Further, the transfer mechanism 5 includes a circulating conveying track 51 connected end to end, a plurality of hooks arranged on the circulating conveying track 51 at intervals, and a transfer driving assembly connected with the circulating conveying track 51 and used for driving the circulating conveying track 51 to move circularly, so that the plurality of hooks are driven to move circularly along a preset track by the transfer driving assembly. The feeding end of the circulating conveying track 51 is arranged towards the lifting mechanism 4, the discharging end of the circulating conveying track 51 is arranged towards the lifting crane 6, the feeding end of the circulating conveying track 51 is higher than the discharging end of the circulating conveying track 51, so that the frame 200 to be processed on the lifting hook can be automatically and downwardly hung on the lifting crane 6 in the process of moving towards the discharging end along the feeding end, and the hook driving assembly 411 is further used for driving the hooks 412 to be separated from the frame 200 to be processed and enabling the frame 200 to be processed to fall on the lifting hook at the feeding end of the circulating conveying track 51.
When in use, the hooks 412 are driven by the hook driving assembly 411 to separate from the frame 200 to be processed, so that the frame 200 to be processed on the lifting mechanism 4 can automatically fall onto the lifting hooks of the transferring mechanism 5, and as the feeding end of the circulating conveying rail 51 is higher than the discharging end of the circulating conveying rail 51, the frame 200 to be processed is driven by the circulating conveying rail 51 to move towards the lifting crane 6, the frame 200 to be processed can be automatically and downwards hung on the lifting crane 6, the frame 200 to be processed can be automatically transferred without a complex manipulator structure, and the frames 200 to be processed can be respectively lifted by a plurality of lifting hooks on the circulating conveying rail 51, so that the buffer effect of the frame 200 to be processed is realized, continuous operation of the frame 200 to be processed can be avoided, and the loading efficiency can be further improved.
As a second aspect, the present invention further provides a method for oxidizing and processing an aluminum profile of a solar photovoltaic panel frame assembly, which adopts the vertical oxidation production line 1000 for an aluminum profile of a solar photovoltaic panel frame assembly, and the method for oxidizing and processing an aluminum profile of a solar photovoltaic panel frame assembly includes the following steps:
s100: conveying a plurality of aluminum profiles 100 to a position to be assembled through a profile conveying mechanism 1, and conveying a hanging beam to the position to be assembled through a hanging beam conveying mechanism 2;
s200: fixing a plurality of aluminum profiles 100 on a hanging beam side by side along the horizontal direction to form a frame 200 to be processed;
s300: lifting the frame 200 to be processed to a position to be lifted by a lifting mechanism 3;
s400: the frame to be processed 200 is hung by the hanging mechanism 4, and then the frame to be processed 200 is hung to the vertical state along the first guide rail 42 and the second guide rail 43, respectively, and the steps S100 and S200 of the next round are performed in the hanging process.
In the solar photovoltaic panel frame assembly aluminum profile oxidation processing method, the solar photovoltaic panel frame assembly aluminum profile vertical oxidation production line 1000 is adopted to assemble a plurality of aluminum profiles 100 on a horizontal plane and hoist the plurality of aluminum profiles 100 to a vertical state rapidly, and in the hoisting process, only the assembly process of one wheel can be written, so that the feeding time is effectively shortened, and the production efficiency is improved.
The foregoing is only a partial embodiment of the present invention, and it should be noted that it will be apparent to those skilled in the art that modifications and adaptations can be made without departing from the principles of the present invention, and such modifications and adaptations are intended to be comprehended within the scope of the present invention.
Claims (10)
1. The vertical oxidation production line of the aluminum profile of the solar photovoltaic panel frame component is used for fixing a plurality of aluminum profiles (100) on a hanging beam side by side along the horizontal direction to form a frame (200) to be processed and hanging the frame (200) to be processed to a vertical state, and is characterized by comprising a profile conveying mechanism (1), a hanging beam conveying mechanism (2), a lifting mechanism (3) and a hanging mechanism (4);
the profile conveying mechanism (1) is used for conveying a plurality of aluminum profiles (100) to a position to be assembled along a first conveying direction;
the hanging beam conveying mechanism (2) is used for conveying the hanging beam to the position to be assembled along a second conveying direction, the second conveying direction is perpendicular to the first conveying direction, and then the hanging beam is placed at the end position of the aluminum profile (100) so as to fix the end of the aluminum profile (100) on the hanging beam to form the frame (200) to be processed;
the lifting mechanism (3) is arranged below the position to be assembled and is used for lifting the frame (200) to be processed to the position to be lifted;
the hoisting mechanism (4) comprises a hoisting frame (41), a first guide rail (42), a second guide rail (43) and a hoisting assembly (44), wherein a hook driving assembly (411) and a hook (412) connected with the hook driving assembly (411) are arranged on the hoisting frame (41), the hook driving assembly (411) is used for driving the hook (412) to hook and pull the frame (200) to be processed from the position to be hoisted, the hoisting assembly (44) is arranged above the position to be hoisted, the first guide rail (42) is arranged along the connecting line direction of the hoisting assembly (44) and the position to be hoisted, the second guide rail (43) comprises a linear section (431) which is parallel to the first guide rail (42) and an arc section (432) which is connected with the linear section (431), one end of the arc section (432) far away from the linear section (431) is arranged along the horizontal direction and is flush with the bottom end of the first guide rail (42), the first end of the hoisting frame (41) is arranged on the first guide rail (42) along the first guide rail (42) is used for moving along the second guide rail (43), the hoisting assembly (44) is connected with the hoisting frame (41) through a traction rope.
2. The vertical oxidation production line for aluminum profiles of solar photovoltaic panel frame assemblies according to claim 1, wherein the linear sections (431) are arranged at intervals relative to the first guide rail (42) and form a sliding groove through a gap between the linear sections and the first end of the lifting frame (41) is provided with a roller (413), and the roller (413) is embedded in the sliding groove and used for sliding along the sliding groove.
3. The solar photovoltaic panel frame assembly aluminum profile vertical oxidation production line according to claim 1, wherein a roller (414) is arranged at a second end of the lifting frame (41), the roller (414) is arranged on the second guide rail (43) and used for rolling along the second guide rail (43), the lifting mechanism (4) further comprises a falling-off prevention plate (45), and the falling-off prevention plate (45) is arranged towards the splicing position of the linear section (431) and the arc section (432) and used for pressing the roller (414) on the second guide rail (43).
4. The vertical oxidation production line for aluminum profiles of solar photovoltaic panel frame assemblies according to claim 1, wherein the lifting assembly (44) comprises a lifting motor (441) and a transfer case (442) connected with the lifting motor (441), and two lifting transmission assemblies (443) respectively arranged on two opposite sides of the lifting frame (41) and respectively connected with the transfer case (442), the lifting transmission assemblies (443) comprise reels (4431) driven to rotate by the transfer case (442), the reels (4431) are provided with first winding clamping positions and second winding clamping positions along the axial direction at intervals, and the traction ropes comprise first traction ropes arranged on the first winding clamping positions and connected with the first end of the lifting frame (41), and second traction ropes arranged on the second winding clamping positions and connected with the second end of the lifting frame (41).
5. The vertical oxidation production line for aluminum profiles of solar photovoltaic panel frame assemblies according to claim 1, wherein the profile conveying mechanism (1) comprises a first conveying motor (11), a first transmission assembly (12) connected with the first conveying motor (11), and a plurality of conveying belts (13) connected with the first transmission assembly (12) respectively, the conveying belts (13) are mutually parallel and are distributed at intervals, and the lifting mechanism (3) is arranged between two adjacent conveying belts (13).
6. The solar photovoltaic panel frame assembly aluminum profile vertical oxidation production line according to claim 5, wherein a plurality of lifting mechanisms (3) are arranged, the plurality of lifting mechanisms (3) are arranged in a plurality of gaps between the plurality of conveyor belts (13) in a one-to-one correspondence manner, the lifting mechanisms (3) comprise lifting assemblies (31) and lifting frames (32) which are connected with the lifting assemblies (31) and are used for being driven to lift by the lifting assemblies (31), translation motors (33) which are respectively arranged on the lifting frames (32) and rolling shafts (34) which are connected with the translation motors (33) and are used for being driven to rotate by the translation motors (33), and the rolling shafts (34) are used for supporting the frame (200) to be processed and driving the frame (200) to be processed to move in the second conveying direction through rotary motion.
7. The vertical oxidation production line for aluminum profiles of solar photovoltaic panel frame assemblies according to claim 1, wherein the hanging beam conveying mechanism (2) comprises a second conveying motor (21), a second transmission assembly (22) connected with the second conveying motor (21), and a conveying chain (23) connected with the second transmission assembly (22), a plurality of supporting wheels (231) are distributed on the conveying chain (23) at intervals along the length direction of the conveying chain, and the supporting wheels (231) are hinged with the conveying chain (23) and used for supporting the hanging beam.
8. The vertical oxidation production line for aluminum profiles of solar photovoltaic panel frame assemblies according to claim 7, wherein the hanging beam conveying mechanism (2) further comprises a material taking clamping jaw (24) arranged at the output end of the conveying chain (23) and a turnover assembly (25) connected with the material taking clamping jaw (24), the material taking clamping jaw (24) is used for grabbing hanging beams on the conveying chain (23), and the turnover assembly (25) is used for driving the material taking clamping jaw (24) to turn over and driving hanging beams on the material taking clamping jaw (24) to move to the position to be assembled.
9. The solar photovoltaic panel frame assembly aluminum profile vertical oxidation production line according to claim 1, further comprising a transfer mechanism (5) and a lifting crane (6), wherein the transfer mechanism (5) is used for transferring a frame (200) to be processed on the lifting mechanism (4) onto the lifting crane (6), and the lifting crane (6) is used for lifting the frame (200) to be processed into an oxidation pond;
the transfer mechanism (5) comprises a circulating conveying track (51) connected end to end, a plurality of lifting hooks arranged on the circulating conveying track (51) at intervals, and a transfer driving assembly which is connected with the circulating conveying track (51) and is used for driving the circulating conveying track (51) to circularly move, wherein the height of a feeding end of the circulating conveying track (51) is higher than that of a discharging end of the circulating conveying track (51), so that a frame (200) to be processed on the lifting hooks can be automatically and downwards hung on the lifting crane (6) in the process of moving along the feeding end towards the discharging end;
the hook driving assembly (411) is further used for driving the hooks (412) to be separated from the frame (200) to be processed at the feeding end of the circulating conveying track (51) and enabling the frame (200) to be processed to fall onto the hooks.
10. A solar photovoltaic panel frame component aluminum profile oxidation processing method, which is characterized by adopting the solar photovoltaic panel frame component aluminum profile vertical oxidation production line as claimed in any one of claims 1 to 8, comprising the following steps:
s100: conveying a plurality of aluminum profiles (100) to a position to be assembled through a profile conveying mechanism (1), and conveying a hanging beam to the position to be assembled through a hanging beam conveying mechanism (2);
s200: fixing a plurality of aluminum profiles (100) on a hanging beam side by side along the horizontal direction to form a frame (200) to be processed;
s300: lifting the frame (200) to be processed to a position to be lifted by a lifting mechanism (3);
s400: the frame (200) to be processed is hung by the hanging mechanism (4), then the frame (200) to be processed is hung to be vertical along the first guide rail (42) and the second guide rail (43), and the step S100 and the step S200 of the next round are executed in the hanging process.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311656109.6A CN117758333B (en) | 2023-12-05 | 2023-12-05 | Vertical oxidation production line for aluminum profile of solar photovoltaic panel frame assembly and processing method thereof |
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|---|---|---|---|
| CN202311656109.6A CN117758333B (en) | 2023-12-05 | 2023-12-05 | Vertical oxidation production line for aluminum profile of solar photovoltaic panel frame assembly and processing method thereof |
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| CN117758333B (en) | 2024-06-18 |
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