CN117757253A - Polyurethane heat-insulating pipe and preparation process thereof - Google Patents

Polyurethane heat-insulating pipe and preparation process thereof Download PDF

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Publication number
CN117757253A
CN117757253A CN202410018691.1A CN202410018691A CN117757253A CN 117757253 A CN117757253 A CN 117757253A CN 202410018691 A CN202410018691 A CN 202410018691A CN 117757253 A CN117757253 A CN 117757253A
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China
Prior art keywords
parts
mixture
stirring
heat preservation
reinforcing filler
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Pending
Application number
CN202410018691.1A
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Chinese (zh)
Inventor
杨彦奇
何伯涛
田建忠
王英明
关晓光
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Henan Yiyang Pipe Technology Co ltd
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Henan Yiyang Pipe Technology Co ltd
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Priority to CN202410018691.1A priority Critical patent/CN117757253A/en
Publication of CN117757253A publication Critical patent/CN117757253A/en
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Abstract

The invention discloses a polyurethane heat-insulating pipe and a preparation process thereof, wherein the heat-insulating pipe comprises the following components in parts by weight: 110-130 parts of polyether polyol, 70-80 parts of polyethylene glycol, 150-180 parts of polymethylene polyphenyl isocyanate, 3-7 parts of silane coupling agent, 9-19 parts of heat preservation reinforcing filler, 3-5 parts of dibutyl tin dilaurate, 1-5 parts of phosphate flame retardant, 3-5 parts of pentane and 2-5 parts of water; the added heat preservation reinforcing filler is a metal organic frame material, has a hierarchical porous hollow structure, and has excellent heat preservation performance; in addition, the special octahedral hollow physical structure of the metal organic framework material enables the metal organic framework material to have excellent mechanical properties, higher strength, deformation performance and superior specific strength, so that the pipe has more excellent heat preservation and insulation performance, good mechanical strength and greatly prolonged service life and application range.

Description

Polyurethane heat-insulating pipe and preparation process thereof
Technical Field
The invention belongs to the technical field of plastic pipeline manufacturing, and particularly relates to a polyurethane heat-insulating pipe and a preparation process thereof.
Background
The polyurethane heat-insulating pipe is formed by foaming high-functional polyether polyol combination materials and polymethylpolyphenyl polyisocyanate serving as raw materials through chemical reaction. The polyurethane heat-insulating pipe is used for heat-insulating and cold-insulating engineering of various pipelines in the indoor and outdoor, central heating pipelines, central air-conditioning pipelines, industrial pipelines of chemical industry, medicine and the like.
Because the strength of the polyurethane foam material is smaller, the ageing resistance is general, and the problem that the heat preservation performance is rapidly reduced when the polyurethane foam material is used in a severe environment occurs. The existing solution mostly adopts the addition of ultraviolet resistant agent and various synergistic fillers to improve the performance of polyurethane heat-insulation pipes, but can not fundamentally solve the functional defects caused by the structure and molecular performance of the matrix, and has the disadvantages of poor enhancement effect, short maintenance time and high preparation cost.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a polyurethane heat-insulating pipe and a preparation process thereof.
In order to solve the technical problems, the invention adopts the following technical scheme: the polyurethane heat-insulating pipe comprises the following components in parts by weight:
110-130 parts of polyether polyol, 70-80 parts of polyethylene glycol, 150-180 parts of polymethylene polyphenyl isocyanate, 3-7 parts of silane coupling agent, 9-19 parts of heat preservation reinforcing filler, 3-5 parts of dibutyl tin dilaurate, 1-5 parts of phosphate flame retardant, 3-5 parts of pentane and 2-5 parts of water.
The preparation method of the heat preservation reinforcing filler comprises the following steps:
step 1:0.92ml acrylic acid, 21ml styrene, 1.1ml methacrylate and 0.49. 0.49gNH 4 HCO 3 Sequentially adding the mixture into 100ml of deionized water under stirring, heating to 70 ℃, and then adding 0.53g of ammonium persulfate; heating to 80deg.C and holding for 12 hr, cooling to room temperature, centrifuging, washing with water, and drying to obtain productA polystyrene microsphere;
step 2: adding 0.3g and 5.5g of 2-methylimidazole of the polystyrene microsphere obtained in the step 1 into 20ml of deionized water, performing ultrasonic treatment for 30min to obtain a mixture, and slowly adding 3ml of an aqueous solution containing 0.77mmol of zirconium nitrate into the mixture; stirring for 6h at room temperature, centrifuging, washing and drying the reaction product to obtain a second product;
step 3: and 2, washing the product II in the step 2 with tetrahydrofuran for 3-5 times, and drying to obtain the heat-preservation reinforcing filler.
The silane coupling agent can be any one of gamma-methacryloxypropyl trimethoxy silane, bis- (gamma-triethoxysilylpropyl) tetrasulfide and vinyl triethoxysilane.
The phosphate flame retardant may be any one of tris (1-oxo-1-phospha-2, 6, 7-trioxabicyclo [2, 2] octane-4-methylene) phosphate, 10- (2, 5-dihydroxyphenyl) -10-hydro-9-oxa-10-phosphaphenanthrene-10-oxide, [ (6-oxo- (6H) -dibenzo- (CE) (1, 2) -oxaphospha-hex-6-one) methyl ] -succinic acid.
The invention also provides a preparation process of the polyurethane heat-insulating pipe, which comprises the following steps:
step 1: heating polyethylene glycol to melt, adding heat preservation reinforcing filler, mixing at 1000r/min for 6-10min, adding water, and stirring for 6-10min to obtain a first mixture;
step 2: continuously adding polyether polyol, a silane coupling agent, dibutyl tin dilaurate and a phosphate flame retardant into the mixture 1, stirring for 20-30min at the rotating speed of 1000r/min, and continuously adding pentane and stirring for 5min to obtain a mixture 2;
step 3: adding polymethylene polyphenyl isocyanate into the mixture 2, stirring for 5s at a rotating speed of 2000r/min, then rapidly injecting into a mould, and reacting for 1-3h at 100-150 ℃ to obtain the polyurethane heat-insulation pipe.
Advantageous effects
The polyurethane heat-insulating pipe provided by the invention is characterized in that the added heat-insulating reinforcing filler is a metal organic frame material, and has a hierarchical porous hollow structure, and the structure has excellent heat-insulating performance; in addition, the special octahedral hollow physical structure of the metal organic framework material enables the metal organic framework material to have excellent mechanical properties, higher strength, deformation performance and superior specific strength, so that the pipe has more excellent heat preservation and insulation performance, good mechanical strength and greatly prolonged service life and application range.
Detailed Description
For a further understanding of the present invention, preferred embodiments of the invention are described below in conjunction with the examples, but it should be understood that these descriptions are merely intended to illustrate further features and advantages of the invention, and are not limiting of the claims of the invention.
Example 1
A polyurethane insulation pipe, which consists of the following components by weight:
110 parts of polyether polyol, 70 parts of polyethylene glycol, 150 parts of polymethylene polyphenyl isocyanate, 3 parts of silane coupling agent, 9 parts of heat preservation reinforcing filler, 3 parts of dibutyl tin dilaurate, 1 part of phosphate flame retardant, 3 parts of pentane and 2 parts of water.
The preparation method of the heat preservation reinforcing filler comprises the following steps:
step 1:0.92ml acrylic acid, 21ml styrene, 1.1ml methacrylate and 0.49. 0.49gNH 4 HCO 3 Sequentially adding the mixture into 100ml of deionized water under stirring, heating to 70 ℃, and then adding 0.53g of ammonium persulfate; heating to 80 ℃ and keeping for 12 hours, cooling to room temperature, centrifuging, washing with water, and drying to obtain a product, namely polystyrene microspheres;
step 2: adding 0.3g and 5.5g of 2-methylimidazole of the polystyrene microsphere obtained in the step 1 into 20ml of deionized water, performing ultrasonic treatment for 30min to obtain a mixture, and slowly adding 3ml of an aqueous solution containing 0.77mmol of zirconium nitrate into the mixture; stirring for 6h at room temperature, centrifuging, washing and drying the reaction product to obtain a second product;
step 3: and 2, washing the product II in the step 2 with tetrahydrofuran for 3 times, and drying to obtain the heat-preservation reinforcing filler.
The silane coupling agent is gamma-methacryloxypropyl trimethoxy silane, and the phosphate flame retardant is tris (1-oxo-1-phospha-2, 6, 7-trioxabicyclo [2, 2] octane-4-methylene) phosphate.
A preparation process of a polyurethane heat-insulating pipe comprises the following steps:
step 1: heating polyethylene glycol to melt, adding heat preservation reinforcing filler, mixing at 1000r/min for 6min, adding water, and stirring for 6min to obtain a first mixture;
step 2: continuously adding polyether polyol, a silane coupling agent, dibutyl tin dilaurate and a phosphate flame retardant into the mixture 1, stirring for 20min at the rotating speed of 1000r/min, and continuously adding pentane and stirring for 5min to obtain a mixture 2;
step 3: adding polymethylene polyphenyl isocyanate into the mixture 2, stirring for 5s at a rotating speed of 2000r/min, quickly injecting into a mould, and reacting for 3h at 100 ℃ to obtain the polyurethane heat-insulating pipe.
Example 2
A polyurethane insulation pipe, the pipe comprising by weight:
120 parts of polyether polyol, 75 parts of polyethylene glycol, 165 parts of polymethylene polyphenyl isocyanate, 5 parts of silane coupling agent, 14 parts of heat preservation reinforcing filler, 4 parts of dibutyl tin dilaurate, 3 parts of phosphate flame retardant, 4 parts of pentane and 3.5 parts of water. The preparation method of the heat preservation reinforcing filler comprises the following steps:
step 1:0.92ml acrylic acid, 21ml styrene, 1.1ml methacrylate and 0.49. 0.49gNH 4 HCO 3 Sequentially adding the mixture into 100ml of deionized water under stirring, heating to 70 ℃, and then adding 0.53g of ammonium persulfate; heating to 80 ℃ and keeping for 12 hours, cooling to room temperature, centrifuging, washing with water, and drying to obtain a product, namely polystyrene microspheres;
step 2: adding 0.3g and 5.5g of 2-methylimidazole of the polystyrene microsphere obtained in the step 1 into 20ml of deionized water, performing ultrasonic treatment for 30min to obtain a mixture, and slowly adding 3ml of an aqueous solution containing 0.77mmol of zirconium nitrate into the mixture; stirring for 6h at room temperature, centrifuging, washing and drying the reaction product to obtain a second product;
step 3: and 2, washing the product II in the step 2 with tetrahydrofuran for 3-5 times, and drying to obtain the heat-preservation reinforcing filler.
The silane coupling agent is bis- (gamma-triethoxysilylpropyl) tetrasulfide, and the phosphate flame retardant is 10- (2, 5-dihydroxyphenyl) -10-hydrogen-9-oxa-10-phosphaphenanthrene-10-oxide.
A preparation process of a polyurethane heat-insulating pipe comprises the following steps:
step 1: heating polyethylene glycol to melt, adding heat preservation reinforcing filler, mixing at 1000r/min for 8min, adding water, and stirring for 8min to obtain a first mixture;
step 2: continuously adding polyether polyol, a silane coupling agent, dibutyl tin dilaurate and a phosphate flame retardant into the mixture 1, stirring for 25min at the rotating speed of 1000r/min, and continuously adding pentane and stirring for 5min to obtain a mixture 2;
step 3: adding polymethylene polyphenyl isocyanate into the mixture 2, stirring for 5s at a rotating speed of 2000r/min, then rapidly injecting into a mould, and reacting for 2h at 130 ℃ to obtain the polyurethane heat-insulating pipe.
Example 3
A polyurethane insulation pipe, the pipe comprising by weight:
130 parts of polyether polyol, 80 parts of polyethylene glycol, 180 parts of polymethylene polyphenyl isocyanate, 7 parts of silane coupling agent, 19 parts of heat preservation reinforcing filler, 5 parts of dibutyl tin dilaurate, 5 parts of phosphate flame retardant, 5 parts of pentane and 5 parts of water.
The silane coupling agent is vinyl triethoxysilane, and the phosphate flame retardant is [ (6-oxy- (6H) -dibenzo- (CE) (1, 2) -oxaphosphorin-6-one) methyl ] -succinic acid.
The preparation method of the heat preservation reinforcing filler comprises the following steps:
step 1:0.92ml acrylic acid, 21ml styrene, 1.1ml methacrylate and 0.49. 0.49gNH 4 HCO 3 Sequentially adding the mixture into 100ml of deionized water under stirring, heating to 70 ℃, and then adding 0.53g of ammonium persulfate; heating to 80 ℃ and keeping for 12 hours, cooling to room temperature, centrifuging, washing with water, and drying to obtain a product, namely polystyrene microspheres;
step 2: adding 0.3g and 5.5g of 2-methylimidazole of the polystyrene microsphere obtained in the step 1 into 20ml of deionized water, performing ultrasonic treatment for 30min to obtain a mixture, and slowly adding 3ml of an aqueous solution containing 0.77mmol of zirconium nitrate into the mixture; stirring for 6h at room temperature, centrifuging, washing and drying the reaction product to obtain a second product;
step 3: and 2, washing the product II in the step 2 with tetrahydrofuran for 3-5 times, and drying to obtain the heat-preservation reinforcing filler.
A preparation process of a polyurethane heat-insulating pipe comprises the following steps:
step 1: heating polyethylene glycol to melt, adding heat preservation reinforcing filler, mixing at 1000r/min for 10min, adding water, and stirring for 10min to obtain a first mixture;
step 2: continuously adding polyether polyol, a silane coupling agent, dibutyl tin dilaurate and a phosphate flame retardant into the mixture 1, stirring for 30min at the rotating speed of 1000r/min, and continuously adding pentane and stirring for 5min to obtain a mixture 2;
step 3: adding polymethylene polyphenyl isocyanate into the mixture 2, stirring for 5s at a rotating speed of 2000r/min, then rapidly injecting into a mould, and reacting for 1h at 150 ℃ to obtain the polyurethane heat-insulating pipe.
Comparative example 1
In this comparative example, the insulation reinforcing filler was absent as compared with example 2, except that example 2 was used.
A preparation process of a polyurethane heat-insulation pipe is the same as that of the embodiment 2.
The polyurethane insulating pipes prepared in each example and comparative example were subjected to performance detection, and the detection results are as follows:
TABLE 1 Properties of polyurethane insulation pipes prepared in examples and comparative examples
Note that: the measurement of the thermal conductivity is calculated by measuring the temperature of the sample at different times by using a non-contact infrared thermometer.
The data in table 1 shows that after the heat preservation reinforcing filler is added, the heat conductivity coefficient and the yield strength of the pipe are obviously improved, so that the strength and the heat preservation performance of the pipe are improved.

Claims (4)

1. The polyurethane heat-insulating pipe is characterized by comprising the following components in parts by weight:
110-130 parts of polyether polyol, 70-80 parts of polyethylene glycol, 150-180 parts of polymethylene polyphenyl isocyanate, 3-7 parts of silane coupling agent, 9-19 parts of heat preservation reinforcing filler, 3-5 parts of dibutyl tin dilaurate, 1-5 parts of phosphate flame retardant, 3-5 parts of pentane and 2-5 parts of water;
the preparation method of the heat preservation reinforcing filler comprises the following steps:
step 1:0.92ml acrylic acid, 21ml styrene, 1.1ml methacrylate and 0.49. 0.49gNH 4 HCO 3 Sequentially adding the mixture into 100ml of deionized water under stirring, heating to 70 ℃, and then adding 0.53g of ammonium persulfate; heating to 80 ℃ and keeping for 12 hours, cooling to room temperature, centrifuging, washing with water, and drying to obtain a product, namely polystyrene microspheres;
step 2: adding 0.3g and 5.5g of 2-methylimidazole of the polystyrene microsphere obtained in the step 1 into 20ml of deionized water, performing ultrasonic treatment for 30min to obtain a mixture, and slowly adding 3ml of an aqueous solution containing 0.77mmol of zirconium nitrate into the mixture; stirring for 6h at room temperature, centrifuging, washing and drying the reaction product to obtain a second product;
step 3: and 2, washing the product II in the step 2 with tetrahydrofuran for 3-5 times, and drying to obtain the heat-preservation reinforcing filler.
2. The polyurethane insulating tube according to claim 1, wherein the silane coupling agent is any one of gamma-methacryloxypropyl trimethoxysilane, bis- (gamma-triethoxysilylpropyl) tetrasulfide, and vinyltriethoxysilane.
3. The polyurethane insulating tube according to claim 1, wherein the phosphate flame retardant is any one of tris (1-oxo-1-phospha-2, 6, 7-trioxabicyclo [2, 2] octane-4-methylene) phosphate, 10- (2, 5-dihydroxyphenyl) -10-hydro-9-oxa-10-phosphaphenanthrene-10-oxide, [ (6-oxo- (6H) -dibenzo- (CE) (1, 2) -oxaphospha-hex-6-one) methyl ] -succinic acid.
4. A process for preparing a polyurethane insulation pipe according to any one of claims 1 to 3, comprising the steps of:
step 1: heating polyethylene glycol to melt, adding heat preservation reinforcing filler, mixing at 1000r/min for 6-10min, adding water, and stirring for 6-10min to obtain a first mixture;
step 2: continuously adding polyether polyol, a silane coupling agent, dibutyl tin dilaurate and a phosphate flame retardant into the mixture I, stirring for 20-30min at the rotating speed of 1000r/min, and continuously adding pentane and stirring for 5min to obtain a mixture II;
step 3: adding polymethylene polyphenyl isocyanate into the mixture II, stirring for 5s at the rotating speed of 2000r/min, then rapidly injecting into a mould, and reacting for 1-3h at the temperature of 100-150 ℃ to obtain the polyurethane heat-insulating pipe.
CN202410018691.1A 2024-01-05 2024-01-05 Polyurethane heat-insulating pipe and preparation process thereof Pending CN117757253A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202410018691.1A CN117757253A (en) 2024-01-05 2024-01-05 Polyurethane heat-insulating pipe and preparation process thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202410018691.1A CN117757253A (en) 2024-01-05 2024-01-05 Polyurethane heat-insulating pipe and preparation process thereof

Publications (1)

Publication Number Publication Date
CN117757253A true CN117757253A (en) 2024-03-26

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202410018691.1A Pending CN117757253A (en) 2024-01-05 2024-01-05 Polyurethane heat-insulating pipe and preparation process thereof

Country Status (1)

Country Link
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