CN117753427A - Preparation method of a catalyst and its application - Google Patents

Preparation method of a catalyst and its application Download PDF

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CN117753427A
CN117753427A CN202211126797.0A CN202211126797A CN117753427A CN 117753427 A CN117753427 A CN 117753427A CN 202211126797 A CN202211126797 A CN 202211126797A CN 117753427 A CN117753427 A CN 117753427A
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catalyst
precursor
preparation
mass
ethanol
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刘盛林
梅林�
冯超
王玉忠
辛文杰
楚卫锋
朱向学
徐龙伢
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Dalian Institute of Chemical Physics of CAS
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Abstract

The application discloses a preparation method and application of a catalyst, wherein the preparation method at least comprises the following steps: impregnating a carrier precursor into a mixture containing an active component precursor, an auxiliary agent precursor and a surfactant, drying and roasting to obtain the catalyst; the carrier precursor is at least one of alumina, magnesia and zirconia; the active component precursor is cobalt nitrate; the auxiliary agent precursor is lanthanum nitrate; the surfactant is L-arginine. Compared with a sample without L-arginine, the catalyst prepared by the invention has the advantages of higher acetonitrile selectivity, better stability and the like.

Description

一种催化剂的制备方法及其应用Preparation method of a catalyst and its application

技术领域Technical field

本申请涉及一种催化剂的制备方法及其应用,属于化工催化剂制备技术领域。The present application relates to a catalyst preparation method and its application, belonging to the technical field of chemical catalyst preparation.

背景技术Background technique

乙腈是一种用途相当广泛的有机化工原料,除在石油化工中用作从烯烃和链烷烃中提取丁二烯和异戊二烯的萃取剂外,还被广泛的用作有机合成、医药、农药、表面活性剂、染料等精细化学品的合成原料,以及薄层色谱、纸色谱、光谱、极谱和高效液相色谱(HPLC)的流动相溶剂,最新应用被用作DNA合成提纯溶剂,有机EL材料合成用溶剂,电子部件如芯片的清洗溶剂等,这些用途对乙腈的纯度(≥99.9%)有很高的要求。纯度≥99.9%的乙腈比较受市场欢迎,用途广泛,其在消费量占比中超过了66%。Acetonitrile is a widely used organic chemical raw material. In addition to being used as an extractant for extracting butadiene and isoprene from olefins and paraffins in petrochemical industry, it is also widely used in organic synthesis, medicine, Synthetic raw materials for fine chemicals such as pesticides, surfactants, and dyes, as well as mobile phase solvents for thin layer chromatography, paper chromatography, spectroscopy, polarography, and high-performance liquid chromatography (HPLC). The latest application is as a solvent for DNA synthesis and purification. Solvents for the synthesis of organic EL materials, cleaning solvents for electronic components such as chips, etc. These applications have high requirements on the purity of acetonitrile (≥99.9%). Acetonitrile with a purity of ≥99.9% is popular in the market and has a wide range of uses. It accounts for more than 66% of consumption.

现今,全球范围内乙腈主要还是丙烯氨氧化生产丙烯腈过程中粗副产品回收,但是1吨的丙烯腈只能得到20-30千克的乙腈,纯度不高,尤其是很难达到纯度≥99.9%的乙腈。乙醇氨化脱氢生产乙腈是乙腈来源的有益补充。相比其它乙腈获得方法,乙醇氨化脱氢生产乙腈工艺简单,能耗低,原子利用率高,乙腈选择性高,副反应少,投资少,操作成本低,可实现工业化。Today, acetonitrile globally is mainly recycled as a crude by-product in the ammonia oxidation of propylene to produce acrylonitrile. However, only 20-30 kilograms of acetonitrile can be obtained from 1 ton of acrylonitrile, and the purity is not high. In particular, it is difficult to achieve a purity of ≥99.9%. Acetonitrile. The production of acetonitrile by ammonification and dehydrogenation of ethanol is a useful supplement to the source of acetonitrile. Compared with other methods for obtaining acetonitrile, the production of acetonitrile through ammoniation and dehydrogenation of ethanol has a simple process, low energy consumption, high atom utilization, high acetonitrile selectivity, few side reactions, low investment, and low operating costs, and can be industrialized.

现有的乙腈脱氢氨化制乙腈中存在乙醇转化率和乙腈选择性低,并且催化剂稳定性较差等问题或缺陷。The existing dehydrogenation amination of acetonitrile to acetonitrile has problems or defects such as low ethanol conversion rate, low acetonitrile selectivity, and poor catalyst stability.

发明内容Contents of the invention

本申请旨在开发一种高选择性和稳定性CoLa/Al催化剂,用于乙醇脱氢氨化制乙腈,这是该催化剂第一次用于乙醇脱氢氨化制乙腈的报道。This application aims to develop a highly selective and stable CoLa/Al catalyst for the dehydrogenation amination of ethanol to acetonitrile. This is the first report of this catalyst being used for the dehydrogenation amination of ethanol to acetonitrile.

乙醇氨化脱氢生产乙腈所用的催化剂分为两类:脱氢/加氢催化剂和脱水催化剂。脱氢/加氢催化剂多以Ni、Cu、Fe、Cr、Co、Rh、Zr、Pb和Ag等为主活性组份,其中使用最广泛的是镍。通常还需要加入第二、第三组分作为助催化剂,如Cu、Co、Na、Mg和Ca等及稀土元素,这些催化剂在合适反应条件下,表现出良好的催化活性,同时助催化剂的引入还可改善产物分布。Al2O3、SiO2和HZSM-5等因其表面都具有一定的酸性而经常作为脱水缩合反应的催化剂。其中Al2O3是醇类脱水的优异催化剂,也是工业上在金属载体催化剂中大量使用的一种载体。Catalysts used in the ammoniation dehydrogenation of ethanol to produce acetonitrile are divided into two categories: dehydrogenation/hydrogenation catalysts and dehydration catalysts. Dehydrogenation/hydrogenation catalysts mostly use Ni, Cu, Fe, Cr, Co, Rh, Zr, Pb and Ag as the main active components, among which nickel is the most widely used. Usually, it is also necessary to add the second and third components as cocatalysts, such as Cu, Co, Na, Mg, Ca, etc. and rare earth elements. These catalysts show good catalytic activity under suitable reaction conditions. At the same time, the introduction of cocatalysts Product distribution can also be improved. Al 2 O 3 , SiO 2 and HZSM-5 are often used as catalysts for dehydration condensation reactions because their surfaces have a certain acidity. Among them, Al 2 O 3 is an excellent catalyst for alcohol dehydration and is also a carrier widely used in metal carrier catalysts in industry.

根据本申请的一个方面,提供了一种催化剂的制备方法,所述制备方法至少包括以下步骤:According to one aspect of the present application, a preparation method of a catalyst is provided, which preparation method at least includes the following steps:

将载体前驱体浸渍于含有活性组分前驱体、助剂前驱体、表面活性剂的混合物中,烘干、焙烧,得到所述催化剂;Impregnating the carrier precursor into a mixture containing active component precursor, auxiliary precursor and surfactant, drying and roasting to obtain the catalyst;

所述载体前驱体选自氧化铝、氧化镁、氧化锆中的至少一种;The carrier precursor is selected from at least one of alumina, magnesium oxide, and zirconium oxide;

所述活性组分前驱体为硝酸钴;所述助剂前驱体为硝酸镧;所述表面活性剂为L-精氨酸。The active component precursor is cobalt nitrate; the auxiliary precursor is lanthanum nitrate; and the surfactant is L-arginine.

可选地,所述表面活性剂的质量为载体前驱体质量的1.0~3.0wt%,所述表面活性剂的质量以L-精氨酸的质量计。Optionally, the mass of the surfactant is 1.0 to 3.0 wt% of the mass of the carrier precursor, and the mass of the surfactant is calculated as the mass of L-arginine.

可选地,所述表面活性剂的质量为载体前驱体质量的上限独立地选自3.0wt%、2.8wt%、2.5wt%、2.0wt%、1.5wt%,下限独立地选自1.0wt%、1.2wt%、1.5wt%、2.0wt%。Optionally, the upper limit of the quality of the surfactant is independently selected from 3.0wt%, 2.8wt%, 2.5wt%, 2.0wt%, 1.5wt%, and the lower limit is independently selected from 1.0wt% , 1.2wt%, 1.5wt%, 2.0wt%.

可选地,所述助剂前驱体的质量为载体前驱体质量的0.1~1.0wt%,所述助剂前驱体的质量以硝酸镧中镧元素的质量计。Optionally, the mass of the auxiliary precursor is 0.1 to 1.0 wt% of the mass of the carrier precursor, and the mass of the auxiliary precursor is calculated based on the mass of the lanthanum element in lanthanum nitrate.

可选地,所述助剂前驱体的质量为载体前驱体质量的上限独立地选自1.0wt%、0.9wt%、0.8wt%、0.7wt%、0.6wt%、0.5wt%,下限独立地选自0.1wt%、0.2wt%、0.3wt%、0.4wt%、0.5wt%、0.6wt%。Optionally, the upper limit of the mass of the auxiliary precursor is independently selected from the group consisting of 1.0wt%, 0.9wt%, 0.8wt%, 0.7wt%, 0.6wt%, and 0.5wt%, and the lower limit is independently selected from the group consisting of 1.0wt%, 0.9wt%, 0.8wt%, 0.5wt% Selected from 0.1wt%, 0.2wt%, 0.3wt%, 0.4wt%, 0.5wt%, 0.6wt%.

可选地,所述活性组分前驱体的质量为载体前驱体质量的5~30wt%,所述活性组分前驱体的质量以硝酸钴中钴元素的质量计。Optionally, the mass of the active component precursor is 5 to 30 wt% of the mass of the carrier precursor, and the mass of the active component precursor is calculated based on the mass of the cobalt element in cobalt nitrate.

可选地,所述活性组分前驱体的质量为载体前驱体质量的上限独立地选自30wt%、25wt%、20wt%、15wt%、10wt%,下限独立地选自5wt%、10wt%、15wt%、20wt%、25wt%。Alternatively, the upper limit of the quality of the active component precursor is independently selected from 30wt%, 25wt%, 20wt%, 15wt%, 10wt%, and the lower limit is independently selected from 5wt%, 10wt%, 15wt%, 20wt%, 25wt%.

可选地,所述浸渍为真空等体积浸渍;所述浸渍的时间为2~5h。Optionally, the impregnation is vacuum equal volume impregnation; the impregnation time is 2 to 5 hours.

可选地,所述真空等体积浸渍的真空度为1~10Pa。Optionally, the vacuum degree of the vacuum equal volume impregnation is 1 to 10 Pa.

可选地,所述浸渍的时间选自2h、3h、4h、5h中的任意值或上述任意两点间的范围值。Optionally, the impregnation time is selected from any value among 2h, 3h, 4h, 5h or a range value between any two points mentioned above.

可选地,所述烘干的温度为110~130℃;所述烘干的时间为6~12h。Optionally, the drying temperature is 110-130°C; the drying time is 6-12 hours.

可选地,所述烘干的温度选自110℃、115℃、120℃、125℃、130℃中的任意值或上述任意两点间的范围值。Optionally, the drying temperature is selected from any value among 110°C, 115°C, 120°C, 125°C, 130°C or a range value between any two points mentioned above.

可选地,所述烘干I的时间选自6小时、7小时、8小时、9小时、10小时、11小时、12小时中的任意值或上述任意两点间的范围值。Optionally, the drying time I is selected from any value among 6 hours, 7 hours, 8 hours, 9 hours, 10 hours, 11 hours, 12 hours or a range value between any two points mentioned above.

可选地,所述焙烧的温度为500~700℃;所述焙烧气氛为空气气氛;所述焙烧的时间为2~4h。Optionally, the roasting temperature is 500-700°C; the roasting atmosphere is air atmosphere; and the roasting time is 2-4 hours.

可选地,所述焙烧的温度选自500℃、550℃、600℃、650℃、700℃中的任意值或上述任意两点间的任意值。Optionally, the calcining temperature is selected from any value among 500°C, 550°C, 600°C, 650°C, 700°C or any value between any two points mentioned above.

可选地,所述焙烧的时间选自2小时、2.5小时、3小时、3.5小时、4小时中的任意值或上述任意两点间的范围值。Optionally, the roasting time is selected from any value among 2 hours, 2.5 hours, 3 hours, 3.5 hours, 4 hours or a range value between any two points mentioned above.

根据本申请的另一个方面,提供一种催化剂,所述催化剂由上述所述的制备方法制得。According to another aspect of the present application, a catalyst is provided, which is prepared by the above-mentioned preparation method.

根据本申请的又一个方面,提供一种乙醇脱氢氨化制乙腈的方法,至少包括以下步骤:According to another aspect of the present application, a method for producing acetonitrile by dehydrogenation amination of ethanol is provided, which at least includes the following steps:

将含有乙醇和氨气的原料混合,与催化剂接触,反应,得到含有乙腈的产物;Mix the raw materials containing ethanol and ammonia, contact with the catalyst, and react to obtain a product containing acetonitrile;

所述催化剂选自上述所述的制备方法制备的催化剂或上述催化剂中的至少一种。The catalyst is selected from the catalyst prepared by the above-mentioned preparation method or at least one of the above-mentioned catalysts.

可选地,所述氨气和乙醇的摩尔比8~2:1;Optionally, the molar ratio of ammonia gas and ethanol is 8 to 2:1;

所述乙醇的质量空速为0.1~1.0h-1The mass space velocity of the ethanol is 0.1~1.0h -1 ;

所述反应的压力为0.1~0.2MPa;The pressure of the reaction is 0.1~0.2MPa;

所述反应的温度为400~470℃。The temperature of the reaction is 400-470°C.

可选地,所述乙醇的质量空速选自0.1h-1、0.2h-1、0.3h-1、0.4h-1、0.5h-1、0.6h-1、0.7h-1、0.8h-1、0.9h-1、1.0h-1中的任意值或上述任意两点间的范围值。Optionally, the mass space velocity of the ethanol is selected from 0.1h -1 , 0.2h -1 , 0.3h -1 , 0.4h -1 , 0.5h -1 , 0.6h -1 , 0.7h -1 , 0.8h Any value among -1 , 0.9h -1 , 1.0h -1 or the range value between any two points above.

可选地,所述反应的压力选自0.1MPa、0.15MPa、0.2MPa中的任意值或上述任意两点间的范围值。Optionally, the pressure of the reaction is selected from any value among 0.1MPa, 0.15MPa, 0.2MPa or the range between any two points mentioned above.

可选地,所述反应的温度选自400℃、430℃、450℃、460℃、470℃中的任意值或上述任意两点间的范围值。Optionally, the temperature of the reaction is selected from any value among 400°C, 430°C, 450°C, 460°C, 470°C or a range value between any two points mentioned above.

本申请能产生的有益效果包括:The beneficial effects this application can produce include:

本发明所制备的CoLa/Al催化剂中钴和镧于催化剂中分布均匀,在反应过程中不易团聚,进而影响反应物和产物在催化剂中的扩散和催化剂的反应性能等问题。In the CoLa/Al catalyst prepared by the present invention, cobalt and lanthanum are evenly distributed in the catalyst and are not easy to agglomerate during the reaction process, thereby affecting the diffusion of reactants and products in the catalyst and the reaction performance of the catalyst.

本发明所制备的催化剂可应用于乙醇脱氢氨化制乙腈过程,与常规的未添加L-精氨酸CoLa/Al催化剂相比,该催化剂具有更高乙腈选择性和更好的稳定性等优点。The catalyst prepared by the invention can be used in the process of ethanol dehydrogenation amination to produce acetonitrile. Compared with the conventional CoLa/Al catalyst without adding L-arginine, the catalyst has higher acetonitrile selectivity and better stability. advantage.

附图说明Description of the drawings

图1为本申请20Co/Al2O3催化剂的TEM和HRTEM图(A:20Co/Al2O3催化剂的TEM图;B:20Co/Al2O3催化剂的HRTEM图)。Figure 1 shows the TEM and HRTEM images of the 20Co/Al 2 O 3 catalyst of the present application (A: TEM image of the 20Co/Al 2 O 3 catalyst; B: HRTEM image of the 20Co/Al 2 O 3 catalyst).

图2为本申请20Co0.125La/Al2O3催化剂的TEM和HRTEM图(C:20Co0.125La/Al2O3催化剂的TEM图;D:20Co0.125La/Al2O3催化剂的HRTEM图)。Figure 2 is the TEM and HRTEM images of the 20Co0.125La/Al 2 O 3 catalyst of the present application (C: TEM image of the 20Co0.125La/Al 2 O 3 catalyst; D: HRTEM image of the 20Co0.125La/Al 2 O 3 catalyst) .

图3为本申请20Co0.25La/Al2O3催化剂的TEM和HRTEM图(E:20Co0.25La/Al2O3催化剂的TEM图;F:20Co0.25La/Al2O3催化剂的HRTEM图)。Figure 3 is the TEM and HRTEM images of the 20Co0.25La/Al 2 O 3 catalyst of the present application (E: TEM image of the 20Co0.25La/Al 2 O 3 catalyst; F: HRTEM image of the 20Co0.25La/Al 2 O 3 catalyst) .

图4为本申请20Co0.5La/Al2O3催化剂的TEM和HRTEM图(G:20Co0.5La/Al2O3催化剂的TEM图;H:20Co0.5La/Al2O3催化剂的HRTEM图)。Figure 4 is the TEM and HRTEM images of the 20Co0.5La/Al 2 O 3 catalyst of the present application (G: TEM image of the 20Co0.5La/Al 2 O 3 catalyst; H: HRTEM image of the 20Co0.5La/Al 2 O 3 catalyst) .

具体实施方式Detailed ways

下面结合实施例详述本申请,但本申请并不局限于这些实施例。The present application will be described in detail below with reference to examples, but the present application is not limited to these examples.

如无特别说明,本申请的实施例中的原料均通过商业途径购买。Unless otherwise specified, the raw materials in the examples of this application were all purchased through commercial channels.

本申请的实施例中,采用Agilent 7890A GC分析,FID检测器,氢气作载气。In the examples of this application, Agilent 7890A GC analysis and FID detector were used, and hydrogen was used as the carrier gas.

本申请的实施例中,催化剂活性评价指标,即乙醇转化率、氨气转化率和乙腈选择性均基于质量进行计算:In the examples of this application, the catalyst activity evaluation indicators, namely ethanol conversion rate, ammonia conversion rate and acetonitrile selectivity, are calculated based on mass:

主要反应物转化率及乙腈的选择性的计算:Calculation of conversion rate of main reactants and selectivity of acetonitrile:

乙醇转化率:Ethanol conversion rate:

氨气转化率:Ammonia conversion rate:

乙腈选择性:Acetonitrile selectivity:

上式中,m表示质量。In the above formula, m represents mass.

对比例1Comparative example 1

将9.86g Co(NO3)2·6H2O溶解在5.5g水中,将7.975g氧化铝置于密闭容器中,采用真空等体积浸渍法将浸渍液吸入载体中,抽真空为10Pa,然后25℃浸渍3小时,120℃烘箱干燥6小时,700℃焙烧3小时制得的催化剂Cat-A中Co的含量为20wt%。Dissolve 9.86g Co(NO 3 ) 2 ·6H 2 O in 5.5g water, place 7.975g alumina in a closed container, use the vacuum equal volume impregnation method to suck the impregnation liquid into the carrier, evacuate to 10Pa, and then 25 The Co content in the catalyst Cat-A prepared by immersing at 120°C for 3 hours, drying in an oven at 120°C for 6 hours, and calcining at 700°C for 3 hours was 20wt%.

对比例2Comparative example 2

将9.86g Co(NO3)2·6H2O和0.120g L-精氨酸溶解在5.5g水中,将7.975g氧化铝置于密闭容器中,采用真空等体积浸渍法将浸渍液吸入载体中,抽真空为10Pa,然后25℃浸渍3小时,120℃烘箱干燥6小时,700℃焙烧3小时制得的催化剂Cat-B中Co的含量为20wt%。Dissolve 9.86g Co(NO 3 ) 2 ·6H 2 O and 0.120g L-arginine in 5.5g water, place 7.975g alumina in a closed container, and use the vacuum equal volume impregnation method to suck the impregnation liquid into the carrier , the vacuum was set to 10 Pa, then immersed at 25°C for 3 hours, dried in an oven at 120°C for 6 hours, and calcined at 700°C for 3 hours. The Co content in the catalyst Cat-B prepared was 20wt%.

对比例3Comparative example 3

将9.86g Co(NO3)2·6H2O和0.079g La(NO3)2·6H2O溶解在5.5g水中,将7.975g氧化铝置于密闭容器中,采用真空等体积浸渍法将浸渍液吸入载体中,抽真空为10Pa,然后25℃浸渍3小时,120℃烘箱干燥6小时,700℃焙烧3小时制得的催化剂Cat-C中Co和La的含量分别为20wt%和0.25wt%。Dissolve 9.86g Co(NO 3 ) 2 ·6H 2 O and 0.079g La(NO 3 ) 2 ·6H 2 O in 5.5g water, place 7.975g alumina in a closed container, and use vacuum equal volume impregnation method to The impregnating liquid is sucked into the carrier, and the vacuum is 10Pa, then immersed at 25°C for 3 hours, dried in an oven at 120°C for 6 hours, and roasted at 700°C for 3 hours. The contents of Co and La in the prepared catalyst Cat-C are 20wt% and 0.25wt respectively. %.

实施例1Example 1

将9.86g Co(NO3)2·6H2O,0.079g La(NO3)2·6H2O,0.120g L-精氨酸溶解在5.5g水中,将7.975g氧化铝置于密闭容器中,采用真空等体积浸渍法将浸渍液吸入载体中,抽真空为10Pa,然后25℃浸渍3小时,120℃烘箱干燥6小时,700℃焙烧3小时制得的催化剂Cat-D中Co和La的含量分别为20wt%和0.25wt%。Dissolve 9.86g Co(NO 3 ) 2 ·6H 2 O, 0.079g La(NO 3 ) 2 ·6H 2 O, 0.120g L-arginine in 5.5g water, and place 7.975g alumina in a closed container , use the vacuum equal volume impregnation method to suck the impregnation liquid into the carrier, evacuate to 10 Pa, then impregnate at 25°C for 3 hours, dry in an oven at 120°C for 6 hours, and roast at 700°C for 3 hours. The obtained catalyst Cat-D contains Co and La The contents are 20wt% and 0.25wt% respectively.

实施例2Example 2

将2.47g Co(NO3)2·6H2O,0.032g La(NO3)2·6H2O,0.08g L-精氨酸溶解在5.5g水中,将7.975g氧化铝置于密闭容器中,采用真空等体积浸渍法将浸渍液吸入载体中,抽真空为10Pa,然后25℃浸渍2小时,130℃烘箱干燥8小时,500℃焙烧4小时制得的催化剂Cat-E中Co和La的含量分别为5wt%和0.1wt%。Dissolve 2.47g Co(NO 3 ) 2 ·6H 2 O, 0.032g La(NO 3 ) 2 ·6H 2 O, 0.08g L-arginine in 5.5g water, and place 7.975g alumina in a closed container , use the vacuum equal volume impregnation method to suck the impregnation liquid into the carrier, evacuate to 10 Pa, then impregnate at 25°C for 2 hours, dry in an oven at 130°C for 8 hours, and roast at 500°C for 4 hours. The obtained catalyst Cat-E contains Co and La The contents are 5wt% and 0.1wt% respectively.

实施例3Example 3

将14.79g Co(NO3)2·6H2O,0.316g La(NO3)2·6H2O,0.240g L-精氨酸溶解在5.5g水中,将7.975g氧化铝置于密闭容器中,采用真空等体积浸渍法将浸渍液吸入载体中,抽真空为10Pa,然后25℃浸渍5小时,110℃烘箱干燥12小时,600℃焙烧2小时制得的催化剂Cat-F中Co和La的含量分别为30wt%和1.0wt%。Dissolve 14.79g Co(NO 3 ) 2 ·6H 2 O, 0.316g La(NO 3 ) 2 ·6H 2 O, 0.240g L-arginine in 5.5g water, and place 7.975g alumina in a closed container , use the vacuum equal volume impregnation method to suck the impregnation liquid into the carrier, evacuate to 10 Pa, then impregnate at 25°C for 5 hours, dry in an oven at 110°C for 12 hours, and roast at 600°C for 2 hours. The obtained catalyst Cat-F contains Co and La The contents are 30wt% and 1.0wt% respectively.

实施例4Example 4

将7.40g Co(NO3)2·6H2O,0.158g La(NO3)2·6H2O,0.160g L-精氨酸溶解在5.5g水中,将7.975g氧化铝置于密闭容器中,采用真空等体积浸渍法将浸渍液吸入载体中,抽真空为10Pa,然后25℃浸渍4小时,110℃烘干12小时,550℃焙烧4小时制得的催化剂Cat-G中Co和La的含量分别为15wt%和0.5wt%。Dissolve 7.40g Co(NO 3 ) 2 ·6H 2 O, 0.158g La(NO 3 ) 2 ·6H 2 O, 0.160g L-arginine in 5.5g water, and place 7.975g alumina in a closed container , use the vacuum equal volume impregnation method to suck the impregnation liquid into the carrier, evacuate to 10 Pa, then impregnate at 25°C for 4 hours, dry at 110°C for 12 hours, and roast at 550°C for 4 hours. The obtained catalyst Cat-G contains Co and La The contents are 15wt% and 0.5wt% respectively.

实施例5Example 5

在固定床反应器上对对比例1和2制备的催化剂进行乙醇脱氢氨化制乙腈反应性能评价。反应器直径14mm,催化剂装填量4g,在氨气条件下,以3℃/min升温速率升温至430℃,通入乙醇,反应时间为3h。反应条件为:温度为430℃,压力为0.1MPa,乙醇质量空速为0.5h-1,氨气与乙醇的摩尔比为6:1。产物采用Agilent 7890A GC FID检测器,氢气作载气分析,具体评价结果见表1。The reaction performance of the catalysts prepared in Comparative Examples 1 and 2 was evaluated in a fixed bed reactor through dehydrogenation amination of ethanol to acetonitrile. The diameter of the reactor is 14mm, and the catalyst loading is 4g. Under ammonia gas conditions, the temperature is raised to 430°C at a heating rate of 3°C/min, ethanol is introduced, and the reaction time is 3h. The reaction conditions are: temperature is 430°C, pressure is 0.1MPa, ethanol mass space velocity is 0.5h -1 , and the molar ratio of ammonia to ethanol is 6:1. The product was analyzed using an Agilent 7890A GC FID detector and hydrogen as the carrier gas. The specific evaluation results are shown in Table 1.

实施例6Example 6

在固定床反应器上对对比例3制备的催化剂进行乙醇脱氢氨化制乙腈反应性能评价。反应器直径14mm,催化剂装填量4g,在氨气条件下,以3℃/min升温速率升温至430℃,通入乙醇,反应时间为3h。反应条件为:温度为430℃,压力为0.1MPa,乙醇质量空速为0.5h-1,氨气与乙醇的摩尔比为6:1。产物采用Agilent 7890A GC FID检测器,氢气作载气分析,具体评价结果见表1。The reaction performance of the catalyst prepared in Comparative Example 3 was evaluated in a fixed-bed reactor through dehydrogenation amination of ethanol to acetonitrile. The diameter of the reactor is 14mm, and the catalyst loading is 4g. Under ammonia gas conditions, the temperature is raised to 430°C at a heating rate of 3°C/min, ethanol is introduced, and the reaction time is 3h. The reaction conditions are: temperature is 430°C, pressure is 0.1MPa, ethanol mass space velocity is 0.5h -1 , and the molar ratio of ammonia to ethanol is 6:1. The product was analyzed using an Agilent 7890A GC FID detector and hydrogen as the carrier gas. The specific evaluation results are shown in Table 1.

实施例7Example 7

在固定床反应器上对对比例3制备的催化剂进行乙醇脱氢氨化制乙腈反应性能评价。反应器直径14mm,催化剂装填量4g,在氨气条件下,以3℃/min升温速率升温至430℃,通入乙醇,反应时间为98h。反应条件为:温度为430℃,压力为0.1MPa,乙醇质量空速为0.5h-1,氨气与乙醇的摩尔比为6:1。产物采用Agilent 7890A GC FID检测器,氢气作载气分析,具体评价结果见表1。The reaction performance of the catalyst prepared in Comparative Example 3 was evaluated in a fixed-bed reactor through dehydrogenation amination of ethanol to acetonitrile. The diameter of the reactor is 14mm, and the catalyst loading is 4g. Under ammonia gas conditions, the temperature is raised to 430°C at a heating rate of 3°C/min, ethanol is introduced, and the reaction time is 98 hours. The reaction conditions are: temperature is 430°C, pressure is 0.1MPa, ethanol mass space velocity is 0.5h -1 , and the molar ratio of ammonia to ethanol is 6:1. The product was analyzed using an Agilent 7890A GC FID detector and hydrogen as the carrier gas. The specific evaluation results are shown in Table 1.

实施例8Example 8

在固定床反应器上对实施例1制备的催化剂进行乙醇脱氢氨化制乙腈反应性能评价。反应器直径14mm,催化剂装填量4g,在氨气条件下,以3℃/min升温速率升温至430℃,通入乙醇,反应时间为3h。反应条件为:温度为430℃,压力为0.1MPa,乙醇质量空速为0.5h-1,氨气与乙醇的摩尔比为6:1。产物采用Agilent 7890A GC FID检测器,氢气作载气分析,具体评价结果见表1。The reaction performance of the catalyst prepared in Example 1 was evaluated in a fixed bed reactor through dehydrogenation amination of ethanol to acetonitrile. The diameter of the reactor is 14mm, and the catalyst loading is 4g. Under ammonia gas conditions, the temperature is raised to 430°C at a heating rate of 3°C/min, ethanol is introduced, and the reaction time is 3h. The reaction conditions are: temperature is 430°C, pressure is 0.1MPa, ethanol mass space velocity is 0.5h -1 , and the molar ratio of ammonia to ethanol is 6:1. The product was analyzed using an Agilent 7890A GC FID detector and hydrogen as the carrier gas. The specific evaluation results are shown in Table 1.

实施例9Example 9

在固定床反应器上对实施例1制备的催化剂进行乙醇脱氢氨化制乙腈反应性能评价。反应器直径14mm,催化剂装填量4g,在氨气条件下,以3℃/min升温速率升温至430℃,通入乙醇,反应时间为98h。反应条件为:温度为430℃,压力为0.1MPa,乙醇质量空速为0.5h-1,氨气与乙醇的摩尔比为6:1。产物采用Agilent 7890A GC FID检测器,氢气作载气分析,具体评价结果见表1。The reaction performance of the catalyst prepared in Example 1 was evaluated in a fixed bed reactor through dehydrogenation amination of ethanol to acetonitrile. The diameter of the reactor is 14mm, and the catalyst loading is 4g. Under ammonia gas conditions, the temperature is raised to 430°C at a heating rate of 3°C/min, ethanol is introduced, and the reaction time is 98 hours. The reaction conditions are: temperature is 430°C, pressure is 0.1MPa, ethanol mass space velocity is 0.5h -1 , and the molar ratio of ammonia to ethanol is 6:1. The product was analyzed using an Agilent 7890A GC FID detector and hydrogen as the carrier gas. The specific evaluation results are shown in Table 1.

实施例10Example 10

在固定床反应器上对实施例2制备的催化剂进行乙醇脱氢氨化制乙腈反应性能评价。反应器直径14mm,催化剂装填量4g,在氨气条件下,以3℃/min升温速率升温至430℃,通入乙醇,反应时间为26h。反应条件为:温度为430℃,压力为0.2MPa,乙醇质量空速为0.1h-1,氨气与乙醇的摩尔比为2:1。产物采用Agilent 7890A GC FID检测器,氢气作载气分析,具体评价结果见表1。The reaction performance of the catalyst prepared in Example 2 was evaluated in a fixed bed reactor through dehydrogenation amination of ethanol to acetonitrile. The diameter of the reactor is 14mm, and the catalyst loading is 4g. Under ammonia gas conditions, the temperature is raised to 430°C at a heating rate of 3°C/min, ethanol is introduced, and the reaction time is 26h. The reaction conditions are: temperature is 430°C, pressure is 0.2MPa, ethanol mass space velocity is 0.1h -1 , and the molar ratio of ammonia to ethanol is 2:1. The product was analyzed using an Agilent 7890A GC FID detector and hydrogen as the carrier gas. The specific evaluation results are shown in Table 1.

实施例11Example 11

在固定床反应器上对实施例3制备的催化剂进行乙醇脱氢氨化制乙腈反应性能评价。反应器直径14mm,催化剂装填量4g,在氨气条件下,以3℃/min升温速率升温至470℃,通入乙醇,反应时间为4h。反应条件为:温度为470℃,压力为0.1MPa,乙醇质量空速为1.0h-1,氨气与乙醇的摩尔比为8:1。产物采用Agilent 7890A GC FID检测器,氢气作载气分析,具体评价结果见表1。The reaction performance of the catalyst prepared in Example 3 was evaluated in a fixed bed reactor through dehydrogenation amination of ethanol to acetonitrile. The diameter of the reactor is 14mm, and the catalyst loading is 4g. Under ammonia gas conditions, the temperature is raised to 470°C at a heating rate of 3°C/min, ethanol is introduced, and the reaction time is 4h. The reaction conditions are: temperature is 470°C, pressure is 0.1MPa, ethanol mass space velocity is 1.0h -1 , and the molar ratio of ammonia to ethanol is 8:1. The product was analyzed using an Agilent 7890A GC FID detector and hydrogen as the carrier gas. The specific evaluation results are shown in Table 1.

实施例12Example 12

在固定床反应器上对实施例4制备的催化剂进行乙醇脱氢氨化制乙腈反应性能评价。反应器直径14mm,催化剂装填量4g,在氨气条件下,以3℃/min升温速率升温至400℃,通入乙醇,反应时间为20h。反应条件为:温度为400℃,压力为0.1MPa,乙醇质量空速为0.3h-1,氨气与乙醇的摩尔比为4:1。产物采用Agilent 7890A GC FID检测器,氢气作载气分析,具体评价结果见表1。The reaction performance of the catalyst prepared in Example 4 was evaluated in a fixed bed reactor through dehydrogenation amination of ethanol to acetonitrile. The diameter of the reactor is 14mm, and the catalyst loading is 4g. Under ammonia gas conditions, the temperature is raised to 400°C at a heating rate of 3°C/min, ethanol is introduced, and the reaction time is 20h. The reaction conditions are: temperature is 400°C, pressure is 0.1MPa, ethanol mass space velocity is 0.3h -1 , and the molar ratio of ammonia to ethanol is 4:1. The product was analyzed using an Agilent 7890A GC FID detector and hydrogen as the carrier gas. The specific evaluation results are shown in Table 1.

表1催化剂催化乙醇脱氢氨化制乙腈反应的反应性能Table 1 Catalyst catalytic performance of ethanol dehydrogenation amination to acetonitrile reaction

催化剂编号Catalyst number Cat-ACat-A Cat-BCat-B Cat-CCat-C Cat-CCat-C Cat-DCat-D Cat-DCat-D Cat-ECat-E Cat-FCat-F Cat-GCat-G 反应压力(Mpa)Reaction pressure (Mpa) 0.100.10 0.100.10 0.100.10 0.100.10 0.100.10 0.100.10 0.200.20 0.100.10 0.100.10 乙醇重量空速(h-1)Ethanol gravimetric space velocity (h -1 ) 0.50.5 0.50.5 0.50.5 0.50.5 0.50.5 0.50.5 0.10.1 1.01.0 0.30.3 反应温度(℃)Reaction temperature (℃) 430430 430430 430430 430430 430430 430430 430430 470470 400400 氨醇摩尔比Amino alcohol molar ratio 6:16:1 6:16:1 6:16:1 6:16:1 6:16:1 6:16:1 2:12:1 8.08.0 4.04.0 反应时间(h)Reaction time(h) 33 33 33 9898 33 9898 2626 44 2020 乙醇转化率(%)Ethanol conversion rate (%) 99.0299.02 99.1299.12 99.4299.42 96.7296.72 99.9999.99 99.9599.95 99.7899.78 99.6599.65 99.5099.50 乙腈选择性(%)Acetonitrile selectivity (%) 78.6078.60 79.2079.20 82.1082.10 77.6677.66 84.4084.40 84.2084.20 84.1384.13 84.7484.74 85.1385.13

表1的实验结果表明,仅添加L-精氨酸对Co/Al2O3上反应性能影响不大(Cat-A vsCat-B),而镧的添加可以促进Co/Al2O3上反应性能(Cat-A vs Cat-C),与催化剂制备过程中未添加L-精氨酸情况下,氧化铝载体负载钴镧催化剂(Cat-C)相比,添加L-精氨酸制备的氧化铝载体负载钴镧催化剂(Cat-D)上乙腈选择性更高,稳定性也更好,在考察的反应条件下,制备得到的Cat-E,Cat-F和Cat-G催化剂上的反应性能优良。The experimental results in Table 1 show that only adding L-arginine has little effect on the reaction performance on Co/Al 2 O 3 (Cat-A vs Cat-B), while the addition of lanthanum can promote the reaction on Co/Al 2 O 3 Performance (Cat-A vs Cat-C), compared with the alumina carrier-loaded cobalt lanthanum catalyst (Cat-C) without adding L-arginine during the catalyst preparation process, the oxidation rate prepared by adding L-arginine The acetonitrile selectivity and stability of the aluminum-supported cobalt lanthanum catalyst (Cat-D) are higher and the stability is better. Under the investigated reaction conditions, the reaction performance of the prepared Cat-E, Cat-F and Cat-G catalysts excellent.

表2不同La含量的Co/Al2O3催化剂的结构性质Table 2 Structural properties of Co/Al 2 O 3 catalysts with different La contents

SBET a(m2/g)S BET a (m 2 /g) Vb(cm3/g)V b (cm 3 /g) 20Co/Al2O3 20Co/Al 2 O 3 8080 0.5480.548 20Co0.125La/Al2O3 20Co0.125La/Al 2 O 3 9595 0.5370.537 20Co0.25La/Al2O3 20Co0.25La/Al 2 O 3 9797 0.5330.533 20Co0.50La/Al2O3 20Co0.50La/Al 2 O 3 9191 0.5120.512

表2中a指的是比表面积;b所指为累计脱附孔容。从表2的实验结果表明,使用N2物理吸附对La修饰的Co/Al2O3样品的多孔结构和比表面积进行表征。可以看出,与20Co/Al2O3催化剂相比,La改性催化剂具有较大的比表面积和较小的孔体积,这可能是由于催化剂表面微晶的更好的分散的结果。可以看出在Co/Al2O3催化剂中添加La可以增加催化剂的比表面积从而提升反应性能。In Table 2, a refers to the specific surface area; b refers to the cumulative desorption pore volume. The experimental results from Table 2 show that the porous structure and specific surface area of La-modified Co/Al 2 O 3 samples were characterized using N 2 physical adsorption. It can be seen that compared with the 20Co/Al 2 O 3 catalyst, the La modified catalyst has a larger specific surface area and smaller pore volume, which may be the result of better dispersion of crystallites on the catalyst surface. It can be seen that adding La to the Co/Al 2 O 3 catalyst can increase the specific surface area of the catalyst and thereby improve the reaction performance.

图1为Co/Al2O3催化剂的TEM和HRTEM表征(A为20Co/Al2O3催化剂的TEM图;B为20Co/Al2O3催化剂的HRTEM图)。可以看出,在20Co/Al2O3催化剂中有很大的Co3O4或CoAl2O4的颗粒,高分辨透射电镜分析识别颗粒为Co3O4或CoAl2O4,对应Co3O4或CoAl2O4的(2 2 0)晶面。Figure 1 shows the TEM and HRTEM characterization of the Co/Al 2 O 3 catalyst (A is the TEM image of the 20Co/Al 2 O 3 catalyst; B is the HRTEM image of the 20Co/Al 2 O 3 catalyst). It can be seen that there are large particles of Co 3 O 4 or CoAl 2 O 4 in the 20Co/Al 2 O 3 catalyst. High-resolution transmission electron microscopy analysis identified the particles as Co 3 O 4 or CoAl 2 O 4 , corresponding to Co 3 The (2 2 0) crystal plane of O 4 or CoAl 2 O 4 .

图2为20Co0.125La/Al2O3催化剂TEM和HRTEM表征(C为20Co0.125La/Al2O3催化剂的TEM图;D为20Co0.125La/Al2O3催化剂的HRTEM图)。可以看出,在La添加后催化剂中Co3O4或CoAl2O4的颗粒看起来比20Co/Al2O3中的小,可以说明在La添加后使催化剂中活性组分的分散性更好。同时高分辨透射电镜分析识别颗粒仍为Co3O4或CoAl2O4,与20Co/Al2O3催化剂保持一致,对应Co3O4或CoAl2O4的(2 2 0)晶面。Figure 2 shows the TEM and HRTEM characterization of the 20Co0.125La/Al 2 O 3 catalyst (C is the TEM image of the 20Co0.125La/Al 2 O 3 catalyst; D is the HRTEM image of the 20Co0.125La/Al 2 O 3 catalyst). It can be seen that after the addition of La, the particles of Co 3 O 4 or CoAl 2 O 4 in the catalyst appear smaller than those in 20Co/Al 2 O 3 , which shows that the addition of La makes the active components in the catalyst more dispersed. good. At the same time, high-resolution transmission electron microscopy analysis identified the particles as still Co 3 O 4 or CoAl 2 O 4 , which is consistent with the 20Co/Al 2 O 3 catalyst and corresponds to the (2 2 0) crystal plane of Co 3 O 4 or CoAl 2 O 4 .

图3为20Co0.25La/Al2O3催化剂TEM和HRTEM表征(E为20Co0.25La/Al2O3催化剂的TEM图;F:为20Co0.25La/Al2O3催化剂的HRTEM图)。可以看出,在La添加后催化剂中Co3O4或CoAl2O4的颗粒看起来比20Co/Al2O3中的小,并且在这四种催化剂中La添加量为0.25时Co3O4或CoAl2O4的颗粒最小,活性组分分散最好。高分辨透射电镜分析识别颗粒为Co3O4或CoAl2O4,对应Co3O4或CoAl2O4的(2 2 0)晶面。Figure 3 shows the TEM and HRTEM characterization of the 20Co0.25La/Al 2 O 3 catalyst (E is the TEM image of the 20Co0.25La/Al 2 O 3 catalyst; F: is the HRTEM image of the 20Co0.25La/Al 2 O 3 catalyst). It can be seen that the particles of Co 3 O 4 or CoAl 2 O 4 in the catalyst after La addition appear smaller than those in 20Co/Al 2 O 3 , and in these four catalysts when the La addition amount is 0.25, Co 3 O 4 or CoAl 2 O 4 has the smallest particles and the best dispersion of active components. High-resolution transmission electron microscopy analysis identified the particles as Co 3 O 4 or CoAl 2 O 4 , corresponding to the (2 2 0) crystal plane of Co 3 O 4 or CoAl 2 O 4 .

图4为20Co0.5La/Al2O3催化剂TEM和HRTEM表征(G为20Co0.5La/Al2O3催化剂的TEM图;H为20Co0.5La/Al2O3催化剂的HRTEM图)。可以看出,在La添加后催化剂中Co3O4或CoAl2O4的颗粒看起来比20Co/Al2O3中的小,活性组分有很好的分散。高分辨透射电镜分析识别颗粒为Co3O4或CoAl2O4,对应Co3O4或CoAl2O4的(1 1 1)晶面。Figure 4 shows the TEM and HRTEM characterization of the 20Co0.5La/Al 2 O 3 catalyst (G is the TEM image of the 20Co0.5La/Al 2 O 3 catalyst; H is the HRTEM image of the 20Co0.5La/Al 2 O 3 catalyst). It can be seen that the particles of Co 3 O 4 or CoAl 2 O 4 in the catalyst appear smaller than those in 20Co/Al 2 O 3 after the addition of La, and the active components are well dispersed. High-resolution transmission electron microscopy analysis identified the particles as Co 3 O 4 or CoAl 2 O 4 , corresponding to the (1 1 1) crystal plane of Co 3 O 4 or CoAl 2 O 4 .

以上所述,仅是本申请的几个实施例,并非对本申请做任何形式的限制,虽然本申请以较佳实施例揭示如上,然而并非用以限制本申请,任何熟悉本专业的技术人员,在不脱离本申请技术方案的范围内,利用上述揭示的技术内容做出些许的变动或修饰均等同于等效实施案例,均属于技术方案范围内。The above are only a few embodiments of the present application, and are not intended to limit the present application in any way. Although the present application is disclosed as above with preferred embodiments, they are not intended to limit the present application. Any skilled person familiar with this field, Without departing from the scope of the technical solution of this application, slight changes or modifications made using the technical content disclosed above are equivalent to equivalent implementation examples and fall within the scope of the technical solution.

Claims (10)

1.一种催化剂的制备方法,其特征在于,所述制备方法至少包括以下步骤:1. A method for preparing a catalyst, characterized in that the preparation method at least includes the following steps: 将载体前驱体浸渍于含有活性组分前驱体、助剂前驱体、表面活性剂的混合物中,烘干、焙烧,得到所述催化剂;Impregnating the carrier precursor into a mixture containing active component precursor, auxiliary precursor and surfactant, drying and roasting to obtain the catalyst; 所述载体前驱体选择氧化铝、氧化镁、氧化锆中的至少一种;The carrier precursor selects at least one of alumina, magnesium oxide, and zirconium oxide; 所述活性组分前驱体为硝酸钴;所述助剂前驱体为硝酸镧;所述表面活性剂为L-精氨酸。The active component precursor is cobalt nitrate; the auxiliary precursor is lanthanum nitrate; and the surfactant is L-arginine. 2.根据权利要求1所述的制备方法,其特征在于,所述表面活性剂的质量为载体前驱体质量的1.0~3.0wt%,所述表面活性剂的质量以L-精氨酸的质量计。2. The preparation method according to claim 1, characterized in that the mass of the surfactant is 1.0-3.0wt% of the mass of the carrier precursor, and the mass of the surfactant is expressed as the mass of L-arginine. count. 3.根据权利要求1所述的制备方法,其特征在于,所述助剂前驱体的质量为载体前驱体质量的0.1~1.0wt%,所述助剂前驱体的质量以硝酸镧中镧元素的质量计。3. The preparation method according to claim 1, characterized in that the quality of the auxiliary precursor is 0.1 to 1.0 wt% of the quality of the carrier precursor, and the quality of the auxiliary precursor is expressed as the lanthanum element in lanthanum nitrate. quality meter. 4.根据权利要求1所述的制备方法,其特征在于,所述活性组分前驱体的质量为载体前驱体质量的5~30wt%,所述活性组分前驱体的质量以硝酸钴中钴元素的质量计。4. The preparation method according to claim 1, characterized in that the mass of the active component precursor is 5-30 wt% of the mass of the carrier precursor, and the mass of the active component precursor is expressed as cobalt in cobalt nitrate. Mass meter for elements. 5.根据权利要求1所述的制备方法,其特征在于,所述浸渍为真空等体积浸渍;所述浸渍的时间为2~5h。5. The preparation method according to claim 1, characterized in that the impregnation is vacuum equal volume impregnation; the impregnation time is 2 to 5 hours. 6.根据权利要求5所述的制备方法,其特征在于,所述真空等体积浸渍的真空度为1~10Pa。6. The preparation method according to claim 5, characterized in that the vacuum degree of the vacuum equal volume impregnation is 1 to 10 Pa. 7.根据权利要求1所述的制备方法,其特征在于,所述烘干的温度为110~130℃;7. The preparation method according to claim 1, characterized in that the drying temperature is 110-130°C; 所述烘干的时间为6~12h。The drying time is 6 to 12 hours. 8.根据权利要求1所述的制备方法,其特征在于,所述焙烧的温度为500~700℃;所述焙烧气氛为空气气氛;8. The preparation method according to claim 1, characterized in that the roasting temperature is 500-700°C; the roasting atmosphere is air atmosphere; 所述焙烧的时间为2~4h。The roasting time is 2 to 4 hours. 9.一种乙醇脱氢氨化制乙腈的方法,其特征在于,至少包括以下步骤:9. A method for producing acetonitrile through dehydrogenation amination of ethanol, characterized in that it at least includes the following steps: 将含有乙醇和氨气的原料混合,与催化剂接触,反应,得到含有乙腈的产物;Mix the raw materials containing ethanol and ammonia, contact with the catalyst, and react to obtain a product containing acetonitrile; 所述催化剂选自权利要求1~8任一项所述的制备方法制备的催化剂中的至少一种。The catalyst is selected from at least one catalyst prepared by the preparation method described in any one of claims 1 to 8. 10.根据权利要求9所述的应用,其特征在于,所述氨气和乙醇的摩尔比8~2:1;10. The application according to claim 9, characterized in that the molar ratio of ammonia gas and ethanol is 8 to 2:1; 所述乙醇的质量空速为0.1~1.0h-1The mass space velocity of the ethanol is 0.1~1.0h -1 ; 所述反应的压力为0.1~0.2MPa;The pressure of the reaction is 0.1~0.2MPa; 所述反应的温度为400~470℃。The temperature of the reaction is 400-470°C.
CN202211126797.0A 2022-09-16 2022-09-16 Preparation method of a catalyst and its application Pending CN117753427A (en)

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