CN117734142A - A screw whose flow channel cross section can be designed parametrically - Google Patents

A screw whose flow channel cross section can be designed parametrically Download PDF

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CN117734142A
CN117734142A CN202311611110.7A CN202311611110A CN117734142A CN 117734142 A CN117734142 A CN 117734142A CN 202311611110 A CN202311611110 A CN 202311611110A CN 117734142 A CN117734142 A CN 117734142A
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section
trajpar
screw
flow
flow channel
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杨智韬
黎敏荣
李成
汤明
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South China University of Technology SCUT
Guangzhou Huaxinke Intelligent Manufacturing Technology Co Ltd
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South China University of Technology SCUT
Guangzhou Huaxinke Intelligent Manufacturing Technology Co Ltd
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Abstract

The utility model discloses a screw with a parametrizable flow passage section, which comprises a screw body, screw edges and a flow dividing mixing element; wherein, the parameterized design is carried out on part or all of the sections of the flow channels along the direction of the spiral grooves: the width of the spiral groove is increased, the depth of the spiral groove is reduced, and the depth of the spiral groove is increased, so that mass transfer exists in the width direction of the spiral groove and mass transfer exists in the depth direction of the spiral groove at the same time when mass transfer exists in each flow passage section in the width direction of the spiral groove; part or all of the flow channels gradually converge along the linear change rule of the direction of the spiral grooves, so that the materials are compacted continuously while being sheared and stretched; the flow dividing and mixing element comprises a plurality of flow blocking blocks arranged on the peripheral surface of the rear section of the screw body, and the flow blocking blocks are arranged in a spiral array, so that the material flow passes through the flow dividing and mixing blocks every time the material flow passes through one row of flow blocking blocks. The utility model can solve the problem of insufficient mixing in the melting and plasticizing process of materials and the problem of steam drum in the extrusion melt.

Description

一种流道截面可参数化设计的螺杆A screw whose flow channel cross section can be designed parametrically

技术领域Technical field

本发明涉及高分子材料加工技术领域,特别涉及一种流道截面可参数化设计的螺杆。The invention relates to the technical field of polymer material processing, and in particular to a screw whose flow channel cross section can be parameterized in design.

背景技术Background technique

螺杆是高分子材料成型加工机械核心部件,在成型加工过程对物料主要起到输运、塑化作用,其结构设计合理程度对加工过程的生产效率与成型制品质量高低有着决定性影响,经过多年的实践探索,虽设计出众多高产、低能耗的新型螺杆,依然存在积料、裹气等一些不足。The screw is the core component of polymer material molding and processing machinery. It mainly transports and plasticizes materials during the molding process. The reasonableness of its structural design has a decisive impact on the production efficiency of the processing process and the quality of molded products. After years of experience, Practical exploration shows that although many new screws with high output and low energy consumption have been designed, there are still some shortcomings such as material accumulation and air entrapment.

按照螺杆结构形式可分为常规螺杆与新型螺杆,其中常规螺杆通常采用三段式全螺纹结构,其螺纹结构主要采用等螺距变槽深或者变螺距等槽深结构实现物料压缩,由于常规螺杆的结构特点而容易导致挤出过程物料熔融慢、压力波动大、混合效果不好、塑化不充分等不足。针对常规螺杆存在问题,开发了分离型螺杆、屏障型螺杆、分流型螺杆、变流道螺杆等新型螺杆并且取得一定实效,其中分离型螺杆、屏障型螺杆、分流型螺杆是在螺杆不同区段设计了固熔分离结构将固体与熔体分离防止塑化不良情况出现,同时主要以剪切塑化为主而使物料经历较长的热机械历程。波状螺杆则是变流道螺杆代表性结构,通过改变其波槽数、波槽截面形状等流道结构设计实现兼具剪切塑化与拉伸塑化作用而降低物料经历热机械历程,而流道设计不合理则容易导致挤出物熔体中存在气泡,即裹气现象。According to the structural form of the screw, it can be divided into conventional screws and new screws. Conventional screws usually adopt a three-stage full thread structure. The thread structure mainly adopts a constant pitch variable groove depth or a variable pitch equal groove depth structure to achieve material compression. Due to the structural characteristics of conventional screws However, it can easily lead to deficiencies such as slow material melting, large pressure fluctuations, poor mixing effects, and insufficient plasticization during the extrusion process. In view of the problems of conventional screws, new screws such as separation screws, barrier screws, split flow screws, and variable flow channel screws have been developed and have achieved certain results. Among them, separation screws, barrier screws, and split flow screws are located in different sections of the screw. The solid-melt separation structure is designed to separate the solid from the melt to prevent poor plasticization. At the same time, shear plasticization is mainly used to make the material undergo a long thermo-mechanical process. The corrugated screw is a representative structure of a variable flow channel screw. By changing the flow channel structure design such as the number of wave grooves and the cross-sectional shape of the wave grooves, it can achieve both shear plasticizing and tensile plasticizing effects and reduce the thermomechanical process of the material. Unreasonable flow channel design can easily lead to the existence of bubbles in the extrudate melt, that is, air entrapment.

例如双渐变双波状螺杆,参考专利文献发明名称:双渐变双波状螺杆,专利公开号:CN1036922A,螺杆全段采用偏心结构使螺槽深度与波幅由大变小再由小变大,螺槽宽度不变,而实现剪切与拉伸作用对物料的塑化混炼。但是,双渐变螺杆也存在不足:偏心结构实现对物料剪切作用同时也具有拉伸作用达到熔融塑化效果较好,由于螺槽宽度不变,物料沿螺槽方向移动过程每个螺槽截面上只有沿螺槽深度方向发生传质,因此混合效果不足。For example, a double-gradient double-corrugated screw, refer to the patent document. Invention title: double-gradient double-corrugated screw, patent publication number: CN1036922A. The entire screw adopts an eccentric structure to make the groove depth and amplitude change from large to small and then from small to large. The groove width The material remains unchanged, and the plasticizing and mixing of the material is achieved by shearing and stretching. However, the double gradually changing screw also has shortcomings: the eccentric structure achieves a shearing effect on the material and also has a stretching effect to achieve a better melting and plasticizing effect. Since the width of the screw groove remains unchanged, each screw groove section of the material moves along the direction of the screw groove. Only mass transfer occurs along the depth direction of the groove, so the mixing effect is insufficient.

例如变深双波状螺杆,参考专利文献实用新型名称:注塑机用的波状螺杆,专利公开号:CN203726779U,熔融段采用偏心结构,固体段与计量段变螺距变螺槽结构以及锥形流道实现螺杆具有剪切作用与拉伸作用对物料进行熔融塑化。同样,变深双波螺杆存在不足:熔融段采用偏心结构设计可实现对物料剪切与拉伸作用,由于固体段与计量段采用变螺距即沿螺槽方向的流道截面为阶梯式变化,因为截面的突变容易出现积料问题,偏心结构设计也存在裹气情况。For example, the variable depth double corrugated screw, refer to the patent document utility model name: corrugated screw for injection molding machine, patent publication number: CN203726779U, the melting section adopts an eccentric structure, the solid section and the metering section have variable pitch and flute structures and a tapered flow channel. The screw has shearing and stretching effects to melt and plasticize the material. Similarly, the variable-depth double-wave screw has shortcomings: the melting section adopts an eccentric structure design to achieve shearing and stretching effects on the material. Since the solid section and metering section adopt variable pitch, that is, the flow channel cross section along the direction of the screw groove changes stepwise. Because the sudden change in the cross-section is prone to material accumulation problems, the eccentric structural design also causes air entrapment.

例如单波状螺杆,参考专利文献实用新型名称:塑料成型螺杆,专利公开号:CN201685441U,螺杆熔融段的螺棱为弧面结构,螺槽深度不变,螺槽宽度沿轴向方向呈周期性变化而实现剪切与拉伸作用,计量段采用销钉结构,实现物料塑化、混合。不足的地方在于:沿螺杆轴向周期变化的螺棱弧面设计可实现对物料剪切作用与拉伸作用,但是由于螺槽深度不变使物料沿螺槽方向移动过程每个螺槽截面上只有沿螺槽深度方向发生传质,混合效果不佳,同时物料体积由小变大过程依赖于熔体膨胀填充慢腔体,膨胀不足容易出现裹气。For example, a single corrugated screw, refer to the patent document Utility Model Name: Plastic Molding Screw, Patent Publication Number: CN201685441U. The spiral edge of the screw melting section is a curved structure, the depth of the screw groove remains unchanged, and the width of the screw groove changes periodically along the axial direction. To achieve shearing and stretching, the metering section adopts a pin structure to achieve plasticization and mixing of materials. The disadvantage is that the design of the spiral arc surface that changes periodically along the axial direction of the screw can achieve shearing and stretching effects on the material. However, due to the constant depth of the screw groove, the material moves along the direction of the screw groove. Mass transfer only occurs along the depth direction of the screw groove, and the mixing effect is poor. At the same time, the process of material volume changing from small to large relies on melt expansion to fill the slow cavity. Insufficient expansion is prone to entrapment.

综上,现有技术主要存在问题:一、混合不够充分;二、忽略物料熔融过程时缓慢进行,同等质量的固体物料和熔体物料所占据体积不同,而出现裹气问题。To sum up, there are main problems in the existing technology: 1. Insufficient mixing; 2. The melting process of the material is ignored and proceeds slowly. Solid materials and melt materials of the same mass occupy different volumes, resulting in air entrapment problems.

发明内容Contents of the invention

本发明旨在至少在一定程度上解决现有技术中的上述技术问题之一。为此,本发明实施例提供一种流道截面可参数化设计的螺杆,解决物料熔融塑化过程混合不够充分问题与挤出熔体存在汽包问题。The present invention aims to solve one of the above-mentioned technical problems in the prior art, at least to a certain extent. To this end, embodiments of the present invention provide a screw with a parameterizable design of the flow channel cross section, which solves the problem of insufficient mixing during the melting and plasticizing process of the material and the problem of a steam drum in the extruded melt.

根据本发明实施例的流道截面可参数化设计的螺杆,包括螺杆主体、螺棱以及分流混合元件,所述螺棱设置若干条并设置在所述螺杆主体前段和中段的周面上,使得所述螺杆主体上具有若干条流道,所述流道的截面为流道截面;其中,部分或全部所述流道截面沿螺槽方向进行参数化设计:螺槽宽度变大的同时螺槽深度变小,螺槽宽度变小的同时螺槽深度变大,以使每一个所述流道截面存在沿螺槽宽度方向传质的同时,也存在沿螺槽深度方向的传质,螺槽方向、流道截面方法方向与物料流动方向一致;所述流道的部分或全部沿螺槽方向呈线性变化规律逐渐收敛,以使物料受到剪切和拉伸作用的同时,物料也不断受到压实;所述分流混合元件包括设置在所述螺杆主体后段周面上的所述多个阻流块,各所述阻流块呈螺旋阵列排列,以使料流每经过一排所述阻流块就经过一次分流与混合。According to the embodiment of the present invention, a screw with a parameterizable design of flow channel cross section includes a screw body, a spiral rib and a split flow mixing element. Several of the spiral ribs are arranged on the peripheral surfaces of the front and middle sections of the screw body, so that There are several flow channels on the screw body, and the cross section of the flow channel is the flow channel cross section; wherein, part or all of the flow channel cross section is designed parametrically along the direction of the screw groove: as the width of the screw channel becomes larger, the screw channel The depth becomes smaller, the width of the groove becomes smaller, and the depth of the groove becomes larger, so that in each of the flow channel sections, there is mass transfer along the width direction of the groove, and there is also mass transfer along the depth direction of the groove. The direction and cross-section direction of the flow channel are consistent with the direction of material flow; part or all of the flow channel exhibits a linear change pattern and gradually converges along the direction of the screw groove, so that while the material is sheared and stretched, the material is also constantly under pressure. Really; the splitting mixing element includes a plurality of flow blocking blocks arranged on the peripheral surface of the rear section of the screw body, and each of the flow blocking blocks is arranged in a spiral array, so that the material flow passes through one row of the blocking blocks. The flow block undergoes one splitting and mixing.

在可选或优选的实施例中,所述螺棱设置两条分别为第一螺棱和第二螺棱,所述第一螺棱的后棱与所述第二螺棱的前棱形成第一流道,所述第一流道的截面为第一流道截面,所述第一螺棱的前棱与所述第二螺棱的后棱形成第二流道,所述第二流道的截面为第二流道截面,所述流道包括所述第一流道和所述第二流道,所述第一流道的螺槽宽度为W1、螺槽深度为H1,所述第二流道的螺槽宽度为W2、螺槽深度为H2,整根所述流道截面可参数化设计的螺杆自前段向后段分为固体输送段、熔融段以及计量段三段,所述固体输送段包括固体输送前段和固体输送后段,所述计量段包括计量前段和计量后段。In an optional or preferred embodiment, the helical edge is provided with two first helical edges and a second helical edge respectively, and the rear edge of the first helical edge and the front edge of the second helical edge form a third helical edge. A first flow channel, the cross section of the first flow channel is the first flow channel cross section, the front edge of the first helical edge and the rear edge of the second helical edge form a second flow channel, the cross section of the second flow channel is A second flow channel cross section. The flow channel includes the first flow channel and the second flow channel. The first flow channel has a groove width of W1 and a groove depth of H1. The second flow channel has a groove width of W1 and a groove depth of H1. The groove width is W2 and the screw groove depth is H2. The entire screw, whose flow channel cross section can be parameterized, is divided into three sections from the front section to the rear section, including a solid conveying section, a melting section and a metering section. The solid conveying section includes solid There is a front conveying section and a rear solid conveying section, and the metering section includes a front metering section and a rear metering section.

在可选或优选的实施例中,所述固体输送前段中,所述第一流道截面和所述第二流道截面均保持不变。进一步的,所述固体输送前段中,所述第一螺棱和所述第二螺棱的厚度均不变,所述第一流道和第二流道的螺槽深度均不变。In an optional or preferred embodiment, in the solid conveying front section, both the first flow channel cross section and the second flow channel cross section remain unchanged. Further, in the solid conveying front section, the thickness of the first spiral edge and the second spiral edge remain unchanged, and the depth of the spiral groove of the first flow channel and the second flow channel remains unchanged.

在可选或优选的实施例中,所述固体输送后段、所述熔融段以及所述计量前段中,所述流道截面沿螺槽方向进行参数化设计。In an optional or preferred embodiment, in the solid conveying rear section, the melting section and the metering front section, the flow channel cross section is designed parametrically along the direction of the screw groove.

其中,所述固体输送后段中,所述第一螺棱和所述第二螺棱为等螺距设计,所述第一流道截面和所述第二流道截面沿螺槽方向按线性规律不断缩小;所述第一流道的螺槽深度H1按正弦规律变化的同时其螺槽宽度W1按余割规律变化,所述第二流道的螺槽深度H2、螺槽宽度W2变化规律分别与H1、W2相同,相位差为180°。Wherein, in the latter section of solid conveying, the first helical edge and the second helical edge are designed with equal pitch, and the first flow channel cross section and the second flow channel cross section continue according to a linear rule along the direction of the screw groove. Reduced; while the groove depth H1 of the first flow channel changes according to the sinusoidal law, its groove width W1 changes according to the cosecant law, and the groove depth H2 and groove width W2 of the second flow channel change according to the law of H1 respectively. , W2 are the same, and the phase difference is 180°.

其中,所述熔融段中,所述第一螺棱和所述第二螺棱为等螺距设计,所述第一流道截面和所述第二流道截面沿螺槽方向按线性规律不断缩小;所述第一流道的螺槽深度H1采用幅值变小多个周期正弦变化规律的同时其螺槽宽度W1按余割规律变化,所述第二流道的螺槽深度H2、螺槽宽度W2变化规律分别与H1、W2相同,相位差为180°。Wherein, in the melting section, the first helical edge and the second helical edge are designed with equal pitch, and the first flow channel cross section and the second flow channel cross section continue to shrink linearly along the direction of the screw groove; The groove depth H1 of the first flow channel adopts a sinusoidal change rule with a smaller amplitude and multiple periods, while the groove width W1 changes according to the cosecant law. The groove depth H2 and the groove width W2 of the second flow channel are The changing rules are the same as H1 and W2 respectively, and the phase difference is 180°.

其中,所述计量前段中,所述第一螺棱和所述第二螺棱为等螺距设计,所述第一流道截面和所述第二流道截面沿螺槽方向保持不变;所述第一流道的螺槽深度H1采用恒幅值多周期正弦变化规律的同时其螺槽宽度W1按余割规律变化,所述第二流道的螺槽深度H2、螺槽宽度W2变化规律分别与H1、W2相同,相位差为180°。Wherein, in the pre-measuring section, the first spiral edge and the second spiral edge are designed with equal pitch, and the first flow channel cross section and the second flow channel cross section remain unchanged along the screw groove direction; The groove depth H1 of the first flow channel adopts a constant-amplitude multi-period sinusoidal variation law, while its groove width W1 changes according to a cosecant law. The groove depth H2 and groove width W2 of the second flow channel change with the same rules respectively. H1 and W2 are the same, and the phase difference is 180°.

在可选或优选的实施例中,所述分流混合元件设置在所述计量后段。进一步的,In an optional or preferred embodiment, the split mixing element is provided in the post-metering section. further,

所述分流混合元件中,所述阻流块为棱形,料流每经过一排所述阻流块就经过一次分流与混合,经过n排阻流块后,料流经过2n次的分流与汇合。In the diversion mixing element, the flow blocking blocks are prismatic. Each time the material flow passes through one row of the flow blocking blocks, it undergoes one splitting and mixing. After passing through n rows of flow blocking blocks, the material flow undergoes 2 n splitting operations. and confluence.

基于上述技术方案,本发明实施例至少具有以下有益效果:上述技术方案,部分或全部流道是沿螺槽方向逐渐收敛,流道截面沿螺旋方向是不断缩小,物料在流道过程沿着流动方向产生速度梯度,物料流动过程受到剪切作用同时也收到拉伸作用,因此降低了物料机械热历程,同时由于流道的收敛不断将物料压实而消除了裹气现象;进行参数化设计的流道截面,其螺槽深度与螺槽宽度方向此消彼长周期性变化,使物料在流动过程增加了其传质作用,而提高螺杆混合效果。Based on the above technical solution, the embodiments of the present invention at least have the following beneficial effects: In the above technical solution, part or all of the flow channels gradually converge along the spiral direction, the cross section of the flow channel continuously shrinks along the spiral direction, and the material flows along the flow channel process. The velocity gradient is generated in the direction, and the material flow process is subject to shearing and stretching, thus reducing the mechanical thermal history of the material. At the same time, due to the convergence of the flow channel, the material is continuously compacted and the air entrapment phenomenon is eliminated; parametric design is carried out The cross section of the flow channel has a periodic change in the direction of the groove depth and the groove width, which increases the mass transfer effect of the material during the flow process and improves the screw mixing effect.

附图说明Description of drawings

下面结合附图和实施例对本发明进一步地说明;The present invention will be further described below in conjunction with the accompanying drawings and examples;

图1是本发明实施例的结构示意图;Figure 1 is a schematic structural diagram of an embodiment of the present invention;

图2是图1中A-A向的剖视图;Figure 2 is a cross-sectional view along the A-A direction in Figure 1;

图3是图1中B-B向的剖视图;Figure 3 is a cross-sectional view along the B-B direction in Figure 1;

图4是图1中C-C向的剖视图;Figure 4 is a cross-sectional view along the C-C direction in Figure 1;

图5是本发明实施例中分流混合元件的展开示意图;Figure 5 is an expanded schematic view of the splitter mixing element in the embodiment of the present invention;

图6是本发明实施例中流道截面的变化规律示意图;Figure 6 is a schematic diagram of the change pattern of the flow channel cross section in the embodiment of the present invention;

图7是本发明实施例中流道螺槽深度的变化规律示意图;Figure 7 is a schematic diagram of the change pattern of the depth of the flow channel groove in the embodiment of the present invention;

图8是本发明实施例中流道螺槽宽度的变化规律示意图;Figure 8 is a schematic diagram of the change pattern of the width of the flow channel groove in the embodiment of the present invention;

图8是本发明实施例中流道螺槽宽度的变化规律示意图;Figure 8 is a schematic diagram of the change pattern of the width of the flow channel groove in the embodiment of the present invention;

图9是本发明实施例中螺槽物料的展开示意图。Figure 9 is a schematic view of the expansion of the screw channel material in the embodiment of the present invention.

具体实施方式Detailed ways

本部分将详细描述本发明的具体实施例,本发明之较佳实施例在附图中示出,附图的作用在于用图形补充说明书文字部分的描述,使人能够直观地、形象地理解本发明的每个技术特征和整体技术方案,但其不能理解为对本发明保护范围的限制。This section will describe the specific embodiments of the present invention in detail. The preferred embodiments of the present invention are shown in the accompanying drawings. The function of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand the present invention. Each technical feature and overall technical solution of the invention shall not be construed as limiting the scope of protection of the invention.

在本发明的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that orientation descriptions, such as up, down, front, back, left, right, etc., are based on the orientation or position relationships shown in the drawings and are only In order to facilitate the description of the present invention and simplify the description, it is not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention.

在本发明的描述中,若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present invention, several means one or more, plural means two or more, greater than, less than, more than, etc. are understood to exclude the original number, and above, below, within, etc. are understood to include the original number. If there is a description of first and second, it is only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of indicated technical features or implicitly indicating the order of indicated technical features. relation.

本发明的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本发明中的具体含义。In the description of the present invention, unless otherwise explicitly limited, words such as setting, installation, and connection should be understood in a broad sense. Those skilled in the art can reasonably determine the specific meaning of the above words in the present invention in combination with the specific content of the technical solution.

参照图1至图9,出示了一种流道截面可参数化设计的螺杆,包括螺杆主体100、螺棱以及分流混合元件300,螺棱设置若干条并设置在螺杆主体100前段和中段的周面上,使得螺杆主体100上具有若干条流道,流道的截面为流道截面。Referring to Figures 1 to 9, a screw with a parameterizable design of the flow channel cross section is shown, including a screw body 100, a spiral edge and a split flow mixing element 300. Several spiral edges are provided and are arranged around the front and middle sections of the screw body 100. On the surface, there are several flow channels on the screw body 100, and the cross section of the flow channel is the flow channel cross section.

本实施例中,螺杆主体的直径30、长径比28、压缩比3.0。In this embodiment, the screw body has a diameter of 30, an aspect ratio of 28, and a compression ratio of 3.0.

其中,部分或全部流道截面沿螺槽方向进行参数化设计:螺槽宽度变大的同时螺槽深度变小,螺槽宽度变小的同时螺槽深度变大,以使每一个流道截面存在沿螺槽宽度方向传质的同时,也存在沿螺槽深度方向的传质,螺槽方向、流道截面方法方向与物料流动方向一致。Among them, part or all of the flow channel cross-sections are designed parametrically along the direction of the screw groove: as the screw channel width becomes larger, the screw groove depth becomes smaller, and as the screw channel width becomes smaller, the screw groove depth becomes larger, so that each flow channel section While there is mass transfer along the width direction of the screw channel, there is also mass transfer along the depth direction of the screw channel. The direction of the screw channel and the direction of the flow channel section are consistent with the direction of material flow.

流道的部分或全部沿螺槽方向呈线性变化规律逐渐收敛,以使物料受到剪切和拉伸作用的同时,物料也不断受到压实。Part or all of the flow channel gradually converges linearly along the direction of the screw groove, so that while the material is sheared and stretched, the material is also continuously compacted.

具体而言,参照图1,整根流道截面可参数化设计的螺杆自前段向后段分为固体输送段P1、熔融段P2以及计量段P3三段,固体输送段P1包括固体输送前段P11和固体输送后段P12,计量段P3包括计量前段P31和计量后段P32。Specifically, referring to Figure 1, the entire flow channel cross-section of the screw can be parameterized and designed into three sections from the front section to the rear section, including the solid conveying section P1, the melting section P2 and the metering section P3. The solid conveying section P1 includes the solid conveying front section P11. and the solid conveying rear section P12, and the metering section P3 includes the pre-measurement section P31 and the post-measurement section P32.

螺棱设置两条分别为第一螺棱E1和第二螺棱E2,如图2所示第一螺棱E1和第二螺棱E2等螺距,但螺棱厚度变化。第一螺棱E1的后棱与第二螺棱E2的前棱形成第一流道S1,第一流道S1的截面为第一流道截面,第一螺棱E1的前棱与第二螺棱E2的后棱形成第二流道S2,第二流道S2的截面为第二流道截面,流道包括第一流道S1和第二流道S2,第一流道S1的螺槽宽度为W1、螺槽深度为H1,第二流道S2的螺槽宽度为W2、螺槽深度为H2,如图3和图4所示。Two helical edges are provided, namely the first helical edge E1 and the second helical edge E2. As shown in Figure 2, the first helical edge E1 and the second helical edge E2 are of equal pitch, but the thickness of the helical edge changes. The rear edge of the first helical edge E1 and the front edge of the second helical edge E2 form a first flow channel S1. The cross section of the first flow channel S1 is the first flow channel cross section. The front edge of the first helical edge E1 and the front edge of the second helical edge E2 The rear edge forms a second flow channel S2. The cross section of the second flow channel S2 is the second flow channel cross section. The flow channel includes a first flow channel S1 and a second flow channel S2. The groove width of the first flow channel S1 is W1. The depth is H1, the groove width of the second flow channel S2 is W2, and the groove depth is H2, as shown in Figures 3 and 4.

固体输送前段P11中,为保证连续输送等量固体物料,第一流道截面和第二流道截面均保持不变。可以理解的是,第一螺棱E1和第二螺棱E2的厚度均不变,第一流道S1和第二流道S2的螺槽深度均不变,即等螺槽深度等螺距的结构,螺槽宽度W1、W2与螺槽深度H1、H2为常数。In the solid conveying front section P11, in order to ensure continuous conveying of the same amount of solid materials, the first flow channel cross-section and the second flow channel cross-section remain unchanged. It can be understood that the thickness of the first helical edge E1 and the second helical edge E2 remains unchanged, and the groove depths of the first flow channel S1 and the second flow channel S2 remain unchanged, that is, the structure of equal groove depth and equal pitch, The screw groove widths W1 and W2 and the screw groove depths H1 and H2 are constants.

固体输送后段P12、熔融段P2以及计量前段P31中,流道截面沿螺槽方向进行参数化设计,即螺槽宽度变大的同时螺槽深度变小,螺槽宽度变小的同时螺槽深度变大。In the solid conveying rear section P12, the melting section P2, and the metering front section P31, the flow channel section is designed parametrically along the direction of the screw channel, that is, when the screw channel width becomes larger, the screw channel depth becomes smaller, and when the screw channel width becomes smaller, the channel depth becomes smaller. The depth becomes greater.

固体输送后段P12中,为保证物料压实以及物料间的气体排出,第一螺棱E1和第二螺棱E2为等螺距设计,第一流道截面和第二流道截面沿螺槽方向按线性规律不断缩小;为增加流道截面内物料宽度方向与深度方向的混合、传质效果,第一流道S1的螺槽深度H1按正弦规律变化的同时其螺槽宽度W1按余割规律变化,第二流道S2的螺槽深度H2、螺槽宽度W2变化规律分别与H1、W2相同,相位差为180°。该段螺槽深度与宽度变化规律需要编写特定程序1控制。In the final section P12 of solid conveying, in order to ensure material compaction and gas discharge between materials, the first spiral edge E1 and the second spiral edge E2 are designed with equal pitch, and the first and second flow channel sections are arranged along the direction of the screw groove. The linear law continues to shrink; in order to increase the mixing and mass transfer effects of the material width direction and depth direction in the flow channel section, the groove depth H1 of the first flow channel S1 changes according to the sinusoidal law, while its groove width W1 changes according to the cosecant law, The change rules of the groove depth H2 and the groove width W2 of the second flow channel S2 are the same as those of H1 and W2 respectively, and the phase difference is 180°. The changing pattern of the depth and width of the screw groove in this section requires writing a specific program to control it.

熔融段P2中,为降低物料热历程与压实排气,第一螺棱E1和第二螺棱E2为等螺距设计,第一流道截面和第二流道截面沿螺槽方向按线性规律不断缩小;为保证混合与压实效果,第一流道S1的螺槽深度H1采用幅值变小多个周期正弦变化规律的同时其螺槽宽度W1按余割规律变化,第二流道S2的螺槽深度H2、螺槽宽度W2变化规律分别与H1、W2相同,相位差为180°。该段螺槽深度与宽度变化规律需编写特定程序2控制。In the melting section P2, in order to reduce the thermal history of the material and compact the exhaust, the first spiral edge E1 and the second spiral edge E2 are designed with equal pitch, and the first flow channel section and the second flow channel section continue according to a linear law along the direction of the screw groove. reduction; in order to ensure the mixing and compaction effect, the groove depth H1 of the first flow channel S1 adopts a sinusoidal change rule with a smaller amplitude for multiple periods, while its groove width W1 changes according to the cosecant law, and the screw groove depth H1 of the second flow channel S2 changes according to the cosecant law. The change rules of groove depth H2 and screw groove width W2 are the same as H1 and W2 respectively, and the phase difference is 180°. The changing rules of the depth and width of the screw groove in this section need to be controlled by writing a specific program.

计量前段P31中,为保证稳定输送,第一螺棱E1和第二螺棱E2为等螺距设计,第一流道截面和第二流道截面沿螺槽方向保持不变;为进步一步增强混合效果,第一流道S1的螺槽深度H1采用恒幅值多周期正弦变化规律的同时其螺槽宽度W1按余割规律变化,第二流道S2的螺槽深度H2、螺槽宽度W2变化规律分别与H1、W2相同,相位差为180°。该段螺槽深度与宽度变化规律需编写特定程序3控制。In the pre-measurement section P31, in order to ensure stable transportation, the first spiral edge E1 and the second spiral edge E2 are designed with equal pitch, and the first flow channel cross section and the second flow channel cross section remain unchanged along the screw groove direction; in order to further enhance the mixing effect , the groove depth H1 of the first flow channel S1 adopts a constant-amplitude multi-period sinusoidal variation law, while its groove width W1 changes according to the cosecant law, and the groove depth H2 and groove width W2 of the second flow channel S2 vary according to the law respectively. Same as H1 and W2, the phase difference is 180°. The changing rules of the depth and width of the screw groove in this section need to be controlled by writing a specific program 3.

分流混合元件300设置在计量后段P32。具体的,参照图5,分流混合元件300包括设置在螺杆主体100后段周面上的多个阻流块301,各阻流块301呈螺旋阵列排列,以使料流每经过一排阻流块301就经过一次分流与混合,如此,可进一步提升混合效果以及消除压力波动。具体的,如图5所示,阻流块301为棱形,料流每经过一排阻流块301就经过一次分流与混合,经过n排阻流块后,料流经过2n次的分流与汇合。The split mixing element 300 is provided in the post-metering section P32. Specifically, referring to Figure 5, the splitting mixing element 300 includes a plurality of flow blocking blocks 301 arranged on the peripheral surface of the rear section of the screw body 100. Each flow blocking block 301 is arranged in a spiral array, so that the material flow passes through a row of blocking blocks 301. Block 301 undergoes splitting and mixing once, which can further improve the mixing effect and eliminate pressure fluctuations. Specifically, as shown in Figure 5, the flow blocking blocks 301 are prismatic. Each time the material flow passes through a row of flow blocking blocks 301, it undergoes one splitting and mixing. After passing through n rows of flow blocking blocks, the material flow undergoes 2 n splitting operations. and confluence.

上述流道截面可参数化设计的螺杆固体输送后段P12、熔融段P2的流道是沿螺槽方向逐渐收敛,流道截面沿螺旋方向是不断缩小,物料在流道过程沿着流动方向产生速度梯度,物料流动过程受到剪切作用同时也收到拉伸作用,因此降低了物料机械热历程,同时由于流道的收敛不断将物料压实而消除了裹气现象。固体输送后段P12、熔融段P2以及计量前段P31是进行参数化设计的流道截面,其螺槽深度与螺槽宽度方向此消彼长周期性变化,如图9所示,使物料在流动过程增加了其传质作用,而提高螺杆混合效果。The flow channels in the rear section P12 and the melting section P2 of the screw solid conveying section P12 and the melting section P2 of which the above-mentioned flow channel cross sections can be parameterized are gradually converged along the direction of the screw groove. The cross section of the flow channel is continuously reduced along the spiral direction. The material is generated along the flow direction during the flow channel process. Due to the velocity gradient, the material flow process is subject to shearing and stretching, thus reducing the mechanical thermal history of the material. At the same time, due to the convergence of the flow channel, the material is continuously compacted and the air entrapment phenomenon is eliminated. The solid conveying back section P12, the melting section P2, and the metering front section P31 are flow channel cross-sections designed with parametric design. The depth of the groove and the width of the groove change periodically, as shown in Figure 9, so that the material flows The process increases its mass transfer effect and improves the screw mixing effect.

需要说明的是,在实际操作中,本领域具体人员在螺杆主体的具体哪段流道截面沿螺槽方向进行参数化设计,以及在哪段流道设定线性变化规律逐渐收敛,本领域可以适应性调整,一般会在中段位置进行并适当调整。It should be noted that in actual operations, specific personnel in the field can perform parametric design on the specific flow channel section of the screw body along the direction of the screw groove, and at which flow channel section the linear change rule gradually converges. This field can Adaptive adjustments are generally made at the mid-section and adjusted appropriately.

本实施例中,固体输送后段P12中,流道的螺槽深度与螺槽宽度的变化规律按特定程序1控制,特定程序1包括固体输送后段P12的第一流道截面S1、第二流道截面S2控制程序,具体是:In this embodiment, in the solid conveying rear section P12, the changing rules of the groove depth and the groove width of the flow channel are controlled according to a specific program 1. The specific program 1 includes the first flow channel section S1, the second flow channel section S1 of the solid conveying rear section P12. Road section S2 control program, specifically:

H1=1*sin(trajpar*360*2)+6;H1=1*sin(trajpar*360*2)+6;

W1=(-1*(4*trajpar+3)+73)/(1*sin(trajpar*360*2)+6);W1=(-1*(4*trajpar+3)+73)/(1*sin(trajpar*360*2)+6);

H2=-1*sin(trajpar*360*2)+6;H2=-1*sin(trajpar*360*2)+6;

W2=(-1*(4*trajpar+3)+73)/(-1*sin(trajpar*360*2)+6)。W2=(-1*(4*trajpar+3)+73)/(-1*sin(trajpar*360*2)+6).

熔融段P2中,流道的螺槽深度与螺槽宽度的变化规律按特定程序2控制,特定程序2包括熔融段P2的第一流道截面S1控制程序1,具体是:In the melting section P2, the change rules of the groove depth and groove width of the runner are controlled according to a specific program 2. The specific program 2 includes the first runner cross-section S1 control program 1 of the melting section P2, specifically:

H1=0.5*sin(trajpar*360*1)+6;H1=0.5*sin(trajpar*360*1)+6;

W1=(-3.90909*(2*trajpar+7)+93.36364)/(0.5*sin(trajpar*360*1)+6);W1=(-3.90909*(2*trajpar+7)+93.36364)/(0.5*sin(trajpar*360*1)+6);

第一流道截面S1控制程序2:First flow channel section S1 control program 2:

H1=-1.5*trajpar+6;H1=-1.5*trajpar+6;

W1=(-3.90909*(0.5*trajpar+9)+93.36364)/(-1.5*trajpar+6);W1=(-3.90909*(0.5*trajpar+9)+93.36364)/(-1.5*trajpar+6);

第一流道截面S1控制程序3:First flow channel section S1 control program 3:

H1=0.3*sin(trajpar*360*1)+4.5;H1=0.3*sin(trajpar*360*1)+4.5;

W1=(-3.90909*(2*trajpar+9.5)+93.36364)/(0.3*sin(trajpar*360*1)+4.5);W1=(-3.90909*(2*trajpar+9.5)+93.36364)/(0.3*sin(trajpar*360*1)+4.5);

第一流道截面S1控制程序4:First flow channel section S1 control program 4:

H1=-0.9*trajpar+4.5;H1=-0.9*trajpar+4.5;

W1=(-3.90909*(0.5*trajpar+11.5)+93.36364)/(-0.9*trajpar+4.5);W1=(-3.90909*(0.5*trajpar+11.5)+93.36364)/(-0.9*trajpar+4.5);

第一流道截面S1控制程序5:First flow channel section S1 control program 5:

H1=0.4*sin(trajpar*360*1.5)+3.6;H1=0.4*sin(trajpar*360*1.5)+3.6;

W1=(-3.90909*(3*trajpar+12)+93.36364)/(0.4*sin(trajpar*360*1.5)+3.6);W1=(-3.90909*(3*trajpar+12)+93.36364)/(0.4*sin(trajpar*360*1.5)+3.6);

第一流道截面S1控制程序6:First flow channel section S1 control program 6:

H1=-1.1*trajpar+3.6;H1=-1.1*trajpar+3.6;

W1=(-3.90909*(0.5*trajpar+15)+93.36364)/(-1.1*trajpar+3.6);W1=(-3.90909*(0.5*trajpar+15)+93.36364)/(-1.1*trajpar+3.6);

第一流道截面S1控制程序7:First flow channel section S1 control program 7:

H1=0.3*sin(trajpar*360*1)+2.5;H1=0.3*sin(trajpar*360*1)+2.5;

W1=(-3.90909*(2*trajpar+15.5)+93.36364)/(0.3*sin(trajpar*360*1)+2.5);第一流道截面S1控制程序8:W1=(-3.90909*(2*trajpar+15.5)+93.36364)/(0.3*sin(trajpar*360*1)+2.5); First flow channel section S1 control program 8:

H1=-0.6*trajpar+2.5;H1=-0.6*trajpar+2.5;

W1=(-3.90909*(0.5*trajpar+17.5)+93.36364)/(-0.6*trajpar+2.5);W1=(-3.90909*(0.5*trajpar+17.5)+93.36364)/(-0.6*trajpar+2.5);

熔融段P2的第二流道截面S2控制程序1:Second flow channel section S2 control program 1 of melting section P2:

H2=-0.5*sin(trajpar*360*1)+6;H2=-0.5*sin(trajpar*360*1)+6;

W2=(-3.90909*(2*trajpar+7)+93.36364)/(-0.5*sin(trajpar*360*1)+6);W2=(-3.90909*(2*trajpar+7)+93.36364)/(-0.5*sin(trajpar*360*1)+6);

第二流道截面S2控制程序2:Second flow channel section S2 control program 2:

H2=-1.5*trajpar+6;H2=-1.5*trajpar+6;

W2=(-3.90909*(0.5*trajpar+9)+93.36364)/(-1.5*trajpar+6);W2=(-3.90909*(0.5*trajpar+9)+93.36364)/(-1.5*trajpar+6);

第二流道截面S2控制程序3:Second flow channel section S2 control program 3:

H2=-0.3*sin(trajpar*360*1)+4.5;H2=-0.3*sin(trajpar*360*1)+4.5;

W2=(-3.90909*(2*trajpar+9.5)+93.36364)/(-0.3*sin(trajpar*360*1)+4.5);第二流道截面S2控制程序4:W2=(-3.90909*(2*trajpar+9.5)+93.36364)/(-0.3*sin(trajpar*360*1)+4.5); Second flow channel section S2 control program 4:

H2=-0.9*trajpar+4.5;H2 = -0.9*trajpar+4.5;

W2=(-3.90909*(0.5*trajpar+11.5)+93.36364)/(-0.9*trajpar+4.5);W2=(-3.90909*(0.5*trajpar+11.5)+93.36364)/(-0.9*trajpar+4.5);

第二流道截面S2控制程序5:Second flow channel section S2 control program 5:

H2=0.4*sin(trajpar*360*1.5)+3.6;H2=0.4*sin(trajpar*360*1.5)+3.6;

W2=(-3.90909*(3*trajpar+12)+93.36364)/(0.4*sin(trajpar*360*1.5)+3.6);第二流道截面S2控制程序6:W2=(-3.90909*(3*trajpar+12)+93.36364)/(0.4*sin(trajpar*360*1.5)+3.6); Second flow channel section S2 control program 6:

H2=-1.1*trajpar+3.6;H2=-1.1*trajpar+3.6;

W2=(-3.90909*(0.5*trajpar+15)+93.36364)/(-1.1*trajpar+3.6);W2=(-3.90909*(0.5*trajpar+15)+93.36364)/(-1.1*trajpar+3.6);

第二流道截面S2控制程序7:Second flow channel section S2 control program 7:

H2=-0.3*sin(trajpar*360*1)+2.5;H2=-0.3*sin(trajpar*360*1)+2.5;

W2=(-3.90909*(2*trajpar+15.5)+93.36364)/(-0.3*sin(trajpar*360*1)+2.5);W2=(-3.90909*(2*trajpar+15.5)+93.36364)/(-0.3*sin(trajpar*360*1)+2.5);

第二流道截面S2控制程序8:Second flow channel section S2 control program 8:

H2=-0.6*trajpar+2.5;H2=-0.6*trajpar+2.5;

W2=(-3.90909*(0.5*trajpar+17.5)+93.36364)/(-0.6*trajpar+2.5)。W2=(-3.90909*(0.5*trajpar+17.5)+93.36364)/(-0.6*trajpar+2.5).

计量前段P31中,流道的螺槽深度与螺槽宽度的变化规律按特定程序3控制,特定程序3包括计量前段的第一流道截面S1、第二流道截面S2控制程序,具体是:In the pre-measurement section P31, the change rules of the groove depth and groove width of the flow channel are controlled according to specific program 3. The specific program 3 includes the control procedures for the first flow channel section S1 and the second flow channel section S2 in the pre-measurement section, specifically:

H1=0.1*sin(trajpar*360*4.5)+1.9;H1=0.1*sin(trajpar*360*4.5)+1.9;

W1=23/(0.1*sin(trajpar*360*4.5)+1.9);W1=23/(0.1*sin(trajpar*360*4.5)+1.9);

H2=-0.1*sin(trajpar*360*4.5)+1.9;H2=-0.1*sin(trajpar*360*4.5)+1.9;

W2=23/(-0.1*sin(trajpar*360*4.5)+1.9)。W2=23/(-0.1*sin(trajpar*360*4.5)+1.9).

上述特定程序1、特定程序2及特定程序3是本发明控制流道截面参数化设计的具体一个实施例,在其它实施例中,同样可采用其它控制程序进行,只需满足以下条件即可:部分或全部流道截面沿螺槽方向进行参数化设计,螺槽宽度变大的同时螺槽深度变小,螺槽宽度变小的同时螺槽深度变大;以及同时实现流道的部分或全部沿螺槽方向呈线性变化规律逐渐收敛。The above-mentioned specific program 1, specific program 2 and specific program 3 are a specific embodiment of the parametric design of the control flow channel section of the present invention. In other embodiments, other control programs can also be used, as long as the following conditions are met: Part or all of the flow channel cross-section is designed parametrically along the direction of the screw groove. When the screw channel width becomes larger, the screw channel depth becomes smaller, and when the screw channel width becomes smaller, the screw groove depth becomes larger; and part or all of the flow channel is realized at the same time. The linear change pattern along the screw groove direction gradually converges.

上面结合附图对本发明实施例作了详细说明,但是本发明不限于上述实施例,在所述技术领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the technical field, various modifications can be made without departing from the purpose of the present invention. kind of change.

Claims (10)

1. The screw with the parametrizable flow passage section is characterized by comprising a screw body, screw edges and a flow dividing mixing element, wherein the screw edges are arranged on the peripheral surfaces of the front section and the middle section of the screw body, so that the screw body is provided with a plurality of flow passages, and the section of each flow passage is a flow passage section; wherein,
and carrying out parameterized design on part or all of the sections of the flow channels along the direction of the spiral grooves: the width of the spiral groove is increased, the depth of the spiral groove is reduced, and the depth of the spiral groove is increased, so that mass transfer exists in the width direction of the spiral groove and mass transfer exists in the depth direction of the spiral groove at the same time when mass transfer exists in each flow channel section, and the directions of the spiral groove and the flow channel section are consistent with the flow direction of materials;
part or all of the flow channels gradually converge along the direction of the spiral grooves in a linear change rule, so that the materials are compacted continuously while being sheared and stretched;
the flow dividing and mixing element comprises a plurality of flow blocking blocks arranged on the peripheral surface of the rear section of the screw body, and the flow blocking blocks are arranged in a spiral array, so that a material flow is divided and mixed once after passing through each row of flow blocking blocks.
2. The screw of claim 1, wherein the flow channel cross section is parametrizable, characterized by: the screw edges are provided with a first screw edge and a second screw edge respectively, the rear edge of the first screw edge and the front edge of the second screw edge form a first flow channel, the section of the first flow channel is a first flow channel section, the front edge of the first screw edge and the rear edge of the second screw edge form a second flow channel, the section of the second flow channel is a second flow channel section, the flow channels comprise the first flow channel and the second flow channel, the screw rod with the section capable of being parametrically designed is divided into a solid conveying section, a melting section and a metering section from a front section to a rear section, wherein the solid conveying section comprises a solid conveying front section and a solid conveying rear section, and the metering section comprises a metering front section and a metering rear section; wherein,
in the solids conveying forward section, both the first flow passage cross section and the second flow passage cross section remain unchanged;
the flow channel section is parametrically designed along the direction of the spiral groove in the solid conveying rear section, the melting section and the metering front section;
the split mixing element is disposed in the metering rear section.
3. The screw of claim 2, wherein the flow passage cross section is parametrizable, characterized by: in the solid conveying front section, the thicknesses of the first screw edges and the second screw edges are unchanged, and the screw groove depths of the first flow channel and the second flow channel are unchanged.
4. The screw of claim 2, wherein the flow passage cross section is parametrizable, characterized by: in the solid conveying rear section, the first screw thread and the second screw thread are designed with equal screw pitches, and the section of the first flow channel and the section of the second flow channel are continuously reduced along the direction of the screw grooves according to a linear rule; the spiral groove depth H1 of the first flow channel changes according to a sine rule and the spiral groove width W1 of the first flow channel changes according to a complementary cutting rule, the spiral groove depth H2 and the spiral groove width W2 of the second flow channel change according to the same rules as H1 and W2 respectively, and the phase difference is 180 degrees.
5. The screw with parametrizable flow channel cross section according to claim 4, wherein the variation of the channel depth and the channel width in the solid conveying back section is controlled according to a specific program 1, wherein the specific program 1 comprises
The first flow passage section and the second flow passage section of the solid conveying rear section control program:
H1=1*sin(trajpar*360*2)+6;
W1=(-1*(4*trajpar+3)+73)/(1*sin(trajpar*360*2)+6);
H2=-1*sin(trajpar*360*2)+6;
W2=(-1*(4*trajpar+3)+73)/(-1*sin(trajpar*360*2)+6)。
6. the screw of claim 2, wherein the flow passage cross section is parametrizable, characterized by: in the melting section, the first screw flight and the second screw flight are designed with equal screw pitches, and the section of the first flow channel and the section of the second flow channel are continuously reduced along the direction of the screw grooves according to a linear rule; the spiral groove depth H1 of the first flow channel adopts a sine change rule with a plurality of periods of smaller amplitude, the spiral groove width W1 of the first flow channel changes according to a complementary cutting rule, the change rule of the spiral groove depth H2 and the spiral groove width W2 of the second flow channel is respectively the same as H1 and W2, and the phase difference is 180 degrees.
7. The screw with parametrizable flow channel cross section according to claim 6, wherein the variation of the groove depth and the groove width of the flow channel in the melting section is controlled according to a specific program 2, wherein the specific program 2 comprises
First flow channel section control procedure 1 for the melt section:
H1=0.5*sin(trajpar*360*1)+6;
W1=(-3.90909*(2*trajpar+7)+93.36364)/(0.5*sin(trajpar*360*1)+6);
first flow passage section control program 2:
H1=-1.5*trajpar+6;
W1=(-3.90909*(0.5*trajpar+9)+93.36364)/(-1.5*trajpar+6);
first flow passage section control program 3:
H1=0.3*sin(trajpar*360*1)+4.5;
w1= (-3.90909 x (2 x trajpar+9.5) + 93.36364)/(0.3 x sin (trajpar x 360 x 1) +4.5); first flow passage section control program 4:
H1=-0.9*trajpar+4.5;
W1=(-3.90909*(0.5*trajpar+11.5)+93.36364)/(-0.9*trajpar+4.5);
first flow passage section control program 5:
H1=0.4*sin(trajpar*360*1.5)+3.6;
w1= (-3.90909 x (3 x trajpar+12) + 93.36364)/(0.4 x sin (trajpar x 360 x 1.5) +3.6); first flow passage section control program 6:
H1=-1.1*trajpar+3.6;
W1=(-3.90909*(0.5*trajpar+15)+93.36364)/(-1.1*trajpar+3.6);
first flow passage section control program 7:
H1=0.3*sin(trajpar*360*1)+2.5;
w1= (-3.90909 x (2 x trajpar+15.5) + 93.36364)/(0.3 x sin (trajpar x 360 x 1) +2.5); first flow passage section control program 8:
H1=-0.6*trajpar+2.5;
W1=(-3.90909*(0.5*trajpar+17.5)+93.36364)/(-0.6*trajpar+2.5);
second flow path cross section control procedure 1 for the melt section:
H2=-0.5*sin(trajpar*360*1)+6;
w2= (-3.90909 x (2 x trajpar+7) + 93.36364)/(0.5 x sin (trajpar x 360 x 1) +6); second flow passage section control program 2:
H2=-1.5*trajpar+6;
W2=(-3.90909*(0.5*trajpar+9)+93.36364)/(-1.5*trajpar+6);
second flow passage section control program 3:
H2=-0.3*sin(trajpar*360*1)+4.5;
w2= (-3.90909 x (2 x trajpar+9.5) + 93.36364)/(-0.3 x sin (trajpar x 360 x 1) +4.5); second flow passage section control program 4:
H2=-0.9*trajpar+4.5;
W2=(-3.90909*(0.5*trajpar+11.5)+93.36364)/(-0.9*trajpar+4.5);
second flow passage section control program 5:
H2=0.4*sin(trajpar*360*1.5)+3.6;
W2=(-3.90909*(3*trajpar+12)+93.36364)/(0.4*sin(trajpar*360*1.5)+3.6);
second flow passage section control program 6:
H2=-1.1*trajpar+3.6;
W2=(-3.90909*(0.5*trajpar+15)+93.36364)/(-1.1*trajpar+3.6);
second flow passage section control program 7:
H2=-0.3*sin(trajpar*360*1)+2.5;
W2=(-3.90909*(2*trajpar+15.5)+93.36364)/(-0.3*sin(trajpar*360*1)+2.5);
second flow passage section control program 8:
H2=-0.6*trajpar+2.5;
W2=(-3.90909*(0.5*trajpar+17.5)+93.36364)/(-0.6*trajpar+2.5)。
8. the screw of claim 2, wherein the flow passage cross section is parametrizable, characterized by: in the metering front section, the first screw thread and the second screw thread are designed with equal screw pitches, and the first flow passage section and the second flow passage section are kept unchanged along the direction of the screw grooves; the spiral groove depth H1 of the first flow channel adopts a constant-amplitude multicycle sine change rule, the spiral groove width W1 of the first flow channel changes according to a complementary cutting rule, the change rule of the spiral groove depth H2 and the spiral groove width W2 of the second flow channel is respectively the same as H1 and W2, and the phase difference is 180 degrees.
9. The screw of claim 8, wherein the flow channel cross section is parametrizable, characterized by: in the metering front section, the change rule of the screw groove depth and the screw groove width of the flow channel is controlled according to a specific program 3, wherein the specific program 3 comprises
The first flow passage section and the second flow passage section of the metering front section control program:
H1=0.1*sin(trajpar*360*4.5)+1.9;
W1=23/(0.1*sin(trajpar*360*4.5)+1.9);
H2=-0.1*sin(trajpar*360*4.5)+1.9;
W2=23/(-0.1*sin(trajpar*360*4.5)+1.9)。
10. the screw of claim 2, wherein the flow passage cross section is parametrizable, characterized by: in the flow dividing and mixing element, the flow blocking blocks are prismatic, the material flow passes through one flow dividing and mixing for each row of the flow blocking blocks, and the material flow passes through 2 rows of the flow blocking blocks n The secondary branches and merges.
CN202311611110.7A 2023-11-28 2023-11-28 A screw whose flow channel cross section can be designed parametrically Pending CN117734142A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202311611110.7A CN117734142A (en) 2023-11-28 2023-11-28 A screw whose flow channel cross section can be designed parametrically

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202311611110.7A CN117734142A (en) 2023-11-28 2023-11-28 A screw whose flow channel cross section can be designed parametrically

Publications (1)

Publication Number Publication Date
CN117734142A true CN117734142A (en) 2024-03-22

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
CN (1) CN117734142A (en)

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