CN117723228B - Air tightness detection equipment for valve group of automobile air conditioner compressor - Google Patents

Air tightness detection equipment for valve group of automobile air conditioner compressor Download PDF

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Publication number
CN117723228B
CN117723228B CN202311495297.9A CN202311495297A CN117723228B CN 117723228 B CN117723228 B CN 117723228B CN 202311495297 A CN202311495297 A CN 202311495297A CN 117723228 B CN117723228 B CN 117723228B
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fixedly connected
block
valve
air
sponge
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CN117723228A (en
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曾万里
冯浩文
石梦南
郑慧叶
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Guangzhou Berlin Auto Parts Manufacturing Co ltd
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Guangzhou Berlin Auto Parts Manufacturing Co ltd
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Abstract

The invention relates to the technical field of air tightness detection. More particularly, the invention relates to an air tightness detection device for a valve group of an automobile air conditioner compressor. Technical problems: when the existing equipment is used for checking the air tightness of the automobile air conditioner compressor valve group, the phenomenon of misjudgment can occur. The technical scheme is as follows: the support frame is connected with a gas conveying component; the support frame is connected with a cleaning component; during the use, erase the greasy dirt around the valve sealing washer through the sponge piece one, insert the valve again and carry out the gas tightness and detect in the disk seat, avoided the problem that influences the testing result because of remaining greasy dirt around the valve sealing washer, simultaneously, erase totally through the sponge piece two with the greasy dirt of remaining in recess one, avoid the greasy dirt to remain and influence detection operation, simultaneously, through supporting shoe one and supporting shoe two-phase cooperation for the sponge piece two can be accurate and insert in recess one completely, in order to guarantee the cleaning effect to the greasy dirt.

Description

Air tightness detection equipment for valve group of automobile air conditioner compressor
Technical Field
The invention relates to the technical field of air tightness detection. More particularly, the invention relates to an air tightness detection device for a valve group of an automobile air conditioner compressor.
Background
The valve is an important part of the automobile air conditioner compressor and is mainly used for adjusting an air path, and the quality of the valve directly influences the normal operation of the compressor, so that the air tightness of the electric control valve is required to be detected;
the prior Chinese patent: the sealing performance detection table (CN 116007927A) of the electric control valve of the automobile air conditioner compressor can quickly take down the electric control valve after detection is completed by arranging the lifting component, so that the working intensity is reduced, and the detection efficiency is improved;
When the automobile maintenance, need examine the gas tightness of automobile air conditioner compressor valves, the manual work is in maintenance car in-process, and the manual work is difficult to be infected with the greasy dirt on hand, and when the manual work was dismantled the valve, the greasy dirt on hand can be infected with the sealing washer on valve surface and valve, leads to the connection between the air inlet check out test set of valve not closely to the erroneous judgement phenomenon appears.
Disclosure of Invention
The invention provides air tightness detection equipment for an automobile air conditioner compressor valve group, and aims to overcome the defect that when the air tightness of the automobile air conditioner compressor valve group is checked by using the existing equipment, oil stains are stained on the surface of a valve and a sealing ring of the valve, so that a misjudgment phenomenon occurs.
In order to achieve the above object, the present invention provides the following technical solutions:
The air tightness detection device for the valve group of the automobile air conditioner compressor comprises a base and a support frame; the base is fixedly connected with a supporting frame; the device also comprises a box body, a gas pressure sensor, a first pipeline, a valve seat, a second pipeline, a gas conveying assembly, a driving assembly and a cleaning assembly; the base is fixedly connected with a box body which is fixedly connected with the support frame; the box body is provided with an air pressure sensor; the box body is communicated with a first pipeline; the base is fixedly connected with a valve seat which is communicated with the first pipeline; the valve seat is communicated with a second pipeline; the support frame is connected with a gas conveying component; the gas conveying component is used for conveying air to the box body; the support frame is connected with a driving component; the driving component is used for driving the valve to move up and down and horizontally rotate; the support frame is connected with a cleaning component; the cleaning component is used for cleaning the greasy dirt on the valve.
Further, the gas conveying component comprises a first gas pump, a third pipeline and an electromagnetic valve; the support frame is fixedly connected with a first air pump; the output end of the air pump I is communicated with a pipeline III which is communicated with the box body; and an electromagnetic valve is arranged on the third pipeline.
Further, the driving assembly comprises a telescopic cylinder I, an electric turntable and an electric clamp; a telescopic cylinder I is fixedly connected to the support frame; an electric turntable is fixedly connected to the telescopic end of the telescopic cylinder I; an electric clamp is fixedly connected on the rotating disc of the electric rotating disc.
Further, the cleaning component comprises a telescopic cylinder II, a connecting block and a sponge block I; a telescopic cylinder II is fixedly connected to the support frame; the telescopic end of the telescopic cylinder II is fixedly connected with a connecting block; the connecting block is fixedly connected with a sponge block I.
Further, the sponge block II is also included; at least four sponge blocks II are fixedly connected on the sponge block I.
Further, the device also comprises a supporting component; the first sponge block is connected with a supporting component; the support assembly comprises a first support block and a second support block; a first supporting block is fixedly connected inside each second sponge block, and the first supporting block is fixedly connected with the first sponge block; a second supporting block is fixedly connected between every two adjacent first supporting blocks, and the second supporting block is fixedly connected with the first sponge block.
Further, the scraper block is also included; two ends of each sponge block are fixedly connected with a scraping block, and the scraping block is fixedly connected with the corresponding supporting block I.
Further, the utility model also comprises a round rod; the inner side of each scraping block is fixedly connected with a plurality of round rods, and a plurality of grooves II are formed in the round rods.
Further, an auxiliary component is also included; the connecting block is connected with an auxiliary component; the auxiliary assembly comprises a second air pump, a fourth pipeline, a housing, an elastic telescopic rod, a sealing ring and a shifting block; the connecting block is provided with a second air pump; the output end of the air pump II is communicated with at least two pipelines IV; each pipeline four is communicated with a housing; at least four elastic telescopic rods are fixedly connected to the connecting blocks, and the telescopic ends of the elastic telescopic rods are fixedly connected with the corresponding housings; each housing is fixedly connected with a sealing ring which is contacted with the connecting block; each housing is fixedly connected with two shifting blocks; a plurality of through holes are formed among the connecting block, the first sponge block and the second supporting block.
Further, the device also comprises a circular ring; the sponge block I is fixedly connected with a plurality of circular rings, and the circular rings are positioned at the inner side end parts of the corresponding through holes.
The beneficial effects are that: according to the technical scheme, the oil stain around the valve sealing ring is erased through the sponge block I, then the valve is inserted into the valve seat for air tightness detection, the problem that the detection result is affected due to residual oil stain around the valve sealing ring is avoided, and meanwhile, the oil stain left in the groove I is erased through the sponge block II, so that the detection operation is prevented from being affected due to residual oil stain;
Meanwhile, the first supporting block is matched with the second supporting block, so that the second sponge block can be accurately and completely inserted into the first groove to ensure the cleaning effect of oil stains, meanwhile, the scraping block is used for removing the caking oil stains which are blocked in the first groove, the oil stain cleaning efficiency is further improved, meanwhile, the fixing effect of the caking oil stains is improved through densely distributed round rods, the problem that secondary cleaning is required due to falling of the caking oil stains is avoided, and the fixing and attaching effect of the caking oil stains can be enhanced through the second groove on the round rods;
Through the air that flows in the through-hole, air-dry sponge piece one corresponds supporting shoe two positions to guarantee the drying effect of sponge piece one, simultaneously, through setting up the ring at the inboard edge of through-hole, avoid protruding stirring sponge piece one motion, and then protect sponge piece one, avoid appearing damaging the phenomenon.
Drawings
FIG. 1 is a schematic diagram showing a first construction of an air tightness detecting apparatus for a valve group of an air conditioner compressor of an automobile according to the present invention;
FIG. 2 is a schematic diagram showing a second construction of the air tightness detecting apparatus for a valve block of an air conditioner compressor of an automobile according to the present invention;
FIG. 3 is a front view showing a part of the construction of the air tightness detecting apparatus for a valve block of an air conditioner for an automobile according to the present invention;
FIG. 4 shows a schematic structural view of the cleaning assembly of the present invention;
FIG. 5 shows a schematic view of a portion of the construction of a cleaning assembly of the present invention;
FIG. 6 shows a schematic view of a portion of the structure of the support assembly of the present invention;
FIG. 7 shows a schematic structural view of the round bar of the present invention;
FIG. 8 shows a front view of a portion of the construction of the auxiliary assembly of the present invention;
Fig. 9 shows a partial schematic view of the auxiliary assembly of the present invention.
Part names and serial numbers in the figure:
1-base, 2-support frame, 3-box, 4-air pressure sensor, 5-pipeline one, 6-disk seat, 7-pipeline two, 8-valve, 201-air pump one, 202-pipeline three, 203-solenoid valve, 204-telescopic cylinder one, 205-electric turntable, 206-electric clamp, 207-telescopic cylinder two, 208-connecting block, 209-sponge block one, 2010-sponge block two, 2011-support block one, 2012-support block two, 2013-scraping block, 2014-round bar, 2015-air pump two, 2016-pipeline four, 2017-housing, 2018-elastic telescopic bar, 2019-sealing ring, 2020-shifting block, 2021-round ring, 91-groove one, 92-groove two, 93-through hole.
Detailed Description
The following description of the technical solutions in the embodiments of the present invention will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment 1
The air tightness detection device for the valve group of the automobile air conditioner compressor, as shown in figures 1-4, comprises a base 1 and a support frame 2; the base 1 is connected with a support frame 2 through bolts, and the support frame 2 is made of alloy materials; the device also comprises a box body 3, a pneumatic sensor 4, a first pipeline 5, a valve seat 6, a second pipeline 7, a gas conveying component, a driving component and a cleaning component; the base 1 is connected with a box body 3 through bolts, and the box body 3 is connected with the support frame 2 through bolts; the box body 3 is provided with an air pressure sensor 4; the box body 3 is communicated with and connected with a first pipeline 5 through bolts; the base 1 is connected with a valve seat 6 through bolts, and the valve seat 6 is communicated with the first pipeline 5 and connected through bolts; the valve seat 6 is communicated with and fixedly connected with a second pipeline 7; the support frame 2 is connected with a gas conveying component; the gas conveying component is used for conveying air to the box body 3; the support frame 2 is connected with a driving component; the driving component is used for driving the valve 8 to move up and down and horizontally rotate; the support frame 2 is connected with a cleaning component; the cleaning assembly is used for cleaning greasy dirt on the valve 8.
The gas delivery assembly comprises a first air pump 201, a third pipeline 202 and an electromagnetic valve 203; the support frame 2 is connected with an air pump I201 through bolts, and air is conveyed to the box body 3 through the air pump I201 for detection; the output end of the air pump I201 is communicated with and is inserted into a pipeline III 202, and the pipeline III 202 is communicated with the box body 3 and is connected with a bolt; the third pipeline 202 is provided with a solenoid valve 203.
The driving assembly comprises a first telescopic cylinder 204, an electric turntable 205 and an electric clamp 206; the support frame 2 is connected with a telescopic cylinder I204 through bolts; an electric turntable 205 is fixedly connected to the telescopic end of the telescopic cylinder I204; an electric clamp 206 is fixedly connected to the rotating disc of the electric rotating disc 205, and the valve 8 is fixed through the electric clamp 206.
The cleaning component comprises a telescopic cylinder II 207, a connecting block 208 and a sponge block I209; the support frame 2 is connected with a telescopic cylinder II 207 through bolts; a connecting block 208 is fixedly connected to the telescopic end of the telescopic cylinder II 207, and the connecting block 208 is made of alloy materials; the first sponge block 209 is fixedly connected to the connecting block 208, and oil stains around the sealing ring of the valve 8 are erased through the first sponge block 209, so that the detection result is prevented from being influenced.
Firstly, the valve 8 is fixed on the electric clamp 206 manually, then the telescopic cylinder II 207 is started, the telescopic cylinder II 207 drives the connecting block 208 and parts thereon to move leftwards, the sponge block I209 contacts the surface of the valve 8 and the sealing ring thereon, as shown in figure 3, the electric turntable 205 is started, the electric turntable 205 drives the electric clamp 206 to rotate, the electric clamp 206 drives the valve 8 to rotate, so that the sponge block I209 and the valve 8 slide relatively, further oil stains adhered on the periphery of the sealing ring of the valve 8 are erased, then the telescopic cylinder II 207 drives the connecting block 208 and parts thereon to move rightwards, the telescopic cylinder I204 is started, the telescopic cylinder I204 drives the electric turntable 205 and parts thereon to move downwards, thereby the valve 8 is inserted into the valve seat 6, the sealing rings on the upper side and the lower side of the air inlet hole and the air outlet hole of the valve 8 are in close contact with the valve seat 6 at the moment, the first pipeline 5 is closely communicated with the air inlet hole of the valve 8, the second pipeline 7 is closely communicated with the air outlet hole of the valve 8, the first air pump 201 is started, the electromagnetic valve 203 is opened, the valve 8 is closed, the first air pump 201 conveys air into the box body 3 through the third pipeline 202, the air in the box body 3 is in a high-pressure state, then the electromagnetic valve 203 is closed, the air pressure sensor 4 detects and records the air pressure value in the box body 3, after standing, the air pressure sensor 4 detects and records the air pressure value in the box body 3 again, if the air pressure value in the second time is lower, the air in the box body 3 flows into the air inlet hole of the valve 8 through the first pipeline 5, then flows into the second pipeline 7 from the air outlet hole of the valve 8 and flows out, the air tightness of the valve 8 is unqualified, the detection operation is completed, when the detection operation is finished, the oil stain around the sealing ring of the valve 8 is erased through the first sponge block 209, the valve 8 is inserted into the valve seat 6 for air tightness detection, the problem that the detection result is influenced due to the fact that oil stains remain around the sealing ring of the valve 8 is avoided.
Embodiment 2
On the basis of the embodiment 1, as shown in fig. 1-2 and fig. 5-7, a sponge block II 2010 is further included; four sponge blocks II 2010 are fixedly connected to the sponge block I209, and greasy dirt clamped in the groove I91 is erased through the sponge block II 2010, so that residues are avoided.
The device also comprises a supporting component; the first sponge block 209 is connected with a supporting component; the support assembly comprises a first 2011 and a second 2012; a first supporting block 2011 is fixedly connected inside each second sponge block 2010, the first supporting block 2011 is fixedly connected with the first sponge block 209, and the first supporting block 2011 is used for supporting the second sponge block 2010 to avoid the concave deformation of the second sponge block 2010; every two adjacent support blocks one 2011 are welded with a support block two 2012, and the support block two 2012 is fixedly connected with the sponge block one 209.
A scraper 2013 is also included; two ends of each second sponge block 2010 are fixedly connected with a scraping block 2013, and the scraping block 2013 is fixedly connected with a corresponding first supporting block 2011.
Also included is a round bar 2014; at least five round bars 2014 are welded on the inner side of each scraping block 2013, and an even number of grooves two 92 are formed in each round bar 2014.
In order to install the sealing ring conveniently, the sealing ring is arranged at the edge of the clamping groove of the valve 8 corresponding to the sealing ring, so that after the sealing ring is installed, a first groove 91 is formed on the upper side and the lower side of the sealing ring, and the first sponge block 209 is difficult to clean oil stains remained in the first groove 91, therefore, in the process of attaching the first sponge block 209 to the valve 8, the first sponge block 209 drives the second sponge block 2010 to move into the first groove 91 through the second sponge block 2010, and then when the electric turntable 205 drives the valve 8 to rotate, the oil stains remained in the first groove 91 are cleaned through the second sponge block 2010, so that the oil stains are prevented from being remained to influence the detection operation.
Because the sponge block two 2010 is relatively soft, the sponge block one 209 drives the sponge block two 2010 to move into the groove one 91, the sponge block two 2010 can rub with the surface of the sealing ring of the valve 8, so that the sponge block two 2010 is sunken to one side far away from the valve 8, and further the sponge block two 2010 cannot be completely inserted into the groove one 91, and the cleaning effect is low.
Because recess one 91 is easy to block and is hidden the greasy dirt of caking, and sponge piece one 209 can't erase the greasy dirt of caking, therefore, when electric turntable 205 drove valve 8 and rotated, strike off the greasy dirt of caking of blocking in recess one 91 through scraping the piece 2013, the greasy dirt of striking off is piled up and is adhered in scraping the piece 2013 inboard, during the use, will block the greasy dirt of caking of blocking in recess one 91 through scraping the piece 2013 and clear away, further improves greasy dirt cleaning efficiency.
In the scraping process of the caking oil stain which is blocked in the first groove 91 by the scraping block 2013, the caking oil stain is accumulated towards the inner side of the scraping block 2013 and is blocked into the gap between the adjacent round bars 2014, the fixing effect of the caking oil stain is improved through the densely distributed round bars 2014, the problem that secondary cleaning is required due to falling of the caking oil stain is avoided, and the fixing and attaching effect of the caking oil stain can be enhanced through the second groove 92 on the round bars 2014.
Embodiment 3
On the basis of the embodiment 2, as shown in fig. 1-2 and fig. 8-9, an auxiliary component is also included; the connection block 208 is connected with an auxiliary component; the auxiliary component comprises an air pump II 2015, a pipeline IV 2016, a housing 2017, an elastic telescopic rod 2018, a sealing ring 2019 and a shifting block 2020; the connecting block 208 is provided with an air pump II 2015; the output end of the air pump II 2015 is communicated with two pipelines IV 2016; each of the four pipes 2016 is communicated with a housing 2017, wherein the housing 2017 can be square, and the housing 2017 can be round; four elastic telescopic rods 2018 are fixedly connected to the connecting blocks 208, and telescopic ends of the elastic telescopic rods 2018 are fixedly connected with corresponding housings 2017; each housing 2017 is fixedly connected with a sealing ring 2019, and the sealing rings 2019 are contacted with the connecting blocks 208; two shifting blocks 2020 are welded on each housing 2017, and each shifting block 2020 is made of alloy materials; a plurality of through holes 93 are formed among the connecting block 208, the first sponge block 209 and the second support block 2012.
Also included is a ring 2021; a plurality of circular rings 2021 are fixedly connected to the first sponge block 209, and the circular rings 2021 are positioned at the inner end parts of the corresponding through holes 93.
After the sponge block one 209 is used for a period of time, the greasy dirt on the sponge block one 209 needs to be cleaned, after cleaning, water absorbed in the sponge block one 209 needs to be extruded to enable the sponge block one 209 to be dried quickly, and the supporting block one 2011 and the supporting block two 2012 can interfere extrusion operation, so that the water at the position of the sponge block one 209 corresponding to the supporting block two 2012 cannot be extruded completely, and the drying effect is affected, therefore, the air pump two 2015 is started, the air pump two 2015 conveys air to the housing 2017 through the pipeline four 2016, and the air flows out of the through hole 93, so that the position of the sponge block one 209 corresponding to the supporting block two 2012 is air-dried through the air, and the drying effect of the sponge block one 209 is guaranteed.
The elastic telescopic rod 2018 is always in a stretching state, during the process of extruding the sponge block one 209, part of clear water flows into the housing 2017 from the through hole 93, so that the pulling block 2020 is manually pulled to move, the pulling block 2020 drives the housing 2017 to move, the elastic telescopic rod 2018 is further stretched, the housing 2017 drives the sealing ring 2019 to be far away from the connecting block 208, so that clear water in the housing 2017 is discharged, the pulling block 2020 is manually stopped, and the elastic telescopic rod 2018 rebounds to drive the housing 2017 and the sealing ring 2019 to move back to the original position.
Because the sealing washer on the valve 8 is made by the mould injection molding, consequently can form the burr on the sealing washer, remove the back with the burr still can remain a small amount of mild arch on the sealing washer, when sponge piece one 209 slides on the sealing washer, protruding motion to the through-hole 93 middle part stir its marginal motion, and then tear sponge piece one 209, consequently, through setting up ring 2021 at the inboard edge of through-hole 93, avoid protruding stirring sponge piece one 209 motion, and then protect sponge piece one 209, avoid appearing damaging the phenomenon.
It will be appreciated by persons skilled in the art that the above embodiments are not intended to limit the invention in any way, and that all technical solutions obtained by means of equivalent substitutions or equivalent transformations fall within the scope of the invention.

Claims (7)

1. The air tightness detection device for the valve group of the automobile air conditioner compressor comprises a base (1); a supporting frame (2) is fixedly connected on the base (1); the method is characterized in that: a box body (3) is fixedly connected on the base (1), and the box body (3) is fixedly connected with the supporting frame (2); the box body (3) is provided with an air pressure sensor (4); the box body (3) is communicated with a first pipeline (5); a valve seat (6) is fixedly connected on the base (1), and the valve seat (6) is communicated with the first pipeline (5); a second pipeline (7) is communicated with the valve seat (6); the support frame (2) is connected with a gas conveying component; the gas conveying component is used for conveying air to the box body (3); the support frame (2) is connected with a driving component; the driving component is used for driving the valve (8) to move up and down and horizontally rotate; the support frame (2) is connected with a cleaning component; the cleaning component is used for cleaning the greasy dirt on the valve (8);
The gas delivery assembly comprises a first gas pump (201); an air pump I (201) is fixedly connected on the support frame (2); the output end of the air pump I (201) is communicated with a pipeline III (202), and the pipeline III (202) is communicated with the box body (3); a solenoid valve (203) is arranged on the third pipeline (202);
The driving assembly comprises a first telescopic cylinder (204); a telescopic cylinder I (204) is fixedly connected to the support frame (2); an electric turntable (205) is fixedly connected with the telescopic end of the telescopic cylinder I (204); an electric clamp (206) is fixedly connected on the rotating disc of the electric rotating disc (205);
The cleaning component comprises a telescopic cylinder II (207); a telescopic cylinder II (207) is fixedly connected to the support frame (2); a connecting block (208) is fixedly connected at the telescopic end of the telescopic cylinder II (207); the connecting block (208) is fixedly connected with a sponge block I (209).
2. The air tightness detection device for a valve group of an air conditioner compressor of an automobile according to claim 1, wherein: the sponge block II (2010) is also included; at least four sponge blocks II (2010) are fixedly connected to the sponge block I (209).
3. The air tightness detection device for a valve group of an air conditioner compressor of an automobile according to claim 2, wherein: the device also comprises a supporting component; the first sponge block (209) is connected with a supporting component; the support assembly comprises a first support block (2011); a first supporting block (2011) is fixedly connected inside each second sponge block (2010), and the first supporting block (2011) is fixedly connected with the first sponge block (209); every two adjacent support blocks (2011) are fixedly connected with a support block two (2012), and the support block two (2012) is fixedly connected with a sponge block one (209).
4. A vehicle air conditioner compressor valve group air tightness detection device according to claim 3, wherein: also comprises a scraping block (2013); two ends of each second sponge block (2010) are fixedly connected with a scraping block (2013), and the scraping blocks (2013) are fixedly connected with the corresponding first supporting blocks (2011).
5. The air tightness detection device for a valve group of an air conditioner compressor of an automobile according to claim 4, wherein: also comprises a round rod (2014); a plurality of round rods (2014) are fixedly connected to the inner side of each scraping block (2013), and a plurality of grooves II (92) are formed in the round rods (2014).
6. An air tightness detection device for a valve group of an air conditioner compressor of an automobile according to any one of claims 4 to 5, characterized in that: the auxiliary assembly is also included; the connecting block (208) is connected with an auxiliary component; the auxiliary component comprises a second air pump (2015); an air pump II (2015) is arranged on the connecting block (208); the output end of the air pump II (2015) is communicated with at least two pipelines IV (2016); each pipeline IV (2016) is communicated with a housing (2017); at least four elastic telescopic rods (2018) are fixedly connected to the connecting blocks (208), and telescopic ends of the elastic telescopic rods (2018) are fixedly connected with corresponding covers (2017); each housing (2017) is fixedly connected with a sealing ring (2019), and the sealing rings (2019) are contacted with the connecting blocks (208); each housing (2017) is fixedly connected with two shifting blocks (2020); a plurality of through holes (93) are formed among the connecting block (208), the first sponge block (209) and the second supporting block (2012).
7. The air tightness detection device for a valve group of an air conditioner compressor of an automobile according to claim 6, wherein: also comprises a circular ring (2021); a plurality of circular rings (2021) are fixedly connected to the first sponge block (209), and the circular rings (2021) are positioned at the inner side ends of the corresponding through holes (93).
CN202311495297.9A 2023-11-10 2023-11-10 Air tightness detection equipment for valve group of automobile air conditioner compressor Active CN117723228B (en)

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