CN117720784A - High-gloss, high-rigidity and high-toughness polypropylene composite material for injection molding product and preparation method thereof - Google Patents

High-gloss, high-rigidity and high-toughness polypropylene composite material for injection molding product and preparation method thereof Download PDF

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Publication number
CN117720784A
CN117720784A CN202311828706.2A CN202311828706A CN117720784A CN 117720784 A CN117720784 A CN 117720784A CN 202311828706 A CN202311828706 A CN 202311828706A CN 117720784 A CN117720784 A CN 117720784A
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China
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parts
polypropylene
gloss
rigidity
composite material
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CN202311828706.2A
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Chinese (zh)
Inventor
周云国
万永强
李俊
孙心克
张磊
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Cgn Juner New Materials Co ltd
Zhongguang Nuclear Juner Zhejiang New Materials Co ltd
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Cgn Juner New Materials Co ltd
Zhongguang Nuclear Juner Zhejiang New Materials Co ltd
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Priority to CN202311828706.2A priority Critical patent/CN117720784A/en
Publication of CN117720784A publication Critical patent/CN117720784A/en
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Abstract

The invention discloses a high-gloss, high-rigidity and high-toughness polypropylene composite material for injection molding products, and preparation and application thereof. The high-gloss high-strength polypropylene material comprises the following raw materials in parts by weight: 40-80 parts of general polypropylene, 5-10 parts of ultra-high melt polypropylene, 5-10 parts of ultra-high molecular weight polyethylene powder, 5-30 parts of basalt fiber chopped yarn and 1-5 parts of maleic anhydride grafted polypropylene; 1-5 parts of maleic anhydride grafted polypropylene, 1-5 parts of maleic anhydride grafted POE, 0.3-2 parts of ageing-resistant auxiliary agent, feeding basalt fiber chopped yarn from side, feeding the basalt fiber chopped yarn from a main feeding port of a double-screw extruder, and carrying out melt extrusion and granulation to obtain the basalt fiber chopped yarn. The high-gloss, high-rigidity and high-toughness polypropylene composite material provided by the invention has excellent three dimensions of flexural modulus and notched impact strength of a simply supported beam.

Description

High-gloss, high-rigidity and high-toughness polypropylene composite material for injection molding product and preparation method thereof
Technical Field
The invention relates to the field of high polymer materials, in particular to a high-gloss, high-rigidity and high-toughness polypropylene composite material for injection molding products and a preparation method thereof
Background
The polypropylene has the advantages of low density, low cost, easy recycling and the like, but has much lower tensile strength and impact toughness compared with engineering plastics such as polycarbonate, polyamide and the like, and greatly limits the application field of the polypropylene. In order to improve the mechanical properties of polypropylene, the polypropylene is generally reinforced by adding glass fibers, basalt fibers and the like, but the reinforced polypropylene has the defects of surface warpage, floating fibers, low gloss and the like.
Many of the existing studies on basalt fiber reinforced polypropylene are based on studying the performance of the system, the compatibility of the system or the cost optimization.
The Chinese patent document with publication number of CN 110483897A discloses a basalt fiber reinforced polypropylene material and a preparation method thereof, wherein the basalt fiber reinforced polypropylene material comprises the following raw materials in percentage by weight: 50-80% of polypropylene resin, 20-50% of basalt fiber, 0.3-0.5% of silane coupling agent, 5-10% of ethylene-octene copolymer grafted maleic anhydride, 1-5% of polypropylene grafted maleic anhydride and 0.5% of lubricant. The silane coupling agent, the ethylene-octene copolymer grafted maleic anhydride (POE-g-MAH) and the polypropylene grafted maleic anhydride (PP-g-MAH) are used for grafting and modifying the polypropylene resin, so that the surface polarity of the polypropylene resin is changed, and the bonding strength of basalt fibers and a polypropylene interface is increased. The performance and cost of the enhancement system are optimized mainly.
Thus, there is still a need for further research on methods of obtaining reinforced polypropylene with more excellent surfaces.
Disclosure of Invention
Aiming at the defects in the art, the invention provides a high-gloss, high-rigidity and high-toughness polypropylene composite material for injection molding products, which has excellent rigidity, toughness and high-gloss surface and can be used in the fields with high requirements on rigidity, toughness and glossiness.
The high-gloss, high-rigidity and high-toughness polypropylene composite material for injection molding products comprises the following raw materials in parts by weight:
40-80 parts of general polypropylene,
5-10 parts of ultra-high melt polypropylene;
5-10 parts of ultra-high molecular weight polyethylene powder,
5-30 parts of basalt fiber chopped yarn,
3-15 parts of a compound compatilizer,
0.1-2 parts of an aging-resistant auxiliary agent.
The compound compatilizer comprises:
1-5 parts of maleic anhydride grafted polyethylene,
1-5 parts of maleic anhydride grafted polypropylene,
1-5 parts of maleic anhydride grafted POE.
According to the invention, the maleic anhydride grafted polyethylene, the maleic anhydride grafted polypropylene and the maleic anhydride grafted POE are compounded to serve as the compatilizer, preferably the maleic anhydride grafted linear low-density polyethylene, and the maleic anhydride grafted linear low-density polyethylene is applied to a specific polypropylene material formula system, and the maleic anhydride grafted polyethylene, the maleic anhydride grafted polypropylene and the maleic anhydride grafted linear low-density polyethylene are compounded to play a role in compatibilization, and simultaneously change the melt rheological property, so that the surface glossiness is influenced, wherein the maleic anhydride grafted polyethylene accounts for 1/4-1/5 of the total amount of the compounded compatilizer, and the surface glossiness is optimal.
The general polypropylene is homo-polypropylene and/or co-polypropylene, and the melt flow rate is 1-50 g/10 min under the test condition of 2.16kg at 230 ℃.
The ultra-high melt index polypropylene is homo-polypropylene, and the melt flow rate is 1500-2500 g/10 min under the test condition of 2.16kg at 230 ℃.
The ultra-high molecular weight polyethylene powder is polyethylene with the molecular weight of more than 100 ten thousand sold in the market and is in a powder shape.
The basalt fiber chopped yarn has the advantages that the diameter of a monofilament is 5.5-25 mu m, the length of the monofilament is 6-100 mm, and a silane coupling agent is coated on the surface of the basalt fiber chopped yarn.
The aging-resistant auxiliary agent is at least one of an antioxidant and a light stabilizer. The antioxidant can be one or more than two of pentaerythritol tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ], tri (2, 4-di-tert-butylphenyl) phosphite, dioctadecyl thiodipropionate, dilauryl thiodipropionate, 1,3, 5-tri (3, 5-di-tert-butyl-4-hydroxybenzyl) isocyanuric acid and n-stearyl beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate. The light stabilizer may be selected from the group consisting of the German Pasteur light stabilizer 855. The aging-resistant auxiliary agent is preferably a compound antioxidant system.
In the injection molding process, the injection speed parameter is set to be low, the injection speed is 10% -25% (the percentage of the highest speed in the injection speed parameter of the injection molding machine), and the injection quantity is not more than 3g/s.
It has been found that under the conditions described above, the polypropylene material obtained has excellent mechanical properties and a high surface gloss.
The invention also provides a preparation method of the high-gloss, high-rigidity and high-toughness polypropylene composite material, which comprises the following steps:
(1) Mixing and uniformly stirring the raw materials except the basalt fiber chopped yarn according to a proportion, wherein the stirring speed is 80-90 rpm, and the stirring time is 10-15 min;
(2) Adding the mixture obtained in the step (1) from a main feeding port of a double-screw extruder, adding basalt fiber chopped yarn through side feeding (the side feeding position is one half of the extruder), and carrying out melt extrusion and granulation to obtain the high-gloss, high-rigidity and high-toughness polypropylene composite material.
In the step (2), the blanking speed of the main feed is 20+/-5 Hz, the temperature of the melt extrusion is 170-240 ℃, and the rotating speed of a main machine of the double-screw extruder is 300-500 revolutions per minute.
In the step (2), the specific distribution of the temperature of the melt extrusion is as follows: 180+ -10 ℃ in the first region, 200+ -10 ℃ in the second region, 220+ -10 ℃ in the third region, and 230+ -10 ℃ in the fourth to ninth regions.
The high-gloss, high-rigidity and high-toughness polypropylene composite material is suitable for the field of injection molding plastic products with requirements on high gloss, high rigidity and high toughness.
Compared with the prior art, the invention has the main advantages that: the invention uses ultra-high molecular weight polyethylene and basalt fiber chopped yarn as fillers to strengthen the rigidity and toughness of polypropylene materials; the ultra-high melt index polypropylene with extremely high fluidity is creatively added, and the ultra-high melt index polypropylene with high gloss and high fluidity is more enriched on the surface of a manufactured part, so that the surface with high gloss and high flatness is provided; the ultra-high molecular weight polyethylene and basalt fiber chopped yarn system is enriched in the interior of the product, and provides the composite material with extremely high mechanical strength and toughness, and meanwhile, attention is paid to the fact that the injection molding speed needs to be kept at a low speed in order to prevent the composite material from layering. By compounding the compatilizer and the proportion thereof, the unexpected discovery of compounding three common compatilizers only has great influence on the glossiness of the surface when the ratio of the maleic anhydride grafted polyethylene in the compounding compatilizer is within a certain range. The composite material obtained according to the method and the requirement disclosed by the invention is excellent in three dimensions of flexural modulus, notched impact strength of a simply supported beam and glossiness.
Description of the embodiments
The invention will be further illustrated with reference to specific examples. It is to be understood that these examples are illustrative of the present invention and are not intended to limit the scope of the present invention. The methods of operation, under which specific conditions are not noted in the examples below, are generally in accordance with conventional conditions, or in accordance with the conditions recommended by the manufacturer.
The formulations of examples 1 to 6 and comparative examples 1 to 3 are shown in Table 1;
other raw materials except the fibers are stirred in a stirring pot for 10 minutes according to the formula, the raw materials are put into an extruder hopper after being uniformly mixed, the raw materials are melted and blended by a double-screw extruder, basalt fiber chopped yarns are added by side feeding, the extrusion temperature is controlled to be 170-240 ℃ to prepare the high-gloss, high-rigidity and high-toughness polypropylene composite material, and various raw material sources are selected from the materials listed in table 2.
The polypropylene material thus obtained was dried in a forced air drying oven at 85℃for 2 hours, and then test bars were injection molded by an injection molding machine at an injection molding speed of 20% for examples 1 to 5 and comparative examples 1 to 3 and at an injection molding speed of 45% for example 6. Flexural modulus testing was performed according to GB/T9341 178 at a speed of 2 mm/min; the notch impact strength of the simply supported beam is implemented according to the GB/T1043.1 standard, and the pendulum bob is 3.75J; the surface gloss was measured at 60℃according to GB/T9754 standard. The test performance data are shown in Table 3 below, the data are retained for a significant number of bits, and the performance test results are shown in Table 3.
Table 1 formulation components
Component (A) Example 1 Example 2 Example 3 Example 4 Example 5 Example 6 Comparative example 1 Comparative example 2 Comparative example 3
Universal polypropylene 65.4 65.4 65.4 65.4 65.4 65.4 72.4 72.4 72.4
Ultra-high melt index polypropylene 7 7 7 7 7 7 0 7 7
Ultra-high molecular weight polyethylene powder 7 7 7 7 7 7 7 7 7
Basalt fiber chopped yarn 15 15 15 15 15 15 15 15 15
Maleic anhydride grafted polyethylene 0.8 1 1.2 1.6 1 1 1 0 1
Maleic anhydride grafted polypropylene 2.1 2 1.9 1.7 2 2 2 2.5 4
Maleic anhydride grafted POE 2.1 2 1.9 1.7 2 2 2 2.5 0
Aging-resistant auxiliary agent 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
TABLE 2 raw materials manufacturer's brand
Component (A) Raw material manufacturer and brand information
Polypropylene The melt flow rate of the middle sea shell homo-polypropylene HP840N-Z was 12 g/10 min (230 ℃,2.16 kg)
Ultra-high melt index polypropylene Basel polypropylene MF650Y melt flow rate of 1800 g/10 min (230 ℃,2.16 kg)
Ultra-high molecular weight polyethylene powder Ultra-high molecular weight polyethylene brand 2126, molecular weight 150 ten thousand of Seranis in U.S
Maleic anhydride grafted polyethylene Examples 1-4, example 6 and comparative example LLDPE-g-MAH Yi Rong CMG5904, example 5 HDPE-g-MAH Yi Rong CMG5804
Maleic anhydride grafted polypropylene Best Yi Rong MPP 9801
Maleic anhydride grafted POE Ketong KT 915B
Basalt fiber chopped yarn Jiangsu Gelong basalt fiber chopped yarn BCS7-22 with diameter of 7 mu m and silane coupling agent infiltration
Anti-aging agent The German basf antioxidant 168, 1076 and the light stabilizer 855 are compounded according to the mass ratio of 2:3:2
TABLE 3 Performance test results
Performance index Example 1 Example 2 Example 3 Example 4 Example 5 Example 6 Comparative example1 Comparative example 2 Comparative example 3
Flexural modulus (MPa) 5017 5321 5412 5583 5354 5386 5311 4810 5853
Notched impact strength of simply supported beam (kJ/m 2) 30 28 28 27 29 25 26 30 19
Surface gloss (°) 32 60 58 33 42 The surface of the molded plastic is peeled and layered, and the molded plastic cannot be tested. 21 30 29
Further, it will be understood that various changes and modifications may be made by those skilled in the art after reading the foregoing description of the invention, and such equivalents are intended to fall within the scope of the claims appended hereto.

Claims (10)

1. The high-gloss, high-rigidity and high-toughness polypropylene composite material for injection molding products comprises the following raw materials in parts by weight:
40-80 parts of general polypropylene,
5-10 parts of ultra-high melt polypropylene;
5-10 parts of ultra-high molecular weight polyethylene powder,
5-30 parts of basalt fiber chopped yarn,
3-15 parts of a compound compatilizer,
0.1-2 parts of an anti-aging auxiliary agent;
the compound compatilizer comprises:
1-5 parts of maleic anhydride grafted polyethylene,
1-5 parts of maleic anhydride grafted polypropylene,
1-5 parts of maleic anhydride grafted POE;
the maleic anhydride grafted polyethylene accounts for 1/4-1/5 of the total amount of the compound compatilizer.
2. The high gloss, high rigidity and high toughness polypropylene composite material for injection molded articles according to claim 1, wherein said maleic anhydride grafted polyethylene is a maleic anhydride grafted linear low density polyethylene.
3. The high-gloss, high-rigidity and high-toughness polypropylene composite material for injection molded articles according to claim 1, wherein the general polypropylene is homo-polypropylene and/or co-polypropylene, and the melt flow rate under the test condition of 2.16kg at 230 ℃ is 1-50 g/10 min.
4. The high-gloss, high-rigidity and high-toughness polypropylene composite material for injection molded articles according to claim 1, wherein the ultra-high melt polypropylene is homo-polypropylene, and the melt flow rate under the test condition of 2.16kg at 230 ℃ is 1500-2500 g/10 min.
5. The high gloss, high rigidity and high toughness polypropylene composite material for injection molded articles according to claim 1, wherein said ultra high molecular weight polyethylene powder is commercially available polyethylene having a molecular weight of more than 100 ten thousand in powder form.
6. The high-gloss, high-rigidity and high-toughness polypropylene composite material for injection molded articles according to claim 1, wherein the basalt fiber chopped yarn has a monofilament diameter of 5.5-25 μm and a length of 6-100 mm, and the surface is coated with a silane coupling agent.
7. The high-gloss, high-rigidity and high-toughness polypropylene composite material for injection molded articles according to claim 1, wherein said aging-resistant auxiliary agent is at least one of an antioxidant and a light stabilizer; the antioxidant is one or more than two of tetra [ beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate ] pentaerythritol ester, tri (2, 4-di-tert-butylphenyl) phosphite, dioctadecyl thiodipropionate, dilauryl thiodipropionate, 1,3, 5-tri (3, 5-di-tert-butyl-4-hydroxybenzyl) isocyanuric acid and beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) propionate n-stearyl alcohol ester; the light stabilizer is selected from the group consisting of the German Basoff light stabilizer 855.
8. The high gloss, high rigidity and high toughness polypropylene composite material for injection molded articles according to claim 1, wherein the injection molding speed parameter is set to be low speed, the injection molding speed is 10% -25%, and the injection molding amount is not more than 3g/s.
9. The method for preparing a high gloss, high rigidity and high toughness polypropylene composite material according to claim 1, comprising the steps of:
(1) Mixing and uniformly stirring the raw materials except the basalt fiber chopped yarn according to a proportion, wherein the stirring speed is 80-90 rpm, and the stirring time is 10-15 min;
(2) Adding the mixture obtained in the step (1) from a main feeding port of a double-screw extruder, adding basalt fiber chopped yarn through side feeding (the side feeding position is one half of the extruder), and carrying out melt extrusion and granulation to obtain the high-gloss, high-rigidity and high-toughness polypropylene composite material.
10. The method for preparing a high-gloss, high-rigidity and high-toughness polypropylene composite material according to claim 9, wherein in the step (2), the blanking speed of the main feed is 20±5 Hz, the temperature of the melt extrusion is 170 ℃ to 240 ℃, and the host rotation speed of the twin-screw extruder is 300 rpm to 500 rpm; in the step (2), the specific distribution of the temperature of the melt extrusion is as follows: 180+ -10 ℃ in the first region, 200+ -10 ℃ in the second region, 220+ -10 ℃ in the third region, and 230+ -10 ℃ in the fourth to ninth regions.
CN202311828706.2A 2023-12-28 2023-12-28 High-gloss, high-rigidity and high-toughness polypropylene composite material for injection molding product and preparation method thereof Pending CN117720784A (en)

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CN202311828706.2A CN117720784A (en) 2023-12-28 2023-12-28 High-gloss, high-rigidity and high-toughness polypropylene composite material for injection molding product and preparation method thereof

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CN117720784A true CN117720784A (en) 2024-03-19

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