CN117718448B - Aluminium ingot casting device - Google Patents
Aluminium ingot casting device Download PDFInfo
- Publication number
- CN117718448B CN117718448B CN202410041659.5A CN202410041659A CN117718448B CN 117718448 B CN117718448 B CN 117718448B CN 202410041659 A CN202410041659 A CN 202410041659A CN 117718448 B CN117718448 B CN 117718448B
- Authority
- CN
- China
- Prior art keywords
- fixedly connected
- wall
- frame
- casting
- rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 78
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 78
- 238000005266 casting Methods 0.000 title claims abstract description 70
- 239000004411 aluminium Substances 0.000 title claims description 8
- 239000012535 impurity Substances 0.000 claims abstract description 55
- 230000005540 biological transmission Effects 0.000 claims description 14
- 230000003014 reinforcing effect Effects 0.000 claims description 7
- 238000002485 combustion reaction Methods 0.000 claims description 6
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 4
- 239000007788 liquid Substances 0.000 abstract description 40
- 238000000034 method Methods 0.000 abstract description 29
- 230000008569 process Effects 0.000 abstract description 29
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000001816 cooling Methods 0.000 abstract description 3
- 238000007790 scraping Methods 0.000 description 12
- 239000000463 material Substances 0.000 description 6
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 4
- 235000017491 Bambusa tulda Nutrition 0.000 description 4
- 241001330002 Bambuseae Species 0.000 description 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 4
- 239000011425 bamboo Substances 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention relates to the technical field of aluminum ingot production casting, and provides an aluminum ingot casting device, which comprises: the machine comprises a frame, a control box is fixedly connected to one side outer wall of the frame, two groups of chain bodies are arranged in number, gears are meshed with the chain bodies, a second rotating rod is fixedly connected to the circumferential inner wall of each gear, a first motor is fixedly connected to one end of each second rotating rod, a fixed ring plate is fixedly connected to one side outer wall of the frame, and the fixed ring plates are fixedly connected with the first motor and the casting groove. According to the invention, continuous forming operation of the aluminum ingot can be realized, so that the production efficiency of the aluminum ingot and the whole automation degree of equipment are effectively improved, the production requirements of people are met, the surface of aluminum liquid in the casting tank can be subjected to impurity removal treatment, the quality of the aluminum ingot subjected to subsequent cooling forming is ensured, the whole impurity removal process is not required to be manually operated, and the risk of the impurity removal process is reduced.
Description
Technical Field
The invention relates to the technical field of aluminum ingot production and casting, in particular to an aluminum ingot casting device.
Background
The aluminum ingot is prepared by taking pure aluminum and recovered aluminum as raw materials, and adding other elements according to international standards or special requirements, such as: the alloy prepared from silicon, copper, magnesium, iron and the like, which improves the castability, chemical and physical defects of pure aluminum, is essentially the raw material aluminum in daily industry, and generally needs to be cast and molded by a casting device in the process of producing aluminum ingots, thereby facilitating the next processing.
Through searching, the Chinese patent with the publication number of CN215033434U discloses a casting device for producing and processing aluminum ingots, which comprises a main body component, a turning component, a casting component and a pop-up component, wherein the main body component comprises a base, a supporting plate, a shell and a casting box; the upper surface of the base is welded with two supporting plates, and the upper surfaces of the two supporting plates are welded with a shell; the material is in the inside cooling shaping of casting box, through the electro-magnet outage for the second fixed block slides in the inside of spout, carries out spacingly to the second fixed block, and the second body of rod horizontal hunting makes the base plate lose the power of supporting, and the base plate receives the gravity of material and is favorable to reciprocate in the inside of casting box, and the base plate drives roof and first body of rod downwardly moving, when the bottom of casting box is touched to first body of rod, and first body of rod receives the resistance and slides in the inside of through-hole, and the roof is ejecting with the inside material of casting box, avoids the phenomenon that the material was inconvenient taken off in the casting box inside, has improved the work efficiency of device greatly.
The above patent is found to have the following disadvantages in combination with the prior art: in the process of casting and forming the aluminum ingot, the materials in the shell are required to be conveyed to the inside of the casting box for forming the aluminum ingot, and because the casting box arranged on one side of the shell is only one group, single production of the aluminum ingot is formed, continuous forming operation of the aluminum ingot cannot be realized, the production efficiency of the aluminum ingot is reduced, meanwhile, the materials in the shell need to pass through a discharge pipe in the process of being led into the inside of the casting box, a temperature maintaining structure is not arranged in the shell, and aluminum liquid is easy to be discharged from the discharge pipe due to temperature dip, so that the discharge pipe is blocked. Therefore, there is a need to design an aluminum ingot casting apparatus to solve the above problems.
Disclosure of Invention
The invention provides an aluminum ingot casting device, and aims to solve the problems set forth in the background technology.
The invention is realized in that an aluminum ingot casting device comprises: the device comprises a rack, wherein a control box is fixedly connected to the outer wall of one side of the rack;
The chain body is meshed with gears, the second rotating rod is fixedly connected to the inner circumferential wall of the gears, and one end of the second rotating rod is fixedly connected with a first motor;
The fixed ring plate is fixedly connected to the outer wall of one side of the frame and fixedly connected with the first motor;
The casting groove is arranged at one side of the chain body;
the outer wall of one side of the shunt tube is inserted with shunt tubes distributed at equal intervals, and the shunt tubes are positioned above the casting groove;
the positioning assembly is used for connecting the casting groove with the chain body;
And a impurity removing component.
Further, the locating component comprises a locating rod fixedly connected to the outer wall of one side of the chain body, a through hole is formed in the top of the casting groove, one end of the locating rod penetrates through the through hole, the number of the through holes is four, the four groups of the through holes are distributed at four corners of the top of the casting groove, a thread groove is formed in the top end of the locating rod, and the locating rod is connected with a screw sleeve through the thread groove in a threaded mode.
Further, the top outer wall fixedly connected with bracing piece of frame, the one end fixedly connected with gas pipe of bracing piece, the one end of gas pipe is provided with the combustion head, the combustion head is located the inside intermediate position of reposition of redundant personnel section of thick bamboo.
Further, the outer wall of the circumference of the output end of the first motor is fixedly connected with a second driving wheel, the second driving wheel is in transmission connection with a driving belt, one side of the driving belt, which is far away from the second driving wheel, is in transmission connection with a first driving wheel, the inner wall of the circumference of the first driving wheel is fixedly connected with a first rotating rod, and one end of the first rotating rod is fixedly connected with the outer wall of one side of the shunt barrel.
Further, one side fixedly connected with triangle grillage of frame, the one end fixedly connected with pivot of first dwang, the one end of pivot with triangle grillage rotates to be connected, the top fixedly connected with riser of triangle grillage, the round hole has been seted up to one side of riser, the inside fixedly connected with bearing frame of round hole, first dwang with bearing frame fixed connection.
Further, the impurity removing assembly comprises impurity removing plates arranged above the casting groove, the number of the impurity removing plates is two, and the two impurity removing plates are in a shape of a Chinese character 'ji';
the top outer wall of the rack is fixedly connected with a fixing frame, and the inner walls of the two sides of the fixing frame are fixedly connected with collecting boxes;
and a displacement component for driving the impurity removal plate to horizontally move is arranged below the fixing frame.
Further, extension plates are welded on two sides of the fixing frame, the extension plates and the fixing frame form a Chinese character 'ji' -shaped structure, fixing bolts are arranged at the tops of the extension plates, and the extension plates are fixedly connected to the outer wall of the top of the frame through the fixing bolts.
Further, the displacement assembly comprises a second motor fixedly connected to the outer wall of one side of the fixing frame, a threaded screw rod is fixedly connected to the output end of the second motor, a threaded sleeve is meshed to the circumferential outer wall of the threaded screw rod, an electric push rod is fixedly connected to the outer wall of the bottom of the threaded sleeve, a reinforcing plate is fixedly connected to the output end of the electric push rod, and the reinforcing plate is fixedly connected with two groups of impurity removing plates.
Further, guide rods are fixedly connected to the inner walls of the two sides of the fixing frame, guide cylinders are sleeved on the outer walls of the circumferences of the guide rods, and the guide cylinders are fixedly connected with the threaded sleeves.
Further, logical groove has been seted up to one side of collecting box, the top outer wall fixedly connected with ejector pin of collecting box, the number of ejector pin is three groups, two sets of ejector pin bottom outer wall welding has the spring, the bottom welding of spring has the diaphragm, the bottom fixedly connected with scraper blade of diaphragm, the top outer wall fixedly connected with fixed column of diaphragm, a set of the opening has been seted up at the top of ejector pin, the one end of fixed column is followed the inside crossing of opening, the top outer wall fixedly connected with spacing cap of fixed column, the diameter of spacing cap is greater than the diameter of fixed column.
After adopting the structure, compared with the prior art, the invention has the following advantages:
According to the invention, continuous forming operation of aluminum ingots can be realized, the production efficiency of aluminum ingots and the whole automation degree of equipment are effectively improved, and the production requirements of people are met, specifically, the aluminum ingots are required to be produced by a worker through the chain body, the first motor, the gear and the split sleeve, molten aluminum liquid can be firstly conveyed into the split sleeve in the process of entering the split sleeve, the aluminum liquid is lower than one fourth of the whole split sleeve in the process of entering the split sleeve, so that the situation that aluminum liquid is discharged still can be effectively avoided after aluminum liquid casting is finished by the split sleeve, the first motor is started when the aluminum liquid flows into a casting groove below the split sleeve through the split sleeve, the gear can be driven to rotate through the first motor, and the positioning rod on one side of the split sleeve can be driven to move in the process of driving the chain body and the chain body to move through the first motor, the two split sleeve are driven to rotate through the first transmission wheel and the second transmission wheel, the two transmission wheels can be driven to rotate simultaneously in the same rotation speed with the first transmission wheel and the second transmission wheel in the process of driving the two transmission wheels to rotate together, and the two transmission wheels can be driven to rotate together in the process of driving the first transmission wheel and the two transmission wheels to realize rotation, the situation that the liquid leakage or insufficient liquid amount in the casting tank is caused by mismatching of the rotation speeds of the diversion cylinder or the chain body is avoided.
According to the invention, the surface of the aluminum liquid in the casting tank can be subjected to impurity removal treatment, the quality of the aluminum ingot formed by subsequent cooling is ensured, manual operation is not required in the whole impurity removal process, and the risk of the impurity removal process is reduced.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description, serve to explain the principles of the invention.
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, and it will be obvious to a person skilled in the art that other drawings can be obtained from these drawings without inventive effort.
Fig. 1 is a schematic view of the overall left-side structure of the present invention.
Fig. 2 is an enlarged schematic view of the structure of fig. 1a according to the present invention.
Fig. 3 is an enlarged schematic view of the structure of fig. 1B according to the present invention.
Fig. 4 is a schematic view of the overall right-side structure of the present invention.
Fig. 5 is an enlarged schematic view of the structure of fig. 4C according to the present invention.
FIG. 6 is a schematic view of the structure of the impurity removing unit according to the present invention.
Fig. 7 is a schematic view of a diverter cartridge according to the present invention.
Fig. 8 is a schematic diagram of the overall top view structure of the present invention.
Reference numerals:
1. a frame; 2. a first motor; 3. a control box; 4. a shunt barrel; 5. a fixing frame; 6. a chain body; 7. a collection box; 8. a fixed ring plate; 9. a casting tank; 10. a through hole; 11. a screw sleeve; 12. a positioning rod; 13. triangle plate frame; 14. a rotating shaft; 15. a transmission belt; 16. a riser; 17. a first driving wheel; 18. a second motor; 19. a support rod; 20. a gas pipe; 21. a bearing seat; 22. a guide rod; 23. a guide cylinder; 24. a threaded screw rod; 25. a threaded sleeve; 26. an electric push rod; 27. an extension plate; 28. a impurity removing plate; 29. a reinforcing plate; 30. a through groove; 31. a scraper; 32. a push rod; 33. a spring; 34. fixing the column; 35. a shunt; 36. a first rotating lever; 37. a second driving wheel; 38. a gear; 39. a second rotating lever; 40. a limit cap; 41. and a transverse plate.
Detailed Description
The technical scheme of the patent is further described in detail below with reference to the specific embodiments.
Embodiments of the present patent are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary only for explaining the present patent and are not to be construed as limiting the present patent.
In the description of this patent, it should be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the patent and simplify the description, and do not indicate or imply that the devices or elements being referred to must have a particular orientation, be configured and operated in a particular orientation, and are therefore not to be construed as limiting the patent.
In the description of this patent, it should be noted that, unless explicitly stated and limited otherwise, the terms "mounted," "connected," and "disposed" are to be construed broadly, and may be fixedly connected, disposed, detachably connected, disposed, or integrally connected, disposed, for example. The specific meaning of the terms in this patent will be understood by those of ordinary skill in the art as the case may be.
Referring to fig. 1 to 8, an aluminum ingot casting apparatus includes: the device comprises a frame 1, wherein a control box 3 is fixedly connected to the outer wall of one side of the frame 1;
The two groups of chain bodies 6 are arranged, the chain bodies 6 are meshed with gears 38, the second rotating rod 39 is fixedly connected to the inner circumferential wall of each gear 38, and one end of each second rotating rod 39 is fixedly connected with the first motor 2;
The fixed ring plate 8 is fixedly connected to the outer wall of one side of the frame 1, and the fixed ring plate 8 is fixedly connected with the first motor 2;
The casting groove 9 is arranged on one side of the chain body 6;
The shunt tube (35) is inserted into the outer wall of one side of the shunt tube (4), the shunt tubes (35) are distributed at equal intervals, the shunt tubes (35) are positioned above the casting groove (9), and the height of aluminum liquid is lower than one fourth of the height of the whole shunt tube (4) in the process that the aluminum liquid enters the inside of the shunt tube (4), so that the situation that the aluminum liquid is discharged after the casting of the aluminum liquid by the shunt tubes (35) is completed can be effectively avoided;
a positioning assembly for connecting the casting trough 9 with the chain body 6;
And a impurity removing component.
The locating component comprises a locating rod 12 fixedly connected to the outer wall of one side of the chain body 6, a through hole 10 is formed in the top of the casting groove 9, one end of the locating rod 12 penetrates through the through hole 10, the number of the through holes 10 is four, the four groups of through holes 10 are distributed at four corners of the top of the casting groove 9, a thread groove is formed in the top end of the locating rod 12, and the locating rod 12 is connected with a screw sleeve 11 through the thread groove in a threaded mode.
The top outer wall fixedly connected with bracing piece 19 of frame 1, the one end fixedly connected with gas pipe 20 of bracing piece 19, the one end of gas pipe 20 is provided with the combustion head, and the combustion head is located the inside intermediate position of reposition of redundant personnel section of thick bamboo 4, can carry out the sustainable heating to the inside aluminium liquid of reposition of redundant personnel section of thick bamboo 4, has guaranteed that the aluminium liquid can be in the molten state for a long time, avoids the aluminium liquid to appear the condition of solidification in reposition of redundant personnel section of thick bamboo 4 or shunt tubes 35 inside.
The circumference outer wall of the output end of the first motor 2 is fixedly connected with a second driving wheel 37, the second driving wheel 37 is in driving connection with a driving belt 15, one side of the driving belt 15 far away from the second driving wheel 37 is in driving connection with a first driving wheel 17, the circumference inner wall of the first driving wheel 17 is fixedly connected with a first rotating rod 36, one end of the first rotating rod 36 is fixedly connected with the outer wall of one side of the split-flow cylinder 4, one side of the frame 1 is fixedly connected with a triangular plate frame 13, one end of the first rotating rod 36 is fixedly connected with a rotating shaft 14, one end of the rotating shaft 14 is in rotating connection with the triangular plate frame 13, the top of the triangular plate frame 13 is fixedly connected with a vertical plate 16, one side of the vertical plate 16 is provided with a round hole, the inside of the round hole is fixedly connected with a bearing seat 21, the first rotating rod 36 is fixedly connected with the bearing seat 21, the first motor 2 is started when aluminum liquid flows into the casting groove 9 below the split-flow pipe 35 on one side of the split-flow cylinder 4, the gear 38 can be driven to rotate by the first motor 2, the gear 38 is meshed with the chain body 6 in the rotating process of the gear 38, so that the chain body 6 can be driven to integrally drive, the positioning rod 12 at one side of the gear is driven to move in the driving process of the chain body 6, the casting groove 9 is sleeved at one end of the positioning rod 12, the casting groove 9 is driven to move together in the moving process of the chain body 6 and the positioning rod 12, so that the two-component flow pipes 35 can be matched with each other, the two-pipe and two-groove simultaneous feeding is realized, the casting rate of aluminum liquid is further improved, the second driving wheel 37 at the outer wall of the output end of the gear is driven to rotate in the rotating process of the gear 38 driven by the first motor 2, the first driving wheel 17 can be driven to rotate under the combined action of the second driving wheel 37 and the driving belt 15, the first rotating rod 36 and the diversion drum 4 can be driven to do circular motion in the rotating process of the first driving wheel 17, so that the same-speed rotation of the chain body 6 and the diversion drum 4 can be realized, and the situation that liquid leakage or insufficient liquid amount in the casting groove 9 occurs due to mismatching of the rotating speeds of the diversion drum 4 or the chain body 6 is avoided.
The impurity removing assembly comprises impurity removing plates 28 arranged above the casting groove 9, the number of the impurity removing plates 28 is two, and the two groups of impurity removing plates 28 form a herringbone structure;
The outer wall of the top of the frame 1 is fixedly connected with a fixing frame 5, and the inner walls of the two sides of the fixing frame 5 are fixedly connected with a collecting box 7;
The displacement component for driving the impurity removing plate 28 to horizontally move is arranged below the fixing frame 5, extension plates 27 are welded on two sides of the fixing frame 5, the extension plates 27 and the fixing frame 5 form a shape like a Chinese character 'ji', fixing bolts are arranged at the tops of the extension plates 27, the extension plates 27 are fixedly connected to the top outer wall of the frame 1 through the fixing bolts, the displacement component comprises a second motor 18 fixedly connected to one side outer wall of the fixing frame 5, the output end of the second motor 18 is fixedly connected with a threaded screw 24, the circumferential outer wall of the threaded screw 24 is meshed with a threaded sleeve 25, the bottom outer wall of the threaded sleeve 25 is fixedly connected with an electric push rod 26, the output end of the electric push rod 26 is fixedly connected with a reinforcing plate 29, the reinforcing plate 29 is fixedly connected with two groups of impurity removing plates 28, guide rods 22 are fixedly connected to the inner walls on two sides of the fixing frame 5, guide cylinders 23 are sleeved on the circumferential outer walls of the guide rods 22, the guide cylinder 23 is fixedly connected with the threaded sleeve 25, the through groove 30 is formed on one side of the collecting box 7, the ejector rods 32 are fixedly connected with the outer wall of the top of the collecting box 7, the number of the ejector rods 32 is three, the outer walls of the bottoms of the two groups of ejector rods 32 are welded with the springs 33, the bottom ends of the springs 33 are welded with the transverse plates 41, the bottoms of the transverse plates 41 are fixedly connected with the scraping plates 31, the outer walls of the tops of the transverse plates 41 are fixedly connected with the fixing columns 34, the tops of one group of ejector rods 32 are provided with openings, one end of the fixing column 34 passes through the inside of the openings, the outer walls of the tops of the fixing columns 34 are fixedly connected with the limiting caps 40, the diameter of the limiting caps 40 is larger than that of the fixing columns 34, when the casting groove 9 filled with aluminum liquid moves to the lower side of the fixing frame 5 through the chain body 6, the electric push rods 26 are stretched to enable the impurity removing plates 28 at the bottoms of the electric push rods to contact the liquid surface of the aluminum liquid inside the casting groove 9, then the second motor 18 is started, the screw thread screw 24 can be driven to rotate through the second motor 18, the screw thread sleeve 25 meshed with the outer wall of the screw thread screw 24 can drive the electric push rod 26 and the impurity removing plate 28 below the screw thread screw 24 to horizontally move in the process of rotating the screw thread screw 24, impurities or aluminum films floating on the surface of aluminum liquid can be scraped out in the process of horizontally moving the impurity removing plate 28, meanwhile, the cross sections of the two groups of impurity removing plates 28 are in a herringbone shape, so that excessive aluminum liquid can not be taken away in the process of removing the impurity scraping films, unnecessary waste is avoided, meanwhile, the herringbone impurity removing plate 28 can realize reciprocating impurity removing operation on the aluminum liquid, the impurity removing efficiency of the aluminum liquid is improved, the impurity removing plate 28 can be contacted with the scraping plate 31 in the collecting box 7 along with the continuous position of the screw thread sleeve 25, meanwhile, the scraping plate 31 can be lifted upwards along with the continuous insertion of the inclined impurity removing plate 28, the surface of the impurity removing plate 28 is pressed tightly, the scraping plate 31 can be ensured to be more clean the impurities or the aluminum films adhered on the surface of the impurity removing plate 28, and the aluminum liquid can be further recycled.
In summary, the working principle of the invention is as follows: when the aluminum ingot is required to be produced by a worker, molten aluminum can be firstly conveyed into the shunt barrel 4, the aluminum is lower than one fourth of the whole shunt barrel 4 in the process of entering the shunt barrel 4, so that the situation that aluminum is discharged after the aluminum casting of the shunt tube 35 is finished can be effectively avoided, the first motor 2 is started when the aluminum flows into the casting groove 9 below the shunt barrel through the shunt tube 35 on one side of the shunt barrel 4, the gear 38 can be driven to rotate through the first motor 2, the gear 38 is meshed with the chain body 6 in the rotating process of the gear 38, the chain body 6 can be driven to integrally drive, the positioning rod 12 on one side of the chain body 6 can be driven to move in the driving process of the chain body 6, the casting groove 9 is sleeved at one end of the positioning rod 12, the casting groove 9 can be driven to move together in the moving process of the chain body 6 and the positioning rod 12, so as to be matched with the two component flow pipes 35, realize the simultaneous feeding of the two pipes and the two grooves, further improve the casting rate of aluminum liquid, drive the second driving wheel 37 on the outer wall of the output end to rotate in the process of driving the gear 38 to rotate by the first motor 2, drive the first driving wheel 17 to rotate by the combined action of the second driving wheel 37 and the driving belt 15, drive the first rotating rod 36 and the diversion cylinder 4 to do circular motion in the rotating process of the first driving wheel 17, thereby realizing the same-speed rotation of the chain body 6 and the diversion cylinder 4, avoiding the situation of liquid leakage or insufficient liquid amount in the casting groove 9 caused by the mismatching of the rotating speeds of the diversion cylinder 4 or the chain body 6, starting the electric push rod 26 when the casting groove 9 filled with the aluminum liquid moves to the lower part of the fixing frame 5 through the chain body 6, the electric push rod 26 stretches to enable the impurity removing plate 28 at the bottom of the electric push rod to be in contact with the liquid level of aluminum liquid in the casting groove 9, then the second motor 18 is started, the threaded screw rod 24 can be driven to rotate through the second motor 18, the threaded sleeve 25 meshed with the outer wall of the threaded screw rod 24 can drive the electric push rod 26 and the impurity removing plate 28 below the threaded sleeve to horizontally move, impurities or aluminum films floating on the surface of the aluminum liquid can be scraped out in the process of horizontally moving the impurity removing plate 28, meanwhile, the cross sections of the two groups of impurity removing plates 28 are in a herringbone shape, so that excessive aluminum liquid can not be taken away in the process of removing the impurity scraping films, unnecessary waste on the aluminum liquid can be avoided, meanwhile, the herringbone impurity removing plate 28 can realize reciprocating impurity removing operation on the aluminum liquid, the impurity removing efficiency of the aluminum liquid is improved, meanwhile, the impurity removing plate 28 can be in contact with the scraping plate 31 in the collecting box 7 along with the continuous position of the threaded sleeve 25, the scraping plate 31 is continuously inserted, the scraping plate 31 can be lifted upwards along with the inclined impurity removing plate 28, the fact that the scraping plate 31 can be pressed against the surface of the impurity removing plate 28, the surface of the aluminum film can be more completely removed by the scraping plate 31, and the impurity can be guaranteed to be more completely removed on the surface of the aluminum film, and the surface of the aluminum film can be more completely removed by the scraping plate can be guaranteed.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (5)
1. An aluminum ingot casting apparatus, comprising: the device comprises a frame (1), wherein a control box (3) is fixedly connected to the outer wall of one side of the frame (1);
The chain comprises two groups of chain bodies (6), wherein the chain bodies (6) are meshed with gears (38), a second rotating rod (39) is fixedly connected to the inner circumferential wall of each gear (38), and one end of each second rotating rod (39) is fixedly connected with a first motor (2);
The fixed ring plate (8), the fixed ring plate (8) is fixedly connected to the outer wall of one side of the frame (1), and the fixed ring plate (8) is fixedly connected with the first motor (2);
A casting groove (9), wherein the casting groove (9) is arranged at one side of the chain body (6);
The shunt tube (4) is inserted into the outer wall of one side of the shunt tube (4), the shunt tubes (35) are distributed at equal intervals, and the shunt tubes (35) are positioned above the casting groove (9);
a positioning assembly for connecting the casting trough (9) with the chain body (6);
the impurity removing assembly comprises impurity removing plates (28) arranged above the casting groove (9), the number of the impurity removing plates (28) is two, and the two groups of impurity removing plates (28) form a herringbone structure;
The top outer wall of the frame (1) is fixedly connected with a supporting rod (19), one end of the supporting rod (19) is fixedly connected with a gas pipe (20), one end of the gas pipe (20) is provided with a combustion head, and the combustion head is positioned in the middle of the inside of the split flow cylinder (4);
The output end circumference outer wall of the first motor (2) is fixedly connected with a second driving wheel (37), the second driving wheel (37) is in transmission connection with a driving belt (15), one side, far away from the second driving wheel (37), of the driving belt (15) is in transmission connection with a first driving wheel (17), the circumference inner wall of the first driving wheel (17) is fixedly connected with a first rotating rod (36), and one end of the first rotating rod (36) is fixedly connected to one side outer wall of the shunt barrel (4);
The top outer wall of the frame (1) is fixedly connected with a fixing frame (5), and the inner walls of the two sides of the fixing frame (5) are fixedly connected with a collecting box (7);
a displacement component for driving the impurity removal plate (28) to horizontally move is arranged below the fixing frame (5);
The displacement assembly comprises a second motor (18) fixedly connected to the outer wall of one side of the fixing frame (5), a threaded screw rod (24) is fixedly connected to the output end of the second motor (18), a threaded sleeve (25) is meshed with the circumferential outer wall of the threaded screw rod (24), an electric push rod (26) is fixedly connected to the outer wall of the bottom of the threaded sleeve (25), a reinforcing plate (29) is fixedly connected to the output end of the electric push rod (26), and the reinforcing plate (29) is fixedly connected with two groups of impurity removal plates (28);
The utility model discloses a collection box, including collection box (7), roof, fixed column (34), opening has been seted up at the top outer wall fixedly connected with ejector pin (32) of collection box (7), the number of ejector pin (32) is three, and two sets of ejector pin (32) bottom outer wall welding has spring (33), the bottom welding of spring (33) has diaphragm (41), the bottom fixedly connected with scraper blade (31) of diaphragm (41), the top outer wall fixedly connected with fixed column (34) of diaphragm (41), a set of opening has been seted up at the top of ejector pin (32), the one end of fixed column (34) is followed the inside spacing cap (40) that passes of opening, the diameter of spacing cap (40) is greater than the diameter of fixed column (34).
2. The aluminum ingot casting device according to claim 1, wherein the positioning assembly comprises a positioning rod (12) fixedly connected to the outer wall of one side of the chain body (6), a through hole (10) is formed in the top of the casting groove (9), one end of the positioning rod (12) penetrates through the through hole (10), the number of the through holes (10) is four, the four groups of the through holes (10) are distributed at four corners of the top of the casting groove (9), a thread groove is formed in the top end of the positioning rod (12), and the positioning rod (12) is connected with a screw sleeve (11) through the thread groove in a threaded mode.
3. An aluminium ingot casting apparatus according to claim 2, wherein one side of the frame (1) is fixedly connected with a tripod (13), one end of the first rotating rod (36) is fixedly connected with a rotating shaft (14), one end of the rotating shaft (14) is rotatably connected with the tripod (13), a vertical plate (16) is fixedly connected with the top of the tripod (13), a circular hole is formed in one side of the vertical plate (16), a bearing seat (21) is fixedly connected with the inside of the circular hole, and the first rotating rod (36) is fixedly connected with the bearing seat (21).
4. An aluminium ingot casting apparatus according to claim 3, wherein extension plates (27) are welded on both sides of the fixing frame (5), the extension plates (27) and the fixing frame (5) form a shape like a Chinese character 'ji', fixing bolts are arranged at the tops of the extension plates (27), and the extension plates (27) are fixedly connected to the top outer wall of the frame (1) through the fixing bolts.
5. An aluminium ingot casting apparatus as claimed in claim 4, wherein the inner walls of both sides of the fixing frame (5) are fixedly connected with guide rods (22), the circumferential outer wall of the guide rods (22) is sleeved with guide cylinders (23), and the guide cylinders (23) are fixedly connected with the threaded sleeves (25).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410041659.5A CN117718448B (en) | 2024-01-11 | 2024-01-11 | Aluminium ingot casting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202410041659.5A CN117718448B (en) | 2024-01-11 | 2024-01-11 | Aluminium ingot casting device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117718448A CN117718448A (en) | 2024-03-19 |
| CN117718448B true CN117718448B (en) | 2024-05-14 |
Family
ID=90201790
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202410041659.5A Active CN117718448B (en) | 2024-01-11 | 2024-01-11 | Aluminium ingot casting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117718448B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1302669A (en) * | 1960-08-06 | 1962-08-31 | Ingot Casting Machines Ltd | Machine for casting metals into ingots |
| CN205464295U (en) * | 2016-02-29 | 2016-08-17 | 邹平汇鑫冶金材料有限公司 | A aluminium water distribution system for producing aluminium ingot |
| CN212042652U (en) * | 2020-04-30 | 2020-12-01 | 贵阳振兴铝镁科技产业发展有限公司 | Intelligent slag skimming system for aluminum ingot casting |
| CN214640212U (en) * | 2021-05-19 | 2021-11-09 | 西安定坤有色金属工贸有限公司 | Casting device of aluminum ingot continuous casting production line |
| CN214768914U (en) * | 2021-01-14 | 2021-11-19 | 泉州市微柏工业机器人研究院有限公司 | Aluminium ingot slag scraping production line |
| CN217452098U (en) * | 2022-07-05 | 2022-09-20 | 河北长发铝业股份有限公司 | Casting equipment of aluminium ingot |
| CN217666269U (en) * | 2022-08-03 | 2022-10-28 | 南通众福新材料科技有限公司 | Aluminum ingot continuous production device |
| CN115383100A (en) * | 2022-09-23 | 2022-11-25 | 鹰潭泓腾金属制品有限公司 | Casting molding device for aluminum ingot processing production and using method |
| CN116921659A (en) * | 2023-07-07 | 2023-10-24 | 安徽省庐伟铝业有限公司 | Aluminum ingot casting forming device |
-
2024
- 2024-01-11 CN CN202410041659.5A patent/CN117718448B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1302669A (en) * | 1960-08-06 | 1962-08-31 | Ingot Casting Machines Ltd | Machine for casting metals into ingots |
| CN205464295U (en) * | 2016-02-29 | 2016-08-17 | 邹平汇鑫冶金材料有限公司 | A aluminium water distribution system for producing aluminium ingot |
| CN212042652U (en) * | 2020-04-30 | 2020-12-01 | 贵阳振兴铝镁科技产业发展有限公司 | Intelligent slag skimming system for aluminum ingot casting |
| CN214768914U (en) * | 2021-01-14 | 2021-11-19 | 泉州市微柏工业机器人研究院有限公司 | Aluminium ingot slag scraping production line |
| CN214640212U (en) * | 2021-05-19 | 2021-11-09 | 西安定坤有色金属工贸有限公司 | Casting device of aluminum ingot continuous casting production line |
| CN217452098U (en) * | 2022-07-05 | 2022-09-20 | 河北长发铝业股份有限公司 | Casting equipment of aluminium ingot |
| CN217666269U (en) * | 2022-08-03 | 2022-10-28 | 南通众福新材料科技有限公司 | Aluminum ingot continuous production device |
| CN115383100A (en) * | 2022-09-23 | 2022-11-25 | 鹰潭泓腾金属制品有限公司 | Casting molding device for aluminum ingot processing production and using method |
| CN116921659A (en) * | 2023-07-07 | 2023-10-24 | 安徽省庐伟铝业有限公司 | Aluminum ingot casting forming device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN117718448A (en) | 2024-03-19 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN112620592A (en) | Tectorial membrane sand casting sand box | |
| CN117718448B (en) | Aluminium ingot casting device | |
| CN214088712U (en) | Electroplating pool in electroplating equipment | |
| CN115647316B (en) | Vacuum continuous casting preparation tool and preparation process of high-purity oxygen-free copper rod | |
| CN217666269U (en) | Aluminum ingot continuous production device | |
| CN215314744U (en) | Spray cooling device for steel pipe cold rolling mill | |
| CN213355158U (en) | Combined stainless steel water tank | |
| CN112045155B (en) | Cooling device of aluminum alloy casting processing equipment | |
| CN215356102U (en) | Make things convenient for mould for metal casting of whole feeding | |
| CN114762939A (en) | High-precision cooling liquid circulating device for numerical control machining | |
| CN112621355A (en) | Copper product cutting device with recovery structure | |
| CN209798054U (en) | Practical tool for purifying zinc liquid | |
| CN112325549A (en) | Cooling equipment for environment-friendly electroplating processing | |
| CN112207512B (en) | Processing technology of contact seat | |
| CN219251833U (en) | Impurity filtering device for alloy casting | |
| CN108211450B (en) | Sewage filtering treatment device | |
| CN215048618U (en) | Waste engine oil treatment device for overhauling automobile engine | |
| CN219025872U (en) | Quick cooling centrifugal cast tube die | |
| CN210631796U (en) | Cutting machine tool coolant recycling equipment | |
| CN213794134U (en) | Casting device is used in pump body production convenient to location | |
| CN220129424U (en) | Rubber tube injection molding machine | |
| CN117824389B (en) | Heat exchanger convenient to clean | |
| CN217041551U (en) | Single bag filter | |
| CN217343505U (en) | High length-width ratio crystallizer assembly | |
| CN117654977B (en) | Cleaning device for titanium alloy ingot casting treatment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |