CN117712207B - Hollow color photovoltaic manufacturing method - Google Patents

Hollow color photovoltaic manufacturing method Download PDF

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Publication number
CN117712207B
CN117712207B CN202311489530.2A CN202311489530A CN117712207B CN 117712207 B CN117712207 B CN 117712207B CN 202311489530 A CN202311489530 A CN 202311489530A CN 117712207 B CN117712207 B CN 117712207B
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China
Prior art keywords
front plate
plate glass
color
colored
aluminum
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CN202311489530.2A
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CN117712207A (en
Inventor
刘志刚
徐建智
沙明星
闫洪志
雍小立
仇诗凯
陈彩惠
柳大为
陈清泉
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Xinyuan Jinwu Beijing Technology Co Ltd
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Xinyuan Jinwu Beijing Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Photovoltaic Devices (AREA)
  • Joining Of Glass To Other Materials (AREA)

Abstract

The invention discloses a hollow color photovoltaics manufacturing method, which relates to the technical field of color photovoltaics and comprises the following steps: s1: manufacturing colored front plate glass; firstly, cleaning colored front plate glass, then printing patterns and colors which are color areas, and reserving blank areas around the patterns and colors, so that aluminum strips filled with drying agents can be conveniently fixed for attaching; s2: sticking an aluminum strip; attaching aluminum strips at the edges of the photovoltaic module, and fixing the aluminum strips by using butyl rubber, so that a hollow space for supporting the colored front plate glass is formed; the photovoltaic module with the aluminum frame is provided with aluminum strips stuck on the inner side of the aluminum frame; s3: manufacturing a supporting plate; and manufacturing a supporting plate on the surface of the photovoltaic module. The device solves the possibility of surface scratch of the hollow color component, can play the effect of heat insulation and heat preservation, solves the problem of pasting the colored front plate glass at one time, can also solve the problem of heat insulation, ensures that the photovoltaic component has color appearance, and can be applied to buildings to form beautiful clean energy.

Description

Hollow color photovoltaic manufacturing method
Technical Field
The invention relates to the technical field of color photovoltaics, in particular to a hollow color photovoltaics manufacturing method.
Background
The colorization of a general photovoltaic module is to make colors or patterns on a front plate material, then laminate and package the color front plate material at high temperature to form a color module, and the general photovoltaic module is a finished product, and is mostly printed on the surface directly to form the color module.
The existing partial photovoltaic modules directly print the color modules on the surface of the photovoltaic modules, however, when the photovoltaic modules are scratched, the color modules are easily scratched.
Disclosure of Invention
In order to solve the problem that the color component is easily scratched when the photovoltaic component is scratched, the invention provides a hollow color photovoltaic manufacturing method.
The invention provides a hollow color photovoltaic manufacturing method, which adopts the following technical scheme:
A method for fabricating hollow color photovoltaics, comprising the steps of:
S1: manufacturing colored front plate glass;
Firstly, cleaning colored front plate glass, then printing patterns and colors which are color areas, and reserving blank areas around the patterns and colors, so that aluminum strips filled with drying agents can be conveniently fixed for attaching;
s2: sticking an aluminum strip;
Attaching aluminum strips at the edges of the photovoltaic module, and fixing the aluminum strips by using butyl rubber, so that a hollow space for supporting the colored front plate glass is formed; the photovoltaic module with the aluminum frame is provided with aluminum strips stuck on the inner side of the aluminum frame;
s3: manufacturing a supporting plate;
Manufacturing a supporting plate on the surface of the photovoltaic module, wherein each 300-400mm of the supporting plate forms a grid square, the supporting plate is convenient for supporting the colored front plate glass, the middle part of the supporting plate is prevented from being sunken, and transparent glue of the supporting plate is adhered to the colored front plate glass;
s4: sticking a supporting plate;
Butyl rubber is coated on the periphery of the aluminum strip, transparent glue is coated on the square of the supporting plate, and then the aluminum strip and the transparent glue are bonded together;
S5: filling inert gas;
attaching the colored front plate glass on the photovoltaic module, and injecting inert gas into the square of the supporting plate before the colored front plate glass is uncovered;
S6: pasting colored front plate glass;
after the attachment is completed, pressing is carried out to enable the colored front plate glass to be completely attached;
S7: forming a hollow color component;
And (3) applying butyl rubber to the periphery of the colored front plate glass and the assembly, and waiting for curing and drying to form the hollow colored assembly.
Optionally, in the above method for manufacturing a hollow color photovoltaic, the size of the color front plate glass is consistent with the size of the photovoltaic module, then a color pattern is formed by printing, and then the color front plate glass and the photovoltaic module are adhered to form the building material.
Through the technical scheme, the colored front plate glass is adhered to the photovoltaic module, so that the photovoltaic module is enabled to have a colored appearance, and the colored front plate glass can be applied to buildings to form beautiful clean energy.
Optionally, in the above method for manufacturing a hollow color photovoltaic, the width of the blank area is 5-10mm.
Through above-mentioned technical scheme, make things convenient for the fixed aluminium strip that is full of drier of operator through the blank district, carry out the subsides.
Optionally, in the above method for manufacturing a hollow color photovoltaic, the width of the aluminum strip is 5-10mm.
By adopting the technical scheme, the possibility of shielding photovoltaic wafers and affecting the efficiency is reduced by adopting the aluminum strip with the width of 5-10 mm.
Optionally, in the above method for manufacturing a hollow color photovoltaic, the support plate is a PMMA or PVC sheet, the thickness of the sheet is 1-2mm, and the width of the sheet is the same as the thickness of the hollow space.
Through the technical scheme, the thickness of the thin plate is preferably 1-2mm so as not to shade light and influence the efficiency of the photovoltaic module.
Optionally, in the above method for manufacturing a hollow color photovoltaic, the width of the supporting plate is 10-15mm, and a square is formed every 300-400 mm.
Through above-mentioned technical scheme, play through the backup pad and support front bezel glass, avoid the mid portion sunken to be convenient for paste it on colored front bezel glass through square and transparent adhesive tape.
Optionally, in the above method for manufacturing a hollow color photovoltaic, the inert gas is argon.
According to the technical scheme, the heat insulation performance of the hollow color component is improved by filling inert gas.
Optionally, in the above method for manufacturing a hollow color photovoltaic, the hollow color component is a photovoltaic component, an aluminum strip and a color front plate glass sequentially from bottom to top, the aluminum strip and the photovoltaic component are bonded by butyl rubber, and the color front plate glass and the aluminum strip are bonded by butyl rubber.
In summary, the present invention includes at least one of the following beneficial effects: 1. the device solves the possibility of surface scratch of the hollow color component, can play the effect of heat insulation and heat preservation, solves the problem of pasting the colored front plate glass at one time, can also solve the problem of heat insulation, ensures that the photovoltaic component has color appearance, and can be applied to buildings to form beautiful clean energy.
Drawings
FIG. 1 is a top view of a colored front sheet glass of the present invention;
FIG. 2 is a side view of the aluminum frame-less photovoltaic module of the present invention;
FIG. 3 is a side view of the photovoltaic module with aluminum frame of the present invention;
FIG. 4 is a top view of the aluminum frame-free photovoltaic module of the present invention;
FIG. 5 is a side cross-sectional view of a hollow color module of the present invention;
Fig. 6 is a schematic flow chart of the present invention.
In the figure: 1. colored front plate glass; 2. a color zone; 3. blank areas; 4. an aluminum strip; 5. a photovoltaic module; 6. an aluminum frame; 7. a support plate; 8. butyl rubber.
Detailed Description
The invention is described in further detail below with reference to fig. 1-6.
Referring to fig. 1-6 of the drawings, one embodiment of the present invention is provided: a method for fabricating hollow color photovoltaics, comprising the steps of:
S1: manufacturing colored front plate glass 1;
firstly, cleaning the colored front plate glass 1, then printing patterns and colors which are color areas 2, and reserving blank areas 3 around to facilitate fixing and attaching the aluminum strips 4 filled with drying agents;
S2: sticking an aluminum strip 4;
attaching aluminum strips 4 at the edge of the photovoltaic module 5, and fixing the aluminum strips 4 by using butyl rubber 8, so as to form a hollow space for supporting the colored front plate glass 1; the photovoltaic module 5 with the aluminum frame 6 is provided with aluminum strips 4 adhered to the inner side of the aluminum frame 6;
s3: manufacturing a supporting plate 7;
Manufacturing a supporting plate 7 on the surface of the photovoltaic module 5, wherein each 300-400mm of the supporting plate 7 forms a square block, the supporting plate 7 is convenient for supporting the colored front plate glass 1, the middle part is prevented from being sunken, and the supporting plate 7 is adhered to the colored front plate glass 1 through transparent adhesive;
s4: a sticking support plate 7;
The periphery of the aluminum strip 4 is coated with butyl rubber 8, then transparent glue is coated on the square of the supporting plate 7, and the aluminum strip and the transparent glue are adhered together;
S5: filling inert gas;
Attaching the colored front plate glass 1 on the photovoltaic module 5, and injecting inert gas into the square of the supporting plate 7 before the colored front plate glass is uncovered;
S6: pasting colored front plate glass 1;
after the attachment is completed, pressing is carried out to enable the colored front plate glass 1 to be completely attached;
S7: forming a hollow color component;
and (3) applying butyl rubber 8 around the colored front plate glass 1 and the assembly, and waiting for curing and drying to form the hollow colored assembly.
Referring to fig. 1-5 in the drawings, the size of the colored front plate glass 1 is consistent with that of the photovoltaic module 5, then a colored pattern is formed by printing, and the colored front plate glass 1 and the photovoltaic module 5 are attached and adhered to form a building material.
The width of the blank area 3 is 5-10mm, and an operator can conveniently fix the aluminum strips 4 filled with the drying agent through the blank area 3 for attaching; the width of the aluminum strips 4 is 5-10mm, which is convenient for reducing the possibility of shielding photovoltaic wafers and affecting the performance by using the aluminum strips 4 with a width of 5-10 mm.
Referring to fig. 4 and 5 of the drawings, the support plate 7 is a PMMA or PVC sheet, the thickness of the sheet is 1-2mm, the width of the sheet is the same as the thickness of the hollow space, and the thickness of the sheet is preferably 1-2mm so as not to shade light and influence the efficiency of the photovoltaic module 5;
the width of the supporting plate 7 is 10-15mm, a grid square is formed every 300-400mm, the front plate glass is supported by the supporting plate 7, the middle part is prevented from being sunken, and the transparent glue is convenient to adhere to the colored front plate glass 1 through the grid square and the transparent glue.
The inert gas is argon, so that the heat insulation performance of the hollow color component is improved by filling the inert gas, the temperature of the backboard is 42 ℃ after temperature measurement, and the temperature of the backboard is 55 ℃ during temperature measurement of the general photovoltaic component, so that the heat insulation effect of the hollow color component is better.
Referring to fig. 5 in the drawings of the specification, the hollow color component sequentially comprises a photovoltaic component 5, an aluminum strip 4 and a color front plate glass 1 from bottom to top, wherein the aluminum strip 4 is bonded with the photovoltaic component 5 through butyl rubber 8, and the color front plate glass 1 is bonded with the aluminum strip 4 through butyl rubber 8.
The above embodiments are not intended to limit the scope of the present invention, so: all equivalent changes in structure, shape and principle of the invention should be covered in the scope of protection of the invention.

Claims (8)

1. A method for producing hollow color photovoltaics, comprising the steps of:
S1: manufacturing colored front plate glass (1);
Firstly, cleaning the colored front plate glass (1), then printing patterns and colors which are color areas (2), and leaving blank areas (3) around to facilitate fixing and attaching the aluminum strips (4) filled with drying agent;
S2: sticking an aluminum strip (4);
attaching an aluminum strip (4) at the edge of the photovoltaic module (5), and fixing the aluminum strip (4) by using butyl rubber (8), so as to form a hollow space for supporting the colored front plate glass (1); the photovoltaic module (5) with the aluminum frame (6) is characterized in that aluminum strips (4) are adhered to the inner side of the aluminum frame (6);
S3: manufacturing a supporting plate (7);
Manufacturing a supporting plate (7) on the surface of the photovoltaic module (5), wherein each 300-400mm of the supporting plate (7) forms a square, the supporting plate (7) is convenient for supporting the colored front plate glass (1) to avoid the middle part from being sunken, and the supporting plate (7) is adhered to the colored front plate glass (1) by transparent adhesive;
S4: a sticking support plate (7);
the periphery of the aluminum strip (4) is coated with butyl rubber (8), then transparent glue is coated on the square of the supporting plate (7), and the aluminum strip and the transparent glue are adhered together;
S5: filling inert gas;
attaching the colored front plate glass (1) on the photovoltaic module (5), and injecting inert gas into the square of the supporting plate (7) before the colored front plate glass is uncovered;
s6: pasting colored front plate glass (1);
after the attachment is completed, pressing is carried out to enable the colored front plate glass (1) to be completely attached;
S7: forming a hollow color component;
And (3) applying butyl rubber (8) around the colored front plate glass (1) and the assembly, and waiting for solidification and drying to form the hollow colored assembly.
2. The method of claim 1, wherein: the size of the colored front plate glass (1) is consistent with that of the photovoltaic module (5), then a colored pattern is formed in a printing mode, and the colored front plate glass (1) and the photovoltaic module (5) are adhered to form a building material.
3. The method of claim 1, wherein: the width of the blank area (3) is 5-10mm.
4. The method of claim 1, wherein: the width of the aluminum strip (4) is 5-10mm.
5. The method of claim 1, wherein: the supporting plate (7) is a PMMA or PVC thin plate, the thickness of the thin plate is 1-2mm, and the width of the thin plate is the same as the thickness of the hollow space.
6. The method of claim 5, wherein: the width of the supporting plate (7) is 10-15mm, and a grid square block is formed every 300-400 mm.
7. The method of claim 1, wherein: the inert gas is argon.
8. The method of claim 1, wherein: the hollow color assembly comprises a photovoltaic assembly (5), an aluminum strip (4) and color front plate glass (1) from bottom to top, wherein the aluminum strip (4) is bonded with the photovoltaic assembly (5) through butyl rubber (8), and the color front plate glass (1) is bonded with the aluminum strip (4) through the butyl rubber (8).
CN202311489530.2A 2023-11-09 2023-11-09 Hollow color photovoltaic manufacturing method Active CN117712207B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102535706A (en) * 2010-12-29 2012-07-04 新奥科技发展有限公司 Hollow laminated glass assembly for photovoltaic curtain wall and manufacturing method thereof
CN203347123U (en) * 2013-04-11 2013-12-18 江苏武进汉能光伏有限公司 Hollow color assembly for building integrated photovoltaics
CN104518039A (en) * 2014-12-31 2015-04-15 江苏武进汉能光伏有限公司 Vacuum thin-film solar cell module and manufacturing method thereof
KR101982589B1 (en) * 2017-12-26 2019-05-27 주식회사 포스코 Sunlight Generation Module
CN212323010U (en) * 2020-05-11 2021-01-08 西安隆基绿能建筑科技有限公司 Colored photovoltaic module and photovoltaic system
CN217239479U (en) * 2022-02-24 2022-08-19 北京金茂绿建科技有限公司 Laminated structure of BIPV assembly

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3858606B1 (en) * 2020-01-28 2022-09-07 Cnbm Research Institute For Advanced Glass Materials Group Co., Ltd. Coloured facade element with laminated pane structure

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102535706A (en) * 2010-12-29 2012-07-04 新奥科技发展有限公司 Hollow laminated glass assembly for photovoltaic curtain wall and manufacturing method thereof
CN203347123U (en) * 2013-04-11 2013-12-18 江苏武进汉能光伏有限公司 Hollow color assembly for building integrated photovoltaics
CN104518039A (en) * 2014-12-31 2015-04-15 江苏武进汉能光伏有限公司 Vacuum thin-film solar cell module and manufacturing method thereof
KR101982589B1 (en) * 2017-12-26 2019-05-27 주식회사 포스코 Sunlight Generation Module
CN212323010U (en) * 2020-05-11 2021-01-08 西安隆基绿能建筑科技有限公司 Colored photovoltaic module and photovoltaic system
CN217239479U (en) * 2022-02-24 2022-08-19 北京金茂绿建科技有限公司 Laminated structure of BIPV assembly

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