CN117706807A - High-refraction light-background-color blue-light-preventing resin lens and preparation process thereof - Google Patents
High-refraction light-background-color blue-light-preventing resin lens and preparation process thereof Download PDFInfo
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- CN117706807A CN117706807A CN202311871720.0A CN202311871720A CN117706807A CN 117706807 A CN117706807 A CN 117706807A CN 202311871720 A CN202311871720 A CN 202311871720A CN 117706807 A CN117706807 A CN 117706807A
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- 239000011347 resin Substances 0.000 title claims abstract description 65
- 229920005989 resin Polymers 0.000 title claims abstract description 65
- 238000002360 preparation method Methods 0.000 title claims description 27
- 238000000034 method Methods 0.000 claims abstract description 21
- 239000000178 monomer Substances 0.000 claims description 40
- 239000002981 blocking agent Substances 0.000 claims description 39
- 238000003756 stirring Methods 0.000 claims description 39
- 239000000049 pigment Substances 0.000 claims description 30
- 238000006116 polymerization reaction Methods 0.000 claims description 22
- 239000003795 chemical substances by application Substances 0.000 claims description 19
- 238000005266 casting Methods 0.000 claims description 17
- 239000003054 catalyst Substances 0.000 claims description 17
- 239000011521 glass Substances 0.000 claims description 16
- 239000000203 mixture Substances 0.000 claims description 16
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 14
- 239000000126 substance Substances 0.000 claims description 11
- 238000001816 cooling Methods 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 7
- 229910052757 nitrogen Inorganic materials 0.000 claims description 7
- 238000004140 cleaning Methods 0.000 claims description 6
- 238000009966 trimming Methods 0.000 claims description 6
- 239000002390 adhesive tape Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- RJGHQTVXGKYATR-UHFFFAOYSA-L dibutyl(dichloro)stannane Chemical group CCCC[Sn](Cl)(Cl)CCCC RJGHQTVXGKYATR-UHFFFAOYSA-L 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 238000012824 chemical production Methods 0.000 claims description 2
- 230000002265 prevention Effects 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 2
- 230000000007 visual effect Effects 0.000 abstract 1
- 230000000052 comparative effect Effects 0.000 description 8
- 230000000903 blocking effect Effects 0.000 description 6
- 238000013329 compounding Methods 0.000 description 4
- 239000003086 colorant Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G02—OPTICS
- G02C—SPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES
- G02C7/00—Optical parts
- G02C7/10—Filters, e.g. for facilitating adaptation of the eyes to the dark; Sunglasses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D11/00—Producing optical elements, e.g. lenses or prisms
- B29D11/00009—Production of simple or compound lenses
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
- G02B1/041—Lenses
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Ophthalmology & Optometry (AREA)
- Engineering & Computer Science (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- General Health & Medical Sciences (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Polymerisation Methods In General (AREA)
Abstract
The invention provides a production process of a high-refraction light-base color blue-light-preventing resin lens. The resin lens with the refractive index of 1.60 produced by the process has excellent blue light prevention performance and relatively low yellow index, can solve the problem that the conventional deep-ground blue light prevention lens causes the reduction of visual contrast effect, and has wide market prospect.
Description
Technical Field
The invention relates to the technical field of resin lens preparation, in particular to a high-refraction light-shading blue-light-proof resin lens and a preparation process thereof.
Background
In recent years, optical resin lenses are increasingly demanded in the domestic and foreign eyeglass market, and high refractive index (hereinafter referred to as "high refractive index") lenses (refractive index is more than 1.60) are accepted in the market, and along with popularization of electronic equipment, consumers bring new demands for blue light prevention performance of the lenses, and the high refractive index blue light prevention lenses are generated, so that the high refractive index lenses become new market growth points.
However, in the prior art, the main stream high-refraction blue-light-proof lens has blue-light-proof characteristics, so that the yellow index of the lens is generally high, the base color is deep, the wearing experience of consumers can be influenced, and particularly, the traditional blue-light-proof lens can even influence the judgment of colors in the field of color sensitivity requirements. In order to improve the application scene of the blue light-proof lens and the wearing experience of consumers, a high-refraction light-base color blue light-proof resin lens and a preparation process thereof are needed to be provided.
Disclosure of Invention
In order to meet new consumption requirements, the invention aims at providing a high-refraction light-base color blue-light-proof resin lens and a preparation process thereof, and the invention is realized by the following technical scheme:
the invention provides a high-refraction light-shading blue-light-preventing resin lens, which is prepared from the following raw materials in percentage by mass: the material is prepared from the following raw materials in percentage by mass: 1.60 refractive index resin monomer 962-990 per mill, ultraviolet blocking agent 1:2-18 per mill, ultraviolet blocking agent 2:0.7-1.1 per mill, pigment B1-18 per mill, pigment R0.8-3 per mill, catalyst 0.3-0.4 per mill and release agent 0.7-0.9 per mill;
further, the ultraviolet blocking agent 1 is SCO79 provided by SC organic chemistry in Japan;
further, the ultraviolet blocking agent 2 is Anti-Blue LightAbsorberYX410 produced by Dan Yang Chang, international trade company Limited;
further, the pigment B is Plastblue 8514 produced by Mitsui chemical industry of Japan;
further, the pigment R is Oil violet 401 produced by Mitsui chemical industry production in Japan;
further, the catalyst is dibutyl tin dichloride (KC-1A-1) produced in the chemical industry of Mitsui, japan;
further, the release agent is an MR internal release agent for the chemical production of three wells in Japan;
further, the UV cutoff wavelength of the high-refraction light-shading blue-light-preventing resin lens is more than or equal to 407nm;
further, the yellow index of the high-refraction light-shading blue-light-preventing resin lens is smaller than 3.8;
the second aspect of the invention provides a preparation method of the high-refraction light-shading blue-light-preventing resin lens, which comprises the following steps:
s1, monomer preparation: adding 1.60 refractive index resin monomer into a vacuum material mixing tank with stirring and temperature control according to the proportion requirements at room temperature, then adding an ultraviolet blocking agent 1, an ultraviolet blocking agent 2, a parting agent, a pigment B and a pigment R according to the proportion, vacuumizing and stirring, then adding a catalyst, cooling to 15-25 ℃, continuing vacuumizing and stirring, then stopping stirring, keeping the temperature, continuing vacuumizing for 10-30 minutes, and finishing monomer preparation to obtain a monomer mixture;
s2, casting and primary curing: pressurizing a pouring tank to 0.1-0.2 Mpa by using high-purity nitrogen, connecting a filter with a thickness of 1.0-2.0 mu m by using a PVC pipeline, injecting the monomer mixture into a glass module with a central thickness of 1-10 mm sealed by using a rubber ring or an adhesive tape through a pouring needle, horizontally placing the glass module with the sealed central thickness of 1-10 mm in a curing tray with the sealed central thickness of the adhesive tape downwards, placing the glass module into a curing furnace, and completing one-time curing under a specific polymerization procedure to form a basic resin lens;
s3, secondary curing: after the basic resin lens and the mould are separated, trimming and cleaning the lens according to the specified diameter, then sending the lens to a curing furnace, and completing secondary curing of the lens under a polymerization procedure to obtain the high-refraction light-base color blue-light-preventing resin lens;
in the step S1, the stirring speed is 80-100 r/min;
in the step S1, the stirring time is 30-90 minutes;
in the step S1, the vacuum degree of the vacuumizing stirring is that the atmospheric pressure is less than 1000Pa;
in S2, the polymerization procedure is that the polymerization time is 18-42 hours, the heating rate is 1-10 ℃/hour, and the highest temperature is 120-130 ℃;
in the step S3, the polymerization procedure is that the polymerization time is 2-6 hours, and the highest temperature is 100-120 ℃;
drawings
FIG. 1 is a basic flow chart of substrate manufacturing
Advantageous effects
1. The invention adopts the monomer, ultraviolet blocking agent, pigment and catalyst with specific composition and proportion to prepare the monomer mixture, and introduces a new UV blocking agent into the formula, thereby being capable of simultaneously meeting the functional requirements of light background color and blue light prevention.
2. According to the blue light prevention lens with the refractive index of 1.60 prepared by adopting the specific preparation process, the UV cut-off of the lens can reach more than 407nm wavelength, and the yellow index is smaller than 3.8, compared with the traditional blue light prevention lens with the refractive index of 1.60, the blue light prevention lens can be used for guaranteeing the light ground color of the lens while meeting the blue light prevention requirement, and the wearing experience of consumers is improved.
Detailed Description
In a specific embodiment, the 1.60 refractive index resin monomer adopted by the invention is selected from any one or more of MR-8A, MR-8B1 and MR8-B2 produced by Mitsui chemical industry production in Japan;
in a specific embodiment, the ultraviolet blocking agent 1 selected in the invention is SCO79 provided by SC organic chemistry in Japan;
in a specific embodiment, the ultraviolet blocking agent 2 selected by the invention is Anti-Blue LightAbsorberYX410,410 provided by Dan Yang Chang, international trade company, inc.;
in a specific embodiment, pigment B selected in the present invention is Plastblue 8514 provided by Mitsui chemical industry, japan;
in a specific embodiment, pigment R selected in the present invention is Oil violet 401 available from Mitsui chemical industry, japan;
in a specific embodiment, the catalyst selected in the invention is dibutyl tin dichloride (KC-1A-1) provided by Mitsui chemical industry;
in a specific embodiment, the release agent selected by the invention is an MR internal release agent provided by the three-well chemical industry of Japan;
example (one)
Example 1
The formula of the high-refraction light-shading blue-light-preventing resin lens is shown in the following table 1-1:
TABLE 1-1
MR-8A | MR-8B1 | MR-8B2 | Pigment B | Pigment R | Ultraviolet blocking agent 1 | Ultraviolet blocking agent 2 | Release agent | Catalyst |
462.88‰ | 246.0‰ | 254.0‰ | 17.00‰ | 3.00‰ | 15.00‰ | 1.00‰ | 0.80‰ | 0.32‰ |
The preparation method of the high-refraction light-shading blue-light-preventing resin lens comprises the following steps of:
s1, monomer preparation: adding 1.60 refractive index resin monomer with the ratio of Table 1-1 into a vacuum compounding tank with stirring and temperature control, adding an ultraviolet blocking agent 1, an ultraviolet blocking agent 2, a parting agent, pigments B and R according to the ratio, vacuumizing and stirring at room temperature under the vacuum degree of 800Pa, adding a catalyst, cooling to 20 ℃, vacuumizing and stirring for 60 minutes under the vacuum degree of 500 Pa. Then stopping stirring and maintaining the temperature, and continuously vacuumizing for 30 minutes to finish monomer preparation to obtain a monomer mixture, wherein the stirring speed is 90r/min;
s2, casting and primary curing: pressurizing a casting tank to 0.18Mpa by using high-purity nitrogen, connecting a 1.2 mu m filter by using a PVC pipeline, injecting the monomer mixture into a glass module with the central thickness of 1-10 mm sealed by using a rubber ring or a rubber belt through a casting needle, horizontally placing the glass module with the sealed convex surface downwards in a curing tray by using the rubber belt, placing the curing tray into a curing furnace, and completing one-time curing under the polymerization procedures of 19 hours, the heating rate of 1-10 ℃/hour and the highest temperature of 130 ℃ to form a basic resin lens, wherein the curing temperature is shown in the table 1-2:
TABLE 1-2
Stage(s) | Temperature (. Degree. C.) | Holding time (h) |
0 | 30 | 0.02 |
1 | 30 | 3 |
2 | 40 | 2 |
3 | 50 | 4 |
4 | 130 | 6 |
5 | 130 | 2 |
6 | 75 | 2 |
7 | 70 | 99 |
S3, secondary curing: after the basic resin lens and the mould are separated, the lens is subjected to trimming and cleaning according to the specified diameter, then is sent to a curing furnace, and is subjected to secondary curing under the polymerization procedure of 2-6 hours and the highest temperature of 120 ℃, so that the high-refraction light-base color blue-light-proof resin lens is obtained, wherein the curing temperature is shown in tables 1-3:
tables 1 to 3
Stage(s) | Temperature (. Degree. C.) | Holding time (h) |
0 | 30 | 0.2 |
1 | 120 | 2 |
2 | 120 | 3 |
3 | 60 | 1 |
。
Example 2
The formula of the high-refraction light-shading blue-light-preventing resin lens is shown in the following table 2-1:
TABLE 2-1
MR-8A | MR-8B1 | MR-8B2 | Pigment B | Pigment R | Ultraviolet blocking agent 1 | Ultraviolet blocking agent 2 | Release agent | Catalyst |
495.80‰ | 239.0‰ | 255.0‰ | 5.3‰ | 0.8‰ | 2‰ | 1.1‰ | 0.70‰ | 0.3‰ |
The preparation method of the high-refraction light-shading blue-light-preventing resin lens comprises the following steps of:
s1, monomer preparation: adding 1.60 refractive index resin monomer with the proportion requirement of Table 2-1 into a vacuum compounding tank with stirring and temperature control, adding an ultraviolet blocking agent 1, an ultraviolet blocking agent 2, a parting agent, pigments B and R according to the proportion, vacuumizing and stirring at room temperature under the vacuum degree of atmospheric pressure less than 1000Pa for 40 minutes, adding a catalyst, cooling to 20 ℃, vacuumizing and stirring at the vacuum degree of 200Pa for 40 minutes. Then stopping stirring and maintaining the temperature, and continuously vacuumizing for 20 minutes to finish monomer preparation to obtain a monomer mixture, wherein the stirring speed is 90r/min;
s2, casting and primary curing: pressurizing a casting tank to 0.1Mpa by using high-purity nitrogen, connecting a filter with a PVC pipeline and 2.0 mu m, injecting the monomer mixture into a glass module with the central thickness of 1-10 mm sealed by using a rubber ring or a rubber belt through a casting needle, horizontally placing the glass module with the sealed convex surface downwards in a curing tray, placing the curing tray into a curing furnace, and completing one-time curing under the polymerization procedures of 19 hours, the heating rate of 1-10 ℃/hour and the highest temperature of 120 ℃ to form a basic resin lens, wherein the curing temperature is shown in table 2-2:
TABLE 2-2
Stage(s) | Temperature (. Degree. C.) | Holding time (h) |
0 | 30 | 0.02 |
1 | 30 | 3 |
2 | 40 | 2 |
3 | 50 | 4 |
4 | 130 | 6 |
5 | 130 | 2 |
6 | 75 | 2 |
7 | 70 | 99 |
S3, secondary curing: after the basic resin lens and the mould are separated, the lens is subjected to trimming and cleaning according to the specified diameter, then is sent to a curing furnace, and is subjected to secondary curing under the polymerization procedure of 2-6 hours and the highest temperature of 130 ℃, so that the high-refraction light-base color blue-light-proof resin lens is obtained, and the curing temperature is shown in tables 2-3:
tables 2 to 3
Stage(s) | Temperature (. Degree. C.) | Time (h) |
0 | 30 | 0.2 |
1 | 120 | 2 |
2 | 120 | 3 |
3 | 60 | 1 |
Example 3
The formula of the high-refraction light-shading blue-light-preventing resin lens is shown in the following table 3-1:
TABLE 3-1
The preparation method of the high-refraction light-shading blue-light-preventing resin lens comprises the following steps of:
s1, monomer preparation: adding 1.60 refractive index resin monomer with the proportion requirement of Table 2-1 into a vacuum compounding tank with stirring and temperature control, adding an ultraviolet blocking agent 1, an ultraviolet blocking agent 2, a release agent, pigments B and R according to the proportion, vacuumizing and stirring at room temperature under the vacuum degree of 600Pa for 70 minutes, adding a catalyst, cooling to 20 ℃, vacuumizing and stirring at the vacuum degree of 200Pa for 70 minutes. Then stopping stirring and maintaining the temperature, and continuously vacuumizing for 10 minutes to finish monomer preparation to obtain a monomer mixture, wherein the stirring speed is 90r/min;
s2, casting and primary curing: pressurizing a casting tank to 0.18Mpa by using high-purity nitrogen, connecting a 1.2 mu m filter by using a PVC pipeline, injecting the monomer mixture into a glass module with the central thickness of 1-10 mm sealed by using a rubber ring or a rubber belt through a casting needle, horizontally placing the glass module with the sealed convex surface downwards in a curing tray by using the rubber belt, placing the curing tray into a curing furnace, and completing one-time curing under the polymerization procedures of 19 hours, the heating rate of 1-10 ℃/hour and the highest temperature of 130 ℃ to form a basic resin lens, wherein the curing temperature is shown in Table 3-2:
TABLE 3-2
Stage(s) | Temperature (. Degree. C.) | Time (h) |
0 | 30 | 0.02 |
1 | 30 | 3 |
2 | 40 | 2 |
3 | 50 | 4 |
4 | 130 | 6 |
5 | 130 | 2 |
6 | 75 | 2 |
7 | 70 | 99 |
S3, secondary curing: after the basic resin lens and the mould are separated, the lens is subjected to trimming and cleaning according to the specified diameter, then is sent to a curing furnace, and is subjected to secondary curing under the polymerization procedure of 2-6 hours and the highest temperature of 130 ℃, so that the high-refraction light-base color blue-light-proof resin lens is obtained, and the curing temperature is shown in the table 3-3:
TABLE 3-3
Stage(s) | Temperature (. Degree. C.) | Time (h) |
0 | 30 | 0.2 |
1 | 120 | 2 |
2 | 120 | 3 |
3 | 60 | 1 |
Example 4
The formula of the high-refraction light-shading blue-light-preventing resin lens is shown in the following table 4-1:
TABLE 4-1
MR-8A | MR-8B1 | MR-8B2 | Pigment B | Pigment R | Ultraviolet blocking agent 1 | Ultraviolet blocking agent 2 | Release agent | Catalyst |
464.18‰ | 249.0‰ | 258.0‰ | 12.00‰ | 3.00‰ | 12.00‰ | 0.70‰ | 0.80‰ | 0.32‰ |
The preparation method of the high-refraction light-shading blue-light-preventing resin lens comprises the following steps of:
s1, monomer preparation: adding 1.60 refractive index resin monomer with the proportion requirement of Table 2-1 into a vacuum compounding tank with stirring and temperature control, adding an ultraviolet blocking agent 1, an ultraviolet blocking agent 2, a parting agent, pigments B and R according to the proportion, vacuumizing and stirring at room temperature under the vacuum degree of 1000Pa for 80 minutes, adding a catalyst, cooling to 20 ℃, vacuumizing and stirring at the vacuum degree of 500Pa for 80 minutes. Then stopping stirring and maintaining the temperature, and continuously vacuumizing for 20 minutes to finish monomer preparation to obtain a monomer mixture, wherein the stirring speed is 90r/min;
s2, casting and primary curing: pressurizing a casting tank to 0.15Mpa by using high-purity nitrogen, connecting a 1.2 mu m filter by using a PVC pipeline, injecting the monomer mixture into a glass module with the central thickness of 1-10 mm sealed by using a rubber ring or a rubber belt through a casting needle, horizontally placing the glass module with the sealed convex surface downwards in a curing tray by using the rubber belt, placing the curing tray into a curing furnace, and completing one-time curing under the polymerization procedures of 19 hours, the heating rate of 1-10 ℃/hour and the highest temperature of 125 ℃ to form a basic resin lens, wherein the curing temperature is shown in Table 4-2:
TABLE 4-2
Stage(s) | Temperature (. Degree. C.) | Time (h) |
0 | 30 | 0.02 |
1 | 30 | 3 |
2 | 40 | 2 |
3 | 50 | 4 |
4 | 130 | 6 |
5 | 130 | 2 |
6 | 75 | 2 |
7 | 70 | 99 |
S3, secondary curing: after the basic resin lens and the mould are separated, the lens is subjected to trimming and cleaning according to the specified diameter, then is sent to a curing furnace, and is subjected to secondary curing under the polymerization procedure of 2-6 hours and the highest temperature of 125 ℃, so that the high-refraction light-base color blue-light-proof resin lens is obtained, wherein the curing temperature is shown in the table 4-3:
TABLE 4-3
Stage(s) | Temperature (. Degree. C.) | Time (h) |
0 | 30 | 0.2 |
1 | 120 | 2 |
2 | 120 | 3 |
3 | 60 | 1 |
。
(II) comparative example
The formula of the high-refraction light-shading blue-light-preventing resin lens is shown in the following table 7-1:
TABLE 7-1
MR-8A | MR-8B1 | MR-8B2 | Pigment B | Pigment R | Ultraviolet blocking agent 1 | Ultraviolet blocking agent 3 | Release agent | Catalyst |
463.38‰ | 247.00‰ | 255.00‰ | 12.00‰ | 1.50‰ | 15.00‰ | 5.00‰ | 0.80‰ | 0.32‰ |
The preparation method of the high-refraction light-shading blue-light-preventing resin lens comprises the following steps of:
s1, monomer preparation: adding 1.60 refractive index resin monomer with the proportion requirement of Table 7-1 into a vacuum material mixing tank with stirring and temperature control, adding an ultraviolet blocking agent 1, an ultraviolet blocking agent 2, a parting agent, pigments B and R according to the proportion, vacuumizing and stirring at room temperature under the vacuum degree of atmospheric pressure less than 1000Pa for 60 minutes, adding a catalyst, cooling to 20 ℃, vacuumizing and stirring at the vacuum degree of less than 1000Pa for 60 minutes. Then stopping stirring and maintaining the temperature, and continuously vacuumizing for 10-30 minutes to finish monomer preparation to obtain a monomer mixture, wherein the stirring speed is 80-100 r/min;
s2, casting and primary curing: the casting tank is pressurized to 0.18Mpa by using high-purity nitrogen, a filter of 1.2 is connected by using a PVC pipeline, then the monomer mixture is injected into a glass module with required center thickness sealed by using a rubber ring or a rubber belt through a casting needle, then the glass module is sealed by using the rubber belt, the convex surface is downwards laid in a curing tray, the curing tray is placed into a curing furnace, and the curing is completed once under the polymerization procedure of 19 hours, the heating rate of 1-10 ℃/hour and the highest temperature of 130 ℃ to form the basic resin lens. The curing temperature is shown in Table 7-2
TABLE 7-2
Stage(s) | Temperature (. Degree. C.) | Time (Hour) |
0 | 30 | 0.02 |
1 | 30 | 3 |
2 | 40 | 2 |
3 | 50 | 4 |
4 | 130 | 6 |
5 | 130 | 2 |
7 | 75 | 2 |
8 | 70 | 99 |
S3, secondary curing: after the lens and the mold are separated, the lens is trimmed and cleaned according to the specified diameter, and then is sent to a curing furnace, and secondary curing of the lens is completed under the polymerization procedure with the time of 2-6 hours and the highest temperature of 120 ℃ to obtain the standard parameter resin lens, wherein the curing temperature is shown in the table 7-3
TABLE 7-3
Stage(s) | Temperature (. Degree. C.) | Time (Hour) |
0 | 30 | 0.2 |
1 | 120 | 2 |
2 | 120 | 3 |
3 | 60 | 1 |
(III) Experimental example
1. The process comparisons of examples 1-4 and comparative example 1 are shown in table 8 below:
TABLE 8
Project | Pigment B | Pigment R | Ultraviolet blocking agent 1 | Ultraviolet blocking agent 2 | Ultraviolet blocking agent 3 |
Example 1 | 18.00 | 3.00 | 15.00 | 1.00 | / |
Example 2 | 1.3 | 0.8 | 2.00 | 1.10 | / |
Example 3 | 12.00 | 3.00 | 15.00 | 0.90 | / |
Example 4 | 12.00 | 3.00 | 12.00 | 0.70 | / |
Comparative example 1 | 12.00 | 1.50 | 15.00 | / | 5.00 |
2. Ultraviolet blocking and yellowness index YI experiments
(1) Ultraviolet blocking:
ultraviolet blocking after the samples (examples 1 to 6 and comparative example 1) were completed using a plano lens with a center thickness of 2.0mm, the ultraviolet blocking was measured in a carry4000 apparatus, and the specific results are shown in table 9;
(2) Yellow index YI:
yellow index test a flat lens with a center thickness of 2.0mm was selected, and after the samples (examples 1 to 6 and comparative example 1) were completed, the yellow index YI was measured in a Carry4000 apparatus, and the specific results are shown in Table 9;
(3) Chromaticity values L, a, b
The chromaticity value was measured by using a flat lens with a center thickness of 2.0mm, and after the samples (examples 1 to 6 and comparative example 1) were completed, the chromaticity value was measured in a Carry4000 apparatus, and the specific results are shown in Table 9;
TABLE 9
Project | UV blocking/nm | Yellow index YI | L | a | b |
Example 1 | 407 | 3.24 | 95.00 | -0.16 | 1.30 |
Example 2 | 407 | 5.12 | 95.73 | -0.31 | 2.39 |
Example 3 | 406 | 3.65 | 94.96 | -0.24 | 1.60 |
Example 4 | 405 | 3.26 | 95.10 | -0.17 | 1.38 |
Comparative example 1 | 408 | 5.84 | 95.36 | -0.41 | 2.79 |
2. Conclusion:
(1) Example 1 compared with the comparative example, the new ultraviolet blocking agent 2 can achieve 407nm ultraviolet blocking, and the yellow index is reduced to 3.24, so that the bottom color of the lens is relatively shallow, and the ultraviolet blocking agent is the optimal scheme.
Claims (10)
1. The high-refraction light-shading blue-light-preventing resin lens is characterized by being prepared from the following raw materials in percentage by mass: 1.60 refractive index resin monomer 962-990 per mill, ultraviolet blocking agent 1:2-18 per mill, ultraviolet blocking agent 2:0.7-1.1 per mill, pigment B1-18 per mill, pigment R0.8-3 per mill, catalyst 0.3-0.4 per mill and release agent 0.7-0.9 per mill.
2. The high-refraction light-shading blue-preventing resin lens according to claim 1, wherein said ultraviolet blocking agent 1 is SCO79 provided by SC organic chemistry in japan.
3. The high-refraction light-shading blue-light preventing resin lens according to claim 1, wherein the ultraviolet blocking agent 2 is Anti-Blue Light AbsorberYX410 manufactured by dan Yang Chang, international trade company.
4. The high-refraction light-shading blue-preventing resin lens according to claim 1, wherein the pigment B is Plastblue 8514 produced by Mitsui chemical industry of Japan.
5. The high-refraction light-shading blue-light-preventing resin lens according to claim 1, wherein the pigment R is oilvoloet 401 produced in three-well chemical industry in japan.
6. The high-refraction light-shading blue-light-preventing resin lens according to claim 1, wherein the catalyst is dibutyl tin dichloride, abbreviated as KC-1A-1, produced in the chemical industry of japan.
7. The high-refraction light-shading blue-light-preventing resin lens according to claim 1, wherein the release agent is an MR internal release agent for japanese three-well chemical production.
8. The high-refraction light-shading blue-light-preventing resin lens according to claim 1, wherein the UV cut-off wavelength of the high-refraction light-shading blue-light-preventing resin lens is not less than 407nm.
9. The high-refractive low-ground-color blue-light-preventing resin lens according to claim 1, wherein the high-refractive low-ground-color blue-light-preventing resin lens has a yellow index of less than 3.8.
10. A method for preparing the high-refraction light-base color blue-light-proof resin lens according to any one of claims 1 to 9, which is characterized by comprising the following steps:
s1, monomer preparation: adding 1.60 refractive index resin monomer into a vacuum material mixing tank with stirring and temperature control according to the proportion requirements at room temperature, then adding an ultraviolet blocking agent 1, an ultraviolet blocking agent 2, a parting agent, a pigment B and a pigment R according to the proportion, vacuumizing and stirring, then adding a catalyst, cooling to 15-25 ℃, continuing vacuumizing and stirring, then stopping stirring, keeping the temperature, continuing vacuumizing for 10-30 minutes, and finishing monomer preparation to obtain a monomer mixture; in the step S1, the stirring speed is 80-100 r/min; in the step S1, the stirring time is 30-90 minutes; in the step S1, the vacuum degree of the vacuumizing stirring is that the atmospheric pressure is less than 1000Pa;
s2, casting and primary curing: pressurizing a pouring tank to 0.1-0.2 Mpa by using high-purity nitrogen, connecting a filter with a thickness of 1.0-2.0 mu m by using a PVC pipeline, injecting the monomer mixture into a glass module with a central thickness of 1-10 mm sealed by using a rubber ring or an adhesive tape through a pouring needle, horizontally placing the glass module with the sealed central thickness of 1-10 mm in a curing tray with the sealed central thickness of the adhesive tape downwards, placing the glass module into a curing furnace, and completing one-time curing under a specific polymerization procedure to form a basic resin lens; in S2, the polymerization procedure is that the polymerization time is 18-42 hours, the heating rate is 1-10 ℃/hour, and the highest temperature is 120-130 ℃;
s3, secondary curing: after the basic resin lens and the mould are separated, trimming and cleaning the lens according to the specified diameter, then sending the lens to a curing furnace, and completing secondary curing of the lens under a polymerization procedure to obtain the high-refraction light-base color blue-light-preventing resin lens; in S3, the polymerization procedure is carried out for a polymerization time of 2 to 6 hours and a maximum temperature of 100 to 120 ℃.
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