CN117704024A - Vehicle drive axle with differential active control function and control method thereof - Google Patents
Vehicle drive axle with differential active control function and control method thereof Download PDFInfo
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- CN117704024A CN117704024A CN202410035967.7A CN202410035967A CN117704024A CN 117704024 A CN117704024 A CN 117704024A CN 202410035967 A CN202410035967 A CN 202410035967A CN 117704024 A CN117704024 A CN 117704024A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H48/00—Differential gearings
- F16H48/20—Arrangements for suppressing or influencing the differential action, e.g. locking devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K17/00—Arrangement or mounting of transmissions in vehicles
- B60K17/04—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing
- B60K17/16—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing of differential gearing
- B60K17/165—Arrangement or mounting of transmissions in vehicles characterised by arrangement, location or kind of gearing of differential gearing provided between independent half axles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H48/00—Differential gearings
- F16H48/06—Differential gearings with gears having orbital motion
- F16H48/08—Differential gearings with gears having orbital motion comprising bevel gears
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H48/00—Differential gearings
- F16H48/38—Constructional details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H48/00—Differential gearings
- F16H48/20—Arrangements for suppressing or influencing the differential action, e.g. locking devices
- F16H2048/204—Control of arrangements for suppressing differential actions
- F16H2048/205—Control of arrangements for suppressing differential actions using the steering as a control parameter
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- Arrangement And Mounting Of Devices That Control Transmission Of Motive Force (AREA)
Abstract
Description
技术领域Technical field
本发明大体上涉及一种具备差速器主动控制功能的车辆驱动桥及其控制方法,尤其可以在复杂路面环境下主动控制差速器以使车辆具备更好的驾驶性能。The present invention generally relates to a vehicle drive axle with a differential active control function and a control method thereof. In particular, the differential can be actively controlled in a complex road environment to enable the vehicle to have better driving performance.
背景技术Background technique
发动机的动力经过传动装置传递给驱动轮,这些传动装置包括离合器、变速器、传动轴以及驱动桥。其中驱动桥是传动链的最后一个总成,驱动桥一般由减速器和差速器组成。The power of the engine is transmitted to the driving wheels through transmission devices, which include clutches, transmissions, drive shafts and drive axles. The drive axle is the last assembly of the transmission chain. The drive axle is generally composed of a reducer and a differential.
当汽车在进行转弯时,由于内外侧车轮的转弯半径不同,所以要求在转弯时内外侧车轮的转速不同且外侧车轮转速要高于内侧车轮转速。因此差速器就是让内外侧车轮在转弯时转速产生差异的传动装置,并且在转弯时合理将扭矩分配给左右车轮使得车辆顺畅地转弯。When the car is turning, since the turning radii of the inner and outer wheels are different, the rotation speed of the inner and outer wheels is required to be different during the turn and the rotation speed of the outer wheels is higher than the rotation speed of the inner wheels. Therefore, the differential is a transmission device that creates a difference in the speed of the inner and outer wheels when turning, and rationally distributes torque to the left and right wheels when turning, allowing the vehicle to turn smoothly.
差速器的主要功能是将动力源传入的驱动力分配给两侧的驱动车轮。当车辆在直线行驶时,两侧车轮会被分配相同的驱动力,因此两侧车轮也会拥有相同的转速。而当车辆转弯时,差速器进行差速使得左右车轮获得不同的转速,从而保证车辆能够顺利地转弯。The main function of the differential is to distribute the driving force from the power source to the drive wheels on both sides. When the vehicle is traveling in a straight line, the same driving force is distributed to the wheels on both sides, so the wheels on both sides also have the same rotational speed. When the vehicle turns, the differential performs differential speed so that the left and right wheels obtain different speeds, thereby ensuring that the vehicle can turn smoothly.
通常,差速器由行星齿轮、行星架或差速器壳、半轴齿轮等部件构成,发动机所输入的动力传入差速器,直接作用在差速器壳上,然后再经由行星轮传递给左右半轴,进而驱动车轮。一般差速器的设计要满足左右半轴的转速和等于两倍的差速器壳转速。当车辆直线行驶时,左右半轴转速与差速器壳相等,左右车轮相当于由一根轴刚性连接。而当车辆转弯时,差速器内齿轮发生相对运动,使得外侧车轮转速提升,内侧车轮转速降低。Usually, a differential is composed of planetary gears, planetary carriers or differential cases, side gears and other components. The power input by the engine is transmitted to the differential, directly acts on the differential case, and is then transmitted through the planetary gears. to the left and right half shafts, which drive the wheels. Generally, the design of the differential should satisfy the rotation speed of the left and right half shafts and the rotation speed of the differential case equal to twice. When the vehicle is traveling in a straight line, the rotation speed of the left and right half shafts is equal to that of the differential case, and the left and right wheels are rigidly connected by a shaft. When the vehicle turns, the internal gears of the differential move relative to each other, causing the outer wheel speed to increase and the inner wheel speed to decrease.
而普通的差速器有着一个明显的缺点,即当一侧车轮打滑或空转时,差速器会将大部分动力传递给打滑或者空转的车轮,使得车辆无法正常行驶,并且大量动力流失。因此,为了防止这一情况的发生人们发明了限滑差速器,当车辆打滑时它可以将左右半轴刚性连接,从而使得动力平均分配给两侧车轮,帮助车辆摆脱困境。The ordinary differential has an obvious shortcoming, that is, when one wheel slips or spins, the differential will transfer most of the power to the slipping or spinning wheel, making the vehicle unable to drive normally and losing a lot of power. Therefore, in order to prevent this situation from happening, people invented the limited-slip differential. When the vehicle slips, it can rigidly connect the left and right half-shafts, so that the power is evenly distributed to the wheels on both sides and helps the vehicle get out of trouble.
当前差速器所存在的问题主要是:需要手动操控的限滑差速器虽然技术简单、工作可靠,但是造价昂贵、使用寿命短且使用不方便。而主动限滑差速器只有当两侧车轮转速差达到设定值时才能发挥作用,无法预防车辆打滑。The main problems with current differentials are: although the limited-slip differential that requires manual control is technically simple and reliable, it is expensive, has a short service life, and is inconvenient to use. The active limited-slip differential can only work when the speed difference between the wheels on both sides reaches a set value, and cannot prevent the vehicle from skidding.
随着电机控制技术的飞速发展,使得利用电机对差速器进行控制成为可能。利用电机控制差速器相比一般机械式限滑差速器可以减少工作时产生的冲击,并且相对于主动限滑差速器的可以提前预防车辆打滑。With the rapid development of motor control technology, it has become possible to use motors to control differentials. Compared with ordinary mechanical limited-slip differentials, the use of motor-controlled differentials can reduce the impact generated during operation, and compared with active limited-slip differentials, it can prevent vehicle slipping in advance.
发明内容Contents of the invention
为解决现有限滑差速器所存在的问题,本发明提供一种具备差速器主动控制功能的车辆驱动桥及其控制方法,使得车辆能在复杂路面环境和多变天气状况下调节差速器的工作特性,根据实际情况判断出车辆的打滑趋势从而令电机提前控制差速器限滑,进而实现预防车辆打滑。此外电机控制差速不仅可以控制差速器防滑,还能协助车辆转弯,这是一般差速器锁所不具备的功能。In order to solve the problems existing in the existing limited-slip differential, the present invention provides a vehicle drive axle with a differential active control function and a control method thereof, so that the vehicle can adjust the differential speed in complex road environments and changing weather conditions. Based on the working characteristics of the differential, the vehicle's slipping tendency is judged based on the actual situation, so that the motor controls the differential slip limit in advance, thereby preventing the vehicle from slipping. In addition, the motor-controlled differential can not only control the differential slip, but also assist the vehicle in turning, which is a function that ordinary differential locks do not have.
根据本发明的一方面,提供了一种具备差速器主动控制功能的车辆驱动桥,所述驱动桥包括辅助电机;传动装置,所述传动装置为一种差速器,输出与半轴相连,输入端与辅助电机相联系,以及控制单元。并且依据车速和两轮转速差所述控制单元控制所述辅助电机对所述传动装置进行控制。According to one aspect of the present invention, a vehicle drive axle with a differential active control function is provided. The drive axle includes an auxiliary motor; a transmission device, the transmission device is a differential, and the output is connected to a half shaft. , the input terminal is connected with the auxiliary motor, and the control unit. And the control unit controls the auxiliary motor to control the transmission device according to the vehicle speed and the difference in rotation speed of the two wheels.
根据本发明的另一方面,还提供了一种差速器主动控制的控制方法,根据不同情况调节辅助电机转速和方向,进而控制差速器中差速齿轮的工作状况,实现主动对差速器分配给左右半轴扭矩进行分配,所述的方法如下:According to another aspect of the present invention, a control method for active differential control is also provided, which adjusts the rotation speed and direction of the auxiliary motor according to different situations, thereby controlling the working conditions of the differential gear in the differential, and realizing active differential control. The torque is distributed to the left and right axle shafts by the device. The method is as follows:
确定当前车速和两侧车轮的转速差。Determine the current vehicle speed and the difference in rotational speed of the wheels on both sides.
在所述车速不为零、两侧车轮有较大转速差且在设置允许范围之内,辅助电机将协助差速器进行差速,一起驱动差速齿轮旋转,并且将扭矩从低速侧半轴转移至高速侧半轴,从而改善车辆的转向特性。辅助电机所提供的转矩随两侧车轮转速差增大而增大,同样也随其减小而减小。When the vehicle speed is not zero, there is a large speed difference between the wheels on both sides, and it is within the allowable range of the setting, the auxiliary motor will assist the differential to perform differential speed, drive the differential gear to rotate, and transfer torque from the low-speed side half shaft Shifted to the high-speed side half shaft, thereby improving the vehicle's steering characteristics. The torque provided by the auxiliary motor increases as the speed difference between the wheels on both sides increases, and also decreases as it decreases.
在所述车速不为零、两侧车轮有较大转速差且逼近设置的允许临界值,辅助电机将运转阻碍差速器差速,使得差速齿轮的转速下降,提前改善差速器的限滑性能,从而帮助车辆预防打滑。辅助电机所提供的转矩随两侧车轮转速差增大而增大,同样也随其减小而减小。When the vehicle speed is not zero, there is a large speed difference between the wheels on both sides and it is approaching the set allowable critical value, the auxiliary motor will operate to hinder the differential speed, causing the speed of the differential gear to decrease and improving the differential limit in advance. slippery properties, thereby helping the vehicle prevent skidding. The torque provided by the auxiliary motor increases as the speed difference between the wheels on both sides increases, and also decreases as it decreases.
在所述车速为零、两侧车轮有较大转速差且超过设定值时,辅助电机将快速运转阻碍差速器差速,使得两差速齿轮的转速降为零,这时两侧半轴没有转速差,相当于两侧半轴刚性连接,扭矩平均分配给左右半轴,使得车辆具备较好的防滑性能,尽快摆脱打滑的情况。When the vehicle speed is zero and there is a large speed difference between the wheels on both sides and exceeds the set value, the auxiliary motor will run quickly to block the differential speed, causing the speed of the two differential gears to drop to zero. There is no speed difference between the shafts, which is equivalent to a rigid connection between the half shafts on both sides. The torque is evenly distributed to the left and right half shafts, so that the vehicle has better anti-skid performance and can get rid of slipping as soon as possible.
可选的,当差速器处于稳定运行状态时,差速齿轮的转速恒定,所有载荷对差速齿轮的驱动扭矩之和为零。而通过在差速齿轮上施加一个额外的驱动扭矩来改变两侧半轴所受的力的大小可以实现差速器的左右输出轴扭矩分配。差速器在运转过程中,差速齿轮受到左右半轴给它的力、左右半轴驱动差速齿轮的扭矩、摩擦阻力矩和额外的驱动扭矩。其中左右半轴驱动差速齿轮的扭矩和额外的驱动扭矩的大小和方向会影响差速器的工作特性,因此对额外的驱动扭矩采用不同的控制方法,能够实现差速器的各种附加功能。Optionally, when the differential is in a stable operating state, the rotational speed of the differential gear is constant, and the sum of the driving torques of all loads on the differential gear is zero. By applying an additional driving torque to the differential gear to change the force on the half shafts on both sides, the torque distribution of the left and right output shafts of the differential can be achieved. During the operation of the differential, the differential gear is subject to the force given to it by the left and right half shafts, the torque of the left and right half shafts driving the differential gears, friction torque and additional driving torque. The torque of the left and right half-shaft drive differential gears and the size and direction of the additional drive torque will affect the working characteristics of the differential. Therefore, different control methods are used for the additional drive torque to achieve various additional functions of the differential. .
当左右半轴齿轮驱动差速齿轮的扭矩和额外的驱动扭矩的方向相反时,额外的驱动扭矩抵消部分了差速齿轮上的驱动力矩,差速齿轮的转速下降,半轴齿轮的转速差减小,从而实现限滑或差速锁功能。在这一情况下,当左右半轴驱动差速齿轮的扭矩大于额外的驱动扭矩时,两侧半轴的驱动扭矩差值减小,左右半轴转速差减小,这时差速器具有限滑功能;当左右半轴驱动差速齿轮的扭矩等于额外的驱动扭矩时,两侧半轴无转速差,相当于两侧半轴刚性连接;当左右半轴驱动差速齿轮的扭矩小于额外的驱动扭矩,差速齿轮将反向旋转,这与实际应用不符。When the torque of the left and right side shaft gears driving the differential gears is in the opposite direction to the additional driving torque, the additional driving torque offsets part of the driving torque on the differential gears, the speed of the differential gears decreases, and the speed difference of the side gears decreases. Small to achieve limited slip or differential lock function. In this case, when the torque of the differential gear driven by the left and right half shafts is greater than the additional driving torque, the difference in driving torque of the half shafts on both sides decreases, and the difference in speed between the left and right half shafts decreases. At this time, the differential has a limited slip function. ; When the torque of the left and right half shafts driving the differential gears is equal to the additional driving torque, there is no speed difference between the half shafts on both sides, which is equivalent to a rigid connection of the two sides of the half shafts; when the torque of the left and right half shafts driving the differential gears is less than the additional driving torque , the differential gear will rotate in the opposite direction, which is inconsistent with the actual application.
当左右半轴齿轮驱动差速齿轮的扭矩和额外的驱动扭矩的方向相同时,额外的扭矩和左右半轴驱动差速器的扭矩一起驱动差速齿轮旋转,并且将扭矩从低速半轴转移至高速半轴,从而改善车辆的转向特性。在这一情况下,当左右半轴驱动差速齿轮的扭矩大于额外的驱动扭矩时,作用在两侧半轴的差速齿轮给半轴的力的大小减小,部分扭矩由低速侧转移到高速侧,但高速侧车轮获得的驱动力仍旧小于低速侧车轮;当左右半轴驱动差速齿轮的扭矩等于额外的驱动扭矩时,作用在两侧半轴的差速齿轮给半轴的力的大小变为零,部分扭矩由低速侧转移至高速侧,两侧车轮获得的扭矩大小相等;当左右半轴驱动差速齿轮的扭矩小于额外的驱动扭矩,作用在两侧半轴的差速齿轮给半轴的力的方向改变,部分扭矩由低速侧转移至高速侧,差速齿轮将辅助驱动高速侧车轮,在转弯的工况下外侧车轮将比内侧车轮获得更大的驱动力,使车辆转弯半径减小。When the torque of the left and right side shaft drive differential gears and the extra drive torque are in the same direction, the extra torque and the torque of the left and right side shaft drive differentials drive the differential gear to rotate and transfer the torque from the low speed half shaft to High-speed half shafts, thereby improving the vehicle's steering characteristics. In this case, when the torque of the differential gears driven by the left and right half shafts is greater than the additional driving torque, the force exerted on the half shafts by the differential gears acting on both sides of the half shafts is reduced, and part of the torque is transferred from the low speed side to the low speed side. The high-speed side, but the driving force obtained by the high-speed side wheels is still less than that of the low-speed side wheels; when the torque of the left and right half shafts driving the differential gears is equal to the additional driving torque, the force acting on the differential gears on both sides of the half shafts to the half shafts The magnitude becomes zero, part of the torque is transferred from the low-speed side to the high-speed side, and the torque obtained by the wheels on both sides is equal; when the torque of the left and right half-shaft drive differential gears is less than the additional drive torque, the differential gears acting on both sides of the half-shafts The direction of the force given to the axle shaft changes, and part of the torque is transferred from the low-speed side to the high-speed side. The differential gear will assist in driving the high-speed side wheel. Under turning conditions, the outside wheel will obtain greater driving force than the inside wheel, making the vehicle The turning radius is reduced.
优选地,所述方法中额外的驱动扭矩由辅助电机提供。Preferably, the additional drive torque in the method is provided by an auxiliary motor.
优选地,所述方法对汽车的行驶速度以及两轮的转速差已预定时间间隔进行测量。Preferably, the method measures the driving speed of the car and the difference in rotation speed of the two wheels at predetermined time intervals.
可选地,所选方法在所述汽车出厂时事先完成并针对不同的车速和两侧车轮转速差控制辅助电机的转向以及所提供转矩。Optionally, the selected method is completed in advance when the car leaves the factory and controls the steering and provided torque of the auxiliary motor for different vehicle speeds and wheel speed differences on both sides.
采用本发明这种差速器主动控制方法,可实时优化汽车的差速器工作性能,从而提高车辆的驾驶性能,改善转弯性能并且预防车辆打滑。By adopting the differential active control method of the present invention, the working performance of the differential of the vehicle can be optimized in real time, thereby improving the driving performance of the vehicle, improving the turning performance and preventing the vehicle from slipping.
附图说明Description of the drawings
从后述的详细说明并结合下面的附图将能更加全面地理解本发明的前述及其它方面。需要指出的是,各附图的比例出于清楚说明的目的有可能不一样,但这并不会影响对本发明的理解。在附图中:The foregoing and other aspects of the present invention will be more fully understood from the following detailed description in conjunction with the following drawings. It should be noted that the proportions of the drawings may be different for the purpose of clear explanation, but this will not affect the understanding of the present invention. In the attached picture:
图1示意性示出了差速器主动控制系统组成的框图;Figure 1 schematically shows a block diagram of the differential active control system;
图2示意性示出了如图1所示的具备差速器主动控制功能的车辆驱动桥的一个实施例的示意图;Figure 2 schematically shows a schematic diagram of an embodiment of a vehicle drive axle with a differential active control function as shown in Figure 1;
图3示意性示出了根据本发明的差速器主动控制方法的流程图。Figure 3 schematically shows a flow chart of the differential active control method according to the present invention.
具体实施方式Detailed ways
在本申请的各附图中,结构相同或功能相似的特征由相同的附图标记表示。In the various drawings of this application, structurally identical or functionally similar features are designated by the same reference numerals.
图1示意性示出了本发明的具备差速器主动控制功能的车辆驱动桥组成的框图。该系统包括动力源1,为整个传动装置3提供动力。辅助电机2,辅助电机2总是与传动装置3中的部件相连,在车辆控制单元5的控制下影响传动装置3的对两侧驱动轮4的动力分配。车辆控制单元5可以分别控制辅助电机2和监测两侧驱动轮4的转速差,例如可以根据监测两侧驱动轮4转速差得出需求实时控制辅助电机2输出扭矩的大小和方向。Figure 1 schematically shows a block diagram of a vehicle drive axle with differential active control function of the present invention. The system includes a power source 1 that provides power to the entire transmission 3 . The auxiliary motor 2 is always connected to the components in the transmission device 3 and affects the power distribution of the transmission device 3 to the drive wheels 4 on both sides under the control of the vehicle control unit 5 . The vehicle control unit 5 can respectively control the auxiliary motor 2 and monitor the rotational speed difference of the driving wheels 4 on both sides. For example, it can control the magnitude and direction of the output torque of the auxiliary motor 2 in real time based on the demand obtained by monitoring the rotational speed difference of the driving wheels 4 on both sides.
除此以外,本发明的动力源可以是燃油机也可以是电机,因此,本领域技术人员应当清楚,本申请所指的具备差速器控制功能的车辆既可以是燃油车,也可以是电动车。In addition, the power source of the present invention can be a fuel engine or an electric motor. Therefore, those skilled in the art should understand that the vehicle with differential control function referred to in this application can be either a fuel vehicle or an electric vehicle. car.
如图2所示,在传动装置中半轴齿轮18与差速齿轮1啮合,差速齿轮1与差速齿轮4啮合。差速齿轮4与行星齿轮5固连,差速齿轮4与半轴齿轮16啮合,行星齿轮5与齿圈6和齿圈14啮合,齿圈6还与行星齿轮7啮合,行星齿轮7与太阳轮12啮合,而太阳轮12与车身固连,行星齿轮7与行星架8相连,齿圈14与行星齿轮9啮合,行星齿轮9与和辅助电机11相连的太阳轮啮合,行星齿轮9与行星架8相连。差速齿轮1和差速齿轮4都安装在差速器壳15上。这样扭矩能从差速器壳15经由差速齿轮1和差速齿轮4、半轴齿轮16和半轴齿轮18传递到驱动轮10和驱动轮19上。其中,行星齿轮7和行星齿轮9参数相同,太阳轮12和与辅助电机11相连的太阳轮参数相同。As shown in Figure 2, in the transmission device, the side gear 18 meshes with the differential gear 1, and the differential gear 1 meshes with the differential gear 4. The differential gear 4 is fixedly connected with the planet gear 5, the differential gear 4 meshes with the side gear 16, the planet gear 5 meshes with the ring gear 6 and the ring gear 14, the ring gear 6 also meshes with the planet gear 7, and the planet gear 7 meshes with the sun The wheel 12 meshes, and the sun gear 12 is fixedly connected to the vehicle body, the planetary gear 7 is connected to the planet carrier 8, the ring gear 14 meshes to the planetary gear 9, the planetary gear 9 meshes to the sun gear connected to the auxiliary motor 11, and the planetary gear 9 meshes to the planetary gear 9. 8 frames are connected. Both differential gear 1 and differential gear 4 are installed on the differential case 15 . In this way, torque can be transmitted from the differential case 15 to the driving wheels 10 and 19 via the differential gears 1 and 4, the side gears 16 and 18. Among them, the planet gear 7 and the planet gear 9 have the same parameters, and the sun gear 12 and the sun gear connected to the auxiliary motor 11 have the same parameters.
当驱动轮10和驱动轮19转速相同时差速齿轮1和差速齿轮4只随差速器壳一起公转而不自转,则此时行星齿轮5相当于和齿圈14和齿圈6固连,从而使得行星齿轮6和行星齿轮8运动情况相同,太阳轮12和与辅助电机11相连的太阳齿轮的运动情况相同,而由于太阳轮12与车体固连转速为零,所以与辅助电机11相连的太阳轮转速也为零。从而保证了当差速齿轮1和和差速齿轮4不自转时,辅助电机11不工作。当辅助电机11工作时,辅助电机11的扭矩传递给行星齿轮9,再由行星齿轮9传递给齿圈14,再由齿圈14传给行星齿轮5,最后再由差速齿轮4传递给半轴齿轮16和半轴齿轮18。When the driving wheel 10 and the driving wheel 19 rotate at the same speed, the differential gear 1 and the differential gear 4 only revolve with the differential case and do not rotate. At this time, the planetary gear 5 is equivalent to being fixedly connected to the ring gear 14 and the ring gear 6. Therefore, the movement conditions of the planet gear 6 and the planet gear 8 are the same, the sun gear 12 and the sun gear connected to the auxiliary motor 11 have the same movement conditions, and since the sun gear 12 is fixedly connected to the vehicle body and the rotation speed is zero, it is connected to the auxiliary motor 11 The sun gear speed is also zero. This ensures that when the differential gear 1 and the differential gear 4 do not rotate, the auxiliary motor 11 does not work. When the auxiliary motor 11 works, the torque of the auxiliary motor 11 is transmitted to the planetary gear 9, and then to the ring gear 14, and then to the planetary gear 5 from the ring gear 14, and finally to the differential gear 4. Shaft gear 16 and side gear 18.
根据本发明的差速器主动控制方法,汽车的车辆控制单元可以针对确定的车速和两侧车轮的转速差确定辅助电机输出转矩的大小和方向。According to the differential active control method of the present invention, the vehicle control unit of the car can determine the magnitude and direction of the auxiliary motor output torque based on the determined vehicle speed and the rotation speed difference of the wheels on both sides.
对于传统的差速器锁而言,普遍针对在汽车打滑后限制两侧驱动轮的转速差,并且传统差速器锁在作用过程中一般会产生一定的冲击,还无法对汽车打滑进行预防。但采用本发明的差速器主动控制方法可以降低冲击、及时地预防打滑,并且还能在车辆转弯时改善转弯性能。For traditional differential locks, they are generally aimed at limiting the speed difference of the driving wheels on both sides after the car slips. Moreover, traditional differential locks generally produce a certain impact during their operation, and cannot prevent the car from slipping. However, the differential active control method of the present invention can reduce impact, prevent slippage in time, and can also improve the turning performance when the vehicle turns.
图3示意性示出了根据本发明的一个实施例差速器主动控制方法的流程图。Figure 3 schematically shows a flow chart of a differential active control method according to one embodiment of the present invention.
首先,在步骤S1,确定汽车当前车速和两侧驱动轮的转速差。First, in step S1, determine the current speed of the car and the difference in rotational speed of the driving wheels on both sides.
在步骤S2中根据当前工况确定差速器辅助电机是否需要运转。对于辅助电机是否运转可以通过当前车速、两侧驱动轮转速差、加速踏板位置、制动位置、巡航设定、车辆上坡或下坡状态等因素来确定,这项工作例如可以由车辆控制单元来完成。In step S2, it is determined whether the differential auxiliary motor needs to run according to the current working conditions. Whether the auxiliary motor is running can be determined by factors such as the current vehicle speed, the difference in rotational speed of the driving wheels on both sides, the accelerator pedal position, the braking position, the cruise setting, the vehicle's uphill or downhill status, etc. This work can be performed by the vehicle control unit, for example. To be done.
如果步骤S2的判断结果为“是”,在步骤S3中车辆控制单元根据两侧驱动轮的转速差来判断车辆两侧的驱动轮转速差是否在允许范围内。If the determination result of step S2 is "yes", in step S3, the vehicle control unit determines whether the difference in rotational speed of the driving wheels on both sides of the vehicle is within the allowable range based on the difference in rotational speed of the driving wheels on both sides.
如果步骤S3的判断结果为“是”,则步骤S4可确定辅助电机的转向为协助差速器进行差速,然后再根据转速差和车速计算辅助电机的输出转矩。If the determination result of step S3 is "yes", then step S4 may determine that the steering of the auxiliary motor is to assist the differential to perform differential speed, and then calculate the output torque of the auxiliary motor based on the speed difference and the vehicle speed.
步骤S4的具体实现步骤如下。The specific implementation steps of step S4 are as follows.
首先基于两侧车轮转速差Δn的正负来判断与辅助电机相连的行星齿轮5的转向,从而确定辅助电机输出扭矩的转向。由于转速差越大辅助电机输出的扭矩也应越大且辅助电机所能输出最大扭矩Tmax为确定值,所以只要以当前转速差为依据作线性插值即可计算出此时辅助电机的输出转矩。First, the direction of rotation of the planetary gear 5 connected to the auxiliary motor is determined based on the positive and negative of the wheel speed difference Δn on both sides, thereby determining the direction of the output torque of the auxiliary motor. Since the larger the speed difference is, the greater the torque output by the auxiliary motor should be, and the maximum torque T max that the auxiliary motor can output is a certain value. Therefore, the output speed of the auxiliary motor at this time can be calculated by linear interpolation based on the current speed difference. moment.
例如,假设两侧转速差为Δn1且Δn1<0,由Δn=n2-n1可知当转速差小于零时,行星轮5自转方向与两侧车轮转向相反。令Δn′1=|Δn1|,由于Δn′1在设定转速差Δnmin1和Δnmax1之间所以辅助电机要辅助差速器差速,所以可以确定辅助电机输出扭矩方向应和行星齿轮转向相反即与两侧车轮转向相同。辅助电机输出扭矩T=Tmax×(Δn′1-Δnmin1)/(Δnmax1-Δnmin1)。进而假设Δn1=-400r,Δnmin1=200r,Δnmax1=800r,Tmax=200N·m,则可以确定辅助电机输出转矩的方向与车轮转向相同,辅助电机输出扭矩T=Tmax×(Δn′1-Δnmin1)/(Δnmax1-Δnmin1)=200×(400-200)/(800-200)=66.67N·m。其中n1表示差速齿轮1转速,n2表示差速齿轮轮4转速,Δnmin1为辅助电机协助差速器开始工作的最低转速差,Δnmax1为辅助电机协助差速器工作的最高转速差,Tmax为辅助电机本身的最大输出扭矩,是辅助电机本身已经事先确定的参数,例如存储在相应的辅助电机存储器内,需要时直接调用即可。For example, assuming that the rotational speed difference on both sides is Δn 1 and Δn 1 <0, it can be seen from Δn=n 2 -n 1 that when the rotational speed difference is less than zero, the rotation direction of the planetary wheel 5 is opposite to that of the wheels on both sides. Let Δn′ 1 = |Δn 1 |, since Δn′ 1 is between the set speed difference Δn min1 and Δn max1 , the auxiliary motor needs to assist the differential speed, so it can be determined that the output torque direction of the auxiliary motor should be in line with the planetary gear steering On the contrary, it is the same as the steering of the wheels on both sides. The auxiliary motor output torque T=T max ×(Δn′ 1 -Δn min1 )/(Δn max1 -Δn min1 ). Further assuming that Δn 1 =-400r, Δn min1 =200r, Δn max1 =800r, T max =200N·m, it can be determined that the direction of the auxiliary motor output torque is the same as the wheel steering, and the auxiliary motor output torque T = T max × ( Δn′ 1 -Δn min1 )/(Δn max1 -Δn min1 )=200×(400-200)/(800-200)=66.67N·m. Among them, n 1 represents the speed of differential gear 1, n 2 represents the speed of differential gear 4, Δn min1 is the minimum speed difference at which the auxiliary motor assists the differential to start working, and Δn max1 is the maximum speed difference at which the auxiliary motor assists the differential to work. , T max is the maximum output torque of the auxiliary motor itself, which is a parameter that has been determined in advance by the auxiliary motor itself. For example, it is stored in the corresponding auxiliary motor memory and can be called directly when needed.
如果步骤S2的判断结果为“否”,则一段时间后再执行步骤S1。If the judgment result of step S2 is "no", step S1 will be executed again after a period of time.
如果步骤S3的判断结果为“否”,则步骤S5可确定辅助电机协助差速器进行限滑,然后再根据转速差和车速计算辅助电机的输出扭矩。If the judgment result of step S3 is "no", then step S5 may determine that the auxiliary motor assists the differential in limiting slip, and then calculates the output torque of the auxiliary motor based on the rotation speed difference and the vehicle speed.
步骤S5的具体步骤如下。The specific steps of step S5 are as follows.
首先基于车速判断车辆所处状态,若车速为零则说明车辆已经发生打滑,然后根据两侧车轮转速差Δn的正负来判断与辅助电机相连的行星齿轮5的转向,从而确定辅助电机输出扭矩的转向。此时辅助电机所需输出转矩大小应使差速齿轮4不自转。则辅助电机输入到行星轮上的扭矩M应满足Md-Mf≤M≤Md-Mf,M=T/i。其中Md为作用在差速齿轮4上的驱动扭矩,Mf为作用在差速齿轮4上的摩擦力矩,T为辅助电机输出扭矩,i为行星轮系的传动比。由于当车轮打滑时Md很小,所以取M=Mf=K×T0/2,可满足要求,其中K为差速器的锁紧系数,T0为差速器输入转矩。若车速不为零说明车辆有打滑的趋势,然后根据两侧车轮转速差Δn的正负来判断与辅助电机相连的行星齿轮5的转向,从而确定辅助电机输出扭矩的转向。由于当输入功率不变时转速差越大辅助电机所需输出的扭矩反而越小所以设定车轮完全打滑时辅助电机的输出转矩为最小值Tmin,由于辅助电机所能输出最大扭矩Tmax已知,所以只需以当前转速差为依据作线性插值即可计算出此时辅助电机的输出转矩。First, determine the state of the vehicle based on the vehicle speed. If the vehicle speed is zero, it means that the vehicle has skidded. Then, the direction of the planetary gear 5 connected to the auxiliary motor is determined based on the positive or negative of the wheel speed difference Δn on both sides, thereby determining the auxiliary motor output torque. of steering. At this time, the required output torque of the auxiliary motor should be such that the differential gear 4 does not rotate. Then the torque M input by the auxiliary motor to the planetary wheel should satisfy M d -M f ≤M ≤ M d -M f , M=T/i. Where M d is the driving torque acting on the differential gear 4, M f is the friction torque acting on the differential gear 4, T is the auxiliary motor output torque, and i is the transmission ratio of the planetary gear train. Since M d is very small when the wheel slips, M = M f = K × T 0 /2 can meet the requirements, where K is the locking coefficient of the differential and T 0 is the differential input torque. If the vehicle speed is not zero, it means that the vehicle has a tendency to slip. Then, the direction of the planetary gear 5 connected to the auxiliary motor is determined based on the positive and negative difference Δn between the wheel speeds on both sides, thereby determining the direction of the output torque of the auxiliary motor. Since the greater the speed difference when the input power remains unchanged, the smaller the torque required to be output by the auxiliary motor is. Therefore, the output torque of the auxiliary motor is set to the minimum value T min when the wheel is completely slipping. Since the auxiliary motor can output the maximum torque T max It is known, so the output torque of the auxiliary motor at this time can be calculated by linear interpolation based on the current speed difference.
例如,当车速等于零时两侧驱动轮转速差为Δn2且Δn2<0,由车速等于零且两侧驱动轮转速差大于允许范围判断车辆已发生打滑,再由Δn=n2-n1可知当转速差小于零时,行星齿轮5自转方向与打滑车轮转向相反。令Δn′2=|Δn2|,由于Δn′2在超过设定转速差所以辅助电机要协助差速器限滑,因而可以确定辅助电机输出扭矩方向应和行星齿轮转向相同即与高速转动车轮转向相反。辅助电机所应输出扭矩T=K×Tmax/2/i。进而假设车速为零,两侧驱动轮转速差为Δn2=-2000r,K=0.05,Tmax=2000N·m,i=1,则可以确定辅助电机输出转矩的方向与车轮转向相反,辅助电机所应输出扭矩T=K×Tmax/2/i=0.05×2000/2/1=50N·m。其中Tmax为汽车一档时差速器的输入扭矩,i为行星轮系的传动比,K为差速器的锁紧系数。汽车一档时差速器的输入扭矩和锁紧系数为是已经事先确定的参数,例如存储在相应的存储器内,需要时直接调用即可。For example, when the vehicle speed is equal to zero, the speed difference between the driving wheels on both sides is Δn 2 and Δn 2 <0. From the fact that the vehicle speed is equal to zero and the speed difference between the driving wheels on both sides is greater than the allowable range, it can be judged that the vehicle has skidded. From Δn=n 2 -n 1 , we can know When the rotational speed difference is less than zero, the rotation direction of the planetary gear 5 is opposite to that of the slipping wheel. Let Δn′ 2 = |Δn 2 |. Since Δn′ 2 exceeds the set speed difference, the auxiliary motor must assist the differential to limit slip. Therefore, it can be determined that the output torque direction of the auxiliary motor should be the same as the planetary gear steering, that is, the high-speed rotating wheel. Turn to the opposite. The auxiliary motor should output torque T = K × T max /2/i. Furthermore, assuming that the vehicle speed is zero, the difference in rotational speed of the driving wheels on both sides is Δn 2 =-2000r, K = 0.05, T max = 2000N·m, i = 1, then it can be determined that the direction of the auxiliary motor output torque is opposite to the wheel steering. The motor should output torque T=K×T max /2/i=0.05×2000/2/1=50N·m. Among them, T max is the input torque of the differential in the first gear of the car, i is the transmission ratio of the planetary gear train, and K is the locking coefficient of the differential. The input torque and locking coefficient of the differential in the first gear of the car are parameters that have been determined in advance. For example, they are stored in the corresponding memory and can be called directly when needed.
再例如,当车速不为零且有一定值时两侧驱动轮转速差为Δn3且Δn3<0,由车速不为零且两侧驱动轮转速差大于允许范围判断车辆有打滑趋势且在设定转速差Δnmin2和Δnmax2之间,再由Δn=n2-n1可知当转速差小于零时,行星齿轮5自转方向与打滑车轮转向相反。令Δn′3=|Δn3|,由于Δn′3超过设定转速差所以辅助电机要协助差速器限滑,因而可以确定辅助电机输出扭矩的方向应和行星齿轮转向相同即与高速转动车轮转向相反。辅助电机所应输出转矩T=Tmin+K×(Tmax-Tmin)×(Δnmax2-Δn3)/(Δnmax2-Δnmin2)。进而假设车速不为零,两侧驱动轮转速差为Δn3=-1600r,K=0.05,Δnmin2=1200r,Δnmax2=2000r,Tmin=50N·m,Tmax=200N·m,i=1,则可以确定辅助电机输出转矩的方向与车轮转向相反,辅助电机所应输出扭矩T=Tmin+K×(Tmax-Tmin)×(Δnmax2-Δn3)/(Δnmax2-Δnmin2)=50+(200-50)×(2000-1600)/(2000-1200)=125N·m。其中Tmax为此时差速器的输入转矩,由车辆控制单元确定,K为差速器的锁紧系数,i为行星轮系的传动比。For another example, when the vehicle speed is not zero and has a certain value, the difference in rotational speed of the driving wheels on both sides is Δn 3 and Δn 3 <0. Based on the fact that the vehicle speed is not zero and the difference in rotational speed of the driving wheels on both sides is greater than the allowable range, it can be judged that the vehicle has a tendency to skid and is in Set the speed difference between Δn min2 and Δn max2 , and then from Δn=n 2 -n 1 , it can be seen that when the speed difference is less than zero, the rotation direction of the planetary gear 5 is opposite to that of the slipping wheel. Let Δn′ 3 = |Δn 3 |. Since Δn′ 3 exceeds the set speed difference, the auxiliary motor must assist the differential to limit slip. Therefore, it can be determined that the direction of the auxiliary motor output torque should be the same as the planetary gear steering, that is, the high-speed rotating wheel. Turn to the opposite. The output torque T of the auxiliary motor should be=T min +K×(T max -T min )×(Δn max2 -Δn 3 )/(Δn max2 -Δn min2 ). Further assuming that the vehicle speed is not zero, the difference in rotational speed of the driving wheels on both sides is Δn 3 =-1600r, K = 0.05, Δn min2 = 1200r, Δn max2 = 2000r, T min = 50N·m, T max = 200N·m, i = 1, then it can be determined that the direction of the output torque of the auxiliary motor is opposite to that of the wheel steering. The output torque of the auxiliary motor is T=T min +K×(T max -T min )×(Δn max2 -Δn 3 )/(Δn max2 - Δn min2 )=50+(200-50)×(2000-1600)/(2000-1200)=125N·m. Among them, T max is the input torque of the differential at this time, which is determined by the vehicle control unit, K is the locking coefficient of the differential, and i is the transmission ratio of the planetary gear train.
在确定好辅助电机输出扭矩的大小和方向后,执行步骤S6对辅助电机输出扭矩的大小和方向进行控制。After the magnitude and direction of the output torque of the auxiliary motor are determined, step S6 is executed to control the magnitude and direction of the output torque of the auxiliary motor.
这样,不论汽车是转弯、打滑或是有打滑趋势,都能根据本发明的差速器辅助电机控制方法对辅助电机进行及时地控制,从而通过主动控制差速器性能来提高车辆的驾驶性能,并使车辆的脱困能力大幅提升。In this way, no matter whether the car is turning, skidding or has a tendency to slip, the auxiliary motor can be controlled in time according to the differential auxiliary motor control method of the present invention, thereby improving the vehicle's driving performance by actively controlling the differential performance. And greatly improve the vehicle's ability to escape difficulties.
本发明的上述方法可以在驱动控制系统内实时地完成,即以一定的时间间隔针对实测的速度和两侧车轮的转速差判断辅助电机输出扭矩的大小和方向,然后不断重复如图3所示的过程,从而确保本发明的差速器辅助电机控制方法能针对真实工况实时地高效运行。The above method of the present invention can be completed in real time in the drive control system, that is, at a certain time interval, the size and direction of the output torque of the auxiliary motor are determined based on the actual measured speed and the rotational speed difference of the wheels on both sides, and then repeated as shown in Figure 3 process, thereby ensuring that the differential auxiliary motor control method of the present invention can operate efficiently in real time according to real working conditions.
当然,对于无法提供实时计算的车辆,也可在本发明的这种差速器主动控制系统出厂之前模拟各种工况,然后以如图3所示的方法制定控制策略,再将这种控制策略存储在车辆控制单元中。在汽车实际行驶时,依据实时监测的工况,再调用已事先存储的控制策略对辅助电机控制差速器系统进行控制。Of course, for vehicles that cannot provide real-time calculations, various working conditions can also be simulated before the differential active control system of the present invention leaves the factory, and then a control strategy can be formulated as shown in Figure 3, and then this control system can be The policy is stored in the vehicle control unit. When the car is actually driving, based on the real-time monitored working conditions, the pre-stored control strategy is called to control the auxiliary motor control differential system.
尽管这里详细描述了本发明的特定实施方式,但它们仅仅是为了解释的目的而给出的,而不应认为它们对本发明的范围构成限制。在不脱离本发明精神和范围的前提下,各种替换、变更和改造可被构想出来。Although specific embodiments of the invention are described in detail herein, they are presented for purposes of illustration only and should not be construed as limiting the scope of the invention. Various substitutions, changes and modifications may be devised without departing from the spirit and scope of the invention.
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