CN117700625B - Rubber for toy tire and preparation method thereof - Google Patents
Rubber for toy tire and preparation method thereof Download PDFInfo
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- CN117700625B CN117700625B CN202311755941.1A CN202311755941A CN117700625B CN 117700625 B CN117700625 B CN 117700625B CN 202311755941 A CN202311755941 A CN 202311755941A CN 117700625 B CN117700625 B CN 117700625B
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- 229920001971 elastomer Polymers 0.000 title claims abstract description 116
- 238000002360 preparation method Methods 0.000 title claims abstract description 34
- 244000043261 Hevea brasiliensis Species 0.000 claims abstract description 41
- 229920003052 natural elastomer Polymers 0.000 claims abstract description 41
- 229920001194 natural rubber Polymers 0.000 claims abstract description 41
- 239000011256 inorganic filler Substances 0.000 claims abstract description 34
- 229910003475 inorganic filler Inorganic materials 0.000 claims abstract description 34
- 239000003242 anti bacterial agent Substances 0.000 claims abstract description 33
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 33
- 238000002156 mixing Methods 0.000 claims abstract description 28
- 230000003712 anti-aging effect Effects 0.000 claims abstract description 22
- 229910052599 brucite Inorganic materials 0.000 claims abstract description 22
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 19
- 239000006229 carbon black Substances 0.000 claims abstract description 19
- 239000011593 sulfur Substances 0.000 claims abstract description 19
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 19
- 239000006087 Silane Coupling Agent Substances 0.000 claims abstract description 18
- HTPGOQRGCUSPGR-UHFFFAOYSA-N phosphoric acid silane Chemical compound [SiH4].OP(O)(O)=O HTPGOQRGCUSPGR-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000002994 raw material Substances 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims description 26
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 18
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 18
- 238000003756 stirring Methods 0.000 claims description 17
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical group CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 claims description 15
- 238000006243 chemical reaction Methods 0.000 claims description 12
- 150000001875 compounds Chemical class 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 11
- UCBVELLBUAKUNE-UHFFFAOYSA-N 1,3-bis(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)NC(=O)N(CC=C)C1=O UCBVELLBUAKUNE-UHFFFAOYSA-N 0.000 claims description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 229910052757 nitrogen Inorganic materials 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 9
- 238000009966 trimming Methods 0.000 claims description 9
- 239000003054 catalyst Substances 0.000 claims description 8
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims description 6
- UHZZMRAGKVHANO-UHFFFAOYSA-M chlormequat chloride Chemical compound [Cl-].C[N+](C)(C)CCCl UHZZMRAGKVHANO-UHFFFAOYSA-M 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 6
- -1 2-hydroxyethyl dimethyl phosphonate Chemical compound 0.000 claims description 4
- OUBMGJOQLXMSNT-UHFFFAOYSA-N N-isopropyl-N'-phenyl-p-phenylenediamine Chemical compound C1=CC(NC(C)C)=CC=C1NC1=CC=CC=C1 OUBMGJOQLXMSNT-UHFFFAOYSA-N 0.000 claims description 4
- JEZFASCUIZYYEV-UHFFFAOYSA-N chloro(triethoxy)silane Chemical compound CCO[Si](Cl)(OCC)OCC JEZFASCUIZYYEV-UHFFFAOYSA-N 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- CMAUJSNXENPPOF-UHFFFAOYSA-N n-(1,3-benzothiazol-2-ylsulfanyl)-n-cyclohexylcyclohexanamine Chemical compound C1CCCCC1N(C1CCCCC1)SC1=NC2=CC=CC=C2S1 CMAUJSNXENPPOF-UHFFFAOYSA-N 0.000 claims description 4
- TZPPDWDHNIMTDQ-UHFFFAOYSA-N 2-dimethoxyphosphorylethanol Chemical compound COP(=O)(OC)CCO TZPPDWDHNIMTDQ-UHFFFAOYSA-N 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- DEQZTKGFXNUBJL-UHFFFAOYSA-N n-(1,3-benzothiazol-2-ylsulfanyl)cyclohexanamine Chemical compound C1CCCCC1NSC1=NC2=CC=CC=C2S1 DEQZTKGFXNUBJL-UHFFFAOYSA-N 0.000 claims description 3
- 239000011343 solid material Substances 0.000 claims description 3
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 2
- 239000002245 particle Substances 0.000 claims description 2
- 239000003963 antioxidant agent Substances 0.000 claims 2
- 230000003078 antioxidant effect Effects 0.000 claims 2
- ZZMVLMVFYMGSMY-UHFFFAOYSA-N 4-n-(4-methylpentan-2-yl)-1-n-phenylbenzene-1,4-diamine Chemical compound C1=CC(NC(C)CC(C)C)=CC=C1NC1=CC=CC=C1 ZZMVLMVFYMGSMY-UHFFFAOYSA-N 0.000 claims 1
- 230000000844 anti-bacterial effect Effects 0.000 abstract description 14
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 abstract description 13
- 239000003063 flame retardant Substances 0.000 abstract description 13
- 238000004073 vulcanization Methods 0.000 abstract description 10
- 150000003242 quaternary ammonium salts Chemical class 0.000 abstract description 5
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical group OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 230000002195 synergetic effect Effects 0.000 abstract 1
- 230000000052 comparative effect Effects 0.000 description 12
- 238000010521 absorption reaction Methods 0.000 description 8
- 238000000465 moulding Methods 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 238000012856 packing Methods 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 description 3
- 229960001545 hydrotalcite Drugs 0.000 description 3
- 229910001701 hydrotalcite Inorganic materials 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 125000003342 alkenyl group Chemical group 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002329 infrared spectrum Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000002411 thermogravimetry Methods 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 229920000858 Cyclodextrin Polymers 0.000 description 1
- 239000001116 FEMA 4028 Substances 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 241000191967 Staphylococcus aureus Species 0.000 description 1
- OHRVBDRGLIWLPA-UHFFFAOYSA-N [3-hydroxy-2,2-bis(hydroxymethyl)propyl] dihydrogen phosphate Chemical compound OCC(CO)(CO)COP(O)(O)=O OHRVBDRGLIWLPA-UHFFFAOYSA-N 0.000 description 1
- POFAUXBEMGMSAV-UHFFFAOYSA-N [Si].[Cl] Chemical group [Si].[Cl] POFAUXBEMGMSAV-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 239000004599 antimicrobial Substances 0.000 description 1
- 230000003385 bacteriostatic effect Effects 0.000 description 1
- WHGYBXFWUBPSRW-FOUAGVGXSA-N beta-cyclodextrin Chemical compound OC[C@H]([C@H]([C@@H]([C@H]1O)O)O[C@H]2O[C@@H]([C@@H](O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O3)[C@H](O)[C@H]2O)CO)O[C@@H]1O[C@H]1[C@H](O)[C@@H](O)[C@@H]3O[C@@H]1CO WHGYBXFWUBPSRW-FOUAGVGXSA-N 0.000 description 1
- 235000011175 beta-cyclodextrine Nutrition 0.000 description 1
- 229960004853 betadex Drugs 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 229910017059 organic montmorillonite Inorganic materials 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 125000002467 phosphate group Chemical group [H]OP(=O)(O[H])O[*] 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 150000003335 secondary amines Chemical group 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F253/00—Macromolecular compounds obtained by polymerising monomers on to natural rubbers or derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/04—Ingredients treated with organic substances
- C08K9/06—Ingredients treated with organic substances with silicon-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/10—Encapsulated ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2217—Oxides; Hydroxides of metals of magnesium
- C08K2003/2224—Magnesium hydroxide
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/80—Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
- Y02T10/86—Optimisation of rolling resistance, e.g. weight reduction
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention relates to the technical field of rubber and discloses rubber for a toy tire and a preparation method thereof, wherein natural rubber, modified inorganic filler, reactive antibacterial agent, carbon black, anti-aging agent, sulfur and accelerator are used as raw materials, and the rubber is prepared through plasticating, mixing and vulcanization processes, wherein the addition of the modified inorganic filler can effectively utilize the synergistic effect of brucite and phosphate silane coupling agent, greatly enhance the flame retardant property of the natural rubber, and the reactive antibacterial agent can participate in the vulcanization process of the natural rubber, so that quaternary ammonium salt broad-spectrum antibacterial agent and rigid isocyanuric acid ring are introduced into the molecular chain of the natural rubber, thereby not only realizing the long-acting antibacterial effect of the natural rubber, but also being capable of being synergistically enhanced with the modified inorganic filler to strengthen the flame retardant property of the natural rubber, simultaneously improving the strength and other comprehensive properties of the natural rubber, and being beneficial to further application of the natural rubber in the toy tire.
Description
Technical Field
The invention relates to the technical field of rubber, in particular to rubber for toy tires and a preparation method thereof.
Background
In the age background of rapid economic development, the living standard of substances of children is gradually improved, and relatively large toys such as toy vehicles are gradually appeared in recent years, so that the toy vehicles have great attraction to children and also have certain influence on young people, and therefore, the toy vehicles are relatively rapid in recent years. The quality of performance of tires as components of toy vehicles that directly contact the ground can have a significant impact on the overall quality of the toy vehicle. The natural rubber is environment-friendly rubber, has good elasticity, can bear certain stretching and compression, has excellent corrosion resistance and can resist corrosion of various substances, so that the natural rubber can be used as a main material for preparing tires, but is of a linear structure and does not contain flame retardant elements, so that the natural rubber has poor flame retardant property and belongs to inflammables.
The invention patent publication No. CN105754168B discloses a high-strength oil-resistant modified natural rubber composite material, which is prepared by adopting organic montmorillonite, pentaerythritol phosphate, pentaerythritol, zinc borate and aluminum hydroxide for matching, and can endow the natural rubber composite material with excellent flame retardance. The invention patent publication No. CN111218039A discloses an antibacterial natural rubber, a preparation method and application thereof, and the hydrotalcite is endowed with good antibacterial performance by using hydrotalcite as a carrier of silver ions, but because of the incompatibility problem between an inorganic antibacterial agent and a natural rubber matrix, the hydrotalcite needs to be further modified by using beta-cyclodextrin, so that the technical scheme is slightly complicated. Therefore, the invention provides the natural rubber which has good antibacterial and flame-retardant properties and can be directly applied to manufacturing of toy tires.
Disclosure of Invention
(One) solving the technical problems
Aiming at the defects of the prior art, the invention provides rubber for toy tires and a preparation method thereof, which solve the problem of poor flame retardant property and antibacterial property of natural rubber.
(II) technical scheme
A preparation method of rubber for toy tires comprises the following steps:
The first step, preparation of rubber plasticated:
adding natural rubber into an internal mixer, raising the temperature of a mixing chamber to 90-100 ℃, setting the rotating speed to 80-100r/min, mixing and plasticating for 5-10min, and standing for 8-12h to obtain a rubber plasticated material;
Secondly, preparing a rubber compound:
Adding the rubber plasticated into an open mill, sequentially adding modified inorganic filler, a reactive antibacterial agent, carbon black, an anti-aging agent, sulfur and an accelerator, and after the addition, carrying out trimming, triangular packaging and sheet thinning processes to obtain a rubber compounded material;
Thirdly, preparing rubber for the tire:
placing the rubber mixed material into a vulcanizing agent, setting the vulcanizing pressure to be 18-20MPa, vulcanizing for 10-20min at the vulcanizing temperature of 180-200 ℃, and forming to obtain the rubber for the tire;
The modified inorganic filler is a compound of phosphate silane coupling agent and brucite;
the structural formula of the reactive antibacterial agent is shown in the following figure:
as a further technical scheme of the invention, the preparation process of the rubber adopts the following raw materials in parts by weight: 70-80 parts of natural rubber, 1-4 parts of modified inorganic filler, 2-6 parts of reactive antibacterial agent, 15-25 parts of carbon black, 2-4 parts of anti-aging agent, 3-5 parts of sulfur and 1-3 parts of accelerator.
As a further technical scheme of the invention, the preparation method of the modified inorganic filler comprises the following steps:
Step one, preparation of a phosphate silane coupling agent:
Mixing chlorotriethoxysilane, 2-hydroxyethyl dimethyl phosphonate and tetrahydrofuran, stirring uniformly in a reaction kettle, starting nitrogen protection, dropwise adding a catalyst, keeping the temperature in the kettle at 50-60 ℃ after the catalyst is completely added, continuously stirring for 3-5 hours, discharging, separating out a solid material, and obtaining the phosphate silane coupling agent;
The chlorotriethoxysilane structure contains silicon-chlorine groups, and the 2-hydroxyethyl phosphonic acid dimethyl ester structure contains hydroxyl substituent groups, so that substitution reaction can be carried out with each other under the action of a catalyst to generate the silane coupling agent with a phosphate structure.
Step two, preparing modified inorganic filler:
placing the phosphate silane coupling agent and brucite into a high-speed mixer, adjusting the temperature in the mixer to 80-90 ℃, continuously stirring and mixing for 2-4 hours at the stirring rate of 300-500r/min, and cooling and discharging to obtain the modified inorganic filler.
Under the high temperature condition, the phosphate silane coupling agent can interact with brucite to modify the brucite, so as to form a brucite compound with the surface coated with the silane coupling agent, and the modified inorganic filler is prepared.
As a further technical scheme of the invention, in the first step, the catalyst is triethylamine, and the added mass of the triethylamine is 15-25% of the total mass of chlorotriethoxy and 2-hydroxyethyl dimethyl phosphonate.
As a further technical scheme of the invention, in the second step, the average grain size of the brucite is 1 mu m.
As a further technical scheme of the invention, the preparation method of the reactive antibacterial agent is as follows:
adding diallyl isocyanurate and toluene into a reaction kettle filled with nitrogen, starting stirring, continuously adding 2-chloroethyl trimethyl ammonium chloride into the reaction kettle after a uniform solution is formed, dropwise adding a sodium hydroxide solution into the reaction kettle after uniform mixing, introducing nitrogen, starting heating, keeping the temperature in the kettle to 60-70 ℃, stirring for 4-8 hours, cooling, discharging, and purifying to obtain the reactive antibacterial agent.
The diallyl isocyanurate structure contains secondary amine groups and can be substituted with substituted halogen groups in the 2-chloroethyl trimethyl ammonium chloride structure under the action of sodium hydroxide, so that the reactive antibacterial agent containing quaternary ammonium salt antibacterial groups, unsaturated alkenyl groups and rigid isocyanuric acid rings in the structure is prepared.
According to the further technical scheme of the invention, the mass ratio of the diallyl isocyanurate to the 2-chloroethyl trimethyl ammonium chloride is 1:0.75-0.8.
According to the further technical scheme of the invention, the mass fraction of the sodium hydroxide solution is 20-30%.
As a further technical scheme of the invention, the anti-aging agent is any one or a mixture of more than two of anti-aging agent 4010NA, anti-aging agent 4020 and anti-aging agent RD in any proportion; the accelerator is any one or a mixture of more than two of accelerator DZ, accelerator DM and accelerator CZ in any proportion.
The rubber for the toy tire is prepared by adopting the preparation method.
(III) beneficial technical effects
1. According to the invention, the modified inorganic filler is prepared by modifying brucite with the phosphate silane coupling agent, on one hand, the formed organic coating layer can effectively improve the dispersibility of brucite in natural rubber and avoid adverse effects caused by agglomeration of the brucite, on the other hand, the phosphate silane coupling agent contains silicon and phosphorus flame retardant elements, and can cooperate with the brucite to further effectively enhance the flame retardant property of the natural rubber, and the limit oxygen index of the prepared rubber can reach 34.1% through tests, so that the rubber has excellent flame retardant property.
2. The reactive antibacterial agent structure prepared by the invention contains unsaturated alkenyl functional groups, and can enter a natural rubber molecular chain in the vulcanization process, so that the quaternary ammonium salt antibacterial group and the rigid isocyanuric acid ring are introduced into the natural rubber, the quaternary ammonium salt antibacterial group has broad-spectrum antibacterial performance, the prepared rubber has good antibacterial performance, the precipitation phenomenon of the antibacterial agent can be avoided, and the long-acting antibacterial performance of the rubber is realized. In addition, the existence of the rigid isocyanuric acid ring can be used as a char forming agent, and the char forming agent and the modified inorganic filler are cooperated to enhance the flame retardant property of the natural rubber, and can also improve the comprehensive properties of the natural rubber such as strength and the like, thereby being beneficial to the further application of the rubber in toy tires.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a thermogravimetric analysis of brucite and modified inorganic fillers;
FIG. 2 is an infrared spectrum of a reactive antimicrobial agent.
Detailed Description
The present invention will be described more fully hereinafter in order to facilitate an understanding of the present invention. Preferred embodiments of the present invention are given below. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Example 1
The rubber for the toy tire comprises the following raw materials in parts by weight: 70 parts of natural rubber, 1 part of modified inorganic filler, 2 parts of reactive antibacterial agent, 15 parts of carbon black, 2 parts of antioxidant 4010NA, 3 parts of sulfur and 1 part of accelerator DZ;
the preparation method of the rubber comprises the following steps:
The first step, preparation of rubber plasticated:
Adding natural rubber into an internal mixer, raising the temperature of a mixing chamber to 90 ℃, setting the rotating speed to 80r/min, mixing and plasticating for 5min, and standing for 8h to obtain a rubber plasticated product;
Secondly, preparing a rubber compound:
Adding a rubber plasticated material into an open mill, sequentially adding a modified inorganic filler, a reactive antibacterial agent, carbon black, an anti-aging agent 4010NA, sulfur and an accelerator DZ, and after the addition, carrying out trimming, triangular wrapping and sheet thinning processes to obtain a rubber compounded material;
Thirdly, preparing rubber for the tire:
the rubber mixed material is placed in a vulcanizing agent, the vulcanizing pressure is set to 18MPa, the vulcanization is carried out for 10min at the vulcanizing temperature of 180 ℃, and the rubber for the tire is obtained after molding.
The preparation method of the modified inorganic filler comprises the following steps:
Step one, preparation of a phosphate silane coupling agent:
Mixing 1.6g of chlorotriethoxysilane, 1.25g of dimethyl 2-hydroxyethyl phosphonate and tetrahydrofuran, stirring uniformly in a reaction kettle, starting nitrogen protection, dropwise adding 0.6g of triethylamine, keeping the temperature in the kettle at 60 ℃ after the catalyst is completely added, continuously stirring for 4 hours, discharging, separating out solid materials, and obtaining the phosphate silane coupling agent;
Step two, preparing modified inorganic filler:
placing 1.2g of phosphate silane coupling agent and 2g of brucite with the average particle size of 1 mu m into a high-speed mixer, adjusting the temperature in the mixer to 90 ℃, continuously stirring and mixing for 3 hours at the stirring rate of 500r/min, and cooling and discharging to obtain the modified inorganic filler.
FIG. 1 is a thermogravimetric analysis of brucite and modified inorganic filler, showing that the modification ratio of phosphate silane coupling agent to brucite in the modified inorganic filler is about 31.7%.
The preparation method of the reactive antibacterial agent is as follows:
Adding 1.8g of diallyl isocyanurate and toluene into a reaction kettle filled with nitrogen, starting stirring, continuously adding 1.4g of 2-chloroethyl trimethyl ammonium chloride into the reaction kettle after a uniform solution is formed, dripping 20mL of 30% sodium hydroxide solution into the reaction kettle after uniform mixing, introducing nitrogen after the addition, starting heating, keeping the temperature in the kettle to 65 ℃, keeping the temperature for 6 hours, cooling, discharging, and purifying to obtain the reactive antibacterial agent.
The structural formula of the reactive antibacterial agent is shown in the following figure:
Fig. 2 shows an infrared spectrum of the reactive antibacterial agent, and the analysis shows that the absorption peak at 3018cm -1 is a hydrocarbon stretching vibration peak at c=c, the absorption peaks at 2928cm -1 and 2883cm -1 are a exploratory stretching vibration peak at-CH 3 and-CH 2 -, the absorption peak at 1754cm -1 is a characteristic absorption peak of c=c, the absorption peak at 1701cm -1 is a characteristic absorption peak of c=o, and the absorption peak at 1406cm -1 is a characteristic absorption peak of c—n on the quaternary ammonium salt.
Example 2
The rubber for the toy tire comprises the following raw materials in parts by weight: 75 parts of natural rubber, 3 parts of modified inorganic filler prepared in the embodiment 1 of the invention, 5 parts of reactive antibacterial agent prepared in the embodiment 1 of the invention, 20 parts of carbon black, 4020 parts of anti-aging agent, 4 parts of sulfur and 2 parts of accelerator DM;
the preparation method of the rubber comprises the following steps:
The first step, preparation of rubber plasticated:
adding natural rubber into an internal mixer, raising the temperature of a mixing chamber to 95 ℃, setting the rotating speed to 90r/min, mixing and plasticating for 8min, and standing for 10h to obtain a rubber plasticated product;
Secondly, preparing a rubber compound:
Adding a rubber plasticated material into an open mill, sequentially adding the modified inorganic filler prepared in the embodiment 1 of the invention, the reactive antibacterial agent prepared in the embodiment 1 of the invention, carbon black, an anti-aging agent 4020, sulfur and an accelerator DM, and after the addition, carrying out trimming, triangular wrapping and sheet thinning processes to obtain a rubber compounded material;
Thirdly, preparing rubber for the tire:
The rubber mixed material is placed in a vulcanizing agent, the vulcanizing pressure is set to be 20MPa, the vulcanization is carried out for 15min at the vulcanizing temperature of 200 ℃, and the rubber for the tire is obtained after molding.
Example 3
The rubber for the toy tire comprises the following raw materials in parts by weight: 80 parts of natural rubber, 4 parts of modified inorganic filler prepared in the embodiment 1 of the invention, 6 parts of reactive antibacterial agent prepared in the embodiment 1 of the invention, 25 parts of carbon black, 4 parts of anti-aging agent RD, 5 parts of sulfur and 3 parts of accelerator CZ;
the preparation method of the rubber comprises the following steps:
The first step, preparation of rubber plasticated:
adding natural rubber into an internal mixer, raising the temperature of a mixing chamber to 100 ℃, setting the rotating speed to 100r/min, mixing and plasticating for 10min, and standing for 12h to obtain a rubber plasticated product;
Secondly, preparing a rubber compound:
Putting a rubber plasticated material into an open mill, sequentially adding the modified inorganic filler prepared in the embodiment 1 of the invention, the reactive antibacterial agent prepared in the embodiment 1 of the invention, carbon black, an anti-aging agent, sulfur and an accelerator, and after the addition, carrying out trimming, triangular packing and sheet thinning processes to obtain a rubber compounded material;
Thirdly, preparing rubber for the tire:
The rubber mixed material is placed in a vulcanizing agent, the vulcanizing pressure is set to be 20MPa, the vulcanization is carried out for 20min at the vulcanizing temperature of 200 ℃, and the rubber for the tire is obtained after molding.
Comparative example 1
The rubber for the toy tire comprises the following raw materials in parts by weight: 75 parts of natural rubber, 3 parts of brucite, 5 parts of the reactive antibacterial agent prepared in the embodiment 1 of the invention, 20 parts of carbon black, 4020 parts of an anti-aging agent, 4 parts of sulfur and 2 parts of an accelerator DM;
the preparation method of the rubber comprises the following steps:
The first step, preparation of rubber plasticated:
adding natural rubber into an internal mixer, raising the temperature of a mixing chamber to 95 ℃, setting the rotating speed to 90r/min, mixing and plasticating for 8min, and standing for 10h to obtain a rubber plasticated product;
Secondly, preparing a rubber compound:
Putting rubber plasticated into an open mill, sequentially adding brucite, the reactive antibacterial agent prepared in the embodiment 1 of the invention, carbon black, an anti-aging agent 4020, sulfur and an accelerator DM, and after the addition, carrying out trimming, triangular packing and sheet thinning processes to obtain a rubber compounded material;
Thirdly, preparing rubber for the tire:
The rubber mixed material is placed in a vulcanizing agent, the vulcanizing pressure is set to be 20MPa, the vulcanization is carried out for 15min at the vulcanizing temperature of 200 ℃, and the rubber for the tire is obtained after molding.
Comparative example 2
The rubber for the toy tire comprises the following raw materials in parts by weight: 75 parts of natural rubber, 5 parts of the reactive antibacterial agent prepared in the embodiment 1 of the invention, 20 parts of carbon black, 4020 parts of an anti-aging agent, 4 parts of sulfur and 2 parts of a promoter DM;
the preparation method of the rubber comprises the following steps:
The first step, preparation of rubber plasticated:
adding natural rubber into an internal mixer, raising the temperature of a mixing chamber to 95 ℃, setting the rotating speed to 90r/min, mixing and plasticating for 8min, and standing for 10h to obtain a rubber plasticated product;
Secondly, preparing a rubber compound:
Putting a rubber plasticated material into an open mill, sequentially adding the reactive antibacterial agent, carbon black, the anti-aging agent 4020, sulfur and the accelerator DM prepared in the embodiment 1 of the invention, and after the addition, carrying out trimming, triangular wrapping and sheet thinning processes to obtain a rubber compounded material;
Thirdly, preparing rubber for the tire:
The rubber mixed material is placed in a vulcanizing agent, the vulcanizing pressure is set to be 20MPa, the vulcanization is carried out for 15min at the vulcanizing temperature of 200 ℃, and the rubber for the tire is obtained after molding.
Comparative example 3
The rubber for the toy tire comprises the following raw materials in parts by weight: 75 parts of natural rubber, 3 parts of modified inorganic filler prepared in the embodiment 1 of the invention, 5 parts of diallyl isocyanurate, 20 parts of carbon black, 3 parts of anti-aging agent 4020, 4 parts of sulfur and 2 parts of accelerator DM;
the preparation method of the rubber comprises the following steps:
The first step, preparation of rubber plasticated:
adding natural rubber into an internal mixer, raising the temperature of a mixing chamber to 95 ℃, setting the rotating speed to 90r/min, mixing and plasticating for 8min, and standing for 10h to obtain a rubber plasticated product;
Secondly, preparing a rubber compound:
Putting a rubber plasticated material into an open mill, sequentially adding the modified inorganic filler, diallyl isocyanurate, carbon black, an anti-aging agent 4020, sulfur and an accelerator DM prepared in the embodiment 1 of the invention, and after the addition, carrying out trimming, triangular packing and sheet thinning processes to obtain a rubber compounded material;
Thirdly, preparing rubber for the tire:
The rubber mixed material is placed in a vulcanizing agent, the vulcanizing pressure is set to be 20MPa, the vulcanization is carried out for 15min at the vulcanizing temperature of 200 ℃, and the rubber for the tire is obtained after molding.
Comparative example 4
The rubber for the toy tire comprises the following raw materials in parts by weight: 75 parts of natural rubber, 20 parts of carbon black, 4020 parts of an anti-aging agent, 4 parts of sulfur and 2 parts of an accelerator DM;
the preparation method of the rubber comprises the following steps:
The first step, preparation of rubber plasticated:
adding natural rubber into an internal mixer, raising the temperature of a mixing chamber to 95 ℃, setting the rotating speed to 90r/min, mixing and plasticating for 8min, and standing for 10h to obtain a rubber plasticated product;
Secondly, preparing a rubber compound:
Putting the rubber plasticated into an open mill, sequentially adding carbon black, an anti-aging agent 4020, sulfur and an accelerator DM, and after the addition, carrying out trimming, triangular packing and sheet thinning processes to obtain a rubber compounded material;
Thirdly, preparing rubber for the tire:
The rubber mixed material is placed in a vulcanizing agent, the vulcanizing pressure is set to be 20MPa, the vulcanization is carried out for 15min at the vulcanizing temperature of 200 ℃, and the rubber for the tire is obtained after molding.
Performance detection
According to the standard QB/T2591-2003, staphylococcus aureus is selected as a test strain, and antibacterial performance test is carried out; tensile property testing is carried out according to the standard GB/T528-2009; according to GB/T2406.2-2009, limiting oxygen index test is carried out;
The test results are recorded in table 1 below:
TABLE 1 test results for examples 1-3 and comparative examples 1-4
Bacteriostatic rate/% | Tensile Strength/MPa | Limiting oxygen index/% | |
Example 1 | 99.5 | 121.9 | 33.8 |
Example 2 | 99.6 | 122.4 | 34.1 |
Example 3 | 99.2 | 122.0 | 33.9 |
Comparative example 1 | 99.0 | 120.7 | 27.1 |
Comparative example 2 | 99.2 | 116.1 | 24.8 |
Comparative example 3 | 62.9 | 119.0 | 33.5 |
Comparative example 4 | 60.8 | 95.7 | 24.3 |
As can be seen from the analysis of the test data in the table, the rubber prepared by adding the modified inorganic filler and the reactive antibacterial agent has excellent antibacterial performance, mechanical performance and flame retardant performance compared with the rubber prepared by not adding the modified inorganic filler and the reactive antibacterial agent. The comparative example 1 was modified by filling with unmodified brucite, and it was evident that the flame retardant properties were greatly reduced, and that slight agglomeration was possible, so that the mechanical properties were slightly reduced. Comparative example 2 was free of brucite, and the mechanical properties and flame retardant properties were further lowered. Comparative example 3 was modified with only diallyl isocyanurate, and showed poor antibacterial properties.
In view of the foregoing, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made herein without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the description, but must be determined according to the scope of claims.
Claims (10)
1. The preparation method of the rubber for the toy tire is characterized by comprising the following steps of:
the first step, preparation of rubber plasticated:
adding natural rubber into an internal mixer, raising the temperature of a mixing chamber to 90-100 ℃, setting the rotating speed to 80-100r/min, mixing and plasticating for 5-10min, and standing for 8-12h to obtain a rubber plasticated material;
secondly, preparing a rubber compound:
Adding the rubber plasticated into an open mill, sequentially adding modified inorganic filler, a reactive antibacterial agent, carbon black, an anti-aging agent, sulfur and an accelerator, and after the addition, carrying out trimming, triangular packaging and sheet thinning processes to obtain a rubber compounded material;
Thirdly, preparing rubber for the tire:
placing the rubber mixed material into a vulcanizing agent, setting the vulcanizing pressure to be 18-20MPa, vulcanizing for 10-20min at the vulcanizing temperature of 180-200 ℃, and forming to obtain the rubber for the tire;
The modified inorganic filler is a compound of phosphate silane coupling agent and brucite;
the structural formula of the reactive antibacterial agent is shown in the following figure:
2. the method for preparing the rubber for the toy tire according to claim 1, wherein the rubber is prepared from the following raw materials in parts by weight: 70-80 parts of natural rubber, 1-4 parts of modified inorganic filler, 2-6 parts of reactive antibacterial agent, 15-25 parts of carbon black, 2-4 parts of anti-aging agent, 3-5 parts of sulfur and 1-3 parts of accelerator.
3. The method for producing a rubber for a toy tire according to claim 2, wherein the method for producing the modified inorganic filler comprises the steps of:
Step one, preparation of a phosphate silane coupling agent:
Mixing chlorotriethoxysilane, 2-hydroxyethyl dimethyl phosphonate and tetrahydrofuran, stirring uniformly in a reaction kettle, starting nitrogen protection, dropwise adding a catalyst, keeping the temperature in the kettle at 50-60 ℃ after the catalyst is completely added, continuously stirring for 3-5 hours, discharging, separating out a solid material, and obtaining the phosphate silane coupling agent;
Step two, preparing modified inorganic filler:
placing the phosphate silane coupling agent and brucite into a high-speed mixer, adjusting the temperature in the mixer to 80-90 ℃, continuously stirring and mixing for 2-4 hours at the stirring rate of 300-500r/min, and cooling and discharging to obtain the modified inorganic filler.
4. A method for producing a rubber for a toy tire according to claim 3, wherein in the first step, the catalyst is triethylamine, and the mass of the triethylamine added is 15 to 25% of the total mass of chlorotriethoxy and dimethyl 2-hydroxyethyl phosphonate.
5. A method for producing a rubber for a toy tire according to claim 3, wherein in the second step, the average particle diameter of brucite is 1 μm.
6. The method for preparing rubber for toy tires according to claim 2, wherein the preparation method of the reactive antibacterial agent is as follows:
adding diallyl isocyanurate and toluene into a reaction kettle filled with nitrogen, starting stirring, continuously adding 2-chloroethyl trimethyl ammonium chloride into the reaction kettle after a uniform solution is formed, dropwise adding a sodium hydroxide solution into the reaction kettle after uniform mixing, introducing nitrogen, starting heating, keeping the temperature in the kettle to 60-70 ℃, stirring for 4-8 hours, cooling, discharging, and purifying to obtain the reactive antibacterial agent.
7. The method for producing a rubber for a toy tire according to claim 6, wherein the mass ratio of the diallyl isocyanurate to the 2-chloroethyltrimethylammonium chloride is 1:0.75-0.8.
8. The method for producing a rubber for a toy tire according to claim 6, wherein the mass fraction of the sodium hydroxide solution is 20 to 30%.
9. The method for producing a rubber for a toy tire according to claim 2, wherein the antioxidant is any one or a mixture of two or more of an antioxidant 4010NA, an antioxidant 4020 and an antioxidant RD in an arbitrary ratio; the accelerator is any one or a mixture of more than two of accelerator DZ, accelerator DM and accelerator CZ in any proportion.
10. A rubber for toy tires, characterized by being produced by the production method according to any one of claims 1 to 9.
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