CN117696810A - New energy wind power generation burst formula flange device - Google Patents
New energy wind power generation burst formula flange device Download PDFInfo
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- CN117696810A CN117696810A CN202410164725.8A CN202410164725A CN117696810A CN 117696810 A CN117696810 A CN 117696810A CN 202410164725 A CN202410164725 A CN 202410164725A CN 117696810 A CN117696810 A CN 117696810A
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- pile
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- 238000010248 power generation Methods 0.000 title claims abstract description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 122
- 238000001816 cooling Methods 0.000 claims abstract description 32
- 238000004080 punching Methods 0.000 claims description 59
- 238000007664 blowing Methods 0.000 claims description 41
- 238000002347 injection Methods 0.000 claims description 25
- 239000007924 injection Substances 0.000 claims description 25
- 229910000831 Steel Inorganic materials 0.000 claims description 24
- 239000010959 steel Substances 0.000 claims description 24
- 230000007246 mechanism Effects 0.000 claims description 18
- 239000002893 slag Substances 0.000 claims description 10
- 230000017525 heat dissipation Effects 0.000 claims description 6
- 241000251131 Sphyrna Species 0.000 claims 2
- 238000003032 molecular docking Methods 0.000 abstract description 5
- 230000001502 supplementing effect Effects 0.000 abstract description 3
- 230000000149 penetrating effect Effects 0.000 abstract 2
- 238000000034 method Methods 0.000 description 13
- 238000005507 spraying Methods 0.000 description 10
- 210000001503 joint Anatomy 0.000 description 7
- 238000005242 forging Methods 0.000 description 6
- 239000002994 raw material Substances 0.000 description 5
- 230000003014 reinforcing effect Effects 0.000 description 5
- 238000005728 strengthening Methods 0.000 description 4
- 230000007306 turnover Effects 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- OFCNXPDARWKPPY-UHFFFAOYSA-N allopurinol Chemical compound OC1=NC=NC2=C1C=NN2 OFCNXPDARWKPPY-UHFFFAOYSA-N 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 210000002219 extraembryonic membrane Anatomy 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
Landscapes
- Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)
Abstract
The invention relates to the technical field of new energy, in particular to a new energy wind power generation split flange device which comprises a first flange single piece and a second flange single piece, wherein a plurality of threaded through holes are formed in the first flange single piece and the second flange single piece in a penetrating manner, middle holes are formed in the first flange single piece and the second flange single piece in a penetrating manner, the two middle holes are communicated with each other, and a plurality of docking rods are fixedly connected to one side of the first flange single piece. According to the invention, the punched pile is driven to rotate through the rotation of the toothed ring, so that the air jet head can blow and radiate the outer surface of the punched pile, meanwhile, cold water is injected into the capillary holes to cool the inside of the punched pile, so that the inside and the outside of the punched pile are cooled simultaneously, the purpose of high-efficiency cooling and radiating is achieved, the influence on the reuse of the punched pile is avoided, meanwhile, compared with the prior art, the water bucket and the cold water do not need to be prepared in advance, and the time and the labor consumed by manually and repeatedly adding and supplementing the cold water are also saved.
Description
Technical Field
The invention relates to the technical field of new energy, in particular to a new energy wind power generation split flange device.
Background
The new energy wind power generation segmented flange device is used for connecting components of a new energy wind power generator, and the production process of the new energy wind power generation segmented flange device is mainly divided into four types of forging, casting, cutting and rolling, wherein the forging process method comprises free forging, die forging and fetal membrane forging, and in the free forging, the basic working procedures comprise upsetting, drawing, punching, bending, cutting and the like.
In the punching procedure, a motor is generally used for driving a punched pile to rotate to the middle part of an air hammer, a hydraulic cylinder in the air hammer is used for driving the punched pile to press and punch, a flange is clamped and separated from the punched pile by a mechanical arm, the flange is turned over and driven to rotate and reset, the turned flange is placed under the air hammer again and pressed flat by the turned flange, the punched pile is driven to move and insert into a cold water tank when the air hammer is pressed down again, the punched pile is cooled by water, however, the punched pile is driven to ascend and reset after the air hammer presses the flange, the immersed water cooling time is shorter, the surface and water contact cooling effect is only worse, a bucket and cold water are needed to be prepared in advance, the cooling of the punched pile consumes cold water, and the time and the labor are wasted when the manual water supplement is needed.
Disclosure of Invention
The invention aims to provide a new energy wind power generation split flange device, which aims to solve the problems that in the prior art, after an air hammer flattens a flange, a punched pile is driven to ascend and reset, the cooling time of the punched pile immersed in water is short, the cooling effect of the punched pile in contact with water is poor, a bucket and cold water are required to be prepared in advance, the cooling of the punched pile consumes cold water, and the time are required to be wasted by timing manual water supplement.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a new energy wind power generation burst formula flange device, includes air hammer equipment, air hammer equipment includes air hammer main part, two axis of rotation, two rotating turret, two punching piles, two chassis, tup, two side blocks, two pneumatic cylinders, a plurality of sliding ports, a plurality of balladeur train and two driving motor, two mounting grooves have been seted up in the air hammer main part, two driving motor all fixed connection is in the mounting groove of corresponding position, the axis of rotation is rotationally connected with the air hammer main part, driving motor's drive end and the one end fixed connection of axis of rotation, the other end and the rotating turret fixed connection of axis of rotation, punching piles rotate and connect in the rotating turret, two chassis all set up in the bottom of air hammer main part, a plurality of one end of balladeur train all fixed connection is at the chassis top of corresponding position, a plurality of sliding ports all run through and are seted up in the air hammer main part, every two sliding ports equidistance sets up, the other end and the sliding port sliding connection of balladeur train, two pneumatic cylinder's bottom respectively with the top fixed connection of corresponding position chassis, the other end and air hammer main part and two side are located two and the air hammer main part fixed connection, two ram side sets up in the cooling pile, and two piston rod side and two are located the piston rod are connected in the side and the air pile, the two is fixed in the bottom and the side and is located in the piston and the piston;
the cooling mechanism further comprises a blower, a motor, a gear, a toothed ring, an air outlet hose, an elastic belt, an electric telescopic rod, an air spraying head, a traction rope and a side block, wherein a driving groove is formed in the rotating frame, the motor is fixedly connected in the driving groove, the gear is fixedly connected with the driving end of the motor, an inner ring of the toothed ring is fixedly connected with a punched pile, the toothed ring is meshed with the gear, a heat radiating groove is formed in the rotating frame, the blower is fixedly connected in the heat radiating groove, an air inlet is formed in the rotating frame, the air inlet is communicated with the inside of the heat radiating groove, an air blowing opening is formed in the rotating frame, the air spraying head is rotationally connected in the air blowing opening, a spring is fixedly connected to one side of the air spraying head, the inner wall of the air blowing opening is fixedly connected with one side of the spring, a plurality of air blowing holes are formed in the air spraying head, one end of the air outlet hose is fixedly connected with the output end of the blower, the other end of the air outlet hose is in communication with the inside of the air spraying head, a power groove is formed in the rotating frame, the electric telescopic rod is fixedly connected with the air spraying head, the electric telescopic rod is fixedly connected with the air collecting groove, the air collecting groove is formed in the air collecting groove, and one side of the air collecting groove is fixedly connected with the air spraying head through the air collecting groove, and one side of the air collecting groove is fixedly connected with the air collecting groove.
Preferably, the top fixedly connected with strengthening rib of chassis, the strengthening rib has two, the both ends of strengthening rib all with balladeur train fixed connection, the strengthening rib is located two the middle part of balladeur train.
Preferably, the outside of punching pile is provided with the bearing, the bearing includes outer steel ring, interior steel ring and a plurality of ball, the inboard of outer steel ring rotates with the outside of interior steel ring and is connected, the outside and the rotating turret fixed connection of outer steel ring, the inboard of interior steel ring with punching pile fixed connection, a plurality of the ball is placed between outer steel ring and interior steel ring.
Preferably, the cooling mechanism comprises a water outlet pipe, a water injection groove and a plurality of capillary holes, the water injection groove is divided into two parallel and communicated water injection pipelines according to the shape of the water injection groove, the inner wall of each water injection pipeline is provided with a gradient, a water inlet hole is formed in each punching pile, the capillary holes are formed in the punching pile, the capillary holes are communicated with the water inlet hole, an exhaust port communicated with the water inlet hole is formed in the rotating frame, the water outlet pipe is fixedly connected with the rotating frame, the end part of the water outlet pipe extends to the inside of the water injection groove, a water pump is fixedly connected in the air hammer main body, a water inlet of the water pump is fixedly connected with a water inlet pipe, a water outlet of the water pump is fixedly connected with a three-way pipe, one of the three-way pipe is fixedly connected with the water outlet of the water pump, and the other two connecting ends are respectively fixedly connected with the water outlet pipes of the two cooling mechanisms.
Preferably, an elastic belt is fixedly connected to one side of the air blowing head, the elastic belt is fixedly connected with the air blowing openings, a plurality of air blowing holes are distributed on one side of the air blowing head in an equidistant array mode, and a filter screen is fixedly connected in each air blowing hole.
Compared with the prior art, the invention has the beneficial effects that:
when the first flange single chip and the second flange single chip are assembled, one end of one component of new energy wind power generation is welded with the first flange single chip, then the other component of new energy wind power generation which needs to be in butt joint with the first flange single chip is welded with the second flange single chip, then a butt joint rod of the first flange single chip is inserted into an insertion opening of the second flange single chip, and then an inserting sheet is pushed to move and insert into the connecting opening, so that the connection of the first flange single chip and the second flange single chip can be rapidly completed, at the moment, the connection of the two components in the new energy wind power generation is completed, the rapid connection of the new energy wind power generation split flange device is realized, and a proper number of bolts in the prior art can be taken according to actual use requirements to be screwed into threaded through holes of the first flange single chip and the second flange single chip for reinforcement, and the stability is further improved; the inside cold water that is full of inlet tube under the initial condition, in the start-up with the inside moderate cold water suction outlet pipe of inlet tube, in the water injection groove is discharged into by the outlet pipe, in the guide of the inner wall of water injection groove is discharged into the inlet opening and is transmitted to capillary downthehole, the stake of punching a hole is cooled down and with its partial evaporation into steam, through inlet opening and gas vent discharge, when the stake of punching a hole is cooled down in the water injection, start the hair-dryer and draw cold wind into the air-out hose from the air intake, send into in the air-jet head and blow towards the stake of punching a hole by the air-out hose, at the same time, start electric telescopic handle messenger's flexible end reciprocating motion and make haulage rope pull the air-jet head rotate, when electric telescopic handle flexible end extends to limit state, the angle slope of air-jet head and spring receive its rotational force influence deformation, and the elastic band also receive the influence tensile deformation of air-jet head force, when electric telescopic end shrink, by the elasticity of spring and elastic band self elasticity drive air-jet head rotate and reset, with this operation makes the air-jet head swing and to the vertical scope of stake of punching a hole, the tooth ring rotates and drives the tooth ring that is connected with it, by the rotation, by tooth ring rotates, drive the stake of punching a hole and the inside is cooled down and the stake of punching a hole is cooled down, the inside is cooled down, and the inside is cooled down and the inside has the inside and need to be cooled down, and the inside has the inside and the inside of the stake of the inside has been cooled down and the inside and has been cooled down simultaneously and the inside and has been cooled down.
Drawings
FIG. 1 is a schematic diagram of the front structure of a split flange apparatus of the present invention;
FIG. 2 is a schematic view of the back structure of the split flange apparatus of the present invention;
FIG. 3 is a schematic view of the structure of the air hammer body of the present invention;
FIG. 4 is a schematic view of the chassis of the present invention;
FIG. 5 is a schematic view of a punched pile according to the present invention;
FIG. 6 is a schematic cross-sectional view of a punched pile according to the present invention;
FIG. 7 is an enlarged view of the structure at A in FIG. 2;
fig. 8 is an enlarged view of the structure at B in fig. 6.
In the figure: 1. a first flange monolithic; 2. a threaded through hole; 3. a middle hole; 4. a second flange monolithic; 5. a butt joint rod; 6. inserting sheets; 7. a guide block; 8. an air hammer body; 9. a water outlet pipe; 10. a rotating shaft; 11. a rotating frame; 12. punching piles; 13. a chassis; 14. a hammer head; 15. a side block; 16. a water inlet pipe; 17. a hydraulic cylinder; 18. a sliding port; 19. a carriage; 20. reinforcing ribs; 21. a water pump; 22. a driving motor; 23. an air inlet; 24. a water injection groove; 25. a blower; 26. a motor; 27. a gear; 28. a toothed ring; 29. capillary holes; 30. an air outlet hose; 31. an elastic belt; 32. a wind spray head; 33. a filter screen; 34. a traction rope; 35. an electric telescopic rod; 36. a slag pushing rod; 37. a collection box; 38. a work table; 39. and a fixing frame.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-8, an embodiment of the present invention is provided:
the utility model provides a new energy wind power generation burst formula flange device, including first flange monolithic 1 and second flange monolithic 4, a plurality of screw thread through-holes 2 have all been run through in first flange monolithic 1 and the second flange monolithic 4, all run through in first flange monolithic 1 and the second flange monolithic 4 and have seted up mesopore 3, two mesopore 3 inside intercommunication, one side fixedly connected with a plurality of docking rod 5 of first flange monolithic 1, a plurality of interlude mouths with docking rod 5 looks adaptation have been run through in the second flange monolithic 4, docking rod 5 is pegged graft with the interlude mouth, the spread groove has been seted up to the one end that docking rod 5 inserted into the through-socket, sliding connection has inserted sheet 6 in the spread groove, set up the connector with inserted sheet 6 looks adaptation in the through-socket, the top fixedly connected with two guide blocks 7 of inserted sheet 6, two guide blocks 7 are equidistant symmetry setting, two guide openings matched with the guide blocks 7 are formed in the connecting groove, the guide blocks 7 are in sliding connection with the guide openings, when the first flange single piece 1 and the second flange single piece 4 are assembled, one end of one component of the new energy wind power generation device is welded with the first flange single piece 1, the other component of the new energy wind power generation device which needs to be in butt joint with the first flange single piece is welded with the second flange single piece 4, then the butt joint rod 5 of the first flange single piece 1 is inserted into the through socket of the second flange single piece 4, the inserting sheet 6 is pushed to be moved and inserted into the connecting port, so that the connection of the first flange single piece 1 and the second flange single piece 4 can be rapidly completed, the connection of two components in the new energy wind power generation device is completed at the moment, the rapid connection of the new energy wind power generation split type flange device is realized, and can take the screw thread through-hole 2 of suitable quantity screw thread in the prior art in first flange monolithic 1 and the monolithic 4 of second flange according to the in-service use demand to consolidate, further improve stability.
A process for a new energy wind power generation segmented flange device comprises the following steps:
s1, clamping the heated raw materials on a workbench 38 at the bottom of air hammer equipment by using a manipulator in the prior art, and starting the air hammer equipment to press down to flatten the raw materials into a rudiment of a flange plate;
s2, rotating the punching pile 12 in the air hammer equipment to enable the punching pile 12 to be arranged in the middle of the flange, starting the air hammer equipment to enable the punching pile 12 to press the middle of the flange to punch, resetting the punching pile 12 to drive the flange to ascend, clamping the flange by using a manipulator, enabling the flange to be separated from the punching pile 12 by ascending movement, rotating the punching pile 12 to reset, simultaneously starting an internal cooling mechanism of the punching pile 12 to continuously cool the body of the punching pile, and then starting the manipulator to turn over the flange and placing the flange on the workbench 38;
s3, starting the air hammer equipment to press down to flatten the flange, wherein in the process, the punching pile 12 is still in a cooling state, after the air hammer equipment is pressed down and reset, closing the cooling mechanism to repeat the operation in S2 again, and punching the other surface of the flange, so that the punching process of the new energy wind power generation segmented flange device is completed.
Referring to fig. 3 and 4, in this embodiment, the air hammer apparatus includes an air hammer main body 8, two rotating shafts 10, two rotating frames 11, two punching piles 12, two bottom frames 13, a hammer head 14, two side blocks 15, two hydraulic cylinders 17, a plurality of sliding ports 18, a plurality of sliding frames 19 and two driving motors 22, two mounting slots are formed in the air hammer main body 8, the two driving motors 22 are fixedly connected in the mounting slots at corresponding positions, the rotating shafts 10 are rotatably connected with the air hammer main body 8, the driving ends of the driving motors 22 are fixedly connected with one end of the rotating shafts 10, the other end of the rotating shafts 10 are fixedly connected with the rotating frames 11, the punching piles 12 are rotatably connected in the rotating frames 11, the two bottom frames 13 are all arranged at the bottom of the air hammer main body 8, one ends of the sliding frames 19 are fixedly connected at the tops of the bottom frames 13 at corresponding positions, the sliding ports 18 are all penetratingly formed in the air hammer main body 8, every two sliding ports 18 are arranged at equal intervals, the other end of a sliding frame 19 is in sliding connection with the sliding ports 18, the bottoms of two hydraulic cylinders 17 are respectively fixedly connected with the tops of the underframes 13 at corresponding positions, the hydraulic cylinders 17 comprise piston rods which are arranged in the hydraulic cylinders in a sliding manner, two side blocks 15 are integrally formed with an air hammer main body 8, the piston rods are fixedly connected with the bottoms of the side blocks 15, a hammer head 14 is fixedly connected with the bottom of the air hammer main body 8, the hammer head 14 is positioned between the two underframes 13, cooling mechanisms are arranged in two punching piles 12, in the punching process of a first flange single sheet 1 and a second flange single sheet 4, heated raw materials are clamped on a workbench 38 at the bottom of the air hammer main body 8 by using a manipulator in the prior art, the air hammer equipment is started, in particular, the hydraulic cylinders 17 are started to drive the piston rods to drive the air hammer main body 8 to press downwards, the hammer head 14 is flattened to be a rudiment of a flange plate, and a piston rod of the hydraulic cylinder 17 stretches to drive the air hammer main body 8 to reset; starting one of the driving motors 22 again to rotate the rotating shaft 10 so that the rotating frame 11 and the punched piles 12 connected with the driving motor are arranged in the middle of the flange, namely the middle of the hammer 14, starting the hydraulic cylinder 17 again so that the piston rod drives the punched piles 12 to press downwards, so that the middle of the flange sheet is punched downwards by the punched piles 12, then stretching the piston rod of the hydraulic cylinder 17 to drive the punched piles 12 to reset and drive the flange to lift, clamping the flange by using a manipulator in the prior art, separating the flange from the hole due to the lifting movement of the punched piles 12, starting the driving motor 22 again to rotate the rotating shaft 10 and the rotating frame 11 so that the hole punched piles 12 are driven to move to reset, starting a cooling mechanism inside the hole punched piles 12 to continuously cool the body of the hole punched piles, and starting the manipulator to turn over the flange and placing the flange on the workbench 38; starting air hammer equipment to press down to flatten the flange, wherein in the process, the punching pile 12 is still in a cooling state, closing a cooling mechanism to rotate the punching pile 12 to the middle part of the hammer head 14 again after the air hammer equipment is reset after the pressing down is finished, starting an operation of driving the punching pile 12 to press down by a hydraulic cylinder 17, and punching the other surface of the flange to finish the punching process of the first flange single sheet 1 and the second flange single sheet 4;
it should be noted that, the top of the chassis 13 is fixedly connected with two reinforcing ribs 20, two ends of the reinforcing ribs 20 are fixedly connected with the carriages 19, the reinforcing ribs 20 are positioned in the middle of the two carriages 19, and the connection stability between the carriages 19 and the chassis 13 is improved by the arrangement of the reinforcing ribs 20;
referring to fig. 3 and 4, in the present embodiment, the outer side of the punching pile 12 is provided with a bearing, the bearing includes an outer steel ring, an inner steel ring and a plurality of balls, the inner side of the outer steel ring is rotationally connected with the outer side of the inner steel ring, the outer side of the outer steel ring is fixedly connected with the rotating frame 11, the inner side of the inner steel ring is fixedly connected with the punching pile 12, and the plurality of balls are placed between the outer steel ring and the inner steel ring, so that the punching pile 12 is stably and rotatably arranged inside the rotating frame 11.
Referring to fig. 3-6, in this embodiment, the cooling mechanism includes a water outlet pipe 9, a water injection tank 24 and a plurality of capillary holes 29, the water injection tank 24 is divided into two parallel and communicated water injection pipes according to the shape thereof, the inner wall of each water injection pipe is provided with a slope, water inlet holes are formed in the punched piles 12, the plurality of capillary holes 29 are communicated with the water inlet holes, an exhaust port communicated with the water inlet holes is formed in the rotating frame 11, the water outlet pipe 9 is fixedly connected with the rotating frame 11, the end part of the water outlet pipe extends into the water injection tank 24, a water pump 21 is fixedly connected in the air hammer main body 8, a water inlet of the water pump 21 is fixedly connected with a water inlet pipe 16, a water outlet of the water pump 21 is fixedly connected with a tee pipe, one of the three connecting ends is fixedly connected with the water outlet of the water pump 21, the other two connecting ends are respectively fixedly connected with the water outlet pipe 9 of the two cooling mechanisms, the water inlet pipe 16 is filled with cold water in the initial state, a proper amount of cold water in the water inlet pipe 16 is pumped into the water outlet pipe 9 by the starting of the water pump 21, the water inlet pipe 16 is discharged into the water inlet pipe 24 by the water pipe 9, an exhaust port is communicated with the water inlet hole, the water inlet pipe 24, a water inlet pipe 24 is guided by the inner wall of the water inlet pipe 24 and the water inlet pipe is led into the water inlet holes and the water inlet holes 29 and is discharged into the water inlet holes through the capillary holes and cooled by the water pump hole and cooled down part;
the cooling mechanism further comprises a blower 25, a motor 26, a gear 27, a toothed ring 28, an air outlet hose 30, an elastic belt 31, an electric telescopic rod 35, an air blowing head 32, a traction rope 34 and a side block 15, wherein a driving groove is formed in the rotating frame 11, the motor 26 is fixedly connected in the driving groove, the gear 27 is fixedly connected with the driving end of the motor 26, the inner ring of the toothed ring 28 is fixedly connected with the punching pile 12, the toothed ring 28 is meshed with the gear 27, a heat dissipation groove is formed in the rotating frame 11, the blower 25 is fixedly connected in the heat dissipation groove, an air inlet 23 is formed in the rotating frame 11, the air inlet 23 is communicated with the inside of the heat dissipation groove, an air blowing opening is formed in the rotating frame 11, an air blowing head 32 is rotatably connected in the air blowing opening, one side of the air blowing head 32 is fixedly connected with a spring, one side of the spring is fixedly connected with the inner wall of the air blowing opening, a plurality of air blowing holes are formed in the air blowing head 32, one end of the air outlet hose 30 is fixedly connected with the output end of the blower 25, the other end of the air outlet hose 30 is communicated with the inside of the air blowing head 32, a power groove is formed in the rotating frame 11, the electric telescopic rod 35 is fixedly connected with the heat dissipation groove, the air blowing groove is fixedly connected in the cooling groove is fixedly, the air blowing head 35 is fixedly connected with the air blowing end of the air blowing head 35, when the air is obliquely and is obliquely blown into the air blowing head 32 from the air blowing head 32, the air is obliquely and is in a state, the air blowing head is stretched out of the air is stretched to the air blowing end 35, and is blown into the air hole is stretched to the air head 32, and is simultaneously, and is stretched into the air hole is stretched and deformed, and is stretched by the air end 31, and is stretched, and is simultaneously, and is stretched and is deformed, and is, when the telescopic end of the electric telescopic rod 35 is contracted, the elastic force of the spring and the elastic belt 31 drive the air-jet head 32 to rotate and reset, so that the air-jet head 32 swings and blows and radiates heat to the vertical range of the punched pile 12, the motor 26 is restarted to drive the gear 27 to rotate so as to drive the toothed ring 28 connected with the gear 28 to rotate, the toothed ring 28 rotates so that the air-jet head 32 can blow and radiate heat to the outer surface of the punched pile 12, meanwhile, cold water is injected into the inner part of the capillary holes 29 to cool the punched pile 12, so that the inner part and the outer part of the punched pile 12 radiate heat simultaneously, the aim of efficiently cooling and radiating is fulfilled, the influence on the reuse of the punched pile 12 is avoided, and meanwhile, compared with the prior art, the time and labor for manually and repeatedly adding and supplementing the cold water are saved.
It should be noted that, an elastic belt 31 is fixedly connected to one side of the air-jet head 32, the elastic belt 31 is fixedly connected with the air-jet openings, a plurality of air-jet holes are distributed on one side of the air-jet head 32 in an equidistant array, a filter screen 33 is fixedly connected in the air-jet holes, sundries can be blocked by the filter screen 33 to enter the air-jet holes, a slag pushing rod 36 is fixedly connected to one side of the punching pile 12, an inclined plane is arranged on one side of the slag pushing rod 36, a collecting tank is arranged in the bottom frame 13, a collecting box 37 is arranged in the collecting tank in a sliding manner, a fixing frame 39 is fixedly connected in the collecting tank, a workbench 38 is fixedly connected to the top of the fixing frame 39, a through hole for the punching pile 12 to pass through is formed in the workbench 38, when the middle part of the flange sheet is pressed down by the punching pile 12, the gear 27 is driven to rotate by starting the motor 26 to drive the toothed ring 28 connected with the gear 27 to rotate, the punched pile 12 is driven to rotate by the rotation of the toothed ring 28, the punched pile 12 is driven to move along with the slag pushing rod 36, the inclined surface of the slag pushing rod 36 pushes scraps on the flange to move to push the scraps out of the flange, the scraps drop into the collecting box 37 from the dead weight of the scraps to collect the scraps, the position of the punched pile 12 is kept unchanged after the flange punching processing is completed, the hydraulic cylinder 17 is started to enable the air hammer main body 8 to press down to drive the punched pile 12 to pass through the through hole, the slag pushing rod 36 is enabled to be close to the workbench 38, the motor 26 is started to drive the punched pile 12 and the slag pushing rod 36 to rotate, and scraps on the surface of the workbench 38 are cleaned by the slag pushing rod 36 and pushed into the collecting box 37 to collect the scraps.
Working principle: when the first flange single chip 1 and the second flange single chip 4 are assembled, one end of one component of the new energy wind power generation is welded with the first flange single chip 1, then the other component of the new energy wind power generation which needs to be in butt joint with the first flange single chip is welded with the second flange single chip 4, then a butt joint rod 5 of the first flange single chip 1 is inserted into a through socket of the second flange single chip 4, and then the inserting sheet 6 is pushed to be moved and inserted into a connecting port, so that the connection of the first flange single chip 1 and the second flange single chip 4 can be rapidly completed, at the moment, the connection of the two components in the new energy wind power generation is completed, the rapid connection of the new energy wind power generation split type flange device is realized, and a proper number of bolts in the prior art can be taken according to the actual use requirement to be screwed into threaded through holes 2 of the first flange single chip 1 and the second flange single chip 4 for reinforcement, and the stability is further improved;
in the punching process of the first flange single sheet 1 and the second flange single sheet 4, a manipulator in the prior art is used for clamping and placing the heated raw materials on a workbench 38 at the bottom of the air hammer device, the air hammer device is started, specifically, a hydraulic cylinder 17 is started to drive a piston rod to drive an air hammer main body 8 to press down, the hammer head 14 crushes the raw materials to form a rudiment of a flange plate, and then the piston rod of the hydraulic cylinder 17 stretches to drive the air hammer main body 8 to reset; starting one of the driving motors 22 again to rotate the rotating shaft 10 so that the rotating frame 11 and the punched piles 12 connected with the driving motor are arranged in the middle of the flange, namely the middle of the hammer 14, starting the hydraulic cylinder 17 again so that the piston rod drives the punched piles 12 to press downwards, so that the middle of the flange sheet is punched downwards by the punched piles 12, then stretching the piston rod of the hydraulic cylinder 17 to drive the punched piles 12 to reset and drive the flange to lift, clamping the flange by using a manipulator in the prior art, separating the flange from the hole due to the lifting movement of the punched piles 12, starting the driving motor 22 again to rotate the rotating shaft 10 and the rotating frame 11 so that the hole punched piles 12 are driven to move to reset, starting a cooling mechanism inside the hole punched piles 12 to continuously cool the body of the hole punched piles, and starting the manipulator to turn over the flange and placing the flange on the workbench 38; starting air hammer equipment to press down to flatten the flange, wherein in the process, the punching pile 12 is still in a cooling state, closing a cooling mechanism to rotate the punching pile 12 to the middle part of the hammer head 14 again after the air hammer equipment is reset after the pressing down is finished, starting an operation of driving the punching pile 12 to press down by a hydraulic cylinder 17, and punching the other surface of the flange to finish the punching process of the first flange single sheet 1 and the second flange single sheet 4;
the working principle of the cooling mechanism is as follows:
in the initial state, the inside of the water inlet pipe 16 is filled with cold water, a proper amount of cold water in the water inlet pipe 16 is pumped into the water outlet pipe 9 by the starting of the water pump 21, the water outlet pipe 9 is discharged into the water injection groove 24, the water injection groove 24 is guided by the inner wall of the water injection groove 24 to be discharged into the water inlet hole and is transmitted into the capillary holes 29, the punched pile 12 is cooled by the cold water and partially evaporated into steam, the cold water is pumped into the air outlet hose 30 from the air inlet 23 by the starting of the blower 25 while the punched pile 12 is cooled by the water injection, the air outlet hose 30 is sent into the air spraying head 32 and is blown to the punched pile 12, meanwhile, the electric telescopic rod 35 is started to enable the telescopic end of the electric telescopic rod 35 to reciprocate and enable the traction rope 34 to drag the air spraying head 32 to rotate, when the telescopic end of the electric telescopic rod 35 is extended to the limit state, the angle of the air spraying head 32 is inclined and deformed by the influence of the rotating force of the spring, the elastic belt 31 is also affected by the force of the air-jet head 32 to stretch and deform, when the telescopic end of the electric telescopic rod 35 is contracted, the air-jet head 32 is driven to rotate and reset by the elasticity of the spring and the elasticity of the elastic belt 31, so that the air-jet head 32 swings and blows and radiates heat to the vertical range of the punched pile 12, the motor 26 is started to rotate the gear 27 to drive the toothed ring 28 connected with the gear 27 to rotate, the punched pile 12 is driven to rotate by the rotation of the toothed ring 28, so that the air-jet head 32 can blow and radiate heat to the outer surface of the punched pile 12, meanwhile, cold water is injected into the interior of the punched pile 12 in cooperation with the capillary holes 29 to cool the interior and the exterior of the punched pile 12 at the same time, the purpose of efficiently cooling and radiating heat is achieved, the re-use of the punched pile 12 is avoided, and compared with the prior art, a bucket and cold water are not required to be prepared in advance, and the time and labor for manually and repeatedly adding and supplementing cold water are saved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (4)
1. The utility model provides a new forms of energy wind power generation burst formula flange device, its characterized in that includes air hammer equipment, air hammer equipment includes air hammer main part (8), two axis of rotation (10), two rotating turret (11), two punching piles (12), two chassis (13), tup (14), two side blocks (15), two pneumatic cylinders (17), a plurality of sliding port (18), a plurality of balladeur train (19) and two driving motor (22), two mounting grooves have been seted up in air hammer main part (8), two driving motor (22) all fixed connection are in the mounting groove of corresponding position, axis of rotation (10) and air hammer main part (8) rotate to be connected, the drive end of driving motor (22) and the one end fixed connection of axis of rotation (10), the other end and rotating turret (11) fixed connection of axis of rotation (10), punching piles (12) rotate to be connected in rotating turret (11), two chassis (13) all set up in the bottom of air hammer main part (8), a plurality of balladeur train (19) correspond in position (13) and sliding port (18) are all set up in the sliding port (18) of sliding port (18) each, the bottoms of the two hydraulic cylinders (17) are fixedly connected with the tops of the underframes (13) at corresponding positions respectively, the hydraulic cylinders (17) comprise piston rods which are arranged in the hydraulic cylinders in a sliding mode, the two side blocks (15) are integrally formed with the air hammer main body (8), the piston rods are fixedly connected with the bottoms of the side blocks (15), the hammer heads (14) are fixedly connected with the bottoms of the air hammer main body (8), the hammer heads (14) are positioned between the two underframes (13), and cooling mechanisms are arranged in the two punching piles (12);
the cooling mechanism comprises a water outlet pipe (9), a water injection groove (24) and a plurality of capillary holes (29), wherein the water injection groove (24) is divided into two parallel and communicated water injection pipelines according to the shape of the water injection groove, the inner wall of the water injection pipeline is provided with a gradient, a water inlet hole is formed in a punching pile (12), a plurality of the capillary holes (29) are formed in the punching pile (12), the capillary holes (29) are communicated with the water inlet hole, an exhaust port communicated with the water inlet hole is formed in a rotating frame (11), the water outlet pipe (9) is fixedly connected with the rotating frame (11) and the end part of the water outlet pipe extends into the water injection groove (24), a water pump (21) is fixedly connected in an air hammer main body (8), a water inlet pipe (16) is fixedly connected to a water outlet of the water pump (21), and the three-way pipe is provided with three connecting ends, one connecting end is fixedly connected with the water outlet of the water pump (21), and the other two connecting ends are respectively fixedly connected with the water outlet pipes (9) in the two cooling mechanisms;
the cooling mechanism further comprises a blower (25), a motor (26), a gear (27), a toothed ring (28), an electric telescopic rod (35), an air outlet hose (30), an elastic belt (31), an air blowing head (32), a traction rope (34) and a side block (15), wherein a driving groove is formed in the rotating frame (11), the motor (26) is fixedly connected in the driving groove, the gear (27) is fixedly connected with the driving end of the motor (26), the inner ring of the toothed ring (28) is fixedly connected with a punching pile (12), the toothed ring (28) is meshed with the gear (27), the rotating frame (11) is internally provided with a heat dissipation groove, the blower (25) is fixedly connected in the heat dissipation groove, the rotating frame (11) is internally provided with an air inlet (23), the air blowing head (32) is rotationally connected in the air blowing groove, one side of the air blowing head (32) is fixedly connected with one end of the air blowing head (32), one side of the air blowing head is fixedly connected with the air outlet hose (30) of the air blowing head (32), one end of the air blowing head (32) is fixedly connected with the air outlet hose (30), the novel air blowing device is characterized in that a power groove is formed in the rotating frame (11), the electric telescopic rod (35) is fixedly connected in the power groove, one end of the traction rope (34) is fixedly connected with the telescopic end of the electric telescopic rod (35), and the other end of the traction rope (34) is fixedly connected with the air blowing head (32).
2. The new energy wind power generation split flange device according to claim 1, wherein a bearing is arranged on the outer side of the punching pile (12), the bearing comprises an outer steel ring, an inner steel ring and a plurality of balls, the inner side of the outer steel ring is rotationally connected with the outer side of the inner steel ring, the outer side of the outer steel ring is fixedly connected with a rotating frame (11), the inner side of the inner steel ring is fixedly connected with the punching pile (12), and a plurality of balls are placed between the outer steel ring and the inner steel ring.
3. The new energy wind power generation split flange device according to claim 1, wherein an elastic belt (31) is fixedly connected to one side of the wind blowing head (32), the elastic belt (31) is fixedly connected with a blowing port, a plurality of wind blowing holes are distributed on one side of the wind blowing head (32) in an equidistant array, and a filter screen (33) is fixedly connected in the wind blowing holes.
4. The new energy wind power generation split flange device according to claim 1, wherein one side of the punching pile (12) is fixedly connected with a slag pushing rod (36), one side of the slag pushing rod (36) is provided with an inclined plane, a collecting tank is arranged in the bottom frame (13), a collecting box (37) is arranged in the collecting tank in a sliding mode, a fixing frame (39) is fixedly connected in the collecting tank, the top of the fixing frame (39) is fixedly connected with a workbench (38), and a through hole for the punching pile (12) to pass through is formed in the workbench (38).
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