CN117680330A - Automatic zirconium powder coating machine capable of uniformly coating - Google Patents
Automatic zirconium powder coating machine capable of uniformly coating Download PDFInfo
- Publication number
- CN117680330A CN117680330A CN202311689144.8A CN202311689144A CN117680330A CN 117680330 A CN117680330 A CN 117680330A CN 202311689144 A CN202311689144 A CN 202311689144A CN 117680330 A CN117680330 A CN 117680330A
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- Prior art keywords
- zirconium powder
- rotating
- rod
- automatic
- sponge roller
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- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 title claims abstract description 89
- 238000000576 coating method Methods 0.000 title claims abstract description 53
- 239000011248 coating agent Substances 0.000 title claims abstract description 52
- 238000003860 storage Methods 0.000 claims abstract description 53
- 230000007246 mechanism Effects 0.000 claims abstract description 39
- 230000006698 induction Effects 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 29
- 230000005540 biological transmission Effects 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims description 20
- 239000000843 powder Substances 0.000 claims description 18
- 238000004140 cleaning Methods 0.000 claims description 17
- 230000008569 process Effects 0.000 claims description 13
- 230000009471 action Effects 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- 229910052845 zircon Inorganic materials 0.000 claims description 4
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 claims description 4
- 230000001965 increasing effect Effects 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims description 2
- 239000003973 paint Substances 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 3
- 230000001939 inductive effect Effects 0.000 abstract description 8
- 230000009467 reduction Effects 0.000 abstract description 4
- 230000000694 effects Effects 0.000 description 5
- 230000001680 brushing effect Effects 0.000 description 3
- 244000309464 bull Species 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 241000883990 Flabellum Species 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/12—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed after the application
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/02—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/023—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/18—Cleaning devices comprising brushes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Coating Apparatus (AREA)
Abstract
The invention discloses an automatic zirconium powder coating machine capable of uniformly coating, which comprises a driving wheel and a speed reduction motor, wherein the driving wheel is connected with a driving roller through a belt transmission structure, the driving roller is connected with the output end of the speed reduction motor, the driving wheel and a driven wheel are both arranged in a frame, and an induction mechanism is arranged above a conveying belt. This automatic zirconium powder machine that scribbles evenly, work piece removal right side in-process that moves will collide with plectrum bottom contact, the plectrum will rotate with the drum as the centre of a circle after being contacted, when the inductive head contact on its top is rotatory and inductive switch, inductive switch will control outside water supply equipment to open and discharge water to the sponge gyro wheel through the drip pipe and moisten it, control step motor is rotatory, will drive fluted disc promotion storage pole rotatory through the swivel mount when step motor is rotatory, make it discharge the inside of guide hopper with the zirconium powder in the zirconium powder box, reach the purpose of even ration unloading promptly, and then be convenient for guarantee the homogeneity of follow-up scribbling.
Description
Technical Field
The invention relates to the technical field of automatic zirconium powder coating machines capable of uniformly coating, in particular to an automatic zirconium powder coating machine capable of uniformly coating.
Background
In the process of producing some workpieces (such as ferrite) by utilizing a production line, zirconium powder needs to be painted on the workpieces on a conveying belt to prevent the surfaces of the workpieces from adhering, therefore, a zirconium powder machine needs to be used, and the zirconium powder machine in the prior art is found to be a zirconium powder scattering mechanism, typically shown as a publication number CN209259045U, and relates to the technical field of powder scattering equipment, and the technical scheme is characterized in that: including setting up in the frame on the conveyer belt and setting up in the powder storage case of conveyer belt top, powder storage case bottom is provided with out the powder mouth, it is provided with out powder device, its characterized in that to go out powder mouth department: the powder storage box is characterized in that a lifting slide rail is arranged on the frame, the sliding direction of the lifting slide rail is perpendicular to the conveying direction of the conveying belt, the powder storage box is arranged on the lifting slide rail in a sliding mode, a positioning table is arranged on the lifting slide rail in a sliding mode, the powder storage box is fixed on the positioning table, and a driving assembly used for driving the positioning table to slide on the lifting slide rail is arranged between the frame and the powder storage box. The powder storage box is mainly characterized in that the positioning table is driven by the driving assembly to slide on the lifting slide rail, and the height between the powder storage box and the conveying belt is adjusted so as to adjust the height of the powder outlet, so that the powder storage box is suitable for powdering of different workpieces, and the effect of improving applicability is achieved.
In summary, most of the existing zirconium powder coating machines are added to the workpiece in a throwing manner, so that the phenomenon that zirconium powder is scattered and falls off easily occurs, the resource waste of the zirconium powder is further caused, meanwhile, the adding effect of the zirconium powder is affected, and the existing equipment is required to be improved according to the problems.
Disclosure of Invention
The invention aims to provide an automatic zirconium powder coating machine capable of uniformly coating, which solves the problems that the existing zirconium powder coating machine provided in the background art is mostly added to a workpiece in a throwing way, so that the phenomenon that zirconium powder is scattered and falls easily occurs, the waste of zirconium powder resources is caused, and the adding effect of the zirconium powder is influenced.
In order to achieve the above purpose, the present invention provides the following technical solutions: an automatic zirconium powder coating machine capable of uniformly coating comprises a driving wheel and a speed reducing motor,
the driving wheel is connected with the driving roller through a belt transmission structure, the driving roller is connected with the output end of a speed reducing motor, the driving wheel and the driven wheel are both arranged in the rack, the driving wheel is connected with the driven wheel through a conveying belt, an induction mechanism is arranged above the conveying belt and connected with the rack, a bracket is arranged on one side of the induction mechanism, an aluminum profile is arranged on the other side of the bracket, meanwhile, the top of the bracket is connected with a storage mechanism, the storage mechanism is arranged above a sponge roller, the sponge roller is connected onto a roller frame, a drip pipe is arranged on one side of the sponge roller, the drip pipe is connected with external water supply equipment, a movable brush is arranged below the drip pipe and connected onto a clamping seat in a clamping manner, the clamping seat is connected with one end of a reciprocating rod, the reciprocating rod is connected onto a rotary table, meanwhile, the rotary table is connected with the output end of a first direct current motor, the first direct current motor and the second direct current motor are both arranged on the bracket, and the output end of the second direct current motor is connected with one end of the roller frame;
the gear motor sets up in the one side of storage mechanism, and gear motor's output is connected with the chuck, and gear motor installs on the mounting bracket simultaneously, the mounting bracket is installed in the frame, and is provided with driven aftertreatment mechanism on the mounting bracket.
Preferably, limiting plates are symmetrically arranged on the conveyor belt and are connected to the adjusting rods, and meanwhile the adjusting rods are connected to the rack in a rotating mode.
Preferably, the induction mechanism comprises a bearing frame, a cylinder, an induction switch, an induction head and a pulling sheet, wherein the bottom of the bearing frame is connected with the frame, the cylinder is connected with the bearing frame in a penetrating manner, the induction switch is arranged above the cylinder, one end of the induction switch is connected with the induction head, and the induction head is in contact with the pulling sheet.
Preferably, the poking plate is arranged above the conveying belt and is rotationally connected to the cylinder.
Preferably, the storage mechanism comprises a zirconium powder box, a stepping motor, a fixing frame, a rotating frame, a fluted disc, a storage rod and a guiding hopper, wherein the top of the zirconium powder box is connected with the fixing frame, the stepping motor is installed on the fixing frame, the output end of the stepping motor is connected with the rotating frame, the bottom end of the rotating frame is connected with the fluted disc, the storage rod is arranged on one side of the fluted disc, the storage rod is connected to the bottom of the zirconium powder box in a penetrating manner, and the guiding hopper is arranged below the storage rod.
Preferably, the fluted disc is connected with the storage pole meshing, and the storage pole rotates the bottom of connecting at the zirconium powder box, and the zirconium powder box is connected with the boot bucket simultaneously.
Preferably, the material guiding hopper is inclined, and the material guiding hopper is arranged above the sponge roller.
Preferably, the chucks are provided with two groups, and the chucks are connected through a belt transmission structure.
Preferably, the driven aftertreatment mechanism comprises a first rotating rod, a cleaning brush, a second rotating rod, a bearing plate, a first rotating drum, a hanging plate, a second rotating drum and a fan blade assembly, wherein the first rotating rod is connected with the second rotating rod through a belt transmission structure, the top ends of the first rotating rod and the second rotating rod are connected with the cleaning brush, the cleaning brush is contacted with a conveying belt, meanwhile, the first rotating rod and the second rotating rod are connected to the bearing plate on the inner wall of the mounting frame, the first rotating drum is connected to the rear wall of the bearing plate, the first rotating drum is connected with the second rotating rod and the second rotating drum through the belt transmission structure, meanwhile, the first rotating drum is connected with a chuck on one side through the gear transmission structure, the second rotating drum and the first rotating drum are all connected to the hanging plate in a rotating mode, the fan blade assembly is connected to one side of the rotating brush, and the fan blade assembly is arranged above the conveying belt.
The using method of the automatic zirconium powder coating machine capable of uniformly coating comprises the following steps:
s1: the driving roller is driven by the speed reducing motor to rotate, and drives the driving wheel to rotate through the belt transmission structure, and the driving wheel drives the driven wheel to rotate together through the conveying belt, so that the conveying belt drives the workpiece to move from left to right;
s2: the workpiece moves to the right to collide with the bottom end of the poking plate, the bottom end of the poking plate rotates after being contacted, when the top end of the poking plate contacts with a sensing head on the sensing switch in the rotating process, the sensing switch starts external water supply equipment to drain water to the sponge roller through a water dropping pipe to moisten the sponge roller when receiving an impact signal, and simultaneously the sensing switch synchronously starts the stepping motor, the second direct current motor and the first direct current motor;
s3: the step motor drives the fluted disc to drive the storage rod to rotate in the zirconium powder box through the rotating frame, so that the storage rod discharges zirconium powder in the zirconium powder box into the guide hopper, the zirconium powder is guided onto the sponge roller through the inclined guide hopper, and meanwhile, the sponge roller is soaked with water, so that the zirconium powder forms paste after falling onto the sponge roller;
s4: the second direct current motor drives the sponge roller to rotate so as to brush zirconium powder on the upper surface of the workpiece moving below the sponge roller, and simultaneously the turntable starts to rotate under the drive of the first direct current motor, so that the reciprocating rod drives the movable brush to reciprocate in the rotating process of the turntable, and zirconium powder on the sponge roller can be uniformly smeared in a reciprocating manner while the movable brush guides water to the sponge roller;
s5: the workpiece painted by the sponge roller continuously moves rightwards under the conveying action of the conveying belt, the chuck is driven to rotate by the simultaneous deceleration motor, two groups of rotating brushes are simultaneously driven to synchronously rotate by the chuck under the cooperation of the belt transmission structure, and the two groups of rotating brushes are used for rotationally painting zirconium-proof powder paste on the top of the workpiece passing below the rotating brushes in sequence, so that the zirconium-proof powder paste is uniformly distributed on the workpiece;
s6: the first rotary drum will follow the chuck rotation under gear drive's cooperation, first rotary drum will drive first bull stick, second bull stick and second rotary drum together rotate through belt drive structure simultaneously, the cleaning brush at its top will rotate when rotatory to the conveyer belt of frame bottom clean, the flabellum subassembly of its bottom will rotate when rotatory to the work piece through its top exhaust, thereby be convenient for accelerate the drying rate of its top zircon paste, the work piece after drying of airing exhaust will realize automatic unloading under the conveying effect of conveyer belt.
Compared with the prior art, the invention has the beneficial effects that: the automatic zirconium powder coating machine for uniformly coating,
(1) The invention can effectively solve the problems that the existing zirconium powder coating machine is added to a workpiece in a throwing way mostly by the cooperation of the induction mechanism, the drip pipe and the storage mechanism, thus the phenomenon that zirconium powder is scattered and falls easily occurs, the zirconium powder resource is wasted, and the adding effect of the zirconium powder is influenced simultaneously, the reduction motor drives the driving roller to drive the driving wheel to rotate, the driving wheel drives the driven wheel to synchronously rotate through the conveying belt, the conveying belt drives the workpiece to move left to right, the workpiece contacts and collides with the bottom end of the poking plate in the process of moving right, the poking plate rotates by taking a cylinder as a circle center after being contacted, when the top end of the poking plate rotates to contact with an induction head on the induction switch, the induction switch controls external water supply equipment to be started to discharge water to a sponge roller for wetting through the drip pipe, and controls the stepping motor to rotate, when the stepping motor rotates, the fluted disc is driven by the rotating frame to push the storage rod to rotate, so that zirconium powder in the zirconium powder box is discharged into the interior of the material guiding hopper, the purpose of uniform quantitative discharging is achieved, further, the uniformity of subsequent brushing is conveniently ensured, zirconium powder entering the interior of the material guiding hopper falls onto a wet sponge roller to form paste, meanwhile, the sponge roller is driven by the second direct current motor to rotate and roll over the top of a product, therefore, the zirconium powder brushing on the top of the product can be effectively avoided from being wasted due to drifting compared with the traditional throwing way, in addition, the turntable is driven by the first direct current motor to rotate, the reciprocating rod connected to the turntable pushes the movable brush to move in the rotating process, so that the zirconium powder on the sponge roller can be uniformly smeared while water is guided onto the sponge roller, and thereby ensuring the uniformity of the coating;
(2) According to the invention, the problem that the existing zirconium powder coating machine is provided with only one coating process by the cooperation of the speed reducing motor, the chuck and the rotating brushes can be effectively solved, so that uniform coating steps are easy to occur due to the contact time between the coating mechanism and the workpiece, the speed reducing motor drives the chuck to rotate, the chuck drives two groups of rotating brushes to synchronously rotate under the cooperation of the belt transmission structure, the two groups of rotating brushes sequentially carry out rotary coating on the workpiece with zirconium powder coated on the top through the lower part of the rotating brushes, namely, the uniformity of zirconium powder coating is further ensured by prolonging the contact time between the coating assembly and the workpiece and increasing the number of the coating assemblies;
(3) According to the invention, the phenomenon that the zirconium powder pollutes the conveying belt easily in the process of brushing the zirconium powder coating machine can be effectively solved through the matched use of the driven post-treatment mechanism and the mounting frame, the problem that manual cleaning is troublesome is solved, the first rotary drum in the driven post-treatment mechanism rotates together along with the rotation of the chuck at the top of the rotary brush under the matching of the gear transmission structure, simultaneously the first rotary drum synchronously drives the first rotary rod, the second rotary rod and the second rotary drum to rotate under the matching of the belt transmission structure, the cleaning brushes at the tops of the first rotary rod and the second rotary rod rotate to clean the conveying belt when the first rotary rod and the second rotary rod rotate, so that the purpose of automatic cleaning is achieved, compared with manual cleaning, the fan blade assembly at the bottom of the second rotary drum rotates to exhaust air to a workpiece passing through the tops of the second rotary rod, the drying speed of zircon paste at the tops of the second rotary drum is conveniently increased, the adhesive force of the zirconium powder is improved, and the functionality of the device is enriched.
Drawings
FIG. 1 is a schematic diagram of a front view structure of the present invention;
FIG. 2 is a schematic view of a three-dimensional front view structure of the present invention;
FIG. 3 is a schematic view of a three-dimensional rear view structure of the present invention;
FIG. 4 is an enlarged schematic view of the structure of FIG. 2A according to the present invention;
FIG. 5 is an enlarged schematic view of the structure of FIG. 3B according to the present invention;
fig. 6 is a schematic top view of the present invention.
In the figure: 1. a driving wheel; 2. a driving roller; 3. a speed reducing motor; 4. a conveyor belt; 5. driven wheel; 6. an adjusting rod; 7. a limiting plate; 8. an induction mechanism; 801. a carrier; 802. a cylinder; 803. an inductive switch; 804. an induction head; 805. a pulling piece; 9. an aluminum profile; 10. a bracket; 11. a storage mechanism; 1101. zirconium powder box; 1102. a stepping motor; 1103. a fixing frame; 1104. a rotating frame; 1105. fluted disc; 1106. a storage rod; 1107. a material guiding hopper; 12. sponge roller; 13. a roller frame; 14. a drip tube; 15. moving the brush; 16. a clamping seat; 17. a reciprocating lever; 18. a turntable; 19. a first DC motor; 20. a second DC motor; 21. a reduction motor; 22. a chuck; 23. rotating the brush; 24. a mounting frame; 25. a driven aftertreatment mechanism; 2501. a first rotating lever; 2502. a cleaning brush; 2503. a second rotating rod; 2504. a carrying plate; 2505. a first drum; 2506. a hanger plate; 2507. a second drum; 2508. a fan blade assembly; 26. a frame.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, the present invention provides a technical solution: automatic zirconium powder coating machine capable of uniformly coating
As shown in fig. 1, 2, 3, 4 and 6, a driving wheel 1 is connected with a driving roller 2 through a belt transmission structure, the driving roller 2 is connected with the output end of a speed reducing motor 3, the driving wheel 1 and a driven wheel 5 are both arranged in a rack 26, the driving wheel 1 is connected with the driven wheel 5 through a conveying belt 4, an induction mechanism 8 is arranged above the conveying belt 4, and the induction mechanism 8 is connected with the rack 26;
in a further embodiment, the conveyor belt 4 is symmetrically provided with limiting plates 7, the limiting plates 7 are connected to the adjusting rod 6, the adjusting rod 6 is connected to the frame 26 in a rotating mode, the limiting plates 7 can be moved inwards or outwards in the same direction by rotating the adjusting rod 6, namely, the spacing between the limiting plates 7 is adjusted, and therefore workpieces conveyed on the conveyor belt 4 are guided and corrected conveniently by the aid of the two groups of limiting plates 7.
In a further embodiment, the sensing mechanism 8 includes a carrier 801, a cylinder 802, a sensing switch 803, a sensing head 804 and a pulling piece 805, wherein the bottom of the carrier 801 is connected with the rack 26, the carrier 801 is connected with the cylinder 802 in a penetrating manner, the sensing switch 803 is disposed above the cylinder 802, one end of the sensing switch 803 is connected with the sensing head 804, and the sensing head 804 is in contact with the pulling piece 805.
In a further embodiment, the paddles 805 are disposed above the conveyor belt 4 and the paddles 805 are rotatably connected to the cylinder 802.
As shown in fig. 1, 2, 3, 5 and 6, a bracket 10 is arranged on one side of the sensing mechanism 8, an aluminum profile 9 is arranged on the other side of the bracket 10, a material storage mechanism 11 is connected to the top of the bracket 10, the material storage mechanism 11 is arranged above a sponge roller 12, the sponge roller 12 is connected to a roller frame 13, a water dropping pipe 14 is arranged on one side of the sponge roller 12, the water dropping pipe 14 is connected with external water supply equipment, a movable brush 15 is arranged below the water dropping pipe 14, the movable brush 15 is connected to a clamping seat 16 in a clamping manner, the clamping seat 16 is connected with one end of a reciprocating rod 17, the reciprocating rod 17 is connected to a rotary table 18, the rotary table 18 is connected with the output end of a first direct current motor 19, the first direct current motor 19 and a second direct current motor 20 are both installed on the bracket 10, and the output end of the second direct current motor 20 is connected with one end of the roller frame 13;
in a further embodiment, the storage mechanism 11 includes a zirconium powder box 1101, a stepping motor 1102, a fixing frame 1103, a rotating frame 1104, a fluted disc 1105, a storage rod 1106 and a material guiding hopper 1107, wherein the top of the zirconium powder box 1101 is connected with the fixing frame 1103, meanwhile, the fixing frame 1103 is provided with the stepping motor 1102, the output end of the stepping motor 1102 is connected with the rotating frame 1104, the bottom end of the rotating frame 1104 is connected with the fluted disc 1105, meanwhile, one side of the fluted disc 1105 is provided with the storage rod 1106, the storage rod 1106 is connected to the bottom of the zirconium powder box 1101 in a penetrating way, and the material guiding hopper 1107 is arranged below the storage rod 1106.
In a further embodiment, the fluted disc 1105 is engaged with the storage rod 1106, and the storage rod 1106 is rotatably connected to the bottom of the zirconium powder box 1101, while the zirconium powder box 1101 is connected to the charging hopper 1107, and the storage rod 1106 moves up and down in the rotating process, i.e. the storage rod 1106 can be controlled to move up and down by controlling the rotating direction of the stepper motor 1102.
In a further embodiment, the hopper 1107 is inclined, and the hopper 1107 is disposed above the sponge roller 12.
The gear motor 21 is arranged on one side of the storage mechanism 11, the output end of the gear motor 21 is connected with the chuck 22, meanwhile, the gear motor 21 is arranged on the mounting frame 24, the mounting frame 24 is arranged on the frame 26, and the driven aftertreatment mechanism 25 is arranged on the mounting frame 24.
In a further embodiment, the chucks 22 are provided in two sets and the chucks 22 are connected by a belt drive arrangement.
Specifically, in the actual working process, the gear motor 3 will drive the driving roller 2 to rotate, the driving roller 2 will drive the driving wheel 1 to rotate through the belt transmission structure, the driving wheel 1 will drive the driven wheel 5 to rotate together through the conveying belt 4, so that the conveying belt 4 drives the workpiece to move from left to right, the workpiece will collide with the bottom end of the poking plate 805 in the process of moving right, the bottom end of the poking plate 805 rotates after being contacted, when the top end of the poking plate 805 contacts with the inductive head 804 on the inductive switch 803 in the rotating process, the inductive switch 803 will start the external water supply equipment to drain water to the sponge roller 12 through the water dropping pipe 14 to moisten the sponge roller, and simultaneously the inductive switch 803 will synchronously start the stepping motor 1102, the second direct current motor 20 and the first direct current motor 19;
the step motor 1102 drives the fluted disc 1105 to drive the material storage rod 1106 to rotate in the zirconium powder box 1101 through the rotating frame 1104, so that the material storage rod 1106 discharges zirconium powder in the zirconium powder box 1101 to the inside of the material guiding hopper 1107, the zirconium powder is guided to the sponge roller 12 through the inclined material guiding hopper 1107, meanwhile, as water is soaked on the sponge roller 12, the zirconium powder forms paste after falling onto the sponge roller 12, then the sponge roller 12 rotates to brush zirconium powder on the surface of a workpiece below the sponge roller under the driving of the second direct current motor 20, and simultaneously the turntable 18 starts to rotate under the driving of the first direct current motor 19, so that the movable hairbrush 15 is pushed to reciprocate by the material storage rod 17 in the rotating process of the turntable 18, and the zirconium powder on the sponge roller 12 can be uniformly coated while the movable hairbrush 15 guides the water onto the sponge roller 12;
the workpiece painted by the sponge roller 12 will continue to move rightwards under the conveying action of the conveying belt 4, the chuck 22 is driven to rotate by the speed reducing motor 21, the chuck 22 simultaneously drives the two groups of rotating brushes 23 to synchronously rotate under the cooperation of the belt transmission structure, the two groups of rotating brushes 23 sequentially paint zirconium powder preventing paste on the top of the workpiece passing below the rotating brushes, the zirconium powder preventing paste is uniformly distributed on the workpiece, and the workpiece painted by the sponge roller realizes automatic blanking under the conveying action of the conveying belt 4.
Example two
This embodiment is a further description of the above embodiment, and it should be understood that this embodiment includes all the foregoing technical features and is further specifically described.
As shown in fig. 1 and 6, in a further embodiment, the driven post-treatment mechanism 25 includes a first rotary rod 2501, a cleaning brush 2502, a second rotary rod 2503, a carrying plate 2504, a first rotary rod 2505, a suspending plate 2506, a second rotary rod 2507 and a fan blade assembly 2508, wherein the first rotary rod 2501 is connected with the second rotary rod 2503 through a belt transmission structure, the cleaning brush 2502 is connected to the top ends of the first rotary rod 2501 and the second rotary rod 2503, the cleaning brush 2502 is in contact with the conveying belt 4, the first rotary rod 2501 and the second rotary rod 2503 are connected to the carrying plate 2504 on the inner wall of the mounting frame 24, the first rotary rod 2505 is connected to the rear wall of the carrying plate 2504, the first rotary rod 2505 is connected with the second rotary rod 2503 and the second rotary rod 2507 through a belt transmission structure, the first rotary rod 2505 is connected with the chuck 22 on one side, the second rotary rod 2507 and the first rotary rod 2505 is connected with the fan blade assembly 2508 on the second rotary rod 2507 through a belt transmission structure.
In a further embodiment, the fan blade assembly 2508 is disposed on one side of the rotating brush 23, and the fan blade assembly 2508 is disposed above the conveyor belt 4.
Specifically, the first rotary drum 2505 will rotate along with the chuck 22 under the cooperation of the gear transmission structure, the first rotary drum 2505 will drive the first rotary bar 2501, the second rotary bar 2503 and the second rotary drum 2507 to rotate together through the belt transmission structure, the cleaning brush 2502 at the top of the first rotary bar 2501 and the second rotary bar 2503 will rotate to clean the conveyor belt 4 at the bottom of the frame 26 when rotating, and the fan blade assembly 2508 at the bottom of the second rotary drum 2507 will rotate to exhaust air to the workpiece passing through the top of the second rotary drum 2507, so as to facilitate accelerating the drying speed of zircon paste at the top of the second rotary drum 2508.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.
Claims (10)
1. The utility model provides an automatic zirconium powder machine that scribbles of even brush, includes action wheel (1) and gear motor (21), its characterized in that:
the driving wheel (1) is connected with the driving roller (2) through a belt transmission structure, the driving roller (2) is connected with the output end of the gear motor (3), the driving wheel (1) and the driven wheel (5) are both arranged in the rack (26), the driving wheel (1) is connected with the driven wheel (5) through the conveying belt (4), the induction mechanism (8) is arranged above the conveying belt (4), the induction mechanism (8) is connected with the rack (26), one side of the induction mechanism (8) is provided with the bracket (10), the other side of the bracket (10) is provided with the aluminum profile (9), meanwhile, the top of the bracket (10) is connected with the storage mechanism (11), the storage mechanism (11) is arranged above the sponge roller (12), the sponge roller (12) is connected onto the roller rack (13), one side of the sponge roller (12) is provided with the water dropping pipe (14), the water dropping pipe (14) is connected with the external water supply equipment, the lower part of the pipe (14) is provided with the movable brush (15), the movable brush (15) is clamped on the clamping seat (16) and is connected with the water dropping rod (17) on the reciprocating seat (17), meanwhile, the rotary table (18) is connected with the output end of the first direct current motor (19), the first direct current motor (19) and the second direct current motor (20) are both arranged on the bracket (10), and the output end of the second direct current motor (20) is connected with one end of the roller frame (13);
the speed reducing motor (21) is arranged on one side of the storage mechanism (11), the output end of the speed reducing motor (21) is connected with the chuck (22), meanwhile, the speed reducing motor (21) is installed on the installation frame (24), the installation frame (24) is installed on the frame (26), and the driven aftertreatment mechanism (25) is arranged on the installation frame (24).
2. An automatic zirconium powder coating machine for uniformly coating according to claim 1, wherein: limiting plates (7) are symmetrically arranged on the conveying belt (4), the limiting plates (7) are connected to the adjusting rod (6), and meanwhile the adjusting rod (6) is connected to the frame (26) in a rotating mode.
3. An automatic zirconium powder coating machine for uniformly coating according to claim 1, wherein: the induction mechanism (8) comprises a bearing frame (801), a cylinder (802), an induction switch (803), an induction head (804) and a poking piece (805), wherein the bottom of the bearing frame (801) is connected with a rack (26), the cylinder (802) is connected to the bearing frame (801) in a penetrating manner, the induction switch (803) is arranged above the cylinder (802), one end of the induction switch (803) is connected with the induction head (804), and the induction head (804) is in contact with the poking piece (805).
4. An automatic zirconium powder coating machine for uniformly coating according to claim 3, wherein: the poking plate (805) is arranged above the conveying belt (4), and the poking plate (805) is rotatably connected to the cylinder (802).
5. An automatic zirconium powder coating machine for uniformly coating according to claim 1, wherein: the utility model provides a storage mechanism (11) includes zirconium powder box (1101), step motor (1102), mount (1103), swivel mount (1104), fluted disc (1105), storage pole (1106) and draws hopper (1107), and zirconium powder box (1101) top is connected with mount (1103), installs step motor (1102) on mount (1103) simultaneously, the output and the swivel mount (1104) of step motor (1102) are connected, and the bottom and the fluted disc (1105) of swivel mount (1104) are connected, and one side of fluted disc (1105) is provided with storage pole (1106) simultaneously, storage pole (1106) through connection is in the bottom of zirconium powder box (1101), and the below of storage pole (1106) is provided with draws hopper (1107).
6. An automatic zirconium powder coating machine for uniformly coating according to claim 5, wherein: the fluted disc (1105) is connected with the storage rod (1106) in a meshed mode, the storage rod (1106) is connected to the bottom of the zirconium powder box (1101) in a rotating mode, and meanwhile the zirconium powder box (1101) is connected with the guide hopper (1107).
7. An automatic zirconium powder coating machine for uniformly coating according to claim 5, wherein: the material guiding hopper (1107) is inclined, and the material guiding hopper (1107) is arranged above the sponge roller (12).
8. An automatic zirconium powder coating machine for uniformly coating according to claim 1, wherein: the chucks (22) are provided with two groups, and the chucks (22) are connected through a belt transmission structure.
9. An automatic zirconium powder coating machine for uniformly coating according to claim 1, wherein: the driven aftertreatment mechanism (25) comprises a first rotating rod (2501), a cleaning brush (2502), a second rotating rod (2503), a bearing plate (2504), a first rotating cylinder (2505), a hanging plate (2506), a second rotating cylinder (2507) and a fan blade assembly (2508), wherein the first rotating rod (2501) is connected with the second rotating rod (2503) through a belt transmission structure, the top ends of the first rotating rod (2501) and the second rotating rod (2503) are connected with the cleaning brush (2502), the cleaning brush (2502) is in contact with a conveying belt (4), meanwhile, the first rotating rod (2501) and the second rotating rod (2503) are connected to the bearing plate (2504) on the inner wall of a mounting frame (24), the first rotating cylinder (2505) is connected to the rear wall of the bearing plate (2504), the first rotating cylinder (2505) is respectively connected with the second rotating rod (2503) and the second rotating cylinder (2507) through a belt transmission structure, meanwhile, the first rotating cylinder (5) is connected with a chuck (25022) on one side, the fan blade assembly (2508) is rotatably arranged on one side of the first rotating cylinder (2508) and the fan blade assembly (2508), and the fan blade component (2508) is arranged above the conveying belt (4).
10. An automatic zirconium powder coating machine for uniform coating according to any one of claims 1 to 9, wherein the method for using the automatic zirconium powder coating machine for uniform coating comprises the following steps:
s1: the driving roller (2) is driven by the gear motor (3) to rotate, the driving roller (2) drives the driving wheel (1) to rotate through the belt transmission structure, and the driving wheel (1) drives the driven wheel (5) to rotate together through the conveying belt (4) so that the conveying belt (4) drives the workpiece to move from left to right;
s2: the workpiece moves to the right and collides with the bottom end of the poking plate (805), the bottom end of the poking plate (805) rotates after being contacted, when the top end of the poking plate (805) contacts with the induction head (804) on the induction switch (803) in the rotating process, the induction switch (803) starts external water supply equipment to drain water to the sponge roller (12) through the water dropping pipe (14) to moisten the sponge roller when receiving an impact signal, and meanwhile, the induction switch (803) synchronously starts the stepping motor (1102), the second direct current motor (20) and the first direct current motor (19);
s3: the stepping motor (1102) drives the fluted disc (1105) to drive the material storage rod (1106) to rotate in the zirconium powder box (1101) through the rotating frame (1104), so that the material storage rod (1106) discharges zirconium powder in the zirconium powder box (1101) to the inside of the material guiding hopper (1107) and is guided to the sponge roller (12) through the inclined material guiding hopper (1107), and meanwhile, as water is soaked on the sponge roller (12), the zirconium powder forms paste after falling onto the sponge roller (12);
s4: the second direct current motor (20) drives the sponge roller (12) to rotate so as to brush zirconium powder on the upper surface of a workpiece moving below the sponge roller, and simultaneously the turntable (18) starts to rotate under the drive of the first direct current motor (19), so that the reciprocating rod (17) pushes the movable brush (15) to reciprocate in the rotating process of the turntable (18), and the zirconium powder on the sponge roller (12) can be uniformly smeared in a reciprocating manner while the movable brush (15) guides water to the sponge roller (12);
s5: the workpiece painted by the sponge roller (12) continuously moves rightwards under the conveying action of the conveying belt (4), meanwhile, the speed reducing motor (21) drives the chuck (22) to rotate, the chuck (22) simultaneously drives two groups of rotating brushes (23) to synchronously rotate under the cooperation of the belt transmission structure, and the two groups of rotating brushes (23) rotationally paint zirconium-proof powder paste on the top of the workpiece passing below the rotating brushes in sequence, so that the zirconium-proof powder paste is uniformly distributed on the workpiece;
s6: the first rotary drum (2505) rotates along with the chuck (22) under the cooperation of the gear transmission structure, meanwhile, the first rotary drum (2505) drives the first rotary rod (2501), the second rotary rod (2503) and the second rotary drum (250) to rotate together through the belt transmission structure, the cleaning brushes (2502) at the tops of the first rotary rod (2501) and the second rotary rod (2503) rotate to clean the conveyor belt (4) at the bottom of the rack (26) when rotating, the fan blade assemblies (2508) at the bottoms of the second rotary drum (2507) rotate to exhaust air to the workpiece passing through the tops of the second rotary drum (2507), so that the drying speed of zircon paste at the tops of the second rotary drum is increased, and the workpiece after exhausting and drying can realize automatic discharging under the conveying action of the conveyor belt (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311689144.8A CN117680330A (en) | 2023-12-11 | 2023-12-11 | Automatic zirconium powder coating machine capable of uniformly coating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311689144.8A CN117680330A (en) | 2023-12-11 | 2023-12-11 | Automatic zirconium powder coating machine capable of uniformly coating |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN117680330A true CN117680330A (en) | 2024-03-12 |
Family
ID=90136515
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311689144.8A Pending CN117680330A (en) | 2023-12-11 | 2023-12-11 | Automatic zirconium powder coating machine capable of uniformly coating |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117680330A (en) |
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2023
- 2023-12-11 CN CN202311689144.8A patent/CN117680330A/en active Pending
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